EP2828419B1 - Aqueous, surface-active, corrosion protection formulation, and as well as an oil-containing, water-miscible emulsion concentrate - Google Patents

Aqueous, surface-active, corrosion protection formulation, and as well as an oil-containing, water-miscible emulsion concentrate Download PDF

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Publication number
EP2828419B1
EP2828419B1 EP13709100.5A EP13709100A EP2828419B1 EP 2828419 B1 EP2828419 B1 EP 2828419B1 EP 13709100 A EP13709100 A EP 13709100A EP 2828419 B1 EP2828419 B1 EP 2828419B1
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Prior art keywords
carbon atoms
corrosion protection
protection system
component
corrosion
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EP13709100.5A
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German (de)
French (fr)
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EP2828419A1 (en
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Andreas Temme
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Henkel AG and Co KGaA
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Henkel AG and Co KGaA
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Priority to PL13709100T priority Critical patent/PL2828419T3/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G75/00Inhibiting corrosion or fouling in apparatus for treatment or conversion of hydrocarbon oils, in general
    • C10G75/02Inhibiting corrosion or fouling in apparatus for treatment or conversion of hydrocarbon oils, in general by addition of corrosion inhibitors
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/06Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic nitrogen-containing compound
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66Non-ionic compounds
    • C11D1/825Mixtures of compounds all of which are non-ionic
    • C11D1/8255Mixtures of compounds all of which are non-ionic containing a combination of compounds differently alcoxylised or with differently alkylated chains
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/0073Anticorrosion compositions
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2075Carboxylic acids-salts thereof
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    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/30Amines; Substituted amines ; Quaternized amines
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/36Organic compounds containing phosphorus
    • C11D3/361Phosphonates, phosphinates or phosphonites
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    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
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    • C11D7/265Carboxylic acids or salts thereof
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    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
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    • C11D7/3209Amines or imines with one to four nitrogen atoms; Quaternized amines
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/24Cleaning or pickling metallic material with solutions or molten salts with neutral solutions
    • C23G1/26Cleaning or pickling metallic material with solutions or molten salts with neutral solutions using inhibitors
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/102Aliphatic fractions
    • C10M2203/1025Aliphatic fractions used as base material
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/106Naphthenic fractions
    • C10M2203/1065Naphthenic fractions used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
    • C10M2207/0406Ethers; Acetals; Ortho-esters; Ortho-carbonates used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/2805Esters used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
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    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C11D1/66Non-ionic compounds
    • C11D1/722Ethers of polyoxyalkylene glycols having mixed oxyalkylene groups; Polyalkoxylated fatty alcohols or polyalkoxylated alkylaryl alcohols with mixed oxyalkylele groups
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Definitions

