EP2723925B1 - Verfahren zur herstellung von materialien mit anisotropen eigenschaften aus nanofasern oder mikrofasern und vorrichtung zum durchführen des verfahrens - Google Patents
Verfahren zur herstellung von materialien mit anisotropen eigenschaften aus nanofasern oder mikrofasern und vorrichtung zum durchführen des verfahrens Download PDFInfo
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- EP2723925B1 EP2723925B1 EP12743876.0A EP12743876A EP2723925B1 EP 2723925 B1 EP2723925 B1 EP 2723925B1 EP 12743876 A EP12743876 A EP 12743876A EP 2723925 B1 EP2723925 B1 EP 2723925B1
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- European Patent Office
- Prior art keywords
- fibres
- electrodes
- accumulator
- layer
- collector
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0076—Electro-spinning characterised by the electro-spinning apparatus characterised by the collecting device, e.g. drum, wheel, endless belt, plate or grid
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D7/00—Collecting the newly-spun products
Definitions
- the present invention relates to a method for production of two-dimensional or three-dimensional fibrous materials of microfibres or nanofibres in which at first nanofiber or microfiber is continuously drawn out of a solution, which nanofibre or microfibre is pulled to a rotary set of n electrodes by means of electrostatic field.
- individual electrodes are arranged at regular spacing to each other and at the same distance from the set of electrodes rotation axis and parallel with it. This set of electrodes rotates and thereby the nanofibre or microfibre is wound on it.
- the invention also refers to an apparatus for production of the two-dimensional or three-dimensional fibrous materials of microfibres or nanofibres.
- This apparatus includes at least one spinning nozzle attached to a first potential and a set of electrodes facing the nozzle arranged at regular spacing to each other and attached to a second potential. Further it includes an accumulator for collecting microfibres and nanofibres settled between couples of adjacent electrodes.
- Nano-fibrous or micro-fibrous materials with highly fine structure find numerous applications in many fields of advanced medicine, but also of microelectronics, optics and power engineering. Huge surface formed in relatively very small volume is one of the basic advantages of these materials, and inter-fibre spaces (pores) of these materials have very small size. Material with fine internal nano-structure or microstructure assumes quite new properties that can be considerably different from properties of a volume sample of the same material. Additionally it is possible to control these unique properties and adapt them to requirements of particular application by a controlled production. Future applications count on a use of such materials in various fields of advanced medicine, because such material provides cells in living tissue with very favourable and natural conditions for their growth, motion and reproduction. Unfortunately the usability of such material is considerably limited just because of its internal chaotic structure.
- tissue engineering specify their requirements on regular 3D structures that are subsequently used as replacements of cartilages, bones, and nerve, vascular and cardiovascular transplants and the like.
- Just an internal axial orderliness of material considerably supports directional growth and motion of cells, tissues, and also supports regeneration of long nervous disorder.
- the ordered structure ensures required flexibility of the material when stressed in applications such as muscular and connective tissues replacements.
- Mechanical properties of the material can be quite well controlled just by choice of the internal structure axial orderliness. Need of new materials with precise internal morphology is required by numerous applications not only in the field of advanced medicine.
- the regular structure is quite essential also e.g. for miniature electronic or optical connections that can be provided by nanofibres or microfibres produced by the method disclosed in this invention.
- Nanofibres or microfibres are deposited directly onto the cylinder surface or are formed in a gap between two rotary rods that are positioned on one rotation axis, see US20070269481 .
- Surface of such collector is one of the electrodes and thus it must be made of a conductive material.
- Patent application WO2006136817A1 describes a use of a rotating collector with electrodes longitudinally arranged around an axis of rotation. Geometric dimensions of the collector are not mentioned. Authors give no method for taking off fibres from the collector carefully. No collecting mechanism for fibres deposited onto the rotating collector is solved. The described method does not solve all phases of the production process or more precisely the process is terminated by the fibres deposition. Therefore it is impossible to finish the production process without an operator intervention and manual manipulation, which results in considerable decreasing of quality and internal structure of the material.
- EP2045375 A1 discloses a method and apparatus for the production of two- and three-dimensional fibrous materials, wherein aligned electrospun fibres are deposited between two rotating parallel circular electrodes.
- the fibrous material is formed by consecutive removal of fibres from between the conductive electrodes onto an accumulator.
- the electrostatic field is disconnected and rotation of the electrode set is stopped, and a layer of microfibres or nanofibres formed in the field between two adjacent electrodes is removed.
