EP2740938A1 - Scroll member and scroll-type fluid machine - Google Patents
Scroll member and scroll-type fluid machine Download PDFInfo
- Publication number
- EP2740938A1 EP2740938A1 EP12822800.4A EP12822800A EP2740938A1 EP 2740938 A1 EP2740938 A1 EP 2740938A1 EP 12822800 A EP12822800 A EP 12822800A EP 2740938 A1 EP2740938 A1 EP 2740938A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- scroll
- lap
- end side
- step portion
- top end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012530 fluid Substances 0.000 title claims description 14
- 230000002093 peripheral effect Effects 0.000 claims abstract description 41
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 6
- 239000003507 refrigerant Substances 0.000 description 12
- 230000000630 rising effect Effects 0.000 description 11
- 229910000838 Al alloy Inorganic materials 0.000 description 7
- 229910000640 Fe alloy Inorganic materials 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0246—Details concerning the involute wraps or their base, e.g. geometry
- F04C18/0269—Details concerning the involute wraps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0246—Details concerning the involute wraps or their base, e.g. geometry
- F04C18/0269—Details concerning the involute wraps
- F04C18/0276—Different wall heights
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
Definitions
- the present invention relates to a scroll-type fluid machine used as a compressor or an expander.
- a compressor As a scroll compressor that can increase a compressor capacity without increasing an outer diameter of a scroll member, a compressor has been proposed in which step portions are provided on a top end side and a base end side of a spiral lap of each of a fixed scroll and an orbiting scroll in a pair, a lap height on an outer peripheral end side of the spiral lap from the step portion is higher than a lap height on a center side, and that performs three-dimensional compression in a circumferential direction and a height direction of the spiral lap (for example, Patent Literatures 1 and 2).
- the compressor can perform compression in the circumferential direction and also in the height direction of the spiral lap, thereby increasing displacement and increasing a compressor capacity.
- the compressor referred to as a three-dimensional scroll compressor can be reduced in size and weight as compared to a compressor having the same capacity.
- the scroll compressor is such that an orbiting scroll revolves with respect to a fixed scroll to gradually reduce a volume of a compression chamber formed between laps of the scrolls to compress a fluid in the compression chamber.
- the lap (fixed lap) of the fixed scroll and the lap (orbiting lap) of the orbiting scroll slide and the fixed lap receives a load from the orbiting lap, and the orbiting lap receives a load from the fixed lap.
- the load is referred to as a tooth flank load.
- an orbiting scroll 100 (or a fixed scroll) has a step portion.
- an excessive tooth flank load Ft applied to the top end side of the step portion 103 causes stress concentration on a base 105 of the step portion 103, and the orbiting scroll 100 may be broken from the base 105.
- the present invention is achieved in view of such a problem, and has an object to provide a scroll member that can prevent stress concentration on a base of a step portion.
- the present invention has an object to provide a scroll-type fluid machine that includes such scroll member, and can maintain high reliability for long periods.
- the present invention provides a scroll member including: an end plate; a spiral lap standing on one side surface of the end plate, and extending from a center side to an outer peripheral end side; a top end side step portion provided on a top end side of the lap, the center side of the top end side step portion being lower than the outer peripheral end side of the top end side step portion; and a base end side step portion provided on a base end side of the lap, the center side of the base end side step portion being higher than the outer peripheral end side of the base end side step portion.
- the scroll member can perform three-dimensional compression in a circumferential direction and a height direction of the lap.
- the scroll member has a feature that a thinned portion is provided in a predetermined engagement range from an engagement start position of the lap in one or both of the top end side step portion and the base end side step portion.
- the scroll member of the present invention includes the thinned portion provided in the predetermined engagement range, thereby preventing one lap from coming into contact with the other lap in the engagement range. This can prevent stress concentration on a base of the top end side step portion.
- the scroll member of the present invention can be applied to one or both of an orbiting scroll and a fixed scroll. If the scroll member of the present invention is applied to the orbiting scroll, a lap of the fixed scroll as a counterpart of engagement can be prevented from coming into contact with a lap of the orbiting scroll in a top end side step portion (base end side step portion).
- the thinned portion when the thinned portion is provided in the top end side step portion, the thinned portion can be provided in an entire region in a height direction from a top end of the lap to one side surface of the end plate, and also a thinned portion can be provided in a specific region from the top end of the lap to a predetermined position in the height direction.
- the thinned portion may be also provided in front of the engagement start position in the circumferential direction.
- the thinned portion may be reduced in height with distance from the engagement start position in the circumferential direction.
- an amount of thinning may be reduced with distance from the engagement start position in the circumferential direction, or with distance from the top end of the lap in the height direction.
- the scroll-type fluid machine includes: a spindle rotatably supported in a housing that forms an outer shell; an orbiting scroll rotatably coupled to a position offset from a center of the spindle; and a fixed scroll that is fixed to the housing, and faces the orbiting scroll to form a compression space between the fixed scroll and the orbiting scroll, in which space a fluid is compressed, and one or both of the orbiting scroll and the fixed scroll include the scroll member described above.
- the fluid machine of the present invention is implemented as a compressor or an expander, which commonly includes the housing, the spindle, the orbiting scroll, and the fixed scroll described above.
- the scroll-type fluid machine sometimes includes an orbiting scroll and a fixed scroll made of different materials.
- the orbiting scroll that moves is made of a lightweight aluminum alloy
- the fixed scroll is made of an iron alloy having high mechanical strength.
- a thinned portion is preferably provided in the fixed scroll made of a material having higher mechanical strength. Since the thinned portion reduces mechanical strength of the lap, the thinned portion is provided in the fixed scroll rather than in the orbiting scroll made of an aluminum alloy having lower mechanical strength.
- the example is shown in which the orbiting scroll is made of an aluminum alloy and the fixed scroll is made of an iron alloy. However, this is a mere example, and the point is providing a thinned portion in an orbiting scroll or a fixed scroll made of a material having higher mechanical strength.
- the scroll member of the present invention includes the thinned portion, thereby preventing contact with the counterpart lap in a predetermined engagement range and preventing stress concentration on a base of the top end side step portion.
- the scroll-type fluid machine including the scroll member can maintain high reliability for long periods.
- a vertical compressor 10 includes, in a housing 11, a spindle 12, an orbiting scroll 20 that rotates with the spindle 12, and a fixed scroll 30 fixed to the housing 11.
- a vertical compressor 10 includes, in a housing 11, a spindle 12, an orbiting scroll 20 that rotates with the spindle 12, and a fixed scroll 30 fixed to the housing 11.
- the compressor 10 is used in an air conditioning refrigeration cycle system.