  • the corrosion protection system comprises carboxylic and / or phosphonic acids and at least one amine having at least one oxybis (alkylamine) unit.
  • Such anticorrosive systems effectively protect metal surfaces from corrosion and have high water solubility, which is indispensable for the formulation of aqueous concentrates for metalworking and metalworking fluids.
  • the present invention relates to an aqueous surface-active and corrosion-protective preparation comprising the corrosion protection system and an emulsifier system and an oily, water-miscible emulsion concentrate which, when diluted with water, provides ready-to-use corrosion protection, cleaning and cooling lubricant emulsions.
  • corrosion-prone metals such as iron, aluminum, zinc, copper or their alloys against corrosion
  • a permanent corrosion-protective coating such as a paint due to their processing condition or because of their field of application.
  • Examples include metal parts during technical processing stages such as machining or non-cutting shaping or cleaning and finished metal components such as heat exchangers or pipelines, which come into contact during their function with corrosive aqueous media.
  • the metal surfaces are brought into contact with corrosion inhibitors, which cause a temporary corrosion protection.
  • Inorganic corrosion inhibitors may be based, for example, on chromates, nitrites or phosphates, but these are more or less disadvantageous for toxicological and ecological reasons.
  • Organic corrosion inhibitors are often based on carboxylates, amines, amides or on nitrogen-containing heterocyclic compounds.
  • Carboxylic acids as such prove in practice to be insufficiently long-term effective if the pH is lowered by an acid entry into the inhibitor baths or by microbiological processes to such an extent that the carboxylic acids are present in the less active acid form instead of in the salt form.
  • Corrosion-inhibiting carboxylic acids are therefore often used in the form of their salts or as a corrosion protection system consisting of the carboxylic acid and a base.
  • Particularly well-known in the art are corrosion protection systems consisting of carboxylic acids and alkanolamines, which have an increased inhibitory effect compared to systems of carboxylic acid and alkalis based on sodium hydroxide solution or ammonia.
  • the DE 102007004325 describes an emulsifier system for the production of coolant emulsions suitable for use in the machining of light metals or aluminum alloyed metals.
  • the emulsifier system comprises a corrosion protection system consisting of light metal inhibitors such as carboxylic acids and phosphonic acids, which in addition to avoid the so-called fountain blacks contains chelating tertiary organic amine compounds having phosphonic acid groups.
  • the corrosion protection system contains alkanolamines, preferably mono- and trialkanolamines, as bases for providing particularly effective inhibiting carboxylic and phosphonic acid salts.
  • the DE 4444878 discloses a water-soluble inhibitor system based on monocarboxylic acids and aromatic hydroxy compounds with a pK s value for the Hydroxy group in the range of 7.0 to 11, wherein both components are in a certain weight ratio to each other.
  • the JP2005015617 discloses an aqueous anticorrosion composition for metalworking comprising an aliphatic carboxylic acid in combination with an amine, preferably bis (2-dimethylaminoethyl) ether or N, N, N ', N'-tetramethyl-2,2'-oxybis (ethylamine) , contains.
  • the DE 19747895 discloses a corrosion protection system for the neutral pH range based on a combination of one or more carboxylic acids and one or several nitrogen compounds selected from organic amines or nitrogen-containing heterocycles, wherein the nitrogen compounds have a pK a value for at least one protolysis stage is in the range 6-9 , wherein both components are in a certain weight ratio to each other.
  • Preferred nitrogen compounds may for example be selected from linear or cyclic alkylenediamines, alkylene triamines and alkylene tetraamines.
  • the object of the present invention is to provide an aqueous surface-active and corrosion-protective preparation suitable for the production of aqueous metal treatment and metalworking fluids, in particular cleaners and lubricants, that metals, in particular iron and iron alloys, in comparison with the prior art in contact with the Treatment and processing fluid more effectively protects against corrosion.
  • an aqueous surface-active and corrosion-protective preparation according to the present claim 1.
  • the inventive aqueous surface-active and corrosion-protective preparation provides excellent protection against corrosion of iron and iron alloys and of aluminum and Aluminum alloys in contact with aqueous liquids, in particular liquids for metal treatment or metalworking.
  • the corrosion protection system (I) is characterized by its good water solubility, which makes it possible to distribute the corrosion protection system in the form of highly concentrated aqueous preparations.
  • Each preparation for example a ready-to-use metal treatment or metalworking fluid or its concentrate, which contains the two components a) and b), thus comprises the corrosion protection system (I).
  • a solution of the anticorrosive system is formulated into a metalworking or metalworking fluid to impart the desired anticorrosive properties.
  • corrosion protection systems which store the components a) and b) in an aqueous phase are therefore preferred.
  • At least one amine of the following structural formula (1) is contained: wherein the radicals R 1 , R 2 , R 3 and R 4 are independently selected from branched or unbranched alkyl radicals having not more than 8 carbon atoms and - ((CH 2 ) o -X) p -R 5 , where o is a natural whole Number in the range of 1 to 3, p is a natural integer in the range of 1 to 6, X is either an oxygen or a nitrogen atom, and R 5 is selected from hydrogen, methyl, ethyl or propyl; with m and n as natural integers in the range of 1 to 3.
  • radicals R 1 , R 2 , R 3 and R 4 of the structural formula (1) may be selected from those containing the two nitrogen atoms of the oxybis (alkylamine) moiety bridge, so that the radical R 1 and / or the radical R 2 are each structurally identical to the radical R 3 or R 4 , wherein bridging radicals R 1 or R 2 or R 3 or R 4 are selected from alkylene, polyoxyalkylenes or polyaminoalkylenes with not more than 6 carbon atoms.
  • Such a preferred bridged amine in a corrosion protection system (I) has the following general structural formula (1a): wherein the radicals R 1 and R 2 are independently selected from branched or unbranched alkyl radicals having not more than 8 carbon atoms and - ((CH 2 ) o -X) p -R 5 , where o is a natural integer in the range of 1 to 3, p is a natural integer in the range of 1 to 6, X is either an oxygen or a nitrogen atom, and R 5 is selected from hydrogen, methyl, ethyl or propyl; with m and n as natural integers in the range of 1 to 3; and wherein q, r and s are integer numbers in the range of 1 to 3 and Z is either a carbon, oxygen or nitrogen atom.
  • amines of the structural formula (1a) for which the radicals R 1 and R 2 are independently selected from branched or unbranched alkyl radicals having not more than 8 carbon atoms, preferably not more than 4 carbon atoms, for the m, n, q and r is 2, and s is not greater than 3, where Z is an oxygen or nitrogen atom.
  • bridged amines are N, N'-dimethyl-1,7-dioxa-4,10-diazacyclododecane, N, N'-diethyl-1,7-dioxa-4,10-diazacyclododecane, N, N'-dimethyl 1,4,10-trioxa-7,13-diazacyclopentadecane and N, N'-diethyl-1,4,10-trioxa-7,13-diazacyclopentadecane.
  • the radicals R 1 , R 2 , R 3 and R 4 of the structural formula (1) are independently selected from branched or unbranched alkyl radicals with no more as 8 carbon atoms, more preferably not more than 4 carbon atoms, wherein the natural integers m and n are equal to 2.
  • the radicals R 1 , R 2 , R 3 and R 4 of the structural formula (1) are independently selected from branched or unbranched alkyl radicals with no more as 8 carbon atoms, more preferably not more than 4 carbon atoms, wherein the natural integers m and n are equal to 2.
  • a preferred corrosion protection system (I) contains at least 50% by weight, more preferably at least 80% by weight, only those organic amines according to component b) which are selected from amines of the general structural formula (1) according to component b) , particularly preferably from such amines of general structural formula (1) according to component b), for which the radicals R 1 , R 2 , R 3 and R 4 are independently selected from branched or unbranched alkyl radicals having not more than 4 carbon atom, wherein the natural integers m and n are 2, and more preferably are selected from N, N, N ', N'-tetramethyl-2,2'-oxybis (ethylamine) and / or N, N, N', N '-Tetraethyl-2,2'-oxybis (ethylamine).
  • the aliphatic carboxylic acids according to component a) of the corrosion protection system (I) having at least 6 but not more than 14 carbon atoms can be mono- or polybasic, saturated or unsaturated, linear or branched aliphatic carboxylic acids, but are preferably selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular from caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid.
  • carboxylic acids according to component a) with inserted into the carbon chain oxygen heteroatoms are preferably selected ether carboxylic acids of the general formula R- (OC 2 H 4 ) n -OCH 2 COOH, where R is a linear or branched, saturated or unsaturated alkyl radical having 6 to Is 16 carbon atoms, n represents a number in the range of 1 to 5 and R and n are to be matched to one another such that the sum of the carbon and oxygen atoms is not greater than 25, neglecting the carboxyl group.
  • the ether carboxylic acids may be technical mixtures of molecules with different radicals R and different values for n. An example of this is the technical Laurylethercarbonklare, in which R for is a mixture of linear, saturated alkyl groups having 12 and 14 carbon atoms and n is about 2.5.
  • the aliphatic phosphonic acids having at least 4 but not more than 18 carbon atoms contained in the corrosion protection system (I) according to component a) may be mono- or polybasic, saturated or unsaturated, linear or branched aliphatic phosphonic acids, but are preferably selected from saturated straight-chain or linear branched monophosphonic acids. Mixtures of different acids may be particularly advantageous, the alkyl monophosphonic acids are particularly suitable in their straight-chain form. Further preferred are alkyl monophosphonic acids having 6 to 12 carbon atoms.
  • carboxylic acids as component a) is always preferable for ecological reasons, if the use of phosphonic acids is not able to significantly improve the temporary corrosion protection in metal treatment or metalworking.
  • component a) is therefore selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular from caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid, and / or carboxylic acids with into the carbon chain inserted oxygen heteroatoms having between 6 and 26 atoms in the carbon heteroatom chain, in particular ether carboxylic acids of the general formula R- (OC 2 H 4 ) n -OCH 2 COOH, wherein R is a linear or branched, saturated or unsaturated alkyl radical 6 to 16 carbon atoms, n represents a number in the range of 1 to 5 and R and n are coordinated so that the sum of the C and O atoms is neglecting the carboxyl group is not greater than 25.
  • component a) is selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular from caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid.
  • the weight-based proportion of carboxylic acids according to component a) is selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular the weight-related proportion of caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid, on the total amount of carboxylic acids and phosphonic acids in the corrosion protection system, including those carboxylic acids and phosphonic acids which are not compounds according to component a), at least 50 wt .-%, particularly preferably at least 80 wt .-% is.
  • components a) and b) of the corrosion protection system (I) can undergo acid-base reactions with one another and, in aqueous solution, also have a protolysis equilibrium with their respective deprotonated or protonated form.
  • the molar ratio of the total amount of carboxyl and / or phosphonic acid groups of components a) to oxybis (alkylamine) units of the at least one amine of component b) is not less than 1: 3 in order to ensure a minimum amount of the amine according to component b) is present in the corrosion protection system as ammonium salt.
  • this molar ratio is not less than 2: 3.
  • the total amount of carboxyl and / or phosphonic acid groups of components a) relative to the proportion of amines according to component b) should not exceed values for which the effectiveness of the corrosion protection is clearly evident decreases.
  • the molar ratio of the total amount of carboxyl and / or phosphonic acid groups of components a) to oxybis (alkylamine) units of the at least one amine of component b) is not greater than 5: 1, more preferably not greater than 3: 1, particularly preferably not greater than 2: 1.
  • the corrosion protection system (I) is suitable to be used in aqueous emulsions, especially in cleaning, anticorrosion and cooling lubricant emulsions, to prevent metal corrosion.
  • An advantage of using a corrosion protection system based on components a) and b) is that for a sufficient corrosion protection, a comparatively small amount of these two active components must be present in the aqueous metal working and metal treatment system.
  • the emulsifier system (II) of the aqueous surface-active and anti-corrosive preparation according to the invention additionally comprises alkoxylated fatty amines as component e) to improve the filterability of emulsions prepared from these preparations.
  • alkoxylated fatty amines consisting of one or more alkoxylated saturated and / or unsaturated aliphatic amines having an aliphatic chain length of at least 8, preferably at least 10 and more preferably at least 12, but not more than 20, preferably not more than 18 and most preferably not used more than 16 carbon atoms.
  • the fatty amines used should be ethoxylated with at least 8, preferably not more than 10, but not more than 16, preferably not more than 14 and most preferably 12 ethylene oxide units. In particular, is suitable for increasing the Filterability of ready-to-use emulsions 12 times ethoxylated cocoamine prepared from these formulations.
  • the proportion of components a) to e) of the preparation according to the invention for an application-ready anticorrosive cleaner solution is preferably in the range from 0.5 to 10% by weight, the total proportion of components a) and b) of the anticorrosion system (I) preferably being at least 0.1 wt .-% is.
  • the preparation according to the invention can also be a concentrate for the production of anticorrosion cleaner solutions in which the proportion of components a) to e) is preferably in the range from 40 to 95% by weight, the total amount of components a) and b) being of the corrosion protection system (I) in the preparation according to the invention is preferably at least 10 wt .-%.
  • the aqueous surface-active and corrosion-protective preparation may additionally be admixed with a water component of not more than 60% by weight, so that a total of one oil-containing, water-miscible emulsion concentrate for metalworking, in particular a concentrate for a coolant lubricant or anticorrosion emulsion, realized.
  • the corrosion protection system (I) and the emulsifier system (II) of the oil-containing, water-miscible emulsion concentrate according to the invention are identical to those described for the corrosion protection system and the aqueous surface-active and corrosion-protective preparation according to the invention.
  • the emulsifier system (II) of the oil-containing, water-miscible emulsion concentrate according to the invention as described above for the aqueous surface-active and anti-corrosive preparation, alkoxylated fatty amines as component e), preferably with a weight fraction in the concentrate of at least 1 wt .-%, more preferably at least 2 wt .-%, but preferably not more than 10 wt .-%, particularly preferably not more than 8 wt .-%.
  • the oil component (III) of the oily, water-miscible emulsion concentrate according to the invention is preferably selected from paraffinic or naphthenic mineral oils, dialkyl ethers having 12 to 20 carbon atoms and / or ester oils.
  • auxiliaries or active ingredients may be mentioned: lubricating additives in general and in particular so-called “extreme pressure” additives (so-called EP additives) and biocides in each case in an amount of preferably 0.1 to 2 wt .-% in the concentrate; Buffer systems, in particular based on boric acid, in an amount based on the particular acid form of preferably 2 to 10 wt .-% in the concentrate; Neutralizing agent based on alkanolamines, solubilizers such as glycols, glycerol or sodium cumenesulfonate each in an amount of preferably 1 to 6 wt .-% in the concentrate.
  • so-called "extreme pressure" additives so-called EP additives
  • biocides in each case in an amount of preferably 0.1 to 2 wt .-% in the concentrate
  • Buffer systems in particular based on boric acid, in an amount based on the particular acid form of preferably 2 to 10 wt .-% in the
  • the invention relates to the ready-to-use oil-in-water emulsion which is obtainable by adding from about 0.5 to about 10 parts by weight of the above-described oily, water-miscible concentrate with about 99.5 to about 90 parts by weight of water. Due to the self-emulsifying properties of the emulsion concentrate, the ready-to-use emulsion forms spontaneously upon addition of water or after slight mechanical agitation such as stirring. This emulsion can be used for example as a cleaning, corrosion protection or cooling lubricant emulsion.
  • oil-containing, water-miscible emulsion concentrate according to the invention and the ready-to-use oil-in-water emulsions preparable therefrom by dilution with water are particularly suitable for the treatment and processing of iron and iron alloys and of aluminum and aluminum alloys.
  • the mode of action of the corrosion protection system (I) is shown by way of example and compared with systems known in the prior art.
  • a corrosion protection test according to DIN 51360-2 is carried out in which gray cast iron chips (type GG25) are wetted on a round filter with freshly prepared dilute aqueous solutions containing various corrosion protection systems based on an amine and isononanoic acid.
  • Table 1 lists the compositions of concentrated aqueous corrosion protection systems (stock solutions) based on an amine and isononanoic acid.
  • stock solutions of the corrosion protection systems with an active component content of 20% by weight in water with a hardness of 20 ° dH (3.04 mmol CaCl 2 , 0.54 mmol MgSO 4 )
  • Amine component Wt .-% carboxylic acid
  • V2 triethanolamine 9.71 isononanoic 10.29 V3 N, N, N ', N'-tetramethyl-1,6-hexamethylenediamine 10.43 isononanoic 9.57
  • Table 2 shows the degree of rust formation as a function of the active content of the solutions based on the assessment of the corrosion marks on the filter paper after 2 hours exposure of the chips at 20 ° C.
  • the corrosion protection system (I) containing the amine with a Oxybis (alkylamine) unit already shows a significant corrosion protection effect from a weight fraction of 6% based on the stock solution B1. At a weight fraction of at least 7% based on the stock solution B1, only slight corrosion phenomena on the filter paper are detectable, while for the other corrosion protection systems a moderate (V3) to further strong (V1, V2) corrosion can be observed.
  • the corrosion protection system (B1) containing the amine with the oxybis (alkylamine) unit is also superior to the corrosion protection system (V3) containing the hexamethylene-bridged tertiary diamine.

