EP2789439A1 - Procédé de fabrication d'une variété de surfaces en béton esthétiques à l'aide de moules métalliques et substrat magnétique - Google Patents
Procédé de fabrication d'une variété de surfaces en béton esthétiques à l'aide de moules métalliques et substrat magnétique Download PDFInfo
- Publication number
- EP2789439A1 EP2789439A1 EP13162900.8A EP13162900A EP2789439A1 EP 2789439 A1 EP2789439 A1 EP 2789439A1 EP 13162900 A EP13162900 A EP 13162900A EP 2789439 A1 EP2789439 A1 EP 2789439A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- substrate
- concrete
- mold
- cut
- deposited
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
- B28B7/002—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps using magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
Definitions
- a magnetic substrate 1 in which designs (rounds) have been cut and with a side containing a plastic-based material is positioned on a metallic mold 2.
- the concrete is then poured against the mold 2 covered with the magnetic substrate 1. Once the concrete has hardened, the mold 2 is extracted from the concrete 1. Due to its magnetic strength, the substrate 1 continues to adhere to the mold 2.
- the parts of the hardened concrete surface that have been in contact with the substrate 1 are smooth, with extremely fine pores and virtually no cavity.
- the parts of the hardened concrete surface that were in contact with the mold 2 are rougher, with greater pores and more cavities.
- the parts of the concrete surface that were in direct contact with the mold 2 differ in height from the parts of the concrete surface that where in contact with the substrate 1. A relief between the two surfaces has appeared. Because of this relief and of the different appearance of the concrete surfaces, the designs cut in the substrate 1 become visible on the concrete surface. As implied in this application, membranes of different thicknesses can be employed to modify the deepness of relief visible on the concrete surface.
- This application is based on the use of an intermediate carrier 4 on one side of which a composite containing color pigments has been deposited industrially by laminating or screen printing.
- This intermediate carrier 4 is placed against the concrete mold 2 and held in place due to the cut magnetic substrate 1 that is placed against it.
- the colored face of the intermediate carrier 4 is facing the magnetic side of the cut substrate 1. If selected properly, the cut substrate 1 has a magnetic force sufficient to fully adhere to the concrete mold 2 in spite of the intermediate carrier 4.
- the concrete is then poured, and the mold 2 extracted once the concrete has hardened.
- the pigments that were deposited on the intermediate carrier 4 color the concrete surfaces (the round designs in figure 3 ) that are in contact with that carrier 4.
- the concrete surfaces that are contact with the magnetic substrate 1 are smooth and non-colored. As a result, colored designs become visible on the hardened concrete surface.
- other active composites such as concrete retarders can be deposited on the intermediate carrier 4.
- a second approach to producing esthetic concrete surfaces with a magnetic substrate is based on depositing active substances directly on the magnetic substrate.
- the non-magnetic side of the substrate needs to be such that active substances can both adhere to it and be released when in contact with the freshly poured concrete.
- Plastic-based, paper-based, and silicone-based materials can be laminated onto the magnetic side of the substrate and can be covered with a variety of active composites.
- One advantage of plastic and silicone-based materials is that they stimulate an optimal curing of the concrete surface.
- a variety of existing methods including, but not limited to, laminating, screen printing, and inkjet printing, can then be employed to deposit industrially the desired active composites on the plastic, cellulose-based, or silicone-based side of the substrate.
- a variety of active composites can be deposited on the non-magnetic side of the substrate. They include the same composites as those described in the approach above whereby the magnetic substrate is used as a stencil.
- a single active composite or several active composites can be deposited on the magnetic substrate. For instance, with techniques such as screen printing, it is possible to deposit colors next to retarders on the substrate.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Producing Shaped Articles From Materials (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13162900.8A EP2789439A1 (fr) | 2013-04-09 | 2013-04-09 | Procédé de fabrication d'une variété de surfaces en béton esthétiques à l'aide de moules métalliques et substrat magnétique |
PCT/EP2014/000935 WO2014166625A1 (fr) | 2013-04-09 | 2014-04-08 | Procédé de fabrication d'une variété de revêtements esthétiques en béton faisant appel à des moules métalliques et à une feuille souple ayant au moins un coté magnétique |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13162900.8A EP2789439A1 (fr) | 2013-04-09 | 2013-04-09 | Procédé de fabrication d'une variété de surfaces en béton esthétiques à l'aide de moules métalliques et substrat magnétique |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2789439A1 true EP2789439A1 (fr) | 2014-10-15 |
Family
ID=48087427
