EP2722383B1 - A gasoline composition and its preparation method - Google Patents

A gasoline composition and its preparation method Download PDF

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Publication number
EP2722383B1
EP2722383B1 EP11871089.6A EP11871089A EP2722383B1 EP 2722383 B1 EP2722383 B1 EP 2722383B1 EP 11871089 A EP11871089 A EP 11871089A EP 2722383 B1 EP2722383 B1 EP 2722383B1
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EP
European Patent Office
Prior art keywords
gasoline
sec
butyl acetate
gasoline composition
content
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German (de)
French (fr)
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EP2722383A1 (en
EP2722383A4 (en
Inventor
Xiannian Hu
Hua Li
Liangshuai LIU
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Hunan Zhongchuang Chemical Co Ltd
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Hunan Zhongchuang Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • C10L1/023Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only for spark ignition
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/10Use of additives to fuels or fires for particular purposes for improving the octane number
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1608Well defined compounds, e.g. hexane, benzene
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/1822Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms
    • C10L1/1824Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms mono-hydroxy
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1852Ethers; Acetals; Ketals; Orthoesters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0407Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
    • C10L2200/0415Light distillates, e.g. LPG, naphtha
    • C10L2200/0423Gasoline
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2270/00Specifically adapted fuels
    • C10L2270/02Specifically adapted fuels for internal combustion engines
    • C10L2270/023Specifically adapted fuels for internal combustion engines for gasoline engines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2270/00Specifically adapted fuels
    • C10L2270/02Specifically adapted fuels for internal combustion engines
    • C10L2270/026Specifically adapted fuels for internal combustion engines for diesel engines, e.g. automobiles, stationary, marine

Definitions

  • the present invention relates to a gasoline composition and its preparation method, particularly to a gasoline composition with a high octane number and its preparation method.
  • the conventional additive components which increase the octane number of a gasoline are mainly lead-containing compounds, but due to their serious environmental pollution, China has banned the production of lead-containing gasoline.
  • the octane number of a gasoline may be raised by adding aromatic compounds, oxygen-containing compounds or methylcyclopentadienyl manganese tricarbonyl (MMT).
  • the popular oxygen-containing compounds mainly include ether-based compounds and alcohol-based compounds.
  • the ether-based compounds include methyl tert -butyl ether (MTBE), ethyl tert -butyl ether (ETBE) and tert -amyl methyl ether (TAME).
  • MTBE methyl tert -butyl ether
  • ETBE ethyl tert -butyl ether
  • TAME tert -amyl methyl ether
  • MTBE is the most popular, but MTBE has the following shortcomings. Firstly, the solubility of MTBE in water is about 4.2wt%, and MTBE has a bad smell, so when the content of MTBE in water exceeds 40-95pg/L, it will make the water give off a bad smell.
  • MTBE is hardly biodegradable, so once the gasoline containing MTBE leaks, MTBE will stay in the environment for a long time.
  • the clean urban gasoline standard to be implemented in China in the future limits the additive amount of MTBE and specifies the content of MTBE in gasoline shall not exceed 15wt%.
  • Alcohol-based compounds mainly include methanol, ethanol and tert -butanol, but alcohol-based compounds are highly soluble in water and liable to separate from gasoline when contacting water, causing negative impact on engine performance, so the use of alcohol-based compounds is limited to some extent.
  • aromatic compounds are liable to negative environmental impact, the content of aromatic compounds added to gasoline is strictly controlled, too.
  • MMT is also a gasoline additive commonly used in China.
  • MMT is an efficient anti-knock additive of lead-free gasoline, which can raise the octane number of a gasoline.
  • the additive amount of MMT is small and its cost is low, so it is favored by users.
  • the combustion product of MMT will form deposit on the spark plug of the motor, worsening the combustion condition.
  • MMT is liable to decomposition when exposed to light, resulting in decrease of octane number during the use of gasoline. Meanwhile the generated manganese-containing waste gas will cause serious environmental pollution.
  • Today, the use of MMT is banned in most developed countries.
  • Chinese national stage-III motor vehicle emission standard currently adopted by China i.e., China-III Emission Standard
  • China-III Emission Standard also explicitly specifies the manganese content of automatic gasoline shall not be greater than 0.016g/L.
  • CN1198466A discloses an additive composition of gasoline and its production method, which is prepared by 0-5.0wt% cyclopentadiene, 0.4-1.6wt% alkenyl halide, 0-1.5wt% ethane halide, 0.3-4.0wt% ester-based compounds, 30.0-65.0wt% aromatic hydrocarbon, 0-5.0wt% enzyme, 1.0-5.0wt% organic anhydride, 0-10.0wt% castor oil, 30.00-60.0wt% solvent and 0.001-0.02wt% dye.