- a refrigerant (fluid) is introduced into the housing 11 through a refrigerant introduction port P1 formed in a side surface of the housing 11, and compressed in a compression space formed between the orbiting scroll 20 and the fixed scroll 30.
- the compressed refrigerant is discharged from a refrigerant discharge port P2 provided in an upper end of the housing 11.
- a spiral lap 22 having a predetermined height is integrally formed with one side surface of a disk-shaped end plate 21.
- An inner peripheral surface IS and an outer peripheral surface OS of the lap 22 are formed along an involute curve.
- a thinned portion 66 described later is not formed along the involute curve.
- a spiral lap 32 that faces and engages the lap 22 of the orbiting scroll 20 is formed on one side surface of an end plate 31 facing the orbiting scroll 20.
- An inner peripheral surface IS and an outer peripheral surface OS of the lap 32 are also formed along the involute curve.
- a thinned portion 66 is the same as for the lap 22.
- an iron alloy or an aluminum alloy is casted to obtain a scroll intermediate body, which is then machined to obtain a necessary final shape.
- chip seals 28, 38 (omitted in Figures 1 and 3 ) made of a resin-based material or the like are provided to increase a sealing property on top ends of the lap 22 of the orbiting scroll 20 and the lap 32 of the fixed scroll 30 which face the end plate 31 of the fixed scroll 30 and the end plate 21 of the orbiting scroll 20, respectively.
- the lap 22 of the orbiting scroll 20 and the lap 32 of the fixed scroll 30 are combined with each other in the housing 11. This forms a compression space 50 between the orbiting scroll 20 and the fixed scroll 30.
- the refrigerant introduced from an outer peripheral end OT of each of the orbiting scroll 20 and the fixed scroll 30 into the compression space 50 is successively delivered from the outer peripheral end OT to a center ST by revolution of the orbiting scroll 20 with respect to the fixed scroll 30 and is compressed.
- the refrigerant compressed in the compression space 50 is discharged through the refrigerant discharge port P2 formed in the upper end of the housing 11 via a reed valve 40 mounted to an upper cover 39 provided to cover the fixed scroll 30.
- the spindle 12 has opposite ends rotatably supported by the housing 11 via bearings 13, 14.
- the spindle 12 is rotationally driven by a motor 17 including a stator 15 fixed to an inner surface of the housing 11 and a rotor 16 fixed to an outer peripheral surface of the spindle 12 and facing the stator 15.
- the spindle 12 may be rotationally driven in such a manner that one end of the spindle 12 extends though the housing 11 and protrudes outwards, and an unshown drive source such as an engine or a motor provided outside is coupled to one end of the spindle 12.
- a boss 18 is formed to protrude from the other end of the spindle 12, in a position offset from a central axis of the spindle 12 by a predetermined amount.
- a recess 25 that houses the boss 18 is formed in the orbiting scroll 20 on the side of the spindle 12.
- the boss 18 is inserted via a drive bush (bearing) 24 into the recess 25, and thus the orbiting scroll 20 is rotatably held in the boss 18.
- the orbiting scroll 20 is provided to be offset from the center of the spindle 12 by a predetermined amount, and when the spindle 12 rotates around its axis, the orbiting scroll 20 turns (revolves) with a radius that is the amount of offset from the center of the spindle 12.
- An Oldham's ring (not shown) is interposed between the orbiting scroll 20 and the spindle 12 so that the orbiting scroll 20 revolves but does not rotate.
- a lubricant channel 12a is formed for supplying a lubricant sucked from an oil reservoir in a bottom of the housing 11, from the upper end of the spindle 12 to the drive bush 24 or the like between the spindle 12 and the recess 25.
- a sectional area of the compression space 50 formed between the orbiting scroll 20 and the fixed scroll 30 is gradually reduced from an outer peripheral end side to a center side to increase compressibility, and thus lap heights of both the orbiting scroll 20 and the fixed scroll 30 are gradually reduced from the outer peripheral end side to the center side. This will be more specifically described below.
- the end plate 21 of the orbiting scroll 20 includes, on a base end portion as one side surface on which the lap 22 stands, a step portion 70 (base end side step portion) formed so that a side of the center ST is higher than a side of the outer peripheral end OT in a spiral direction of the lap 22.
- the end plate 31 of the fixed scroll 30 includes, on a base end portion as one side surface on which the lap 32 stands, a step portion 70 (base end side step portion) formed so that a side of the center ST is higher than a side of the outer peripheral end OT in a spiral direction of the lap 32.
- a bottom surface (one side surface) of the end plate 21 is divided by the formation of the step portion 70 into two parts: a deep bottom surface 21A provided on the side of the outer peripheral end OT and a shallow bottom surface 21B provided on the side of the center ST.
- the bottom surface of the end plate 31 is divided by the formation of the step portion 70 into two parts: a deep bottom surface 31A provided on the side of the outer peripheral end OT and a shallow bottom surface 31B provided on the side of the center ST.
- a spirally continuous groove is formed by the end plates 21, 31 and the spiral laps 22, 32.
- the laps 22, 32 each include an inner peripheral surface IS and an outer peripheral surface OS, and stand from the end plates 21, 31, respectively.
- a bottom surface of the spirally continuous groove is formed by bottom surfaces 21A, 21B, 31A, 31B.
- the step portions 70 between the bottom surfaces 21A, 31A on the side of the outer peripheral end OT and the bottom surfaces 21B, 31B on the side of the center ST are formed to have a semicircular shape with a diameter that is an interval between the laps 22, 32 on opposite sides of the groove.
- the lap 22 of the orbiting scroll 20 has a step portion 62 (top end side step portion) that corresponds to the step portion 70 of the fixed scroll 30, and divides the spiral top end side into two parts so that the side of the center ST of the spiral is lower than the side of the outer peripheral end OT. Specifically, the lap 22 is divided into a high wall portion 22H with a large height, and a low wall portion 22L with a smaller height than the high wall portion 22H with the step portion 62 as a boundary.
- a rising wall portion 63 rising perpendicularly to a top surface 22t of the low wall portion 22L is formed between the high wall portion 22H and the low wall portion 22L, and the rising wall portion 63 forms an end of the high wall portion 22H.
- the lap 32 of the fixed scroll 30 has a step portion 62 (top end side step portion) that corresponds to the step portion 70 of the orbiting scroll 20, and divides the spiral top end side into two parts so that the side of the center ST of the spiral is lower than the side of the outer peripheral end OT.
- the lap 32 is divided into a high wall portion 32H with a large height, and a low wall portion 32L with a smaller height than the high wall portion 32H with the step portion 62 as a boundary.