- the rotary set of electrodes turns through an angle of 360 / n and the layer of microfibres or nanofibres formed between two adjacent electrodes in the field adjacent to the field, from which a layer was removed in previous step, is removed. This step is repeated n-times till layers of microfibres or nanofibres from all the fields between adjacent electrodes are removed.
- an accumulator turns around slightly to reach a direction of microfibres or nanofibres in the removed layer that is different from the direction of microfibres or nanofibres of the preceding layer.
- an apparatus for production of two-dimensional or three-dimensional fibrous materials of microfibres or nanofibres comprising at least one spinning nozzle connected to a first potential and a set of n electrodes facing the spinning nozzle that are arranged at regular spacing and connected to a second potential, and also an accumulator for collecting microfibres or nanofibres settled between two adjacent electrodes.
- the set of the electrodes is pivoted in this apparatus and individual electrodes of the set of the electrodes are arranged at regular spacing to each other and at the same distance from the set of electrodes rotation axis and parallel with it.
- the apparatus further comprises the accumulator, which is arranged, in relation to the electrodes, movably in direction of longitudinal axes of the electrodes, for collecting microfibres or nanofibres settled between two adjacent electrodes. Furthermore this accumulator is arranged, in relation to the electrodes, movably in direction perpendicular to the longitudinal axes of the electrodes for it being brought into engagement to collect microfibres or nanofibres settled between two adjacent electrodes, and being brought out of engagement after finishing the collection of microfibres or nano fibres settled between two adjacent electrodes.
- the accumulator has a shape of parallelogram, the width of which is smaller than a distance between nearest surfaces of a couple of adjacent electrodes to enable its insertion between said adjacent electrodes.
- the accumulator is arranged rotationally around a line perpendicular to the surface of the collector and passing through the centre of the collector surface in order that the accumulator may turn around slightly to place a further layer of microfibres or nanofibres settled between two adjacent electrodes with direction of microfibres or nanofibres that is different from the direction of microfibres or nanofibres of the preceding layer.
- the accumulator has a shape of square with its side shorter than a distance between nearest surfaces of a couple of adjacent electrodes, the accumulator being arranged rotationally around a line perpendicular to the surface of the collector and passing through the centre of the collector surface in order that the accumulator may turn through an angle of 90° to place a further layer of microfibres or nanofibres settled between two adjacent electrodes with direction of microfibres or nanofibres that is perpendicular to the direction of microfibres or nanofibres of the preceding layer.
- the accumulator is made in the form of a dish for depositing the collected layers of nanofibres or microfibres, the apparatus being further provided with a piston for compression of the fibres into the accumulator and for compaction of individual collected layers of nanofibres or microfibres to mechanically strengthen ordered 3D structure.
- the accumulator is arranged rotationally around a line perpendicular to the surface of the collector and passing through the centre of the collector surface in order that the accumulator may turn around slightly to place a further layer of microfibres or nanofibres settled between two adjacent electrodes with direction of microfibres or nanofibres that is different from the direction of microfibres or nanofibres of the preceding layer.
- Fig. 1 is a flow chart of particular phases of the production process as suggested in solution according to the present invention.
- Fig. 2 represents an exemplary embodiment of an apparatus for the production of fibrous materials with anisotropic properties, while the shown accumulator is not of a type covered by the claims.
- Side sectional elevation of longitudinal electrodes of a rotating collector with accumulator is on Fig. 3 , and further exemplary embodiment is on Fig. 4a.
- Fig. 4b shows a cross section of four and five longitudinal electrodes of a rotating collector, whereas principal of parallel ordered fibres formation is depicted.
- a movable accumulator 7 is a suitable dish that enables easy further treatment of the fibrous material (e.g. in production of composite materials).
- the subject matter of the invention is a comprehensive production process of new materials that is divided into particular process phases, the exemplary sequence of which is shown on Fig. 1 .
- a spinning mixture is prepared in the first step.
- the solution or melt 1 is measured out into a spinning nozzle 3, after which a high electric voltage is connected, which gives rise to a fibre 5 with a diameter ranged from microfibres to nanofibres.
- the fibre 5 moves in the electrostatic field in the direction to a collector 9.
- Fibres 5 are deposited onto the rotating collector 9 in one preferred direction. After a layer 8 of fibres 5 was created on the collector, the deposited fibres 5 are collected and layers 8 of these fibres 5 are in turn superimposed, while the degree of their order is maintained.
- the fibre layers 8 are compressed, through which a finished product that can be enfolded in a wrapping material, or a semi product intended for further processing such as an application of suitable medium so that the resulted product may be a composite material and gain required properties, comes into existence. It is possible to enfold the finished product in the wrapping material with the shape of a tray that makes manipulation easier and is also suitable for subsequent treatments of fibre layers 8 such as embedding the layer 8 of fibres 5 with another medium in order to get a composite material, and thus a final product comes into existence. Removing and transfer of the product is a final phase.