  • the ester-based compounds have a general formula of C x COOC y (wherein, x is an integer from 1 to 4, and y is an integer from 1 to 3), which may be one or a mixture of two selected from the group consisting of ethyl acetate, propyl acetate, butyl acetate, dimethyl malonate, diethyl malonate and so on, wherein the mix ratio of the two ester-based compounds is genrally 1 : 1-1 : 3.
  • the additive composition may raise the octane number of gasoline, the content of aromatic hydrocarbon therein is very high, so the increase of the octane number of gasoline benefits from the addition of aromatic hydrocarbon. Moreover, as the content of aromatic hydrocarbon is high, the additive composition is difficult to meet the increasingly strict environmental protection standard. Furthermore, the additive composition of gasoline has a complex composition and a complicated preparation process, which are disadvantage in cost reduction.
  • CN1513954A discloses a multifunctional fuel and its production method.
  • the raw materials of the multifunctional fuel include main raw materials and auxiliary raw materials.
  • the main raw materials include light hydrocarbon, light oil, wood alcohol, sulfonated oil, coal tar, gasoline and diesel oil.
  • the auxiliary raw materials include ethyl stearate, potassium permanganate, sodium hydroxide, water, ethanol, hydrogen peroxide, ethyl naphthol, petroleum ether, ferrocene, acetone, toluene, phytic acid, sec -butyl acetate, butyl valerate, isoamylene, ethyl acetate, calcium hypochlorite, sodium tetraborate decahydrate, 2-phenethyl alcohol and cyclohexanone.
  • the above auxiliary materials constitute four formulae: A, B, C and D. By chemical reactions, they play the roles of cosolvent, oxygenate, combustion improver, smoke suppressor, anti-knock agent, antistatic agent, preservative and alkane number regulator. The proportion of each formula is as follows:
  • additive E is added to the main materials to obtain a multifunctional fuel by reaction.
  • the multifunctional fuel uses sec -butyl acetate, sec -butyl acetate is added to the multifunctional fuel as an adjuvant and its additive amount is very low, which is lower than 0.5wt%.
  • CN1513954A also specifically discloses that during production of gasoline engine fuel, 50 parts by weight of gasoline No.70, 30 parts by weight of wood alcohol and 20 parts by weight of solvent oil No. 120 may be mixed with 0.45 part of integrated additive E, it does not disclose the detailed performance index of the gasoline engine fuel.
  • the main problems of the fuel additive disclosed in CN1513954A lie in the following aspects.
  • the fuel additive has many components, so the preparation process is complex and the cost is too high.
  • Futhermore, all of formulae A, B, C and D contain olefins and the content of olefins is high, which is undesirable to the reduction of olefin content in gasoline, so they are not environment friendly.
  • EP0905217A discloses a lead-free gasoline, which comprises C 2 -C 15 oxygen-containing compounds, the content of the oxygen-containing compounds in gasoline makes the content of oxygen atoms is in the range of 0.1-15wt% based on the total amount of gasoline.
  • the introduction of the oxygen-containing compounds may reduce the amount of the smoke discharged from the engine, inhibit smouldering of the spark plug and reduce carbon deposit of gasoline in the combustor.
  • EP0905217A specifically discloses that the oxygen-containing compounds may be esters, the examples only disclose the gasoline respectively containing methyl tert -butyl ether, tert -amyl ethyl ether and methoxy propyl acetate, the octane numbers of which do not be increased significantly.
  • GB2114596A discloses a fuel composition, which comprises 3-50% by volume tert -butyl acetate.
  • GB2114596A specifically discloses a fuel composition comprising 90% gasoline and 10% tert -butyl acetate by volume.
  • the fuel composition has improved research octane number and motor octane number compared with the gasoline as raw material, but tert -butyl acetate is expensive as an upmarket chemical intermediate and is not economical as an additive component of gasoline.
  • the present invention provides a cheap, pollution-free environment-friendly gasoline composition with good anti-knock property, a long induction period and a low gum level, and its preparation method, which has simple operation and low production cost.
  • the invention is set out in the appended set of claims.
  • the gasoline composition according to the present invention uses sec -butyl acetate as an additive (i.e., a blending component).
  • sec -butyl acetate Compared with the existing gasoline additives, particularly with the additives used to improve the anti-knock property of a gasoline, sec -butyl acetate has a high octane number, low toxicity, small solubility in water and low cost, so sec -butyl acetate is a more efficient, environment- friendly and economical gasoline additive.