- a rising wall portion 63 rising perpendicularly to a top surface 32t of the low wall portion 32L is formed between the high wall portion 32H and the low wall portion 32L, and the rising wall portion 63 forms an end of the high wall portion 32H.
- the rising wall portion 63 protrudes from the high wall portions 22H, 32H in a semicircular shape with a diameter equal to a thickness of the high wall portions 22H, 32H on plan view.
- the rising wall portion 63 is continuous with the laps 22, 32 in the engagement start position 65.
- the step portion 62 of the lap 22 starts engaging the lap 32 (outer peripheral surface) of the fixed scroll 30 from the engagement start position 65.
- the step portion 62 of the lap 32 starts engaging the lap 22 (outer peripheral surface) of the orbiting scroll 20 from the engagement start position 65.
- a thinned portion 66 is provided in one or both of the orbiting scroll 20 and the fixed scroll 30.
- a specific shape of the thinned portion 66 will be described below for the orbiting scroll 20 as an example.
- the orbiting scroll 20 includes the thinned portion 66 in an inner peripheral surface IS of the lap 22.
- the thinned portion 66 is formed in a range between the engagement start position 65 of the lap 22 and a predetermined engagement position toward the outer peripheral end OT.
- the thinned portion 66 is retracted from the inner peripheral surface IS toward the outer peripheral surface OS of the lap 22, and is thus reduced in thickness as compared to other parts of the lap 22.
- the thinned portion 66 is provided to prevent contact between the lap 22 and the lap 32.
- the engagement start position 65 is referred to as a front end of the thinned portion 66 and the predetermined position on the side of the outer peripheral end OT is referred to as a rear end of the thinned portion 66.
- the lap 32 of the fixed scroll 30 starts engaging the lap 22 from the engagement start position 65.
- the lap 22 has the thinned portion 66, and thus the lap 22 and the lap 32 do not come into contact with each other in the region provided with the thinned portion 66.
- stress due to a tooth flank load applied from the fixed scroll 30 do not act or slightly acts on a base 63a of the step portion 62 of the orbiting scroll 20, thereby preventing the lap 22 from being broken from the base 63a.
- the thinned portion 66 can be easily formed, for example, by increasing a cutting depth as compared to other parts in a process of machining the inner peripheral surface IS of the lap 22 using an end mill.
- a front end of the thinned portion 66 matches the engagement start position 65 of the lap 22. This is because the lap 22 and the lap 32 theoretically start contact with each other in the engagement start position 65. Thus, the front end of the thinned portion 66 may be theoretically matched with the engagement start position 65. However, in actual design, the lap 22 and the lap 32 may come into contact with each other on a side of the center ST from the engagement start position 65 depending on machining accuracy and assembling accuracy. In view of this, as shown in FIG. 4B , the front end of the thinned portion 66 is preferably set on the side of the center ST from the engagement start position 65, that is, on the front in the circumferential direction.
- the thinned portion 66 in addition to the thinned portion 66 reaching the low wall portion 22L beyond the engagement start position 65, the thinned portion 66 is formed to also reach the rising wall portion 63, thereby more reliably preventing contact between the lap 22 and the lap 32.
- the stress applied to the base 63a can be reduced with distance of the rear end of the thinned portion 66 from the engagement start position 65 in the circumferential direction.
- an advantage of stress reduction is saturated with too large a distance of the rear end of the thinned portion 66 from the engagement start position 65.
- the inventor's study has showed that an advantage of stress reduction is saturated if the rear end of the thinned portion 66 is provided at a turn angle of 20° or more from the engagement start position 65. Meanwhile, a larger amount of refrigerant leaks with distance of the rear end of the thinned portion 66 from the engagement start position 65.
- the rear end of the thinned portion 66 is preferably set within a range of the turn angle of 20° from the engagement start position 65.
- the thinned portion 66 is provided in the entire region in the height direction from the top end of the lap 22 to the base end (bottom surface 21B), but the present invention is not limited to this.
- the thinned portion 66 is provided in a specific region from the front end of the high wall portion 22H of the lap 22 to the predetermined position in the height direction toward the base end (bottom surface 21B), thereby providing the advantage described below.
- the lap 22 (high wall portion 22H) has the region that is not thinned below the thinned portion 66, the lap 22 has higher strength than the example in FIG. 4 in which the thinned portion 66 is provided in the entire region in the height direction. Also, the region provided with the thinned portion 66 is small, thereby reducing leak of the refrigerant. Further, if the lap 32 reaches the engagement start position 65, the lap 32 preferentially comes into contact with the lap 22 and the region that is not thinned, and is thus positioned. Thus, in the region corresponding to the thinned portion 66, the contact between the lap 22 and the lap 32 can be more reliably prevented. This advantage is noticeable when considering actual machining accuracy and assembling accuracy.
- the lap 32 comes into contact with the lap 22 at a position close to the bottom surface 21B of the lap 22, and thus lower stress is applied to the base 63a, and an influence of the stress on the base 63a is sufficiently small even if the region that is not thinned is left below the thinned portion 66.
- the thinned portion 66 can be provided only on an upper side of the upper end of the low wall portion 22L of the lap 22.
- the thinned portion 66 can be machined in the process of machining the inner peripheral surface IS of the lap 22, thereby contributing to reduction in production costs than the example in FIG. 5A .
- the thinned portion 66 described above has a constant height from the front end (engagement start position 65) to the rear end, but the present invention is not limited to this.
- a region provided with the thinned portion 66 can be reduced from the front end toward the rear end.
- a lower edge of the thinned portion 66 may linearly rise toward the rear end, or as shown in FIG. 6B , the lower edge of the thinned portion 66 may rise stepwise.
- the thinned portion 66 is formed to the upper end of the high wall portion 22H.
- the thinned portion 66 shown in FIG. 6 can more easily ensure strength of the lap 22 than the thinning in FIG. 5 , and also can reduce leak of the refrigerant.
- an amount of retraction of the thinned portion 66 toward the outer peripheral surface OS (amount of thinning) needs to be sufficient for preventing contact between the lap 22 and the lap 32. Also in view of machining accuracy, an amount of thinning of several tens ⁇ m is desired to be ensured. A larger amount of thinning reduces airtightness between the orbiting scroll 20 and the fixed scroll 30, which may cause leak of the refrigerant. Thus, a preferable amount of thinning is 100 ⁇ m or less. Since the amount of thinning depends on specifications such as sizes or shapes of the orbiting scroll 20 and the fixed scroll 30, an optimum value should be individually set from the range described above. As described above, the inner peripheral surface IS and the outer peripheral surface OS of the lap 22 are formed along an involute curve, but the thinned portion 66 needs not be formed along the involute curve.
- the amount of thinning may be constant or varied in the entire region of the thinned portion 66.