- phase phases are implemented automatically in a deposition chamber without any intervention of an operator and without being affected by external environment, which makes it possible to ensure the process sterility and a high quality of final products.
- the production process phases are represented in the flow chart on Fig. 1 , where repeated process phases are also indicated. The process is repeated from the beginning unless a sufficient layer 8 of fibres 5 is collected by the accumulator 7 at the moment of solution 1 reserve exhaustion in phases "Fibres deposition" or "Superimposing”.
- FIG. 2 An exemplary embodiment of an apparatus for production of two-dimensional or three-dimensional fibrous materials composed of nanofibres or microfibres, hereinafter referred to as fibres 5, is on Fig. 2 .
- This apparatus comprises a jet emitter 2 filled with solution 1 of polymer and equipped with spinning nozzle 3.
- the spinning nozzle 3 is connected to a first potential, i.e. to one of poles of a source 4 of DC electric voltage.
- the second pole of the source 4 of DC electric voltage is connected to the collector 9 facing the spinning nozzle 3.
- the collector 9 is composed of electrodes 6 that are arranged longitudinally at regular spacing to each other and at the same distance from the collector 9 rotation axis x.
- the accumulator 7 is arranged movably, in relation to the electrodes 6, in direction parallel with the rotation axis x of the collector 9 so that the accumulator 7 may collect layers 8 of fibres 5 settled between two adjacent electrodes 6.
- the accumulator 7 shown in Fig. 2 is not of a type covered by the claims.
- Fig. 3 schematically depicts a side view of an accumulating mechanism with the planar accumulator 7.
- Fibres 5 are deposited by electrostatic spinning onto the electrodes 6 of the collector 9. Afterwards the fibres 5 are deposited onto a surface of the accumulator 7 while their order is maintained.
- the accumulator 7 is planar. It is inclined in relation to the rods of the electrodes 6 of the collector 9 at an angle ⁇ , and moves in translatory movement in the direction that forms an angle ⁇ with the axis x of the collector.
- Fig. 4a schematically depicts a cross-section of the collector 9 with four electrodes 6 and the accumulator 7.
- Fibres 5 are deposited by electrostatic spinning on the conductive rods of the electrodes 6 of the collector 9. Afterwards the fibres 5 are deposited on a surface of the accumulator 7 while their order is maintained.
- the collector 9 is equipped with four electrodes 6.
- the squared accumulator 7 removed a layer 8 of fibres 5 from the field between two upper electrodes.
- the subsequent phase is depicted, where the collector 9 is turned through an angle of 90° and the accumulator 7 removes another layer 8 of fibres 5 with the same orientation.
- Fig. 4b schematically depicts a cross-section of the collector 9 with five electrodes 6 and the accumulator 7.
- Fibres 5 are deposited by electrostatic spinning onto the conductive rods of the electrodes 6 of the collector 9. Afterwards the fibres 5 are deposited on a surface of the accumulator 7 while their order is maintained.
- the collector 9 is equipped here with five electrodes 6.
- the squared accumulator 7 removed a layer 8 of fibres 5 from the field between the two upper electrodes.
- the subsequent phase is depicted, where the collector 9 is turned through an angle of 360/5, i.e. 72° and the accumulator 7 removes another layer 8 of fibres 5 with the same orientation. There are two layers 8 of fibres 5 with the same orientation on the accumulator 7.
- Fig. 5a schematically depicts a cross-section of the collector 9 with four electrodes 6 and the accumulator 7. Fibres 5 are deposited by electrostatic spinning on the conductive rods of the electrodes 6 of the collector 9. Afterwards the fibres 5 are deposited on the surface of the accumulator 7, while their order is maintained.
- the collector 9 is equipped with four electrodes 6.
- the squared accumulator 7 removed a layer 8 of fibres 5 from the field between the two upper electrodes.
- the subsequent phase is depicted, where both the collector 9 and the accumulator 7 are turned through an angle of 90° and the accumulator 7 removed another layer 8 of fibres 5.
- the orientation of fibres 5 of the first layer 8 is perpendicular to the orientation of fibres 5 of the second layer 8.
- Fig. 5b schematically depicts a cross-section of the collector 9 with five electrodes 6 and the accumulator 7.
- Fibres 5 are deposited by electrostatic spinning onto the conductive rods of the electrodes 6 of the collector 9. Afterwards the fibres 5 are deposited on the surface of the accumulator 7, while their order is maintained.