  • the sec -butyl acetate in the gasoline composition according to the present invention can raise the octane number and anti-knock index of the current gasoline, thus improving the anti-knock property of gasoline. Meanwhile, the sec -butyl acetate in the gasoline composition may also play a role in diluting the content of aromatic hydrocarbons in the gasoline component, thereby alleviating environmental pollution from aromatic hydrocarbon. Furthermore, the gasoline composition containing sec -butyl acetate has a long induction period and a low gum level. In addition, sec -butyl acetate is cheap and will not increase the cost of gasoline.
  • the research octane number of the gasoline composition obtained by adding sec -butyl acetate in an amount of 9.8wt% to a catalyzed gasoline is increased from 90.4 to 93.0, the motor octane number is increased from 81.4 to 83.6, and the anti-knock index is increased from 85.9 to 88.3; and the induction period of the catalyzed gasoline containing sec -butyl acetate in an amount of 9.8wt% is greater than 600min, and the actual gum level is only 2.77mg/100mL.
  • the preparation method of the gasoline composition according to the present invention has no particular limitation to the purity of sec -butyl acetate and is highly adaptable to raw materials. Furthermore, according to the preparation method of the present gasoline composition, the sec -butyl acetate can be used flexibly, which may not only substitute the existing gasoline additives but also be used in combination with the existing gasoline additives. In other words, the preparation method of the gasoline composition provided by the present invention is flexible.
  • the gasoline composition may be obtained by adding sec -butyl acetate into the unblended gasoline from a refinery or a chemical plant (such as a fraction of catalyzed gasoline, and a fraction of straight run gasoline), or by adding sec -butyl acetate into the existing finished gasoline. So, the preparation method of the present invention has a good broad spectrum and can improve the performance of both the finished gasoline on sale and the unblended gasoline.
  • the preparation method of the gasoline composition according to the present invention has a simple operation of adding sec -butyl acetate into the raw material oil and stirring evenly without complex process such as heating and reaction.
  • the gasoline composition according to the present invention comprises raw gasoline and sec -butyl acetate, based on total amount of the gasoline composition, the sec -butyl acetate has a content of 2-10wt%, the raw gasoline has a content of 90-98wt%.
  • Sec -butyl acetate is a colorless and transparent liquid, which is insoluble in water, but soluble in most organic solvents.
  • the inventor of the present invention found sec -butyl acetate has excellent overall performance and is a good gasoline additive. Below, it is described in details in combination with relevant performance indices
  • the density of automotive gasoline is 0.70-0.78kg/m 3 in general, and the density of sec -butyl acetate is 0.862kg/m 3 . If added in an amount not greater than 30wt%, the added sec -butyl acetate has no impact on the density of automotive gasoline.
  • Octane number is an important index measuring the anti-knock property of automotive gasoline and also an important index measuring gasoline additive.
  • the motor octane number and the research octane number are both determined by comparing a test sample with the knock tendency of the reference fuel with known octane number under standard conditions.
  • the reference fuel is a mixture of iso -octane (the octane number is 100) and n -heptane (the octane number is zero).
  • the volume percentage of iso -octane in the reference fuel with knocking intensity equivalent to that of the test sample is the octane number of the test sample.
  • the motor octane number is determined in accordance with GB/T503, and the research octane number is determined in accordance with GB/T5487.
  • the motor octane number and the research octane number adopt basically same measurement methods and devices except the standard conditions upon measurement.
  • the motor octane number is characterized by the harsh conditions of high temperature of the mixed gas (heated to 149°C in general) and high rotating speed of the engine (900r/min ⁇ 10r/min) and is typically used to determine the anti-knock property of gasoline when the engine throttle is fully open and the engine runs at a high speed.
  • the research octane number is characterized by the moderately harsh conditions of low temperature of the mixed gas (not heated in general) and low rotating speed of the engine (600r/min ⁇ 6r/min) and is typically used to evaluate the anti-knock property of a gasoline during transition of the engine from low speed to medium speed.
  • the research octane number of a same kind of gasoline is higher than the motor octane number.
  • the difference between the research octane number and the motor octane number is called gasoline sensitivity.
  • Sec -butyl acetate has a high octane number, wherein the research octane number (RON) reaches 119 and the motor octane number (MON) reaches 107, obviously higher than the octane number of the components or additives commonly used to raise the octane number of gasoline (Table 1).
  • Anti-knock index is used to reflect the average anti-knock property of a gasoline under general conditions. As the above expression indicated, the higher the octane number of gasoline is, the better its anti-knock property will be and the more obviously the power and economy of the engine will be reflected.