- FIG. 7A shows a shape with a varying amount of thinning from the front end toward the rear end.
- the amount of thinning near the engagement start position 65 is maximum, and is gradually reduced toward the front end and the rear end.
- the amount of thinning may be varied in the height direction of the lap 22.
- the amount of thinning is constant on an upper side of the low wall portion 22L, while the amount of thinning is gradually reduced toward the bottom on a lower side of the low wall portion 22L.
- the amount of thinning can be varied as descried above, thereby more easily ensuring strength of the lap 22, and more effectively prevent leak of the refrigerant.
- the example has been described in which the thinned portion 66 is provided in the step portion 62 of the orbiting scroll 20.
- the thinned portion 66 may be provided in the step portion 62 of the fixed scroll 30, and the thinned portions 66 may be provided in both the orbiting scroll 20 and the fixed scroll 30.
- the thinned portion 66 is provided in the step portion 62 (top end side step portion) in which the high wall portion 22H and the low wall portion 22L of the orbiting scroll 20 are connected at the rising wall portion 63.
- the thinned portion 66 may be provided in the step portion 70 (base end side step portion) between the bottom surface 21A and the bottom surface 21B of the fixed scroll 30.
- the lap 22 of the orbiting scroll 20 and the lap 32 of the fixed scroll 30 come into contact with each other at the step portion 62 and the step portion 70, and thus providing the thinned portion 66 in one of the step portion 62 and the step portion 70 can prevent contact between the lap 22 and the lap 32 in the region.
- providing the thinned portion 66 in the step portion 62 of the fixed scroll 30 is equal to providing the thinned portion 66 in the step portion 70 of the orbiting scroll 20.
- the present invention includes providing the thinned portion 66 in at least one region of the step portion 62 and the step portion 70 of the orbiting scroll 20, and the step portion 62 and the step portion 70 of the fixed scroll 30.
- the orbiting scroll 20 and the fixed scroll 30 can be made of an iron alloy or an aluminum alloy, but in some cases, the orbiting scroll 20 is made of an aluminum alloy having a low specific gravity, and the fixed scroll 30 is made of an iron alloy having high strength.
- the thinned portion 66 is preferably provided in the fixed scroll 30 made of an iron alloy with high strength. Since the thinned portion 66 reduces mechanical strength of the laps 22, 32, the thinned portion 66 is provided in the fixed scroll 30 rather than in the orbiting scroll 20 made of an aluminum alloy having low mechanical strength.
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Abstract
Description
- The present invention relates to a scroll-type fluid machine used as a compressor or an expander.
- As a scroll compressor that can increase a compressor capacity without increasing an outer diameter of a scroll member, a compressor has been proposed in which step portions are provided on a top end side and a base end side of a spiral lap of each of a fixed scroll and an orbiting scroll in a pair, a lap height on an outer peripheral end side of the spiral lap from the step portion is higher than a lap height on a center side, and that performs three-dimensional compression in a circumferential direction and a height direction of the spiral lap (for example,
Patent Literatures 1 and 2). The compressor can perform compression in the circumferential direction and also in the height direction of the spiral lap, thereby increasing displacement and increasing a compressor capacity. The compressor referred to as a three-dimensional scroll compressor can be reduced in size and weight as compared to a compressor having the same capacity. -
- Patent Literature 1: Japanese Patent Laid-Open No.
2002-364560 - Patent Literature 2: Japanese Patent Laid-Open No.
2007-224775 - The scroll compressor is such that an orbiting scroll revolves with respect to a fixed scroll to gradually reduce a volume of a compression chamber formed between laps of the scrolls to compress a fluid in the compression chamber. In this process, the lap (fixed lap) of the fixed scroll and the lap (orbiting lap) of the orbiting scroll slide, and the fixed lap receives a load from the orbiting lap, and the orbiting lap receives a load from the fixed lap. The load is referred to as a tooth flank load.
- However, as described above, in the three-dimensional scroll compressor, an orbiting scroll 100 (or a fixed scroll) has a step portion. In particular, as shown in
FIG. 8 , for astep portion 103 provided on a top end side of thelap 101, an excessive tooth flank load Ft applied to the top end side of thestep portion 103 causes stress concentration on abase 105 of thestep portion 103, and theorbiting scroll 100 may be broken from thebase 105. - The present invention is achieved in view of such a problem, and has an object to provide a scroll member that can prevent stress concentration on a base of a step portion.
- The present invention has an object to provide a scroll-type fluid machine that includes such scroll member, and can maintain high reliability for long periods.
- To achieve the object, the present invention provides a scroll member including: an end plate; a spiral lap standing on one side surface of the end plate, and extending from a center side to an outer peripheral end side; a top end side step portion provided on a top end side of the lap, the center side of the top end side step portion being lower than the outer peripheral end side of the top end side step portion; and a base end side step portion provided on a base end side of the lap, the center side of the base end side step portion being higher than the outer peripheral end side of the base end side step portion. The scroll member can perform three-dimensional compression in a circumferential direction and a height direction of the lap.
- The scroll member has a feature that a thinned portion is provided in a predetermined engagement range from an engagement start position of the lap in one or both of the top end side step portion and the base end side step portion.
- The scroll member of the present invention includes the thinned portion provided in the predetermined engagement range, thereby preventing one lap from coming into contact with the other lap in the engagement range. This can prevent stress concentration on a base of the top end side step portion.
- The scroll member of the present invention can be applied to one or both of an orbiting scroll and a fixed scroll. If the scroll member of the present invention is applied to the orbiting scroll, a lap of the fixed scroll as a counterpart of engagement can be prevented from coming into contact with a lap of the orbiting scroll in a top end side step portion (base end side step portion).
- Preferred aspects of the present invention will be mentioned below, and advantages of using the aspects will become apparent in the description of an embodiment.
- In the scroll member of the present invention, when the thinned portion is provided in the top end side step portion, the thinned portion can be provided in an entire region in a height direction from a top end of the lap to one side surface of the end plate, and also a thinned portion can be provided in a specific region from the top end of the lap to a predetermined position in the height direction.
- Also in the present invention, the thinned portion may be also provided in front of the engagement start position in the circumferential direction.
- Also in the present invention, the thinned portion may be reduced in height with distance from the engagement start position in the circumferential direction.
- Further, in the present invention, an amount of thinning may be reduced with distance from the engagement start position in the circumferential direction, or with distance from the top end of the lap in the height direction.
- The scroll member of the present invention described above can be applied to the scroll-type fluid machine. Specifically, the scroll-type fluid machine includes: a spindle rotatably supported in a housing that forms an outer shell; an orbiting scroll rotatably coupled to a position offset from a center of the spindle; and a fixed scroll that is fixed to the housing, and faces the orbiting scroll to form a compression space between the fixed scroll and the orbiting scroll, in which space a fluid is compressed, and one or both of the orbiting scroll and the fixed scroll include the scroll member described above.