- the collector 9 is equipped here with five electrodes 6.
- the squared accumulator 7 removed a layer 8 of fibres 5 from the field between the two upper electrodes.
- the subsequent phase is depicted, where the collector 9 is turned through an angle of 360/5, i.e. 72°, and the accumulator 7 is turned through an angle of 90° and removes another layer 8 of fibres 5.
- the orientation of fibres 5 of the first layer 8 is perpendicular to the orientation of fibres 5 of the second layer 8.
- Fig. 6 is a photo from an electron microscope at magnification 5000-times, where several layers 8 of fibres 5 superimposed with the same orientation are depicted.
- Fig. 7 is a photo from an electron microscope at magnification 1000-times, where several layers 8 of fibres 5 are depicted, whereas layers 8 were superimposed in such a way that the orientation of fibres 5 of one layer 8 is perpendicular to the orientation of fibres 5 of the previous layer 8.
- a prepared spinning mixture is dosed into the jet emitter 2. Afterwards a high electric voltage is connected and it causes that the solution or melt begins to escape out of the spinning nozzle 3 creating fibre 5 with diameter ranging from microfibres to nanofibres. This fibre 5 moves in the electrostatic field in the direction to the collector 9. The fibres 5 are deposited onto the rotating collector 9 in one preferred direction. After the layer 8 of the fibres 5 was formed on the collector 9, high electric voltage is disconnected and the fibre 5 quits escaping out of the spinning nozzle 3. Thereafter the accumulator 7 collects the settled fibres 5, and the layers 8 of these fibres 5 are step by step superimposed, while their degree of order is maintained.
- the layers 8 of the fibres 5 are superimposed so that the fibres 5 orientation may be the same in all layers, or it is possible to turn the orientation of the fibres 5 in each subsequent layer 8 through an angle, usually through 90°.
- After a sufficient number of the layers 8 was superimposed it is possible to compress the fibrous layers 8 and thus either a final product, that can be enfolded in a wrapping material, or a semi product intended for further processing such as an application of suitable medium so that the resulted product may be a composite material and gain required properties, comes into existence.
- fibres 5 deposited onto the surface of the accumulator 7 have a higher degree of order than fibres 5 settled onto a surface of a rotating cylinder because further straightening of them in one direction occurs just by a movement of the accumulator 7.
- degree of order of the internal fibrous material structure is higher than that of the material that was formed on the surface of the rotating cylinder.
- Another advantage of this embodiment when compared with stationary segmented collector with planar electrodes, is multiple lengths of ordered nanofibres, which enables to produce materials of larger area or volume with very well ordered internal structure.
- revs of the collector 9 first of all electrostatic forces, which act transversely between particular electrodes 6 of the collector 9, contribute to the fibre 5 orientation.
- mechanical forces which capture flying fibre 5 and attract it to the electrodes 6 of the collector 9 namely in one direction, i.e. perpendicular to the electrodes 6, join the electrostatic forces contributing to ordered depositing of the fibres 5 onto the collector 9.
- Yet another advantage is the possibility of implementation of all the production cycle phases in a single closed apparatus, namely in a deposition chamber, where an automatic production without an operator intervention and without being influenced by external environment is ensured, which enables to ensure the process sterility and a high quality of resulting products.
- the rotating collector 9 with the set 11 of the electrodes 6 connected to the second potential comprises at least three longitudinal electrodes 6, generally N electrodes 6, and the accumulator 7 that moves successively always between two adjacent electrodes 6 in such a way, that the accumulator 7 movement direction is determined by combining a movement in direction of the common axis x of rotation of the electrodes 6 of the collector 9, and a movement in direction that forms with the axis x a specified angle ⁇ .
- the accumulator degree of incline is defined by an angle ⁇ .
- an angle ⁇ is defined, which specifies an angular displacement of the accumulator and the collector 9 to each other.
- the accumulator 7 turns around its axis perpendicular to the surface of the accumulator 7, which is squared in this case, through an angle of 90°. That way the fibres are deposited in individual layers, where fibres in one layer are perpendicular to fibres of preceding layer.
- Yet another exemplary embodiment of the apparatus comprises the rotating collector 9 with four longitudinal electrodes 6, and the accumulator 7, which moves in a direction perpendicular to said electrodes 6 axes for enabling of an insertion of inclinable plates of the accumulator 7 between said neighbouring electrodes 6 and their release and in the lengthwise direction along the electrodes 6.
- the accumulator 7 is provided with four said inclinable plates capturing on their surfaces fibres 5 settled between two closest adjacent electrodes 6.