  • the anti-knock index of sec -butyl acetate is 113, obviously higher than the anti-knock index of other gasoline additives listed in Table 1.
  • Vaporability is one of the most important features of a gasoline.
  • the gasoline Before entering the engine cylinder, the gasoline is firstly gasified quickly in the vaporizer and forms a combustible gas with the air. Normally, gasoline stays in the intake tube only 0.005-0.05s, and its evaporation time in the cylinder is only 0.02-0.03s.
  • the more important factor in addition to the structure and operating conditions of the gasoline engine is the vaporability of gasoline.
  • the indices reflecting the vaporability of a gasoline are distillation range and saturated vapor pressure. In Chinese standard for the quality of automotive gasoline, distillation range indices include 10vol% evaporating temperature, 50vol% evaporating temperature, 90vol% evaporating temperature and final boiling point (i.e.: dry point).
  • 10vol% evaporating temperature reflects the amount of the fraction with a low boiling point in a gasoline, which has a critical influence on the easiness of starting up a gasoline engine and also has a close relation with the tendency of air lock.
  • Lower 10vol% evaporating temperature means a larger amount of the fraction with a low boiling point in gasoline with a higher vaporability, so easier starting up a gasoline engine at low temperature.
  • excessively low evaporating temperature may lead to air lock.
  • Chinese standard for the quality of automotive gasoline requires 10vol% evaporating temperature shall not be higher than 70°C.
  • 50vol% evaporating temperature reflects the average vaporability of a gasoline, which has a close relation with the time for rising temperature after starting up a gasoline engine and the promptness of acceleration. The lower the 50vol% evaporating temperature of a gasoline is, the larger the evaporation capacity will be at normal temperature, thereby shortening the time for rising temperature of a gasoline engine, and making the acceleration of the engine sensitive and make its running gentle. If 50vol% evaporating temperature is too high, when the engine needs to be geared to high speed from low speed and fuel supply increases sharply, most of the gasoline cannot be gasified, resulting in incomplete combustion and even sudden flameout. Chinese standard for the quality of automotive gasoline requires 50vol% evaporating temperature shall not be higher than 120°C.
  • 90vol% evaporating temperature and final boiling point reflects the amount of heavy fraction in a gasoline. If the temperature is too high, it means the gasoline contains too much heavy fraction and it is difficult to ensure complete evaporation and complete combustion of the gasoline under the use conditions. This will lead to increase of carbon deposit in the cylinder and rise of specific fuel consumption. Moreover, the heavy gasoline fraction incompletely evaporated will also flow into the crankcase and dilute the lubricating oil, thereby increasing abrasion.
  • Chinese standard for the quality of automotive gasoline requires 90vol% evaporating temperature shall not be higher than 190°C and final boiling point shall not be higher than 205°C.
  • Sec -butyl acetate has a boiling point of 112.3°C and has certain volatility. When added to a gasoline, the 10vol% and 50vol% evaporating temperature of the gasoline will rise slightly, while 90vol% evaporating temperature will decrease slightly. There is no negative impact on the vaporability of the gasoline composition.
  • the residue amount of a gasoline is also an important factor directly reflecting the quality of the gasoline, which reflects the content of the heavy components of the gasoline most difficult to vapor and the content of the oxidized gelatinous material generated in the process of storage. High residue amount will result in increment of carbon deposit in the combustor and valve assembly and serious gumming in the air intake system and the carburetor throat, thereby affecting the normal operation of the engine.
  • China-III Emission Standard specifies the residue amount shall not be greater than 2%.
  • Sec -butyl acetate basically has no residue amount, thereby having no negative impact on the residue amount of the gasoline composition.
  • saturated vapor pressure is used to assess the evaporation intensity of a gasoline, which is an index measuring whether the gasoline can easily generate air lock in the fuel supply system of a gasoline engine, and meanwhile may also measure the loss tendency of the gasoline during storage and transport.
  • China-III Emission Standard specifies gasoline vapor pressure shall not be greater than 88kPa from November 1 to April 30 of next year and not greater than 72kPa from May 1 to October 31.
  • Induction period refers to the time period of an oil product keeping in a stable status under the specified conditions of accelerated oxidation, which can be determined by the method specified in GB/T8018.
  • the summary of the method is as follows. A test sample is oxidized in an oxygen bomb, which is firstly filled oxygen to 68gkPa at 15°C-25°C then heated to 98°C-102°C. Pressure is read at a specified time interval or continuously recorded till a turning point occures. The needed time when the test sample reaches its turning point is the induction period measured at the test temperature. From the measured induction period, the induction period at 100°C may be calculated. The induction period of a gasoline is measured by minute.