- The fluid machine of the present invention is implemented as a compressor or an expander, which commonly includes the housing, the spindle, the orbiting scroll, and the fixed scroll described above.
- The scroll-type fluid machine sometimes includes an orbiting scroll and a fixed scroll made of different materials. As a typical example, the orbiting scroll that moves is made of a lightweight aluminum alloy, and the fixed scroll is made of an iron alloy having high mechanical strength. In this case, a thinned portion is preferably provided in the fixed scroll made of a material having higher mechanical strength. Since the thinned portion reduces mechanical strength of the lap, the thinned portion is provided in the fixed scroll rather than in the orbiting scroll made of an aluminum alloy having lower mechanical strength. For easy understanding, the example is shown in which the orbiting scroll is made of an aluminum alloy and the fixed scroll is made of an iron alloy. However, this is a mere example, and the point is providing a thinned portion in an orbiting scroll or a fixed scroll made of a material having higher mechanical strength.
- The scroll member of the present invention includes the thinned portion, thereby preventing contact with the counterpart lap in a predetermined engagement range and preventing stress concentration on a base of the top end side step portion. The scroll-type fluid machine including the scroll member can maintain high reliability for long periods.
-
- [
FIG. 1] FIG. 1 is a sectional view showing a schematic configuration of a scroll-type compressor according to an embodiment. - [
FIG. 2] FIG. 2 is a sectional view showing an engagement state between a fixed scroll and an orbiting scroll in a plane along a spindle. - [
FIG. 3A] FIG. 3A is a perspective view of the fixed scroll. - [
FIG. 3B] FIG. 3B is a perspective view of the orbiting scroll. - [
FIG. 4] FIG. 4 is a partial enlarged view of the orbiting scroll including a thinned portion. - [
FIG. 5] FIG. 5 is a partial enlarged view of the orbiting scroll showing a thinned portion of a different shape. - [
FIG. 6] FIG. 6 is a partial enlarged view of the orbiting scroll showing a thinned portion of a different shape. - [
FIG. 7] FIG. 7 is a partial enlarged view of the orbiting scroll showing a thinned portion of a different shape. - [
FIG. 8] FIG. 8 is a perspective view showing a conventional orbiting scroll. - Now, the present invention will be described in detail based on an embodiment shown in the accompanying drawings.
- As shown in
FIG. 1 , avertical compressor 10 includes, in ahousing 11, aspindle 12, anorbiting scroll 20 that rotates with thespindle 12, and afixed scroll 30 fixed to thehousing 11. In this embodiment, an example is taken in which thecompressor 10 is used in an air conditioning refrigeration cycle system. - In such a
compressor 10, a refrigerant (fluid) is introduced into thehousing 11 through a refrigerant introduction port P1 formed in a side surface of thehousing 11, and compressed in a compression space formed between theorbiting scroll 20 and thefixed scroll 30. The compressed refrigerant is discharged from a refrigerant discharge port P2 provided in an upper end of thehousing 11. - As shown in
Figures 1 to 3 , in theorbiting scroll 20, aspiral lap 22 having a predetermined height is integrally formed with one side surface of a disk-shaped end plate 21. An inner peripheral surface IS and an outer peripheral surface OS of thelap 22 are formed along an involute curve. However, athinned portion 66 described later is not formed along the involute curve. - Meanwhile, in the fixed
scroll 30, aspiral lap 32 that faces and engages thelap 22 of the orbitingscroll 20 is formed on one side surface of anend plate 31 facing the orbitingscroll 20. An inner peripheral surface IS and an outer peripheral surface OS of thelap 32 are also formed along the involute curve. However, a thinnedportion 66 is the same as for thelap 22. - For each of the orbiting
scroll 20 and the fixedscroll 30, generally, an iron alloy or an aluminum alloy is casted to obtain a scroll intermediate body, which is then machined to obtain a necessary final shape. - As shown in
FIG. 2 , chip seals 28, 38 (omitted inFigures 1 and3 ) made of a resin-based material or the like are provided to increase a sealing property on top ends of thelap 22 of the orbitingscroll 20 and thelap 32 of the fixedscroll 30 which face theend plate 31 of the fixedscroll 30 and theend plate 21 of the orbitingscroll 20, respectively. - As such, the
lap 22 of the orbitingscroll 20 and thelap 32 of the fixedscroll 30 are combined with each other in thehousing 11. This forms acompression space 50 between the orbitingscroll 20 and the fixedscroll 30. - The refrigerant introduced from an outer peripheral end OT of each of the orbiting
scroll 20 and the fixedscroll 30 into thecompression space 50 is successively delivered from the outer peripheral end OT to a center ST by revolution of the orbitingscroll 20 with respect to the fixedscroll 30 and is compressed. The refrigerant compressed in thecompression space 50 is discharged through the refrigerant discharge port P2 formed in the upper end of thehousing 11 via areed valve 40 mounted to anupper cover 39 provided to cover the fixedscroll 30. - The
spindle 12 has opposite ends rotatably supported by thehousing 11 viabearings spindle 12 is rotationally driven by amotor 17 including astator 15 fixed to an inner surface of thehousing 11 and arotor 16 fixed to an outer peripheral surface of thespindle 12 and facing thestator 15. Thespindle 12 may be rotationally driven in such a manner that one end of thespindle 12 extends though thehousing 11 and protrudes outwards, and an unshown drive source such as an engine or a motor provided outside is coupled to one end of thespindle 12. - A
boss 18 is formed to protrude from the other end of thespindle 12, in a position offset from a central axis of thespindle 12 by a predetermined amount. Arecess 25 that houses theboss 18 is formed in theorbiting scroll 20 on the side of thespindle 12. Theboss 18 is inserted via a drive bush (bearing) 24 into therecess 25, and thus the orbitingscroll 20 is rotatably held in theboss 18. Thus, the orbitingscroll 20 is provided to be offset from the center of thespindle 12 by a predetermined amount, and when thespindle 12 rotates around its axis, the orbitingscroll 20 turns (revolves) with a radius that is the amount of offset from the center of thespindle 12. An Oldham's ring (not shown) is interposed between the orbitingscroll 20 and thespindle 12 so that the orbitingscroll 20 revolves but does not rotate. - In the
spindle 12, alubricant channel 12a is formed for supplying a lubricant sucked from an oil reservoir in a bottom of thehousing 11, from the upper end of thespindle 12 to thedrive bush 24 or the like between thespindle 12 and therecess 25. - A sectional area of the
compression space 50 formed between the orbitingscroll 20 and the fixedscroll 30 is gradually reduced from an outer peripheral end side to a center side to increase compressibility, and thus lap heights of both theorbiting scroll 20 and the fixedscroll 30 are gradually reduced from the outer peripheral end side to the center side. This will be more specifically described below. - As shown in