- Very effective drying or solidification of the fibres 5 and effective evaporation of a solvent, that is moreover not collected in vicinity of the collector 9, are also advantages of the rotating collector 9 with longitudinal electrodes 6. This has an essential influence on a diameter of the fibres 5 that are formed between electrodes 6 of the collector 9. Their diameter can be reduced by setting the parameters of the process.
- the collector 9 is comprised of more than three conductive electrodes 6 that are arranged at regular spacing to each other and at the same distance from a common rotation axis x.
- the accumulator 7 has a shape of a disc and is provided with appropriate notches that enable sliding the accumulator onto the longitudinal electrodes 6 so that its movement along the rotation axis x and in the vicinity of these electrodes 6 may be enabled.
- fibres 5, which were deposited in an orderly manner between adjacent electrodes 6, are placed spontaneously directly onto a surface of the accumulator 7, where stripes of new material are formed, which stripes are composed of uniaxial ordered fibres 5 with high degree of orientation.
- Another advantageous embodiment comprises the cylindrical collector 9 composed of at least two longitudinal electrodes 6, generally of total number of N , where N is a natural number, parallelly arranged electrodes, the distance of which ranges from 0.1 mm to ( ⁇ .d / N) mm, where d is double distance of the electrodes 6 from the common rotation axis x .
- very thin conductive wires are used as the electrodes 6, in the second limit case - not covered by the claims - the electrodes 6 form an integral conductive surface of the cylinder.
- fibres 5 are captured onto the very thin electrodes 6 and resulting material is composed of very well ordered fibres 5 only, the fibres having their diameter ranging from microfibres to nanofibres.
- the second limit case fibres 5 are wiped off in the same way as above mentioned, whereas during the fibres 5 depositing a yarn or a filament is formed that is composed of multiple fibres 5 with a total length of ⁇ .d.
- the accumulator 7 has a shape of a dish for accumulating the collected layers 8 of fibres 5.
- the fibres 5 are compressed into the accumulating dish by means of a simple piston motion. Individual layers 8 are compacted in the dish and that way the ordered 3D structure is also mechanically strengthened.
- the dish serves for further treatment of the product, e.g. by imbedding fibres 5 with another solution, generally with another medium, a composite material of required properties is produced.
- Example 1 Fibrous layer composed of parallel fibres.
- Fibres of 16% aqueous solution 1 of polyvinyl alcohol (PVA) were extruded from a jet emitter 2 through a spinning nozzle 3, and deposited onto a segmented collector 9 ( Fig. 2 ).
- the electrodes 6 of the collector 9 were distant 12 cm vertically from the spinning nozzle 3.
- the collector 9 was provided with four longitudinal electrodes 6 in the shape of thin wires of a circular cross-section with a diameter of 0.8 mm. The electrodes 6 distances were 25 mm to each other.
- the collector 9 was set spinning at 2000 revs per minute, which corresponds to the collector linear surface speed of 3.7 meter per minute.
- FIG. 3 Side view of this arrangement is depicted in Fig. 3 .
- the collector 9 was turned through an angle of 90°.
- another layer 8 of the fibres 5 was deposited onto its surface. This process was repeated until all the fibres 5, deposited among the four longitudinal electrodes 6, were collected ( Fig. 4a ).
- the spinning was started again and the whole process was repeated.
- Fig. 6 A surface of such a layer is shown in Fig. 6 , which is a photo from electron microscope at magnification 5000-times. The spinning took place under laboratory conditions - temperature 24°C and relative humidity 40%.
- Example 2 Material with regular 3D structure composed of fibres perpendicular to each other
- Fibres 5 of a diameter ranging from microfibres to nanofibres were deposited onto the rotating collector 9 with four longitudinal electrodes in the same way as mentioned in example 1. After stopping the spinning process and the rotating collector 9, the fibres 5 were wiped off by the accumulator 7 ( Fig. 5a ). The accumulator 7 was in motion along the conductive rodlike electrodes 6 of the collector 9 so that the first layer of the fibres 5 was formed on a surface of the accumulator 7. Afterwards the whole collector 9 turned through an angle of 90° and simultaneously also the squared accumulator 7 sized 25x25 mm turned through an angle of 90°.
- the accumulator 7 was set in motion along the conductive rodlike electrodes 6 of the collector 9, during which time the second layer of fibres 5 was being deposited.
- the fibres 5 in the second layer 8 were deposited perpendicularly to the fibres 5 of the first or the preceding layer 8. This process was repeated four times until all the fibres 5 were wiped off the collector 9. Thereafter the collector 9 was set spinning and the spinning process was started.