Description

Das Korrosionsschutzsystem umfasst Carbon- und/oder Phosphonsäuren sowie zumindest ein Amin mit mindestens einer Oxybis(alkylamin)-Einheit. Derartige Korrosionsschutzsysteme schützen Metalloberflächen effektiv vor Korrosion und weisen eine hohe Wasserlöslichkeit auf, die für die Formulierung wässriger Konzentrate für Metallbehandlungs- und Metallbearbeitungsflüssigkeiten unabdingbar ist. Die vorliegende Erfindung betrifft eine wässrige oberflächenaktive und korrosionsschützende Zubereitung enthaltend das Korrosionsschutzsystem und ein Emulgatorsystem sowie eine ölhaltiges, wassermischbares Emulsionskonzentrat, das durch Verdünnung mit Wasser anwendungsfertige Korrosionsschutz-, Reiniger- und Kühlschmierstoffemulsionen liefert.The corrosion protection system comprises carboxylic and / or phosphonic acids and at least one amine having at least one oxybis (alkylamine) unit. Such anticorrosive systems effectively protect metal surfaces from corrosion and have high water solubility, which is indispensable for the formulation of aqueous concentrates for metalworking and metalworking fluids. The present invention relates to an aqueous surface-active and corrosion-protective preparation comprising the corrosion protection system and an emulsifier system and an oily, water-miscible emulsion concentrate which, when diluted with water, provides ready-to-use corrosion protection, cleaning and cooling lubricant emulsions.

Der Schutz korrosionsgefährdeter Metalle wie beispielsweise Eisen, Aluminium, Zink, Kupfer oder deren Legierungen vor Korrosion ist eine weitgefächerte technische Aufgabe. Sie stellt sich insbesondere dann, wenn die Metallteile aufgrund ihres Bearbeitungszustandes oder aufgrund ihres Einsatzgebietes nicht oder noch nicht mit einem permanent korrosionsschützenden Überzug wie beispielsweise einem Lack bedeckt sind. Beispiele hierfür sind Metallteile während technischer Bearbeitungsstufen wie beispielsweise spanabhebende oder spanlose Formgebung oder Reinigung sowie fertige Metallbauteile wie beispielsweise Wärmetauscher oder Rohrleitungen, die während ihrer Funktion mit korrosiven wässrigen Medien in Berührung kommen. Um eine Korrosion während oder zwischen den einzelnen Bearbeitungsschritten bzw. während des bestimmungsgemäßen Gebrauchs zu verhindern oder einzudämmen, bringt man die Metalloberflächen mit Korrosionsinhibitoren in Berührung, die einen temporären Korrosionsschutz bewirken. Dabei ist es häufig aus Gründen des Umweltschutzes wünschenswert, dass die Korrosionsinhibitoren in wässriger Phase mit den Metalloberflächen in Kontakt gebracht werden können. Zudem beruhen die meisten Metallbehandlung- oder Metallbearbeitungsflüssigkeiten auf wässrigen Zubereitungen, so dass die Wasserlöslichkeit eines Korrosionsinhibitors für die Formulierung dieser Zubereitungen unabdingbar ist. Daher ist es eine wünschenswerte Eigenschaft von Korrosionsinhibitoren, wasserlöslich zu sein.The protection of corrosion-prone metals such as iron, aluminum, zinc, copper or their alloys against corrosion is a widespread technical task. It arises in particular when the metal parts are not or not yet covered with a permanent corrosion-protective coating such as a paint due to their processing condition or because of their field of application. Examples include metal parts during technical processing stages such as machining or non-cutting shaping or cleaning and finished metal components such as heat exchangers or pipelines, which come into contact during their function with corrosive aqueous media. In order to prevent or limit corrosion during or between the individual processing steps or during normal use, the metal surfaces are brought into contact with corrosion inhibitors, which cause a temporary corrosion protection. It is often desirable for reasons of environmental protection that the corrosion inhibitors in the aqueous phase can be brought into contact with the metal surfaces. In addition, most metalworking or metalworking fluids are based on aqueous formulations so that the water solubility of a corrosion inhibitor for the formulation of these Preparations is essential. Therefore, it is a desirable property of corrosion inhibitors to be water soluble.

Als wasserlösliche Korrosionsinhibitoren sind eine Vielzahl anorganischer und organischer Verbindungen bekannt. Anorganische Korrosionsinhibitoren können beispielsweise auf Chromaten, Nitriten oder Phosphaten aufgebaut sein, die jedoch aus toxikologischen und aus ökologischen Gründen mehr oder weniger nachteilig sind. Organische Korrosionsinhibitoren basieren häufig auf Carboxylaten, Aminen, Amiden oder auf stickstoffhaltigen heterozyklischen Verbindungen. Carbonsäuren als solche erweisen sich in der Praxis jedoch als nicht hinreichend langzeitwirksam, wenn durch einen Säureeintrag in die Inhibitorbäder oder durch mikrobiologische Prozesse der pH-Wert soweit abgesenkt wird, dass die Carbonsäuren statt in der Salzform in der weniger wirksamen Säureform vorliegen. Korrosionsinhibierende Carbonsäuren werden daher häufig in Form ihrer Salze eingesetzt bzw. als Korrosionsschutzsystem bestehend aus der Carbonsäure und einer Base. Im Stand der Technik bekannt sind insbesondere Korrosionsschutzsysteme bestehend aus Carbonsäuren und Alkanolaminen, die im Vergleich zu Systemen aus Carbonsäure und Alkalien auf Basis von Natronlauge oder Ammoniak eine erhöhte Inhibitorwirkung aufweisen.As water-soluble corrosion inhibitors, a variety of inorganic and organic compounds are known. Inorganic corrosion inhibitors may be based, for example, on chromates, nitrites or phosphates, but these are more or less disadvantageous for toxicological and ecological reasons. Organic corrosion inhibitors are often based on carboxylates, amines, amides or on nitrogen-containing heterocyclic compounds. Carboxylic acids as such, however, prove in practice to be insufficiently long-term effective if the pH is lowered by an acid entry into the inhibitor baths or by microbiological processes to such an extent that the carboxylic acids are present in the less active acid form instead of in the salt form. Corrosion-inhibiting carboxylic acids are therefore often used in the form of their salts or as a corrosion protection system consisting of the carboxylic acid and a base. Particularly well-known in the art are corrosion protection systems consisting of carboxylic acids and alkanolamines, which have an increased inhibitory effect compared to systems of carboxylic acid and alkalis based on sodium hydroxide solution or ammonia.

Die DE 102007004325 beschreibt ein Emulgatorsystem für die Herstellung von Kühlschmierstoffemulsionen, die geeignet sind, um bei der Bearbeitung von Leichtmetallen oder aluminiumlegierten Metallen eingesetzt zu werden. Das Emulgatorsystem umfasst dabei ein Korrosionsschutzsystem bestehend aus Leichtmetallinhibitoren wie Carbonsäuren und Phosphonsäuren, welches zusätzlich zur Vermeidung der sogenannten Brunnenschwärze chelatbildende tertiäre organische Aminverbindungen mit Phosphonsäuregruppen enthält. Weiterhin enthält das Korrosionsschutzsystem Alkanolamine, vorzugsweise Mono- und Trialkanolamine, als Basen zur Bereitstellung von besonders wirksam inhibierenden Carbon- und Phosphonsäuresalzen.The DE 102007004325 describes an emulsifier system for the production of coolant emulsions suitable for use in the machining of light metals or aluminum alloyed metals. The emulsifier system comprises a corrosion protection system consisting of light metal inhibitors such as carboxylic acids and phosphonic acids, which in addition to avoid the so-called fountain blacks contains chelating tertiary organic amine compounds having phosphonic acid groups. Furthermore, the corrosion protection system contains alkanolamines, preferably mono- and trialkanolamines, as bases for providing particularly effective inhibiting carboxylic and phosphonic acid salts.

Die DE 4444878 offenbart ein wasserlösliches Inhibitorsystem basierend auf Monocarbonsäuren und aromatischen Hydroxyverbindungen mit einem pKS-Wert für die Hydroxy-Gruppe im Bereich von 7,0 bis 11, wobei beide Komponenten in einem bestimmten Gewichtsverhältnis zueinander stehen. Die JP2005015617 offenbart eine wässrige korrosionsschützende Zubereitung für die Metallbearbeitung, die eine aliphatische Carbonsäure in Kombination mit einem Amin, vorzugsweise Bis(2-dimethylaminoethyl)ether bzw. N,N, N', N'-Tetramethyl-2,2'-oxybis(ethylamin), enthält. Die DE 19747895 offenbart ein Korrosionsschutzsystem für den neutralen pH-Bereich basierend auf einer Kombination aus einer oder mehreren Carbonsäuren und einer oder mehreren Stickstoffverbindungen ausgewählt aus organischen Aminen oder stickstoffhaltigen Heterocyklen, wobei die Stickstoffverbindungen einen pKS-Wert für zumindest eine Protolysestufe im Bereich von 6 bis 9 haben, wobei beide Komponenten in einem bestimmten Gewichtsverhältnis zueinander stehen. Bevorzugte Stickstoffverbindungen können beispielsweise ausgewählt sein aus linearen oder cyclischen Alkylendiaminen, Alkylentriaminen und Alkylentetraaminen.The DE 4444878 discloses a water-soluble inhibitor system based on monocarboxylic acids and aromatic hydroxy compounds with a pK s value for the Hydroxy group in the range of 7.0 to 11, wherein both components are in a certain weight ratio to each other. The JP2005015617 discloses an aqueous anticorrosion composition for metalworking comprising an aliphatic carboxylic acid in combination with an amine, preferably bis (2-dimethylaminoethyl) ether or N, N, N ', N'-tetramethyl-2,2'-oxybis (ethylamine) , contains. The DE 19747895 discloses a corrosion protection system for the neutral pH range based on a combination of one or more carboxylic acids and one or several nitrogen compounds selected from organic amines or nitrogen-containing heterocycles, wherein the nitrogen compounds have a pK a value for at least one protolysis stage is in the range 6-9 , wherein both components are in a certain weight ratio to each other. Preferred nitrogen compounds may for example be selected from linear or cyclic alkylenediamines, alkylene triamines and alkylene tetraamines.