  • China-III Emission Standard specifies the induction period of a gasoline shall not be smaller than 480min.
  • the induction period of sec -butyl acetate is greater than 600min, so it meets the requirement of China-III Emission Standard.
  • Water-soluble acids are inorganic acids and low-molecule organic acids.
  • Water-soluble alkalis refer to sodium hydroxide and etc. They are the residues of oil refining in general, and have strong corrosion to metal, thereby being forbidded to exist in gasoline.
  • the content of water-soluble acids or alkalis in a gasoline may be determined in accordance with GB/T259. Summary of the method is as follows. Water-soluble acids or alkalis in a test sample are extracted with distilled water or aqueous solution of ethanol. Then methyl orange or phenolphthalein indicator is used respectively to check the color change of the extract, or the pH value is determined by a pH meter to judge the existence of water-soluble acids or alkalis. Sec -butyl acetate product basically contains no water-soluble acids and water-soluble alkalis, so it conforms to the relevant Chinese national standard.
  • the finished gasoline refined by an oil refinery contains no mechanical impurities and water, but gasoline is inevitably contaminated by external environment during transport, storage and use, causing the entry of mechanical impurities and water into gasoline.
  • the mechanical impurities in gasoline may block the carburetor jet and the gasoline filter, meanwhile intensify the abrasion of the carburetor jet and the cylinder piston assembly.
  • the water in gasoline may be frozen in winter, which may block the filter or fuel way in serious cases, resulting in interruption of fuel supply.
  • water may also accelerate the corrosion of parts, dissolve antioxidant, accelerating gasoline oxidation to generate gum, result in decomposition of lead tetraethyl and make the additives such as export agent lose effect.
  • the common method to check the mechanical impurities and water in gasoline is performed by putting a test sample into a 100mL glass measuring cylinder and keeping it stand 8-12h.
  • the test sample shall remain transparent and have no suspended and settled mechanical impurities and water.
  • mechanical impurities may be determined by the method specified in GB/T511 and water may be determined by the method specified in GB/T260. It is determined by test that sec -butyl acetate contains no suspended or settled mechanical impurities and water.
  • olefin content shall be smaller than or equal to 30vol%. Although a small amount of olefin is generated during the production of sec -butyl acetate, the olefin content is low and the influence on the increasing of olefin content of the gasoline is non-significant.
  • the limitation to oxygen content in automotive gasoline is mainly from the consideration of calorific value.
  • the effective combustible components in the gasoline will decrease, thus reducing calorific value and impairing the power of the engine.
  • the oxygen content in gasoline shall be lower than 2.7wt%.
  • the oxygen content of sec -butyl acetate is 27.6wt%, the gasoline containing sec -butyl acetate may meet the requirement of automotive gasoline standard by controlling the additive amount of sec -butyl acetate in gasoline.
  • Existent gum is typically used to indicate the tendency of deposit formation of gasoline in the intake pipeline and intake valve, which is the gasoline evaporation residue insoluble in n -heptane determined under the specified conditions. It may be determined in accordance with GB/T8019.
  • the summary of the method is as follows. A known amount of fuel is evaporated under the condition of controlled temperature and controlled air. The residues before extracted by n -heptane and after extracted by n -heptane are weighed respectively. The obtained results are reported by mg/100mL. In this way, the existent gum of the gasoline is determined.
  • China-III Emission Standard specifies the existent gum of a gasoline shall not be greater than 5mg/100mL at the time of leaving the factory.
  • the existent gum of sec -butyl acetate is only 0.5-1.2mg/100mL, so it conforms to the requirement of China-III Emission Standard.
  • Doctor test refers to a test in which sodium plumbite reacts with light oil products under the existence of sublimed sulfur to check mercaptan or hydrogen sulfide in oil, which may be determined by the method specified in SH/T0174.
  • the methodological principle of the doctor test is as follows. 10mL of a test sample and 5mL of a sodium plumbite solution are put into a 50mL measuring cylinder with ground stopper and shaken violently. If the test sample contains hydrogen sulfide, black lead sulfide will be produed. If there is no the above reaction, then a little amount of pure and dry sublimed sulfur powder is added and the mixture is shaken again. If the test sample contains mercaptan, the color of the oil layer and sulfur membrane will be changed after a series of reactions. Sec -butyl acetate has passed the doctor test.
  • the copper corrosion tendency of the oil product is tested and whether gasoline contains free sulfur and activated sulfide is checked. It is determined by the method specified in GB/T5096.