- the sample produced by this process has a regular 3D structure of an area of (25x25) mm 2 .
- An example of such material surface is shown in Fig. 7 , which is a photo from electron microscope at magnification 1000-times.
- the present invention can be used for production of materials that are areal (2D) or voluminous (3D) from the macroscopic point of view, and which are composed of nanofibres or microfibres, whereas the internal fibrous structure of these materials is regular, ordered in one direction or in more directions.
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Claims (11)
- Ein Verfahren zur Herstellung von zweidimensionalen oder dreidimensionalen faserigen Werkstoffen, die aus in bevorzugten Richtungen angeordneten Fasern (5) bestehen, wobei die Fasern (5) einen im Bereich von Mikrofasern bis Nanofasern liegenden Durchmesser aufweisen, wobei in dem Verfahrensschritt a)- die Faser kontinuierlich aus einer Lösung (1) oder einer Schmelze gezogen wird und anschließend mittels eines elektrostatischen Feldes zu einem drehbaren Satz (11) von n leitfähigen Elektroden (6) geführt wird, wobei n eine natürliche Zahl ist, wobei die einzelnen Elektroden (6), aus den der Satz (11) besteht, in gleichmäßigen gegenseitigen Abständen und zugleich in demselben Abstand von der Drehungsachse des Satzes (11) von den Elektroden (6) und parallel zu dieser Achse angeordnet sind, wobei die Faser (5) auf den Satz (11) von den Elektroden (6) aufgewickelt wird, indem der Satz (11) von den Elektroden (6) in eine Drehbewegung gesetzt wird, worauf in dem Verfahrensschritt b)- das elektrostatische Feld abgeschaltet wird und die Drehbewegung des Satzes (11) von den Elektroden (6) angehalten wird und anschließend eine aus den in dem zwischen zwei benachbarten Elektroden (6) wirkenden Feld ausgeformten Fasern (5) bestehende Schicht (8) herausgenommen wird,dadurch gekennzeichnet, dass in dem nachfolgenden Verfahrensschritt c)- der drehbare Satz (11) von den Elektroden (6) um einen Winkel von 360/n verdreht wird, dann die Schicht (8) der Fasern (5), die zwischen den zwei benachbarten, in dem sich an das das Feld, aus dem die Schicht (8) in dem vorhergehenden Verfahrensschritt b) herausgenommen worden ist, anschließenden Feld befindlichen Elektroden (6) entstanden sind, herausgenommen wird, und dieser Verfahrensschritt anschließend insgesamt n-mal wiederholt wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass vor dem Verfahrensschritt c), in dessen Zuge die in dem zwischen zwei benachbarten Elektroden (6) wirkenden Feld entstehende Schicht (8) herausgenommen wird, ein Sammler (7) mäßig verdreht wird, um eine Richtung der Fasern (5) zu erreichen, die unterschiedlich von der Richtung der in der vorherhegenden Schicht (8) enthaltenen Fasern (5) ist.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die überlagerten Schichten (8), welche die Fasern (5) umfassen, zusammengepresst werden.
- Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass durch Zusammenpressen der die Fasern (5) umfassenden Schichten (8) die gewünschte räumliche Form des Endprodukts erreicht wird.
- Verfahren nach Anspruch 4, dadurch gekennzeichnet, dass der aus den Fasern (5) ausgebildete Gegenstand mit einem anderen Medium eingebettet wird, wodurch ein Verbundwerkstoff entsteht, der die gewünschten Eigenschaften aufweist.