Die Aufgabe der vorliegenden Erfindung besteht darin, eine wässrige oberflächenaktive und korrosionsschützende Zubereitung geeignet für die Herstellung wässriger Metallbehandlungs- und Metallbearbeitungsflüssigkeiten, insbesondere von Reinigern und Schmiermitteln, bereitzustellen, dass Metalle, insbesondere Eisen und Eisenlegierungen, im Vergleich zum Stand der Technik bei Kontakt mit der Behandlungs- und Bearbeitungsflüssigkeit effektiver vor Korrosion schützt.The object of the present invention is to provide an aqueous surface-active and corrosion-protective preparation suitable for the production of aqueous metal treatment and metalworking fluids, in particular cleaners and lubricants, that metals, in particular iron and iron alloys, in comparison with the prior art in contact with the Treatment and processing fluid more effectively protects against corrosion.

Diese Aufgabe wird gelöst durch eine wässrige oberflächenaktive und korrosionsschützende Zubereitung gemäß dem vorliegendem Anspruch 1. Das erfindungsgemäße wässrige oberflächenaktive und korrosionsschützende Zubereitung bewirkt einen hervorragenden Schutz vor Korrosion von Eisen und Eisenlegierungen sowie von Aluminium und Aluminiumlegierungen bei Kontakt mit wässrigen Flüssigkeiten, insbesondere Flüssigkeiten zur Metallbehandlung oder Metallbearbeitung. Weiterhin zeichnet sich das Korrosionsschutzsystem (I) durch seine gute Wasserlöslichkeit aus, die es erlaubt das Korrosionsschutzsystem in Form hochkonzentrierter wässriger Zubereitungen zu vertreiben.This object is achieved by an aqueous surface-active and corrosion-protective preparation according to the present claim 1. The inventive aqueous surface-active and corrosion-protective preparation provides excellent protection against corrosion of iron and iron alloys and of aluminum and Aluminum alloys in contact with aqueous liquids, in particular liquids for metal treatment or metalworking. Furthermore, the corrosion protection system (I) is characterized by its good water solubility, which makes it possible to distribute the corrosion protection system in the form of highly concentrated aqueous preparations.

Jede Zubereitung, beispielsweise eine anwendungsfertige Metallbehandlungs- oder Metallbearbeitungsflüssigkeit oder deren Konzentrat, die die beiden Komponenten a) und b) enthält, umfasst damit das Korrosionsschutzsystem (I). Üblicherweise wird eine Lösung des Korrosionsschutzsystems zu einer Metallbehandlungs- oder Metallbearbeitungsflüssigkeit hinzuformuliert, um die gewünschten Korrosionsschutzeigenschaften zu vermitteln. Erfindungsgemäß sind daher für eine gute Kompatibilität mit wässrigen Metallbehandlungs- und Metallbearbeitungsflüssigkeiten Korrosionsschutzsysteme, die die Komponenten a) und b) in wässriger Phase bevorraten.Each preparation, for example a ready-to-use metal treatment or metalworking fluid or its concentrate, which contains the two components a) and b), thus comprises the corrosion protection system (I). Typically, a solution of the anticorrosive system is formulated into a metalworking or metalworking fluid to impart the desired anticorrosive properties. For compatibility with aqueous metal treatment and metalworking fluids according to the invention, corrosion protection systems which store the components a) and b) in an aqueous phase are therefore preferred.

In einem bevorzugten Korrosionsschutzsystem (I) ist als Komponente b) zumindest ein Amin der folgenden Strukturformel (1) enthalten:

Figure imgb0001
wobei die Reste R1, R2, R3 und R4 unabhängig voneinander ausgewählt sind aus verzweigten oder unverzweigten Alkylresten mit nicht mehr als 8 Kohlenstoffatomen und -((CH2)o-X)p-R5, wobei o eine natürliche ganze Zahl im Bereich von 1 bis 3, p eine natürliche ganze Zahl im Bereich von 1 bis 6 ist, X entweder ein Sauerstoff- oder ein Stickstoffatom ist und der Rest R5 ausgewählt ist aus Wasserstoff, Methyl, Ethyl oder Propyl; mit m und n als natürliche ganze Zahlen im Bereich von 1 bis 3.In a preferred corrosion protection system (I) as component b) at least one amine of the following structural formula (1) is contained:
Figure imgb0001
wherein the radicals R 1 , R 2 , R 3 and R 4 are independently selected from branched or unbranched alkyl radicals having not more than 8 carbon atoms and - ((CH 2 ) o -X) p -R 5 , where o is a natural whole Number in the range of 1 to 3, p is a natural integer in the range of 1 to 6, X is either an oxygen or a nitrogen atom, and R 5 is selected from hydrogen, methyl, ethyl or propyl; with m and n as natural integers in the range of 1 to 3.

Alternativ können die Reste R1, R2, R3 und R4 der Strukturformel (1) aus solchen Resten ausgewählt sein, die die beiden Stickstoffatome der Oxybis(alkylamin)-Einheit verbrücken, so dass der Rest R1 und/oder der Rest R2 jeweils strukturidentisch mit dem Rest R3 oder R4 ist, wobei verbrückende Reste R1 oder R2 bzw. R3 oder R4 ausgewählt sind aus Alkylenen, Polyoxyalkylenen oder Polyaminoalkylenen mit nicht mehr als 6 Kohlenstoffatomen. Ein solches bevorzugtes verbrücktes Amin in einem Korrosionsschutzsystem (I) hat folgende allgemeine Strukturformel (1a):

Figure imgb0002
wobei die Reste R1 und R2 unabhängig voneinander ausgewählt sind aus verzweigten oder unverzweigten Alkylresten mit nicht mehr als 8 Kohlenstoffatomen und -((CH2)o-X)p-R5, wobei o eine natürliche ganze Zahl im Bereich von 1 bis 3, p eine natürliche ganze Zahl im Bereich von 1 bis 6 ist, X entweder ein Sauerstoff- oder ein Stickstoffatom ist und der Rest R5 ausgewählt ist aus Wasserstoff, Methyl, Ethyl oder Propyl; mit m und n als natürliche ganze Zahlen im Bereich von 1 bis 3; und wobei q, r und s ganze natürliche Zahlen im Bereich von 1 bis 3 sind und Z entweder ein Kohlenstoff-, Sauerstoff- oder Stickstoffatom ist.Alternatively, the radicals R 1 , R 2 , R 3 and R 4 of the structural formula (1) may be selected from those containing the two nitrogen atoms of the oxybis (alkylamine) moiety bridge, so that the radical R 1 and / or the radical R 2 are each structurally identical to the radical R 3 or R 4 , wherein bridging radicals R 1 or R 2 or R 3 or R 4 are selected from alkylene, polyoxyalkylenes or polyaminoalkylenes with not more than 6 carbon atoms. Such a preferred bridged amine in a corrosion protection system (I) has the following general structural formula (1a):
Figure imgb0002
wherein the radicals R 1 and R 2 are independently selected from branched or unbranched alkyl radicals having not more than 8 carbon atoms and - ((CH 2 ) o -X) p -R 5 , where o is a natural integer in the range of 1 to 3, p is a natural integer in the range of 1 to 6, X is either an oxygen or a nitrogen atom, and R 5 is selected from hydrogen, methyl, ethyl or propyl; with m and n as natural integers in the range of 1 to 3; and wherein q, r and s are integer numbers in the range of 1 to 3 and Z is either a carbon, oxygen or nitrogen atom.

Besonders bevorzugt sind Amine der Strukturformel (1a) für die die Reste R1 und R2 unabhängig voneinander ausgewählt sind aus verzweigten oder unverzweigten Alkylresten mit nicht mehr als 8 Kohlenstoffatomen, vorzugsweise nicht mehr als 4 Kohlenstoffatomen, für die m, n, q und r gleich 2 sind, und s nicht größer als 3 ist, wobei Z ein Sauerstoff- oder Stickstoffatom ist. Insbesondere bevorzugte verbrückte Amine sind N,N'-Dimethyl-1,7-dioxa-4,10-diazacyclododecan, N,N'-Diethyl-1,7-dioxa-4,10-diazacyclododecan, N,N'-Dimethyl-1,4,10-trioxa-7,13-diazacyclopentadecan und N,N'-Diethyl-1,4,10-trioxa-7,13-diazacyclopentadecan.Particularly preferred are amines of the structural formula (1a) for which the radicals R 1 and R 2 are independently selected from branched or unbranched alkyl radicals having not more than 8 carbon atoms, preferably not more than 4 carbon atoms, for the m, n, q and r is 2, and s is not greater than 3, where Z is an oxygen or nitrogen atom. Particularly preferred bridged amines are N, N'-dimethyl-1,7-dioxa-4,10-diazacyclododecane, N, N'-diethyl-1,7-dioxa-4,10-diazacyclododecane, N, N'-dimethyl 1,4,10-trioxa-7,13-diazacyclopentadecane and N, N'-diethyl-1,4,10-trioxa-7,13-diazacyclopentadecane.

Besonders bevorzugt sind die Reste R1, R2, R3 und R4 der Strukturformel (1) unabhängig voneinander ausgewählt aus verzweigten oder unverzweigten Alkylresten mit nicht mehr als 8 Kohlenstoffatom, besonders bevorzugt nicht mehr als 4 Kohlenstoffatomen, wobei die natürlichen ganzen Zahlen m und n gleich 2 sind. Insbesondere bevorzugt sind N,N,N',N'-Tetramethyl-2,2'-oxybis(ethylamin) und N,N,N',N'-Tetraethyl-2,2'-oxybis(ethylamin).Particularly preferably, the radicals R 1 , R 2 , R 3 and R 4 of the structural formula (1) are independently selected from branched or unbranched alkyl radicals with no more as 8 carbon atoms, more preferably not more than 4 carbon atoms, wherein the natural integers m and n are equal to 2. Especially preferred are N, N, N ', N'-tetramethyl-2,2'-oxybis (ethylamine) and N, N, N', N'-tetraethyl-2,2'-oxybis (ethylamine).