  • the summary of the method is as follows. A polished copper strip is immersed into a certain amount of a test sample and heated to the designated temperature according to the product standard, and is kept for a specific time at the temperature. When the test cycle ends, the copper strip is taken out and is compared with the standard color palettes of corrosion to determine corrosion level after washed. There are four levels of standard color palettes: level 1 means slight color change; level 2 means moderate color change; level 3 means serious color change; and level 4 means corrosion.
  • the copper strip corrosion (50°C, 3h) of a gasoline specified in China-III Emission Standard shall not be greater than level 1.
  • the copper strip corrosion of sec -butyl acetate is 1a, so it conforms to the requirement of China-III Emission Standard.
  • Sulfur content refers to the content of sulfur and its derivatives in a gasoline (such as: hydrogen sulfide, mercaptan and bisulfide), which is expressed by mass percentage.
  • a gasoline such as: hydrogen sulfide, mercaptan and bisulfide
  • sulfurous acid and sulfuric acid will be produced. Under the condition of gasoline combustion, this tendency is even stronger. Sulfurous acid and sulfuric acid are highly corrosive to metals.
  • sulfur can also reduce the octane number of gasoline and the perceptibility of gasoline to lead tetraethyl (i.e.: weaken the increment amplitude of octane number of gasoline by the addition of lead tetraethyl). Therefore, China-III Emission Standard specifies sulfur content shall not be greater than 150ppm.
  • Sulfur content may be determined by the method specified in GB/T380.
  • the sulfur content of sec -butyl acetate is very low. When the sulfur content is below 3ppm, it is very suitable to produce clean gasoline fuel containing little or no sulfur.
  • Benzene is a highly hazardous chemical product.
  • the automotive gasoline standard specifies the content of benzene shall not be greater than 1.0vol%.
  • Benzene content may be determined by the method specified in SH/T0693.
  • SH/T0713 When there is objection to the determination of benzene content, the result determined by the method specified in SH/T0713 shall prevail. According to the determination result, sec -butyl acetate product contains no benzene.
  • Manganese content refers to the total content of manganese existing in form of methylcyclopentadienyl manganese tricarbonyl (MMT) in gasoline. No other types of manganese-containing additives shall be added.
  • China-III Emission Standard specifies manganese content shall not be greater than 0.016g/L, which is determined by the method specified in SH/T0711.
  • Beijing Gasoline Emission Standard C specifies manganese content shall not be greater than 0.006g/L. According to the determination result, sec -butyl acetate product contains no manganese.
  • sec -butyl acetate has superior performance indices and is a good gasoline additive.
  • the content of sec -butyl acetate in the gasoline composition is lower than 1wt%, it is difficult to achieve a desirable effect of raising octane number and anti-knock index of a gasoline.
  • the content of sec -butyl acetate in the gasoline composition is higher than 30wt%, the gasoline composition will become more corrosive to the rubber washers in the fuel filling pipes and fuel guns of gasoline stations and the rubber oil conduits of gasoline engines. From the perspective of further lowering the corrosion to the rubber products contacting the gasoline composition and controlling the oxygen content of the gasoline composition, based on the total amount of the gasoline composition, the sec -butyl acetate has a content of 2-10wt%.
  • the raw gasoline in the gasoline composition according to the present invention may be various kinds of raw gasoline popular in the art, without particular limitation.
  • the raw gasoline may be commercial finished gasoline containing various kinds of additives, such as gasoline No. 90, gasoline No. 93 or gasoline No. 97; or the gasoline fraction from an oil refinery or a chemical plant, such as catalytically cracked gasoline, alkylated gasoline, reformed gasoline, reformed raffinate oil, hydrotreated coker gasoline, straight run gasoline or light hydrocarbon C5.
  • the light hydrocarbon C5 refers to various kinds of hydrocarbons containing five carbon atoms as well as their mixtures.
  • the raw gasoline in the gasoline composition according to the present invention comprises ether-based compounds, alcohol-based compounds and aromatic hydrocarbons. Based on the total amount of the gasoline composition, total amount of the ether-based compounds, the alcohol-based compounds and the aromatic hydrocarbons is 0.02-33wt%.
  • the aromatic hydrocarbons are one or more selected from the group consisting of benzene, toluene, ethylbenzene, xylene (including o -xylene, m -xylene and p -xylene), trimethylbenzene (including all the isomers of trimethylbenzene) and C10 aromatic hydrocarbons.
  • the C10 aromatic hydrocarbons refer to the aromatic hydrocarbons with 10 carbon atoms as well as their mixture.
  • the aromatic hydrocarbons Based on the total amount of the gasoline composition, the aromatic hydrocarbons have a content of 0.02-33wt%. From the perspective of environmental protection, based on the total amount of the gasoline composition, the benzene preferably has a content of 0.01-0.88wt%.