Figures 2 and3 , theend plate 21 of the orbitingscroll 20 includes, on a base end portion as one side surface on which thelap 22 stands, a step portion 70 (base end side step portion) formed so that a side of the center ST is higher than a side of the outer peripheral end OT in a spiral direction of thelap 22. Similarly to theend plate 21 of the orbitingscroll 20, theend plate 31 of the fixedscroll 30 includes, on a base end portion as one side surface on which thelap 32 stands, a step portion 70 (base end side step portion) formed so that a side of the center ST is higher than a side of the outer peripheral end OT in a spiral direction of thelap 32. - A bottom surface (one side surface) of the
end plate 21 is divided by the formation of thestep portion 70 into two parts: a deepbottom surface 21A provided on the side of the outer peripheral end OT and ashallow bottom surface 21B provided on the side of the center ST. Similarly to theend plate 21 described above, the bottom surface of theend plate 31 is divided by the formation of thestep portion 70 into two parts: a deepbottom surface 31A provided on the side of the outer peripheral end OT and ashallow bottom surface 31B provided on the side of the center ST. - In the
orbiting scroll 20 and the fixedscroll 30, a spirally continuous groove is formed by theend plates spiral laps laps end plates bottom surfaces step portions 70 between thebottom surfaces laps - The
lap 22 of the orbitingscroll 20 has a step portion 62 (top end side step portion) that corresponds to thestep portion 70 of the fixedscroll 30, and divides the spiral top end side into two parts so that the side of the center ST of the spiral is lower than the side of the outer peripheral end OT. Specifically, thelap 22 is divided into ahigh wall portion 22H with a large height, and alow wall portion 22L with a smaller height than thehigh wall portion 22H with thestep portion 62 as a boundary. In thestep portion 62, a risingwall portion 63 rising perpendicularly to atop surface 22t of thelow wall portion 22L is formed between thehigh wall portion 22H and thelow wall portion 22L, and the risingwall portion 63 forms an end of thehigh wall portion 22H. - Similarly to the
lap 22, thelap 32 of the fixedscroll 30 has a step portion 62 (top end side step portion) that corresponds to thestep portion 70 of the orbitingscroll 20, and divides the spiral top end side into two parts so that the side of the center ST of the spiral is lower than the side of the outer peripheral end OT. Specifically, thelap 32 is divided into ahigh wall portion 32H with a large height, and alow wall portion 32L with a smaller height than thehigh wall portion 32H with thestep portion 62 as a boundary. In thestep portion 62, a risingwall portion 63 rising perpendicularly to atop surface 32t of thelow wall portion 32L is formed between thehigh wall portion 32H and thelow wall portion 32L, and the risingwall portion 63 forms an end of thehigh wall portion 32H. - The rising
wall portion 63 protrudes from thehigh wall portions high wall portions wall portion 63 is continuous with thelaps engagement start position 65. In a process of revolution of the orbitingscroll 20, thestep portion 62 of thelap 22 starts engaging the lap 32 (outer peripheral surface) of the fixedscroll 30 from theengagement start position 65. Similarly, thestep portion 62 of thelap 32 starts engaging the lap 22 (outer peripheral surface) of the orbitingscroll 20 from theengagement start position 65. - In this embodiment, a thinned
portion 66 is provided in one or both of the orbitingscroll 20 and the fixedscroll 30. A specific shape of the thinnedportion 66 will be described below for the orbitingscroll 20 as an example. - As shown in
FIG. 4A , the orbitingscroll 20 includes the thinnedportion 66 in an inner peripheral surface IS of thelap 22. The thinnedportion 66 is formed in a range between theengagement start position 65 of thelap 22 and a predetermined engagement position toward the outer peripheral end OT. The thinnedportion 66 is retracted from the inner peripheral surface IS toward the outer peripheral surface OS of thelap 22, and is thus reduced in thickness as compared to other parts of thelap 22. The thinnedportion 66 is provided to prevent contact between thelap 22 and thelap 32. Hereinafter, in some cases, theengagement start position 65 is referred to as a front end of the thinnedportion 66 and the predetermined position on the side of the outer peripheral end OT is referred to as a rear end of the thinnedportion 66. - In the process of revolution of the orbiting
scroll 20, thelap 32 of the fixedscroll 30 starts engaging thelap 22 from theengagement start position 65. However, thelap 22 has the thinnedportion 66, and thus thelap 22 and thelap 32 do not come into contact with each other in the region provided with the thinnedportion 66. Thus, stress due to a tooth flank load applied from the fixedscroll 30 do not act or slightly acts on abase 63a of thestep portion 62 of the orbitingscroll 20, thereby preventing thelap 22 from being broken from thebase 63a. - The thinned
portion 66 can be easily formed, for example, by increasing a cutting depth as compared to other parts in a process of machining the inner peripheral surface IS of thelap 22 using an end mill. - Next, a front end of the thinned
portion 66 matches theengagement start position 65 of thelap 22. This is because thelap 22 and thelap 32 theoretically start contact with each other in theengagement start position 65. Thus, the front end of the thinnedportion 66 may be theoretically matched with theengagement start position 65. However, in actual design, thelap 22 and thelap 32 may come into contact with each other on a side of the center ST from theengagement start position 65 depending on machining accuracy and assembling accuracy. In view of this, as shown inFIG. 4B , the front end of the thinnedportion 66 is preferably set on the side of the center ST from theengagement start position 65, that is, on the front in the circumferential direction. In this case, in addition to the thinnedportion 66 reaching thelow wall portion 22L beyond theengagement start position 65, the thinnedportion 66 is formed to also reach the risingwall portion 63, thereby more reliably preventing contact between thelap 22 and thelap 32. - Meanwhile, the stress applied to the
base 63a can be reduced with distance of the rear end of the thinnedportion 66 from theengagement start position 65 in the circumferential direction. However, an advantage of stress reduction is saturated with too large a distance of the rear end of the thinnedportion 66 from theengagement start position 65. The inventor's study has showed that an advantage of stress reduction is saturated if the rear end of the thinnedportion 66 is provided at a turn angle of 20° or more from theengagement start position 65. Meanwhile, a larger amount of refrigerant leaks with distance of the rear end of the thinnedportion 66 from theengagement start position 65. Thus, the rear end of the thinnedportion 66 is preferably set within a range of the turn angle of 20° from theengagement start position 65. - Next, in the example shown in