Ein bevorzugtes Korrosionsschutzsystem (I) enthält zu zumindest 50 Gew.-%, besonders bevorzugt zu zumindest 80 Gew.-%, nur solche organischen Amine gemäß Komponente b), die ausgewählt sind aus Aminen der allgemeinen Strukturformel (1) gemäß der Komponente b), besonders bevorzugt aus solchen Aminen der allgemeinen Strukturformel (1) gemäß der Komponente b), für die die Reste R1, R2, R3 und R4 unabhängig voneinander ausgewählt sind aus verzweigten oder unverzweigten Alkylresten mit nicht mehr als 4 Kohlenstoffatom, wobei die natürlichen ganzen Zahlen m und n gleich 2 sind, und insbesondere bevorzugt ausgewählt sind aus N,N,N',N'-Tetramethyl-2,2'-oxybis(ethylamin) und/oder N,N,N',N'-Tetraethyl-2,2'-oxybis(ethylamin).A preferred corrosion protection system (I) contains at least 50% by weight, more preferably at least 80% by weight, only those organic amines according to component b) which are selected from amines of the general structural formula (1) according to component b) , particularly preferably from such amines of general structural formula (1) according to component b), for which the radicals R 1 , R 2 , R 3 and R 4 are independently selected from branched or unbranched alkyl radicals having not more than 4 carbon atom, wherein the natural integers m and n are 2, and more preferably are selected from N, N, N ', N'-tetramethyl-2,2'-oxybis (ethylamine) and / or N, N, N', N '-Tetraethyl-2,2'-oxybis (ethylamine).

Die aliphatischen Carbonsäuren gemäß Komponente a) des Korrosionsschutzsystems (I) mit zumindest 6, jedoch nicht mehr als 14 Kohlenstoffatomen können ein- oder mehrbasische, gesättigte oder ungesättigte, lineare oder verzweigte aliphatische Carbonsäuren darstellen, vorzugsweise sind sie jedoch ausgewählt aus aliphatischen Monocarbonsäuren mit zumindest 6, jedoch nicht mehr als 12 Kohlenstoffatomen, insbesondere aus Caprylsäure, Ethylhexansäure, Isononansäure und/oder Isodecansäure.The aliphatic carboxylic acids according to component a) of the corrosion protection system (I) having at least 6 but not more than 14 carbon atoms can be mono- or polybasic, saturated or unsaturated, linear or branched aliphatic carboxylic acids, but are preferably selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular from caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid.

Als Carbonsäuren gemäß Komponente a) mit in die Kohlenstoffkette eingeschobenen Sauerstoff-Heteroatomen wählt man vorzugsweise Ethercarbonsäuren der allgemeinen Formel R-(O-C2H4)n-OCH2COOH, wobei R für einen linearen oder verzweigten, gesättigten oder ungesättigten Alkylrest mit 6 bis 16 Kohlenstoffatomen steht, n eine Zahl im Bereich von 1 bis 5 darstellt und R und n so aufeinander abzustimmen sind, dass die Summe der Kohlenstoff- und Sauerstoffatome unter Vernachlässigung der Carboxylgruppe nicht größer als 25 ist. Dabei können die Ethercarbonsäuren technische Gemische aus Molekülen mit unterschiedlichen Resten R und unterschiedlichen Werten für n sein. Ein Beispiel hierfür ist die technische Laurylethercarbonsäure, bei der R für ein Gemisch aus linearen, gesättigten Alkylgruppen mit 12 und 14 Kohlenstoffatomen steht und n etwa 2,5 ist.As carboxylic acids according to component a) with inserted into the carbon chain oxygen heteroatoms are preferably selected ether carboxylic acids of the general formula R- (OC 2 H 4 ) n -OCH 2 COOH, where R is a linear or branched, saturated or unsaturated alkyl radical having 6 to Is 16 carbon atoms, n represents a number in the range of 1 to 5 and R and n are to be matched to one another such that the sum of the carbon and oxygen atoms is not greater than 25, neglecting the carboxyl group. The ether carboxylic acids may be technical mixtures of molecules with different radicals R and different values for n. An example of this is the technical Laurylethercarbonsäure, in which R for is a mixture of linear, saturated alkyl groups having 12 and 14 carbon atoms and n is about 2.5.

Die im Korrosionsschutzsystem (I) gemäß Komponente a) enthaltenen aliphatischen Phosphonsäuren mit zumindest 4, jedoch nicht mehr als 18 Kohlenstoffatomen, können ein- oder mehrbasische, gesättigte oder ungesättigte, lineare oder verzweigte aliphatische Phosphonsäuren darstellen, vorzugsweise sind sie jedoch ausgewählt aus gesättigten geradkettigen oder verzweigten Monophosphonsäuren. Gemische unterschiedlicher Säuren können besonders vorteilhaft sein, wobei die Alkylmonophosphonsäuren besonders in ihrer geradkettigen Form geeignet sind. Weiterhin bevorzugt sind Alkylmonophosphonsäuren mit 6 bis 12 Kohlenstoffatomen.The aliphatic phosphonic acids having at least 4 but not more than 18 carbon atoms contained in the corrosion protection system (I) according to component a) may be mono- or polybasic, saturated or unsaturated, linear or branched aliphatic phosphonic acids, but are preferably selected from saturated straight-chain or linear branched monophosphonic acids. Mixtures of different acids may be particularly advantageous, the alkyl monophosphonic acids are particularly suitable in their straight-chain form. Further preferred are alkyl monophosphonic acids having 6 to 12 carbon atoms.

Die Verwendung von Carbonsäuren als Komponente a) ist aus ökologischen Gründen immer dann zu bevorzugen, wenn die Verwendung von Phosphonsäuren den temporären Korrosionsschutz bei der Metallbehandlung oder Metallbearbeitung nicht signifikant zu verbessern vermag.The use of carboxylic acids as component a) is always preferable for ecological reasons, if the use of phosphonic acids is not able to significantly improve the temporary corrosion protection in metal treatment or metalworking.

In einer bevorzugten Ausführungsform des Korrosionsschutzsystems (I) ist die Komponente a) daher ausgewählt aus aliphatischen Monocarbonsäuren mit zumindest 6, jedoch nicht mehr als 12 Kohlenstoffatomen, insbesondere aus Caprylsäure, Ethylhexansäure, Isononansäure und/oder Isodecansäure, und/oder Carbonsäuren mit in die Kohlenstoffkette eingeschobenen Sauerstoff-Heteroatomen, die zwischen 6 und 26 Atome in der Kohlenstoff-Heteroatomkette aufweisen, insbesondere Ethercarbonsäuren der allgemeinen Formel R-(O-C2H4)n-OCH2COOH, wobei R für einen linearen oder verzweigten, gesättigten oder ungesättigten Alkylrest mit 6 bis 16 C-Atomen steht, n eine Zahl im Bereich von 1 bis 5 darstellt und R und n so aufeinander abzustimmen sind, dass die Summe der C- und O-Atome unter Vernachlässigung der Carboxylgruppe nicht größer als 25 ist.In a preferred embodiment of the corrosion protection system (I), component a) is therefore selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular from caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid, and / or carboxylic acids with into the carbon chain inserted oxygen heteroatoms having between 6 and 26 atoms in the carbon heteroatom chain, in particular ether carboxylic acids of the general formula R- (OC 2 H 4 ) n -OCH 2 COOH, wherein R is a linear or branched, saturated or unsaturated alkyl radical 6 to 16 carbon atoms, n represents a number in the range of 1 to 5 and R and n are coordinated so that the sum of the C and O atoms is neglecting the carboxyl group is not greater than 25.

In einem besonders bevorzugten Korrosionsschutzsystem (I) ist die Komponente a) ausgewählt aus aliphatischen Monocarbonsäuren mit zumindest 6, jedoch nicht mehr als 12 Kohlenstoffatomen, insbesondere aus Caprylsäure, Ethylhexansäure, Isononansäure und/oder Isodecansäure.In a particularly preferred corrosion protection system (I), component a) is selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular from caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid.

Diesbezüglich besonders bevorzugt ist eine Ausführungsform des Korrosionsschutzsystems, bei dem der gewichtsbezogene Anteil von Carbonsäuren gemäß Komponente a) ausgewählt aus aliphatischen Monocarbonsäuren mit zumindest 6, jedoch nicht mehr als 12 Kohlenstoffatomen, insbesondere der gewichtsbezogene Anteil von Caprylsäure, Ethylhexansäure, Isononansäure und/oder Isodecansäure, am Gesamtanteil an Carbonsäuren und Phosphonsäuren im Korrosionsschutzsystem, also auch solchen Carbonsäuren und Phosphonsäuren, die keine Verbindungen gemäß Komponente a) sind, zumindest 50 Gew.-%, besonders bevorzugt zumindest 80 Gew.-% beträgt.Particularly preferred in this regard is an embodiment of the corrosion protection system in which the weight-based proportion of carboxylic acids according to component a) is selected from aliphatic monocarboxylic acids having at least 6 but not more than 12 carbon atoms, in particular the weight-related proportion of caprylic acid, ethylhexanoic acid, isononanoic acid and / or isodecanoic acid, on the total amount of carboxylic acids and phosphonic acids in the corrosion protection system, including those carboxylic acids and phosphonic acids which are not compounds according to component a), at least 50 wt .-%, particularly preferably at least 80 wt .-% is.

Dem Fachmann ist bekannt, dass die Komponenten a) und b) des Korrosionsschutzsystems (I) miteinander Säure-Base Reaktionen eingehen können und in wässriger Lösung zudem im Protolyse-Gleichgewicht mit ihrer jeweiligen deprotonierten bzw. protonierten Form stehen.It is known to the person skilled in the art that components a) and b) of the corrosion protection system (I) can undergo acid-base reactions with one another and, in aqueous solution, also have a protolysis equilibrium with their respective deprotonated or protonated form.