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13162900.8A Withdrawn EP2789439A1 (fr) | 2013-04-09 | 2013-04-09 | Procédé de fabrication d'une variété de surfaces en béton esthétiques à l'aide de moules métalliques et substrat magnétique |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2789439A1 (fr) |
WO (1) | WO2014166625A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106393395A (zh) * | 2016-09-22 | 2017-02-15 | 黄贺明 | 一种混凝土装饰挂板的制作方法 |
Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2589762A1 (fr) * | 1985-11-13 | 1987-05-15 | Sauveplane Francois | Element de moule a fixation magnetique amovible sur une paroi d'une cavite de moulage. |
EP0425670A1 (fr) | 1989-03-17 | 1991-05-08 | Tovarischestvo S Ogranichennoi Otvetstvennostju Nauchnovnedrencheskaya I Proektno-Proizvodstvennaya Firma "Rastr F.Ltd" | Matiere decorative chromodynamique |
EP0634256A1 (fr) | 1993-04-14 | 1995-01-18 | Kinki Regional Construction Bureau | Méthode pour l'obtention d'une décoration sur une surface de béton |
US5520298A (en) | 1993-09-28 | 1996-05-28 | Opanasenko; Walter | Method of decorating concrete |
US5534214A (en) | 1992-03-24 | 1996-07-09 | Toyoko Giken Co., Ltd. | Process for coloring concrete |
JPH09239717A (ja) | 1996-03-09 | 1997-09-16 | Sugiaki Kusatake | 化粧ブロックの製造方法 |
JP2000135709A (ja) | 1998-10-30 | 2000-05-16 | National House Industrial Co Ltd | 型 枠 |
EP1177081A2 (fr) | 1999-02-17 | 2002-02-06 | Janne Samuli Naamanka | Procede de creation d'un revetement en beton structure |
EP1569777A1 (fr) | 2002-12-10 | 2005-09-07 | Janne Samuli Naamanka | Procede d'obtention d'une surface en beton de parement non poreuse lors du coulage du beton |
JP2005297497A (ja) | 2004-04-15 | 2005-10-27 | Asahi Concrete Works Co Ltd | コンクリート製品の製造方法。 |
JP2006256057A (ja) | 2005-03-16 | 2006-09-28 | Tokai Rubber Ind Ltd | コンクリート着色用シートおよびそれを用いたコンクリート表面の着色化粧法 |
DE102006014900A1 (de) | 2006-03-30 | 2007-12-27 | Kann Gmbh Baustoffwerke | Betonerzeugnis, insbesondere Betonformplatte oder Betonformstein, und Verfahren zu dessen Herstellung |
JP2008155473A (ja) | 2006-12-22 | 2008-07-10 | Tokai Rubber Ind Ltd | コンクリート表面に対する模様形成方法およびそれに用いる化粧マット |
US20090173871A1 (en) * | 2008-01-08 | 2009-07-09 | Intellectual Property Management Llc | Method and System for Forming Vertical Pre-Cast Concrete Structures |
GB2457063A (en) | 2008-02-01 | 2009-08-05 | Andrew Neil Mountain | Method of applying a textured coating to concrete formed using fabric or similar flexible non-rigid sheet material form work |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE900773A (fr) * | 1984-10-08 | 1985-02-01 | Hayez Pierre Ch | Procede pour la fabrication d'elements de construction a base de pierre dure et element obtenu par ce procede. |
JPH08229905A (ja) * | 1995-03-01 | 1996-09-10 | Ibigawa Concrete Kogyo Kk | 表面の一部が洗出しにより粗面仕上げされたコンクリート・ブロックの製造方法 |
JPH1059787A (ja) * | 1996-08-14 | 1998-03-03 | Ohbayashi Corp | コンクリート表面の骨材あらわし仕上げ方法 |
-
2013
- 2013-04-09 EP EP13162900.8A patent/EP2789439A1/fr not_active Withdrawn
-
2014
- 2014-04-08 WO PCT/EP2014/000935 patent/WO2014166625A1/fr active Application Filing
Patent Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2589762A1 (fr) * | 1985-11-13 | 1987-05-15 | Sauveplane Francois | Element de moule a fixation magnetique amovible sur une paroi d'une cavite de moulage. |
EP0425670A1 (fr) | 1989-03-17 | 1991-05-08 | Tovarischestvo S Ogranichennoi Otvetstvennostju Nauchnovnedrencheskaya I Proektno-Proizvodstvennaya Firma "Rastr F.Ltd" | Matiere decorative chromodynamique |
US5534214A (en) | 1992-03-24 | 1996-07-09 | Toyoko Giken Co., Ltd. | Process for coloring concrete |
EP0634256A1 (fr) | 1993-04-14 | 1995-01-18 | Kinki Regional Construction Bureau | Méthode pour l'obtention d'une décoration sur une surface de béton |
US5520298A (en) | 1993-09-28 | 1996-05-28 | Opanasenko; Walter | Method of decorating concrete |
JPH09239717A (ja) | 1996-03-09 | 1997-09-16 | Sugiaki Kusatake | 化粧ブロックの製造方法 |
JP2000135709A (ja) | 1998-10-30 | 2000-05-16 | National House Industrial Co Ltd | 型 枠 |
EP1177081A2 (fr) | 1999-02-17 | 2002-02-06 | Janne Samuli Naamanka | Procede de creation d'un revetement en beton structure |
EP1569777A1 (fr) | 2002-12-10 | 2005-09-07 | Janne Samuli Naamanka | Procede d'obtention d'une surface en beton de parement non poreuse lors du coulage du beton |
JP2005297497A (ja) | 2004-04-15 | 2005-10-27 | Asahi Concrete Works Co Ltd | コンクリート製品の製造方法。 |
JP2006256057A (ja) | 2005-03-16 | 2006-09-28 | Tokai Rubber Ind Ltd | コンクリート着色用シートおよびそれを用いたコンクリート表面の着色化粧法 |
DE102006014900A1 (de) | 2006-03-30 | 2007-12-27 | Kann Gmbh Baustoffwerke | Betonerzeugnis, insbesondere Betonformplatte oder Betonformstein, und Verfahren zu dessen Herstellung |
JP2008155473A (ja) | 2006-12-22 | 2008-07-10 | Tokai Rubber Ind Ltd | コンクリート表面に対する模様形成方法およびそれに用いる化粧マット |
US20090173871A1 (en) * | 2008-01-08 | 2009-07-09 | Intellectual Property Management Llc | Method and System for Forming Vertical Pre-Cast Concrete Structures |
GB2457063A (en) | 2008-02-01 | 2009-08-05 | Andrew Neil Mountain | Method of applying a textured coating to concrete formed using fabric or similar flexible non-rigid sheet material form work |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106393395A (zh) * | 2016-09-22 | 2017-02-15 | 黄贺明 | 一种混凝土装饰挂板的制作方法 |
Also Published As
Publication number | Publication date |
---|---|
WO2014166625A1 (fr) | 2014-10-16 |
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