- Eine Vorrichtung zur Herstellung von zweidimensionalen oder dreidimensionalen faserigen Werkstoffen, die aus den Fasern (5) bestehen, in dem Verfahren nach einem der Ansprüche 1 bis 5, welche Vorrichtung wenigstens eine mit einem ersten Potential verbundene Verspinnungsdüse (3), einen Satz (11) von leitfähigen Elektroden (6), die in gleichmäßigen gegenseitigen Abständen angeordnet und mit einem zweiten Potential verbunden sind, sowie einen Sammler (7) zum Sammeln der zwischen zwei benachbarten Elektroden (6) abgelagerten Fasern (5) umfasst, wobei die einzelnen Elektroden (6), die den Satz (11) bilden, in gleichmäßigen gegenseitigen Abständen und zugleich in demselben Abstand von der Drehungsachse des Satzes (11) von den Elektroden (6) und parallel zu dieser Achse angeordnet sind, dadurch gekennzeichnet, dass- die Vorrichtung ausgestaltet ist, um den die Elektroden (6) umfassenden Satz (11) während des Verfahrensschritts a) in Drehbewegung zu bringen und um den Satz (11) während des Verfahrensschritts c) um einen Winkel von 360/n zu verdrehen, wobei n die Anzahl der Elektroden (6) in dem Satz (11) angibt,- wobei der Sammler (7)- gegenüber den Elektroden (6) derart angeordnet ist, dass er bewegbar in der Richtung der Längsachsen der Elektroden (6) ist, um die zwischen zwei benachbarten Elektroden (6) abgelagerten Fasern (5) sammeln zu können, und- gegenüber den Elektroden (6) derart angeordnet ist, dass er bewegbar in der sich senkrecht zu den Längsachsen der Elektroden (6) ersteckenden Richtung ist, um vor der Einleitung des Sammelns der zwischen zwei benachbarten Elektroden (6) abgelagerten Fasern (5) in Eingriff bringbar zu sein sowie um nach der Vollendung des Sammelns der zwischen zwei benachbarten Elektroden (6) abgelagerten Fasern (5) außer Eingriff bringbar zu sein.
- Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass der Sammler (7) die Form eines Parallelogramms aufweist, dessen Breite kleiner ist als der Abstand zwischen den nächstliegenden Oberflächen eines Paares von benachbarten Elektroden (6), um zwischen die besagten benachbarten Elektroden (6) einschiebbar zu sein.
- Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, dass der Sammler (7) drehbar um eine sich senkrecht zu der Oberfläche des Sammlers (7) ersteckende Linie angeordnet ist und dabei durch die Mitte der Oberfläche des Sammlers (7) hindurchgeht, um zu bewerkstelligen, dass sich an der Oberfläche des Kollektors eine nachfolgende Schicht (8) der sich zwischen zwei benachbarten Elektroden (6) bildenden Fasern (5) in einer Richtung ablagert, die unterschiedlich von der Richtung der in der vorhergehenden Schicht (8) enthaltenen Fasern (5) ist.
- Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, dass der Sammler (7)- eine viereckige Form aufweist, wobei die Seite des Vierecks kürzer ist als der Abstand zwischen den nächstliegenden Oberflächen eines Paares von benachbarten Elektroden (6), und- drehbar um eine sich senkrecht zu der Oberfläche des Sammlers (7) ersteckende Linie angeordnet ist und dabei durch die Mitte der Oberfläche des Sammlers (7) hindurchgeht, um zu bewerkstelligen, dass der Sammler (7) um einen Winkel von 90° verdrehbar ist und somit die Ablagerung einer nachfolgenden Schicht (8) der sich zwischen zwei benachbarten Elektroden (6) bildenden Fasern (5) in einer Richtung ermöglicht, die sich senkrecht zu der Richtung der in der vorhergehenden Schicht (8) enthaltenen Fasern (5) erstreckt.
- Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass der Sammler (7) die Form einer Schale aufweist, die zur Ablagerung der gesammelten Schichten (8) der Fasern (5) vorgesehen ist, wobei die Vorrichtung ferner mit einem Kolben zum Hineinpressen der Fasern (5) in den Sammler (7) sowie zum Zusammenpressen der einzelnen Schichten (8), die zu den gesammelten Schichten (8) der Fasern (5) zählen, wobei der Zweck des Zusammenpressen in der Erreichung einer mechanischen Verfestigung der geordneten dreidimensionalen Struktur besteht.
- Vorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass der Sammler (7) drehbar um eine sich senkrecht zu der Oberfläche des Sammlers (7) ersteckende Linie angeordnet ist und dabei durch die Mitte der Oberfläche des Sammlers (7) hindurchgeht, um zu bewerkstelligen, dass der Sammler (7) verdreht wird und somit die Ablagerung einer nachfolgenden Schicht (8) der sich zwischen zwei benachbarten Elektroden (6) bildenden Fasern (5) an der Oberfläche des Sammlers in einer Richtung ermöglicht wird, die unterschiedlich von der Richtung der in der vorhergehenden Schicht (8) enthaltenen Fasern (5) ist.