Es hat sich in diesem Zusammenhang gezeigt, dass sowohl die Wasserlöslichkeit als auch die Korrosionschutzwirkung positiv durch die Anwesenheit von Ammoniumsalzen, die aus der Neutralisationsreaktion der Komponenten a) und b) hervorgehen, beeinflusst wird. Erfindungsgemäß ist daher, dass das molare Verhältnis der Gesamtmenge an Carboxyl- und/oder Phosphonsäure-Gruppen der Komponenten a) zu Oxybis(alkylamin)-Einheiten des zumindest einen Amins der Komponente b) nicht kleiner als 1 : 3 ist, um zu gewährleisten, dass eine Mindestmenge des Amins gemäß Komponente b) im Korrosionsschutzsystem als Ammoniumsalz vorliegt. Besonders bevorzugt ist dieses molare Verhältnis nicht kleiner als 2 : 3. Umgekehrt sollte die Gesamtmenge an Carboxyl- und/oder Phosphonsäure-Gruppen der Komponenten a) relativ zum Anteil der Amine gemäß Komponente b) keine Werte überschreiten, für die die Effektivität des Korrosionsschutz deutlich abnimmt. Hierfür ist erfindungsgemäß, dass das molare Verhältnis der Gesamtmenge an Carboxyl- und/oder Phosphonsäure-Gruppen der Komponenten a) zu Oxybis(alkylamin)-Einheiten des zumindest einen Amins der Komponente b) nicht größer als 5 : 1, besonders bevorzugt nicht größer als 3 : 1, insbesondere bevorzugt nicht größer als 2 : 1 ist.It has been found in this context that both the water solubility and the anticorrosive effect are positively influenced by the presence of ammonium salts resulting from the neutralization reaction of components a) and b). According to the invention, therefore, that the molar ratio of the total amount of carboxyl and / or phosphonic acid groups of components a) to oxybis (alkylamine) units of the at least one amine of component b) is not less than 1: 3 in order to ensure a minimum amount of the amine according to component b) is present in the corrosion protection system as ammonium salt. In particular, this molar ratio is not less than 2: 3. Conversely, the total amount of carboxyl and / or phosphonic acid groups of components a) relative to the proportion of amines according to component b) should not exceed values for which the effectiveness of the corrosion protection is clearly evident decreases. For this purpose, the molar ratio of the total amount of carboxyl and / or phosphonic acid groups of components a) to oxybis (alkylamine) units of the at least one amine of component b) is not greater than 5: 1, more preferably not greater than 3: 1, particularly preferably not greater than 2: 1.

In besonderem Maße ist das Korrosionsschutzsystem (I) geeignet, um in wässrigen Emulsionen, speziell in Reinigungs-, Korrosionsschutz- und Kühlschmierstoffemulsionen, zur Verhinderung der Metallkorrosion verwendet zu werden. Ein Vorteil der Verwendung eines Korrosionsschutzsystems basierend auf den Komponenten a) und b) besteht darin, dass für eine hinreichenden Korrosionsschutz eine vergleichsweise geringe Menge dieser beiden Aktivkomponenten im wässrigen System zur Metallbearbeitung und Metallbehandlung enthalten sein muss.In particular, the corrosion protection system (I) is suitable to be used in aqueous emulsions, especially in cleaning, anticorrosion and cooling lubricant emulsions, to prevent metal corrosion. An advantage of using a corrosion protection system based on components a) and b) is that for a sufficient corrosion protection, a comparatively small amount of these two active components must be present in the aqueous metal working and metal treatment system.

Die vorliegende Erfindung umfasst daher eine wässrige oberflächenaktive und korrosionsschützende Zubereitung, die neben Wasser und dem zuvor beschriebenen Korrosionsschutzsystem enthaltend die Komponenten a) und b), als Korrosionsschutzsystem (I) bezeichnet, wobei das molare Verhältnis der Gesamtmenge an Carboxyl- und/oder Phosphonsäure-Gruppen der Komponenten a) zu Oxybis(alkylamin)-Einheiten des zumindest einen Amins der Komponente b) nicht grösser als 5:1, jedoch nicht kleiner als 1:3 ist, ein Emulgatorsystem (II) bestehend aus

  • c) Ethoxylaten/Propoxylaten von Fettalkoholen mit 8 bis 18 Kohlenstoffatomen im Alkohol mit 2 bis 6 Ethylenoxideinheiten und 4 bis 8 Propylenoxideinheiten und
  • d) Fettalkoholen und/oder Fettalkoholpropoxylaten mit 12 bis 24 C Atomen im Alkohol und 0 bis 3 Propylenoxideinheiten und/oder dem Destillationsrückstand dieser Fettalkohole enthält.
The present invention therefore encompasses an aqueous surface-active and corrosion-protecting preparation which, in addition to water and the corrosion protection system described above comprising components a) and b), denotes corrosion protection system (I), the molar ratio of the total amount of carboxyl and / or phosphonic acid Groups of components a) to oxybis (alkylamine) units of at least one amine of component b) is not greater than 5: 1, but not less than 1: 3, an emulsifier system (II) consisting of
  • c) ethoxylates / propoxylates of fatty alcohols having 8 to 18 carbon atoms in the alcohol with 2 to 6 ethylene oxide units and 4 to 8 propylene oxide units and
  • d) fatty alcohols and / or fatty alcohol propoxylates having 12 to 24 C atoms in the alcohol and 0 to 3 propylene oxide units and / or the distillation residue of these fatty alcohols.

In einem weiteren Aspekt enthält das Emulgatorsystem (II) der erfindungsgemäßen wässrigen oberflächenaktiven und korrosionsschützenden Zubereitung zur Verbesserung der Filtrierbarkeit von aus diesen Zubereitungen hergestellten Emulsionen zusätzlich alkoxylierte Fettamine als Komponente e). Hierfür werden bevorzugt alkoxylierte Fettamine bestehend aus einem oder mehreren alkoxylierten gesättigten und/oder ungesättigten aliphatischen Aminen mit einer aliphatischen Kettenlänge von mindestens 8, vorzugsweise mindestens 10 und besonders bevorzugt mindestens 12, allerdings nicht mehr als 20, vorzugsweise nicht mehr als 18 und besonders bevorzugt nicht mehr als 16 Kohlenstoffatomen verwendet. Die verwendeten Fettamine sollten mit mindestens 8, vorzugsweise mit mindestens 10, aber nicht mit mehr als 16, vorzugsweise nicht mit mehr als 14 und besonders bevorzugt mit 12 Ethylenoxideinheiten ethoxyliert sein. Insbesondere eignet sich zur Erhöhung der Filtrierbarkeit von aus diesen Zubereitungen hergestellten anwendungsfertigen Emulsionen 12fach ethoxyliertes Kokosamin.In a further aspect, the emulsifier system (II) of the aqueous surface-active and anti-corrosive preparation according to the invention additionally comprises alkoxylated fatty amines as component e) to improve the filterability of emulsions prepared from these preparations. For this purpose, preferably alkoxylated fatty amines consisting of one or more alkoxylated saturated and / or unsaturated aliphatic amines having an aliphatic chain length of at least 8, preferably at least 10 and more preferably at least 12, but not more than 20, preferably not more than 18 and most preferably not used more than 16 carbon atoms. The fatty amines used should be ethoxylated with at least 8, preferably not more than 10, but not more than 16, preferably not more than 14 and most preferably 12 ethylene oxide units. In particular, is suitable for increasing the Filterability of ready-to-use emulsions 12 times ethoxylated cocoamine prepared from these formulations.

Der Anteil der Komponenten a) bis e) der erfindungsgemäßen Zubereitung liegt für eine anwendungsfertige korrosionsschützende Reinigerlösung vorzugsweise im Bereich von 0,5 bis 10 Gew.-%, wobei der Gesamtanteil der Komponenten a) und b) des Korrosionsschutzsystems (I) vorzugsweise bei zumindest 0,1 Gew.-% liegt.The proportion of components a) to e) of the preparation according to the invention for an application-ready anticorrosive cleaner solution is preferably in the range from 0.5 to 10% by weight, the total proportion of components a) and b) of the anticorrosion system (I) preferably being at least 0.1 wt .-% is.

Die erfindungsgemäße Zubereitung kann jedoch auch ein Konzentrat für die Herstellung von korrosionsschützenden Reinigerlösungen darstellen, bei dem der Anteil der Komponenten a) bis e) vorzugsweise im Bereich von 40 bis 95 Gew.-% liegt, wobei der Gesamtanteil der Komponenten a) und b) des Korrosionsschutzsystems (I) in der erfindungsgemäßen Zubereitung vorzugsweise bei zumindest 10 Gew.-% liegt.However, the preparation according to the invention can also be a concentrate for the production of anticorrosion cleaner solutions in which the proportion of components a) to e) is preferably in the range from 40 to 95% by weight, the total amount of components a) and b) being of the corrosion protection system (I) in the preparation according to the invention is preferably at least 10 wt .-%.

Der wässrigen oberflächenaktiven und korrosionsschützenden Zubereitung kann als Konzentrat mit einem Wasser Anteil von nicht mehr als 60 Gew.-% zusätzlich eine Ölkomponente (III) hinzugegeben werden, so dass insgesamt ein ölhaltiges, wassermischbares Emulsionskonzentrat für die Metallbearbeitung, insbesondere ein Konzentrat für eine Kühlschmierstoff- oder Korrosionsschutzemulsion, realisiert vorliegt.The aqueous surface-active and corrosion-protective preparation may additionally be admixed with a water component of not more than 60% by weight, so that a total of one oil-containing, water-miscible emulsion concentrate for metalworking, in particular a concentrate for a coolant lubricant or anticorrosion emulsion, realized.