  • the ether-based ompounds are one or more selected from the group consisting of methyl tert -butyl ether, ethyl tert -butyl ether, tert -amyl methyl ether and dibutyl ether. Based on the total amount of the gasoline composition, the ether-based compounds have a content of 0.1-15wt%.
  • the alcohol-based compounds are one or more selected from the group consisting of methanol, ethanol, n -butanol, sec -butanol and tert -butanol. Based on the total amount of the gasoline composition, the alcohol-based compounds have a content of 0.02-10wt%.
  • the performance indices of the gasoline composition according to the present invention conform to national automotive gasoline standard III ( GB17930-2006 (III) (Table 2).
  • the gasoline composition not only has a high octane number but also is pollution free and environmental friendly.
  • Table 2 Items Quality indices No. 90 No. 93 No.
  • the present invention has no particular limitation to the method for adding sec -butyl acetate into raw material gasoline. It may be any one of the methods well known to those skilled in the art as long as it may ensure the raw gasoline and sec -butyl acetate are mixed evenly and the content of sec -butyl acetate is within the specified range. For example, a predetermined amount of sec -butyl acetate may be added into raw gasoline in a mixer under stirring; or sec -butyl acetate and raw gasoline may be simultaneously added to a mixer and stirred them evenly.
  • the sec -butyl acetate is added in an amount making content of the sec -butyl acetate in the gasoline composition in a range of 2-10wt%.
  • sec -butyl acetate can obviously enhance the overall performance of a gasoline, in particular octane number, and has no strict requirement on the purity of sec -butyl acetate per se, the present invention has no particular limitation to the source of sec -butyl acetate. It may be any commercial sec -butyl acetate. From the perspective of further lowering the content of olefin in the gasoline composition and raising the octane number of the gasoline composition, the purity of sec -butyl acetate may be 80wt% or above, preferably 90wt% or above, more preferably 97.5wt% or above and still more preferably 99wt% or above.
  • the preparation method of the gasoline composition according to the present invention further comprises a step of adding ether-based compounds, alcohol-based compounds and aromatic hydrocarbons into raw material gasoline. Based on the total amount of the gasoline composition, total amount of the ether-based compounds, the alcohol-based compounds and the aromatic hydrocarbons in the gasoline composition is 0.02-33wt%.
  • the present invention has no particular limitation to the addition sequence of sec -butyl acetate, ether-based compounds, alcohol-based compounds and aromatic hydrocarbons.
  • the step of adding ether-based compounds, alcohol-based compounds and aromatic hydrocarbons into raw gasoline and the step of adding sec -butyl acetate into raw gasoline can realize the objective of the present invention when various sequences are used.
  • the present invention has no particular limitation to the additive amount of the ether-based compounds, alcohol-based compounds and aromatic hydrocarbons, and the additive amount may be a conventional amount in the art as long as the total amount of ether-based compounds, alcohol-based compounds and aromatic hydrocarbons in the gasoline composition is 0.02-33wt% based on the total amount of the gasoline composition.
  • the ether-based compounds are added in an amount making total content of the ether-based compounds in the gasoline composition in a range of 0.1-15wt%
  • the alcohol-based compounds are added in an amount making total content of the alcohol-based compounds in the gasoline composition in a range of 0.02-10wt%
  • the aromatic hydrocarbons are added in an amount making total content of the aromatic hydrocarbons in the gasoline composition in a range of 0.02-33wt%.
  • the benzene in the aromatic hydrocarbons are added in an amount making total content of the benzene in the gasoline composition in a range of 0.01-0.88wt%.
  • tests are done by the method specified in Chinese national standard GB17930-2006 (III).
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • Sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd and has a purity of 97.8wt%, the physical and chemical parameters of which are listed in Table 3.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the raw gasoline and sec -butyl acetate used is same as those in Example 1.
  • the raw gasoline and sec -butyl acetate used is same as those in Example 1.
  • Table 3 indicates that the gasoline composition containing sec -butyl acetate in a content of 2-30wt% has a higher octane number and anti-knock index.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the raw gasoline used in this example is same as that in Example 1.
  • Sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 98.5wt%, the performance indices of which are listed in Table 4.
  • the raw gasoline used in this comparative example is same as that in Example 1.
  • the methyl tert -butyl ether used in this comparative example is purchased from Shanghai Yuanjing Chemicals Co., Ltd. and has a purity of 98.5wt%.
  • the raw gasoline used in this comparative example is same as that in Example 1.
  • the n -butyl acetate used in this comparative example is purchased from Wuxi Baichuan Chemical Industry Co., Ltd. and has a purity of 98.5wt%.