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CZ20110376A CZ2011376A3 (cs) | 2011-06-27 | 2011-06-27 | Zpusob výroby materiálu s anizotropními vlastnostmi složených z nanovláken nebo mikrovláken a zarízení pro provádení tohoto zpusobu |
PCT/CZ2012/000055 WO2013000442A1 (en) | 2011-06-27 | 2012-06-22 | A method for production of materials having anisotropic properties composed of nanofibres or microfibres and an apparatus for implementation of said method |
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EP (1) | EP2723925B1 (de) |
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US9994975B2 (en) * | 2014-06-27 | 2018-06-12 | Deepthy Menon | Electrospinning apparatus and method for producing multi-dimensional structures and core-sheath yarns |
US10196757B1 (en) * | 2015-03-23 | 2019-02-05 | Uchicago Argonne, Llc | Integrated system for nanofiber production |
CN104774762B (zh) * | 2015-03-31 | 2017-07-18 | 苏州睿研纳米医学科技有限公司 | 一种取向聚合物纳米纤维细胞培养板及其制备方法 |
TWI598479B (zh) * | 2015-05-29 | 2017-09-11 | 國立交通大學 | 電紡絲裝置 |
KR102462505B1 (ko) | 2016-04-22 | 2022-11-02 | 삼성전자주식회사 | 인쇄회로기판 및 반도체 패키지 |
JP6524542B2 (ja) * | 2016-07-13 | 2019-06-05 | パナソニックIpマネジメント株式会社 | 培地用繊維基材および繊維集合体の製造方法、ならびに培地用繊維基材の製造装置 |
JP6470327B2 (ja) * | 2017-02-07 | 2019-02-13 | 株式会社東芝 | 繊維配向材、及びその製造方法 |
EP3680370A4 (de) * | 2017-09-05 | 2021-07-07 | M-Techx, Inc. | Nanofasersammelvorrichtung, nanofasersammelverfahren und nanofaserakkumulierungs-/-formungsvorrichtung und akkumulierungs-/formungsverfahren dafür |
JP6946130B2 (ja) * | 2017-09-20 | 2021-10-06 | 株式会社東芝 | 紡糸装置 |
NL2019764B1 (en) * | 2017-10-19 | 2019-04-29 | Innovative Mechanical Engineering Tech B V | Electrospinning device and method |
WO2020072717A1 (en) * | 2018-10-05 | 2020-04-09 | Board Of Regents Of The University Of Nebraska | Bypass graft |
JP6749432B2 (ja) * | 2019-01-17 | 2020-09-02 | 株式会社東芝 | 繊維配向材の製造方法 |
JP6929424B2 (ja) * | 2019-01-17 | 2021-09-01 | 株式会社東芝 | 繊維配向材の製造方法 |
ES2790898B2 (es) * | 2020-01-15 | 2023-04-26 | Edunor Inversiones S L | Aparato de electrohilados sin agujas de configuracion variable, con sus correspondientes metodos electrodinamicos de trabajo, para la produccion a escala industrial de nanofibras y nanoparticulas |
CN111763994B (zh) * | 2020-06-28 | 2022-01-07 | 中鸿纳米纤维技术丹阳有限公司 | 基于静电纺丝的聚乙醇酸纤维制造方法 |
CN111945236B (zh) * | 2020-07-29 | 2022-07-26 | 华南理工大学 | 一种纳米纤维取向和厚度可控的静电纺丝装置 |
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CN114113936B (zh) * | 2021-11-19 | 2024-01-12 | 天津大学 | 一种纤维增强环氧树脂复合绝缘材料电树枝劣化实验方法 |
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2012
- 2012-06-22 US US14/128,653 patent/US20140284827A1/en not_active Abandoned
- 2012-06-22 KR KR1020147002173A patent/KR20140045515A/ko not_active Application Discontinuation
- 2012-06-22 RU RU2014102114/12A patent/RU2014102114A/ru not_active Application Discontinuation
- 2012-06-22 WO PCT/CZ2012/000055 patent/WO2013000442A1/en active Application Filing
- 2012-06-22 EP EP12743876.0A patent/EP2723925B1/de not_active Not-in-force
- 2012-06-22 CN CN201280031598.XA patent/CN103687984A/zh active Pending
- 2012-06-22 JP JP2014517445A patent/JP2014523492A/ja not_active Withdrawn
- 2012-06-22 BR BR112013032549A patent/BR112013032549A2/pt not_active IP Right Cessation
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US20140284827A1 (en) | 2014-09-25 |
JP2014523492A (ja) | 2014-09-11 |
EP2723925A1 (de) | 2014-04-30 |
CZ303380B6 (cs) | 2012-08-22 |
RU2014102114A (ru) | 2015-08-10 |
CN103687984A (zh) | 2014-03-26 |
WO2013000442A1 (en) | 2013-01-03 |
CZ2011376A3 (cs) | 2012-08-22 |
KR20140045515A (ko) | 2014-04-16 |
CA2838281A1 (en) | 2013-01-03 |
BR112013032549A2 (pt) | 2017-06-27 |
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