Die vorliegende Erfindung betrifft daher auch ein erfindungsgemäßes ölhaltiges, wassermischbares Emulsionskonzentrat enthaltend

  1. i) 2 bis 20 Gew.-% eines Korrosionsschutzsystem (I) bestehend aus
    1. a) zumindest einer aliphatischen Carbonsäure mit zumindest 6, jedoch nicht mehr als 14 Kohlenstoffatomen und/oder zumindest einer Carbonsäure mit in die Kohlenstoffkette eingeschobenen Sauerstoff-Heteroatomen, die zwischen 6 und 26 Atome in der Kohlenstoff-Heteroatomkette aufweist, und/oder zumindest einer aliphatischen Phosphonsäure mit zumindest 4, jedoch nicht mehr als 18 Kohlenstoffatomen,
    2. b) zumindest einem Amin, das zumindest eine Oxybis(alkylamin)-Einheit mit tertiären Amino-Gruppen aufweist, wobei die Alkylketten dieser Einheit jeweils aus nicht mehr als 4 Kohlenstoffatomen bestehen,
    wobei das Gewichtsverhältnis der Komponenten a) und b) von 1 : 0,2 bis 0,3 : 1 variieren kann,
  2. ii) 2 bis 50 Gew.-% eines Emulgatorsystems (II) bestehend aus
    • c) Ethoxylaten/Propoxylaten von Fettalkoholen mit 8 bis 18 Kohlenstoffatomen im Alkohol mit 2 bis 6 Ethylenoxideinheiten und 4 bis 8 Propylenoxideinheiten und
    • d) Fettalkoholen und/oder Fettalkoholpropoxylaten mit 12 bis 24 C Atomen im Alkohol und 0 bis 3 Propylenoxideinheiten und/oder dem Destillationsrückstand dieser Fettalkohole,
    wobei das Gewichtsverhältnis der Komponenten c) und d) von 1 : 0,3 bis 0,3 : 1 variieren kann, und
  3. iii) 5 bis 50 Gew.-% einer Ölkomponente (III),
und gegebenenfalls weitere Hilfs- und Wirkstoffe (IV), wobei die Summe der Bestandteile I) bis IV) 60 bis 95 Gew.-% ausmacht und der verbleibende Gewichtsanteil Wasser darstellt.The present invention therefore also relates to an oil-containing, water-miscible emulsion concentrate according to the invention
  1. i) 2 to 20 wt .-% of a corrosion protection system (I) consisting of
    1. a) at least one aliphatic carboxylic acid having at least 6, but not more than 14 carbon atoms and / or at least one carboxylic acid having inserted into the carbon chain oxygen heteroatoms having between 6 and 26 atoms in the carbon heteroatom chain, and / or at least one aliphatic Phosphonic acid having at least 4 but not more than 18 carbon atoms,
    2. b) at least one amine having at least one oxybis (alkylamine) moiety having tertiary amino groups, wherein the alkyl chains of this moiety each consist of not more than 4 carbon atoms,
    wherein the weight ratio of components a) and b) can vary from 1: 0.2 to 0.3: 1,
  2. ii) 2 to 50 wt .-% of an emulsifier system (II) consisting of
    • c) ethoxylates / propoxylates of fatty alcohols having 8 to 18 carbon atoms in the alcohol with 2 to 6 ethylene oxide units and 4 to 8 propylene oxide units and
    • d) fatty alcohols and / or fatty alcohol propoxylates having 12 to 24 C atoms in the alcohol and 0 to 3 propylene oxide units and / or the distillation residue of these fatty alcohols,
    wherein the weight ratio of components c) and d) can vary from 1: 0.3 to 0.3: 1, and
  3. iii) from 5 to 50% by weight of an oil component (III),
and optionally other excipients and active ingredients (IV), wherein the sum of constituents I) to IV) constitutes 60 to 95% by weight and the remaining weight fraction represents water.

Bezüglich des Korrosionsschutzsystems (I) und des Emulgatorsystems (II) der erfindungsgemäßen ölhaltigen, wassermischbaren Emulsionskonzentrates sind die bevorzugten Ausführungsformen identisch mit denen, die für das Korrosionsschutzsystem und die erfindungsgemäße wässrige oberflächenaktive und korrosionsschützende Zubereitung beschrieben wurden.With regard to the corrosion protection system (I) and the emulsifier system (II) of the oil-containing, water-miscible emulsion concentrate according to the invention, the preferred embodiments are identical to those described for the corrosion protection system and the aqueous surface-active and corrosion-protective preparation according to the invention.

Insofern kann das Emulgatorsystem (II) des erfindungsgemäßen ölhaltigen, wassermischbaren Emulsionskonzentrates, wie zuvor für die wässrigen oberflächenaktiven und korrosionsschützenden Zubereitung beschrieben, alkoxylierte Fettamine als Komponente e) enthalten, vorzugsweise mit einem Gewichtsanteil im Konzentrat von mindestens 1 Gew.-%, besonders bevorzugt mindestens 2 Gew.-%, aber vorzugsweise nicht mehr als 10 Gew.-%, besonders bevorzugt nicht mehr als 8 Gew.-%.In this respect, the emulsifier system (II) of the oil-containing, water-miscible emulsion concentrate according to the invention, as described above for the aqueous surface-active and anti-corrosive preparation, alkoxylated fatty amines as component e), preferably with a weight fraction in the concentrate of at least 1 wt .-%, more preferably at least 2 wt .-%, but preferably not more than 10 wt .-%, particularly preferably not more than 8 wt .-%.

Die Ölkomponente (III) des erfindungsgemäßen ölhaltigen, wassermischbaren Emulsionskonzentrates ist vorzugsweise ausgewählt aus paraffinischen oder naphtenischen Mineralölen, Dialkylethern mit 12 bis 20 Kohlenstoffatomen und/oder Esterölen.The oil component (III) of the oily, water-miscible emulsion concentrate according to the invention is preferably selected from paraffinic or naphthenic mineral oils, dialkyl ethers having 12 to 20 carbon atoms and / or ester oils.

Als fakultative weitere Hilfs- oder Wirkstoffe sind zu nennen: Schmieradditive allgemein und insbesondere sogenannte "Extreme-Pressure"-Additive (sogenannte EP-Additive) sowie Biozide jeweils in einer Menge von vorzugsweise 0,1 bis 2 Gew.-% im Konzentrat; Puffersysteme, insbesondere auf Basis von Borsäure, in einer Menge bezogen auf die jeweilige Säureform von vorzugsweise 2 bis 10 Gew.-% im Konzentrat; Neutralisationsmittel auf Basis von Alkanolaminen, Lösevermittler wie beispielsweise Glykole, Glycerin oder Na-Cumolsulfonat jeweils in einer Menge von vorzugsweise 1 bis 6 Gew.-% im Konzentrat.As optional further auxiliaries or active ingredients may be mentioned: lubricating additives in general and in particular so-called "extreme pressure" additives (so-called EP additives) and biocides in each case in an amount of preferably 0.1 to 2 wt .-% in the concentrate; Buffer systems, in particular based on boric acid, in an amount based on the particular acid form of preferably 2 to 10 wt .-% in the concentrate; Neutralizing agent based on alkanolamines, solubilizers such as glycols, glycerol or sodium cumenesulfonate each in an amount of preferably 1 to 6 wt .-% in the concentrate.

Weiterhin betrifft die Erfindung die anwendungsfertige Öl-in-Wasser-Emulsion, die dadurch erhältlich ist, dass man etwa 0,5 bis etwa 10 Gewichtsteile des vorstehend beschriebenen ölhaltigen, wassermischbaren Konzentrats mit etwa 99,5 bis etwa 90 Gewichtsteile Wasser versetzt. Aufgrund der selbstemulgierenden Eigenschaften des Emulsionskonzentrats bildet sich die anwendungsfertige Emulsion beim Versetzen mit Wasser spontan oder nach geringfügiger mechanischer Bewegung wie beispielsweise Rühren. Diese Emulsion kann beispielsweise als Reinigungs-, Korrosionsschutz- oder Kühlschmierstoffemulsion eingesetzt werden.Furthermore, the invention relates to the ready-to-use oil-in-water emulsion which is obtainable by adding from about 0.5 to about 10 parts by weight of the above-described oily, water-miscible concentrate with about 99.5 to about 90 parts by weight of water. Due to the self-emulsifying properties of the emulsion concentrate, the ready-to-use emulsion forms spontaneously upon addition of water or after slight mechanical agitation such as stirring. This emulsion can be used for example as a cleaning, corrosion protection or cooling lubricant emulsion.

Das erfindungsgemäße ölhaltige, wassermischbare Emulsionskonzentrat sowie die daraus durch Verdünnung mit Wasser herstellbaren anwendungsfertigen Öl-in-Wasser-Emulsionen eignen sich insbesondere für die Behandlung und Bearbeitung von Eisen und Eisenlegierungen sowie von Aluminium und Aluminiumlegierungen.The oil-containing, water-miscible emulsion concentrate according to the invention and the ready-to-use oil-in-water emulsions preparable therefrom by dilution with water are particularly suitable for the treatment and processing of iron and iron alloys and of aluminum and aluminum alloys.

Im Folgenden wird die Wirkungsweise des Korrosionsschützsystem (I) beispielhaft dargestellt und mit im Stand der Technik bekannten Systemen verglichen. Durchgeführt wird hierfür ein Korrosionsschutztest nach DIN 51360-2 bei dem Graugussspäne (Typ GG25) auf einem Rundfilter mit frisch hergestellten verdünnten wässrigen Lösungen enthaltend verschiedene Korrosionsschutzsysteme auf Basis eines Amins und Isononansäure benetzt werden.In the following, the mode of action of the corrosion protection system (I) is shown by way of example and compared with systems known in the prior art. For this purpose, a corrosion protection test according to DIN 51360-2 is carried out in which gray cast iron chips (type GG25) are wetted on a round filter with freshly prepared dilute aqueous solutions containing various corrosion protection systems based on an amine and isononanoic acid.

In der Tabelle 1 sind die Zusammensetzungen konzentrierter wässriger Korrosionsschutzsysteme (Stammlösungen) auf Basis eines Amins und Isononansäure aufgeführt. Tab.1 Stammlösungen der Korrosionsschutzsysteme mit einem Aktivkomponentenanteil von jeweils 20 Gew.-% in Wasser mit einer Härte von 20°dH (3,04 mmol CaCl2; 0,54 mmol MgSO4) Amin-Komponente Gew.-% Carbonsäure Gew.-% B1 N,N,N',N'-Tetramethyl-2,2'-oxybis(ethylamin) 10,07 Isononansäure 9,93 V1 Monoethanolamin 5,57 Isononansäure 14,43 V2 Triethanolamin 9,71 Isononansäure 10,29 V3 N,N,N',N'-Tetramethyl-1,6-hexamethylendiamin 10,43 Isononansäure 9,57 Table 1 lists the compositions of concentrated aqueous corrosion protection systems (stock solutions) based on an amine and isononanoic acid. Table 1 Stock solutions of the corrosion protection systems with an active component content of 20% by weight in water with a hardness of 20 ° dH (3.04 mmol CaCl 2 , 0.54 mmol MgSO 4 ) Amine component Wt .-% carboxylic acid Wt .-% B1 N, N, N 'N'-tetramethyl-2,2'-oxybis (ethylamine), 10.07 isononanoic 9.93 V1 Monoethanolamine 5.57 isononanoic 14.43 V2 triethanolamine 9.71 isononanoic 10.29 V3 N, N, N ', N'-tetramethyl-1,6-hexamethylenediamine 10.43 isononanoic 9.57

Die Stammlösungen der Tabelle 1 wurden mit Wasser mit einer Härte von 20°dH (3,04 mmol CaCl2; 0,54 mmol MgSO4) weiter verdünnt und die Graugussspäne auf dem Filterpapier mit dieser verdünnten Lösung benetzt.The stock solutions of Table 1 were mixed with water with a hardness of 20 ° dH, further diluted and wets the cast iron chips on the filter paper with this diluted solution (3.04 mM CaCl2 0.54 mmol MgSO 4).