Figures 4A and 4B , the thinnedportion 66 is provided in the entire region in the height direction from the top end of thelap 22 to the base end (bottom surface 21B), but the present invention is not limited to this. - For example, as shown in
FIG. 5A , a region that is not thinned is left from thebottom surface 21B to a predetermined position in the height direction of thelap 22. As such, the thinnedportion 66 is provided in a specific region from the front end of thehigh wall portion 22H of thelap 22 to the predetermined position in the height direction toward the base end (bottom surface 21B), thereby providing the advantage described below. - Since the lap 22 (
high wall portion 22H) has the region that is not thinned below the thinnedportion 66, thelap 22 has higher strength than the example inFIG. 4 in which the thinnedportion 66 is provided in the entire region in the height direction. Also, the region provided with the thinnedportion 66 is small, thereby reducing leak of the refrigerant. Further, if thelap 32 reaches theengagement start position 65, thelap 32 preferentially comes into contact with thelap 22 and the region that is not thinned, and is thus positioned. Thus, in the region corresponding to the thinnedportion 66, the contact between thelap 22 and thelap 32 can be more reliably prevented. This advantage is noticeable when considering actual machining accuracy and assembling accuracy. - Meanwhile, the
lap 32 comes into contact with thelap 22 at a position close to thebottom surface 21B of thelap 22, and thus lower stress is applied to thebase 63a, and an influence of the stress on thebase 63a is sufficiently small even if the region that is not thinned is left below the thinnedportion 66. - As shown in
FIG. 5B , in the present invention, the thinnedportion 66 can be provided only on an upper side of the upper end of thelow wall portion 22L of thelap 22. In this case, the thinnedportion 66 can be machined in the process of machining the inner peripheral surface IS of thelap 22, thereby contributing to reduction in production costs than the example inFIG. 5A . - Next, the thinned
portion 66 described above has a constant height from the front end (engagement start position 65) to the rear end, but the present invention is not limited to this. - For example, as shown in
FIG. 6 , a region provided with the thinnedportion 66 can be reduced from the front end toward the rear end. In this case, as shown inFIG. 6A , a lower edge of the thinnedportion 66 may linearly rise toward the rear end, or as shown inFIG. 6B , the lower edge of the thinnedportion 66 may rise stepwise. Also in this case, the thinnedportion 66 is formed to the upper end of thehigh wall portion 22H. - The thinned
portion 66 shown inFIG. 6 can more easily ensure strength of thelap 22 than the thinning inFIG. 5 , and also can reduce leak of the refrigerant. - An amount of retraction of the thinned
portion 66 toward the outer peripheral surface OS (amount of thinning) needs to be sufficient for preventing contact between thelap 22 and thelap 32. Also in view of machining accuracy, an amount of thinning of several tens µm is desired to be ensured. A larger amount of thinning reduces airtightness between the orbitingscroll 20 and the fixedscroll 30, which may cause leak of the refrigerant. Thus, a preferable amount of thinning is 100 µm or less. Since the amount of thinning depends on specifications such as sizes or shapes of the orbitingscroll 20 and the fixedscroll 30, an optimum value should be individually set from the range described above. As described above, the inner peripheral surface IS and the outer peripheral surface OS of thelap 22 are formed along an involute curve, but the thinnedportion 66 needs not be formed along the involute curve. - The amount of thinning may be constant or varied in the entire region of the thinned
portion 66. - As an example,
FIG. 7A shows a shape with a varying amount of thinning from the front end toward the rear end. In this example, the amount of thinning near theengagement start position 65 is maximum, and is gradually reduced toward the front end and the rear end. - Also, as shown in
FIG. 7B , the amount of thinning may be varied in the height direction of thelap 22. In this example, the amount of thinning is constant on an upper side of thelow wall portion 22L, while the amount of thinning is gradually reduced toward the bottom on a lower side of thelow wall portion 22L. - The amount of thinning can be varied as descried above, thereby more easily ensuring strength of the
lap 22, and more effectively prevent leak of the refrigerant. - In the above embodiment, the example has been described in which the thinned
portion 66 is provided in thestep portion 62 of the orbitingscroll 20. However, in the present invention, the thinnedportion 66 may be provided in thestep portion 62 of the fixedscroll 30, and the thinnedportions 66 may be provided in both theorbiting scroll 20 and the fixedscroll 30. - In the above embodiment, the example has been described in which the thinned
portion 66 is provided in the step portion 62 (top end side step portion) in which thehigh wall portion 22H and thelow wall portion 22L of the orbitingscroll 20 are connected at the risingwall portion 63. However, the thinnedportion 66 may be provided in the step portion 70 (base end side step portion) between thebottom surface 21A and thebottom surface 21B of the fixedscroll 30. Thelap 22 of the orbitingscroll 20 and thelap 32 of the fixedscroll 30 come into contact with each other at thestep portion 62 and thestep portion 70, and thus providing the thinnedportion 66 in one of thestep portion 62 and thestep portion 70 can prevent contact between thelap 22 and thelap 32 in the region. Thus, providing the thinnedportion 66 in thestep portion 62 of the fixedscroll 30 is equal to providing the thinnedportion 66 in thestep portion 70 of the orbitingscroll 20. Specifically, the present invention includes providing the thinnedportion 66 in at least one region of thestep portion 62 and thestep portion 70 of the orbitingscroll 20, and thestep portion 62 and thestep portion 70 of the fixedscroll 30. - The orbiting
scroll 20 and the fixedscroll 30 can be made of an iron alloy or an aluminum alloy, but in some cases, the orbitingscroll 20 is made of an aluminum alloy having a low specific gravity, and the fixedscroll 30 is made of an iron alloy having high strength. In this case, the thinnedportion 66 is preferably provided in the fixedscroll 30 made of an iron alloy with high strength. Since the thinnedportion 66 reduces mechanical strength of thelaps portion 66 is provided in the fixedscroll 30 rather than in theorbiting scroll 20 made of an aluminum alloy having low mechanical strength. - Further, the configurations described in the embodiment may be chosen or changed to other configurations without departing from the gist of the present invention.