Tabelle 2 gibt den Grad der Rostbildung in Abhängigkeit vom Aktivgehalt der Lösungen anhand der Beurteilung der Korrosionsabzeichnungen auf dem Filterpapier nach zweistündiger Exposition der Späne bei 20 °C wieder.Table 2 shows the degree of rust formation as a function of the active content of the solutions based on the assessment of the corrosion marks on the filter paper after 2 hours exposure of the chips at 20 ° C.

Anhand der in der Tabelle 2 dargelegten Korrosionsergebnisse wird deutlich, dass das Korrosionsschutzsystem (I) enthaltend das Amin mit einer Oxybis(alkylamin)-Einheit bereits ab einem Gewichtsanteil von 6% bezogen auf die Stammlösung B1 eine deutliche Korrosionsschutzwirkung zeigt. Bei einem Gewichtsanteil von zumindest 7% bezogen auf die Stammlösung B1 sind nur noch leichte Korrosionserscheinungen auf dem Filterpapier nachweisbar, während für die übrigen Korrosionschutzsysteme weiterhin eine mäßige (V3) bis weiterhin starke (V1, V2) Korrosion zu beobachten ist. Das Korrosionsschutzsystem (B1) enthaltend das Amin mit der Oxybis(alkylamin)-Einheit ist auch dem Korrosionsschutzsystem (V3) enthaltend das Hexamethylen-verbrückte tertiäre Diamin überlegen. Tab. 2 Korrosionsergebnisse im Filterversuch nach DIN 51 360 von jeweils 2 Proben von Graugussspänen (Typ GG25), die mit unterschiedlich verdünnten Stammlösungen gemäß Tab. 1 in Kontakt gebracht wurden Anteil an Stammlösung in Gew.-% 5 6 7 8 B1 4/4 3/3 2/1 0/0 V1 4/4 4/4 4/4 2/2 V2 4/4 4/4 4/4 4/4 V3 4/4 4/4 3/3 1/1 On the basis of the corrosion results set out in Table 2 it is clear that the corrosion protection system (I) containing the amine with a Oxybis (alkylamine) unit already shows a significant corrosion protection effect from a weight fraction of 6% based on the stock solution B1. At a weight fraction of at least 7% based on the stock solution B1, only slight corrosion phenomena on the filter paper are detectable, while for the other corrosion protection systems a moderate (V3) to further strong (V1, V2) corrosion can be observed. The corrosion protection system (B1) containing the amine with the oxybis (alkylamine) unit is also superior to the corrosion protection system (V3) containing the hexamethylene-bridged tertiary diamine. Tab. 2 Corrosion results in the filter test according to DIN 51 360 of 2 samples each of gray cast iron chips (type GG25), which were brought into contact with differently diluted stock solutions according to Tab Proportion of stock solution in% by weight 5 6 7 8th B1 4.4 3.3 2.1 0/0 V1 4.4 4.4 4.4 2.2 V2 4.4 4.4 4.4 4.4 V3 4.4 4.4 3.3 1.1

Beurteilung der Korrosion gemäß DIN 51 360:

  • 0 keine Korrosion / unverändert
  • 1 Spuren von Korrosion / höchstens 3 Korrosionsabzeichnungen
  • 2 leichte Korrosion / nicht mehr als 1 % der Oberfläche verfärbt
  • 3 mäßige Korrosion / nicht mehr als 5% der Oberfläche verfärbt
  • 4 starke Korrosion / über 5% der Oberfläche verfärbt
Assessment of corrosion according to DIN 51 360:
  • 0 no corrosion / unchanged
  • 1 traces of corrosion / maximum of 3 corrosion marks
  • 2 slight corrosion / not more than 1% of the surface discolored
  • 3 moderate corrosion / not more than 5% of the surface discolored
  • 4 strong corrosion / over 5% of the surface discolored

Claims (8)

  1. An aqueous, surface-active and anti-corrosion preparation containing, in addition to water,
    i) a corrosion protection system (I) comprising
    a) aliphatic carboxylic acids having at least 6 but no more than 14 carbon atoms and/or carboxylic acids having oxygen heteroatoms inserted in the carbon chain, which have between 6 and 26 atoms in the carbon heteroatom chain, and/or aliphatic phosphonic acids having at least 4 but no more than 18 carbon atoms,
    b) at least one amine which has at least one oxybis(alkylamine) unit having tertiary amino groups, wherein the alkyl chains of this unit each consist of no more than 4 carbon atoms, wherein the molar ratio of the total amount of carboxyl acid groups and/or phosphonic acid groups of components a) to oxybis(alkylamine) units of the at least one amine of component b) is no greater than 5:1 but no smaller than 1:3,
    ii) an emulsifier system (II) consisting of
    c) ethoxylates/propoxylates of fatty alcohols having from 8 to 18 carbon atoms in the alcohol having from 2 to 6 ethylene oxide units and from 4 to 8 propylene oxide units and
    d) fatty alcohols and/or fatty alcohol propoxylates having from 12 to 24 C atoms in the alcohol and from 0 to 3 propylene oxide units and/or the distillation residue of these fatty alcohols.
  2. The preparation according to claim 1, characterized in that the molar ratio of the total amount of carboxyl acid groups and/or phosphonic acid groups of components a) to oxybis(alkylamine) units of the at least one amine of component b) of the relevant corrosion protection system (I) is no greater than 3:1 but no smaller than 2:3.
  3. The preparation according to one or both of the preceding claims, characterized in that at least one amine of the following structural formula (1) is contained as component b) of the corrosion protection system (I):
    Figure imgb0004
    the functional groups R1, R2, R3 and R4 being selected, independently of one another, from branched or unbranched alkyl functional groups having no more than 8 carbon atoms and - ((CH2)x-O)y-R5, where x is a natural integer in the range of from 1 to 3, y is a natural integer in the range of from 1 to 6 and the functional group R5 is selected from hydrogen, methyl, ethyl or propyl;
    and/or the functional groups R1, R2, R3 and R4 being selected from functional groups of this kind which bridge the two nitrogen atoms of the oxybis(alkylamine) unit such that the functional group R1 and/or the functional group R2 are each structurally identical to the functional group R3 or R4, bridging functional groups R1 or R2 and R3 or R4 being selected from alkylenes, polyoxyalkylenes or polyaminoalkylenes having no more than 6 carbon atoms; where m and n are natural integers in the range of from 1 to 3.
  4. The preparation according to claim 3, characterized in that at least one amine of structural formula (1) is contained as component b) of the corrosion protection system (I), functional groups R1, R2, R3 and R4 being selected, independently of one another, from branched or unbranched alkyl functional groups having no more than 8, preferably no more than 4, carbon atoms, and the natural integers m and n being equal to 2.
  5. The preparation according to one or more of the preceding claims, characterized in that, based on the total proportion of the amines according to component b) of the corrosion protection system (I), at least 50 wt.%, preferably at least 80 wt.%, of the amines of component b) of the corrosion protection system (I) are selected from amines of structural formula (I) according to one of claims 3 or 4.
  6. The preparation according to one or more of the preceding claims, characterized in that component a) of the corrosion protection system (I) is selected from aliphatic branched or unbranched monocarboxylic acids, which are preferably selected from caprylic acid, ethylhexanoic acid, isononanoic acid and isodecanoic acid.
  7. An oil-containing, water-miscible emulsion concentrate containing
    i) from 2 to 20 wt.% of a corrosion protection system (I) comprising
    a) aliphatic carboxylic acids having at least 6 but no more than 14 carbon atoms and/or carboxylic acids having oxygen heteroatoms inserted in the carbon chain, which have between 6 and 26 atoms in the carbon heteroatom chain, and/or aliphatic phosphonic acids having at least 4 but no more than 18 carbon atoms,
    b) at least one amine which has at least one oxybis(alkylamine) unit having tertiary amino groups, wherein the alkyl chains of this unit each consist of no more than 4 carbon atoms, wherein the weight ratio of components a) and b) can vary from 1:0.2 to 0.3:1
    ii) from 2 to 50 wt. % of an emulsifier system (II) consisting of
    c) ethoxylates/propoxylates of fatty alcohols having from 8 to 18 carbon atoms in the alcohol having from 2 to 6 ethylene oxide units and from 4 to 8 propylene oxide units and
    d) fatty alcohols and/or fatty alcohol propoxylates having from 12 to 24 carbon atoms in the alcohol and from 0 to 3 propylene oxide units and/or the distillation residue of these fatty alcohols, wherein the weight ratio of components c) and d) can vary from 1:0.3 to 0.3:1, and
    iii) from 5 to 50 wt.% of an oil component (III), and optionally further auxiliary agents and active ingredients (IV), wherein the sum of the constituents I) to IV) makes up from 60 to 95 wt.% and the remaining weight proportion is water.
  8. The oil-containing, water-miscible emulsion concentrate according to claim 7, characterized in that paraffinic or naphthenic mineral oils, dialkyl ethers having from 12 to 20 carbon atoms and/or ester oils are used as the oil component (III).
EP13709100.5A 2012-03-23 2013-03-13 Aqueous, surface-active, corrosion protection formulation, and as well as an oil-containing, water-miscible emulsion concentrate Active EP2828419B1 (en)

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