-
- 10
- compressor
- 11
- housing
- 20
- orbiting scroll
- 30
- fixed scroll
- 21, 31
- end plate
- 21A, 21B, 31A, 31B
- bottom surface
- 22, 32
- lap
- 22H, 32H
- high wall portion
- 22L, 32L
- low wall portion
- 22t, 32t
- top surface
- 62
- step portion (top end side step portion)
- 63
- rising wall portion
- 63a
- base
- 65
- engagement start position
- 66
- thinned portion
- 70
- step portion (base end side step portion)
- ST
- center
- OT
- outer peripheral end
Claims (7)
- A scroll member comprising:an end plate;a spiral lap standing on one side surface of the end plate, and extending from a center side to an outer peripheral end side;a top end side step portion provided on a top end side of the lap, the center side of the top end side step portion being lower than the outer peripheral end side of the top end side step portion; anda base end side step portion provided on a base end side of the lap, the center side of the base end side step portion being higher than the outer peripheral end side of the base end side step portion,wherein a thinned portion is provided at least in a predetermined engagement range from an engagement start position of the lap in one or both of the top end side step portion and the base end side step portion.
- The scroll member according to claim 1, wherein the thinned portion is provided in the top end side step portion, and formed in an entire region in a height direction from a top end of the lap to the one side surface, or in a specific region from the top end of the lap to a predetermined position in the height direction.
- The scroll member according to claim 1 or 2, wherein the thinned portion is also provided in front of the engagement start position in the circumferential direction.
- The scroll member according to any one of claims 1 to 3, wherein the thinned portion is reduced in height with distance from the engagement start position in the circumferential direction.
- The scroll member according to any one of claims 1 to 4, wherein an amount of thinning is reduced with distance from the engagement start position in the circumferential direction, or with distance from the top end of the lap in the height direction.
- A scroll-type fluid machine comprising:a spindle rotatably supported in a housing that forms an outer shell;an orbiting scroll rotatably coupled to a position offset from a center of the spindle; anda fixed scroll that is fixed to the housing, and faces the orbiting scroll to form a compression space between the fixed scroll and the orbiting scroll, in which space a fluid is compressed,wherein one or both of the orbiting scroll and the fixed scroll include the scroll member according to any one of claims 1 to 5.
- The scroll-type fluid machine according to claim 6, wherein the orbiting scroll and the fixed scroll are made of different materials, and
the orbiting scroll or the fixed scroll made of the material having higher mechanical strength includes the scroll member according to any one of claims 1 to 5.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2011171467A JP5888897B2 (en) | 2011-08-05 | 2011-08-05 | Scroll member and scroll type fluid machine |
PCT/JP2012/004408 WO2013021545A1 (en) | 2011-08-05 | 2012-07-06 | Scroll member and scroll-type fluid machine |
Publications (3)
Publication Number | Publication Date |
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EP2740938A1 true EP2740938A1 (en) | 2014-06-11 |
EP2740938A4 EP2740938A4 (en) | 2015-05-06 |
EP2740938B1 EP2740938B1 (en) | 2018-09-12 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP12822800.4A Active EP2740938B1 (en) | 2011-08-05 | 2012-07-06 | Scroll member and scroll-type fluid machine |
Country Status (3)
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EP (1) | EP2740938B1 (en) |
JP (1) | JP5888897B2 (en) |
WO (1) | WO2013021545A1 (en) |
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CN107002673A (en) * | 2014-12-15 | 2017-08-01 | 三菱重工汽车空调***株式会社 | Scroll fluid machine |
CN107709782A (en) * | 2015-06-10 | 2018-02-16 | 三菱电机株式会社 | Screw compressor |
EP3441614A4 (en) * | 2016-07-15 | 2019-06-05 | Mitsubishi Heavy Industries Thermal Systems, Ltd. | Stepped scroll compressor and design method therefor |
USD863381S1 (en) | 2016-08-31 | 2019-10-15 | Mitsubishi Heavy Industries Thermal Systems, Ltd. | Scroll member of scroll fluid machine |
US10766120B2 (en) | 2014-10-16 | 2020-09-08 | Mitsubishi Heavy Industries Automotive Thermal Systems Co., Ltd. | Method and device for manufacturing compressor scrolls, compressor scroll, and scroll compressor |
USD931347S1 (en) | 2016-08-31 | 2021-09-21 | Mitsubishi Heavy Industries Thermal Systems, Ltd. | Scroll member of a scroll fluid machine |
DE102020211707A1 (en) | 2020-09-18 | 2022-03-24 | Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg | Scroll compressor for refrigerant of a vehicle air conditioning system |
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WO2015037106A1 (en) * | 2013-09-12 | 2015-03-19 | 株式会社日立製作所 | Scroll compressor |
KR102487906B1 (en) * | 2016-04-26 | 2023-01-12 | 엘지전자 주식회사 | Scroll compressor |
KR20230155820A (en) * | 2022-05-04 | 2023-11-13 | 엘지전자 주식회사 | Scroll compressor |
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JP4658381B2 (en) | 2001-05-31 | 2011-03-23 | 三菱重工業株式会社 | Scroll compressor |
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JP4754988B2 (en) | 2006-02-22 | 2011-08-24 | 三菱重工業株式会社 | Scroll compressor |
JP5030581B2 (en) * | 2006-12-28 | 2012-09-19 | 三菱重工業株式会社 | Scroll compressor |
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- 2011-08-05 JP JP2011171467A patent/JP5888897B2/en active Active
-
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- 2012-07-06 EP EP12822800.4A patent/EP2740938B1/en active Active
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US10766120B2 (en) | 2014-10-16 | 2020-09-08 | Mitsubishi Heavy Industries Automotive Thermal Systems Co., Ltd. | Method and device for manufacturing compressor scrolls, compressor scroll, and scroll compressor |
CN107002673A (en) * | 2014-12-15 | 2017-08-01 | 三菱重工汽车空调***株式会社 | Scroll fluid machine |
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CN107709782A (en) * | 2015-06-10 | 2018-02-16 | 三菱电机株式会社 | Screw compressor |
EP3309398A4 (en) * | 2015-06-10 | 2018-04-18 | Mitsubishi Electric Corporation | Scroll compressor |
EP3441614A4 (en) * | 2016-07-15 | 2019-06-05 | Mitsubishi Heavy Industries Thermal Systems, Ltd. | Stepped scroll compressor and design method therefor |
USD863381S1 (en) | 2016-08-31 | 2019-10-15 | Mitsubishi Heavy Industries Thermal Systems, Ltd. | Scroll member of scroll fluid machine |
USD931347S1 (en) | 2016-08-31 | 2021-09-21 | Mitsubishi Heavy Industries Thermal Systems, Ltd. | Scroll member of a scroll fluid machine |
DE102020211707A1 (en) | 2020-09-18 | 2022-03-24 | Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg | Scroll compressor for refrigerant of a vehicle air conditioning system |
Also Published As
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EP2740938A4 (en) | 2015-05-06 |
JP5888897B2 (en) | 2016-03-22 |
JP2013036366A (en) | 2013-02-21 |
EP2740938B1 (en) | 2018-09-12 |
WO2013021545A1 (en) | 2013-02-14 |
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