  • n -butyl acetate 8.1 parts by weight of n -butyl acetate are added into 91.9 parts by weight of raw material gasoline and mixed evenly, so as to obtain a gasoline composition containing n -butyl acetate.
  • the content of n -butyl acetate is 8wt%.
  • the technical indices of the obtained gasoline composition containing n -butyl acetate are listed in Table 4.
  • the raw gasoline used in this comparative example is same as that in Example 1.
  • the tert -butyl acetate used in this comparative example is purchased from Shanghai Cyclobase Fine-Chemical Co., Ltd. and has a purity of 98.5wt%.
  • tert -butyl acetate 8.1 parts by weight of tert -butyl acetate are added into 91.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition containing tert -butyl acetate.
  • the content of tert -butyl acetate is 8wt%.
  • the technical indices of the obtained gasoline composition containing tert -butyl acetate are listed in Table 4.
  • the result in Table 4 indicates that compared with the gasoline composition containing methyl tert -butyl ether and the gasoline composition containing n -butyl acetate, the gasoline composition containing sec -butyl acetate has higher octane number and anti-knock index. Compared with the gasoline composition containing tert -butyl acetate, the gasoline composition containing sec -butyl acetate has less existent gum and a longer induction period. Further, the density of the gasoline composition containing sec -butyl acetate is lower than the gasoline composition containing tert -butyl acetate, therefore, sec -butyl acetate is more suitable for blending with gasoline.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 80wt%.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the raw gasoline used in this example is same as that in Example 6.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 90wt%.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the raw gasoline used in this example is same as that in Example 6.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 97.5wt%.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the raw gasoline used in this example is same as that in Example 6.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 99wt%.
  • Table 5 indicates that the preparation method of the gasoline composition according to the present invention have no particular limitation to the purity level of sec -butyl acetate and the sec -butyl acetate with a purity level not lower than 80wt% is acceptable. So the preparation method of the gasoline composition according to the present invention is highly adaptable to raw materials.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 99.5wt%, the octane number and anti-knock index of which are listed in Table 6.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 80wt%, the octane number and anti-knock index of which are listed in Table 6.
  • the sec -butyl acetate used in the example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 90wt%, the octane number and anti-knock index of which are listed in Table 6.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 95wt%, the octane number and anti-knock index of which are listed in Table 6.
  • Table 6 indicates that the preparation method of the gasoline composition according to the present invention may be used to raise the octane number of the raw gasoline from various sources and has a good broad spectrum.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the sec -butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity 95wt%, the physical and chemical parameters of which are listed in Table 7.
  • a gasoline composition is obtained by the method same as Example 14, except that no sec -butyl acetate is added and 20.5 parts by weight of toluene is added into 79.5 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition.
  • the technical indices of the obtained gasoline composition are listed in Table 7.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • a gasoline composition is obtained by the method same as Example 15, except that no sec -butyl acetate is added, and 4.1 parts by weight of methyl tert -butyl ether is added to 95.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition.
  • the technical indices of the obtained gasoline composition are listed in Table 7.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • a gasoline composition is obtained by the method same as Example 16, except that no sec -butyl acetate is added, and 8.3 parts by weight of ethanol is added into 91.7 parts by weight of raw gasoline and mixed evenly, so as to obatin the gasoline composition.
  • the technical indices of the obtained gasoline composition are listed in Table 7.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • the content of sec -butyl acetate is 5wt%
  • the content of ethyl tert -butyl ether is 5wt%
  • the content of xylene is 20wt%
  • the content of tert -butanol is 2wt%.
  • the technical indices of the obtained gasoline composition are listed in Table 8.
  • a gasoline composition is obtained by the method same as Example 17, except that no sec -butyl acetate is added, while 10 parts by weight of ethyl tert -butyl ether, 20 parts by weight of xylene and 2 parts by weight of tert -butanol are added to 68 parts by weight of raw gasoline respectively and mixed evenly, so as to obtain a gasoline composition.
  • the content of ethyl tert -butyl ether is 10wt%
  • the content of xylene is 20wt%
  • the content of tert -butanol is 2wt%.
  • the technical indices of the obtained gasoline composition are listed in Table 8.
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • a gasoline composition is obtained by the method same as Example 18, except that no sec -butyl acetate is added, while 6 parts by weight of methyl tert -butyl ether and 10 parts by weight of xylene are added into 84 parts by weight of raw gasoline respectively and mixed evenly, so as to obtain a gasoline composition.
  • the content of methyl tert -butyl ether is 6wt% and the content of xylene is 10wt%.
  • the technical indicds of the obtained gasoline composition are listed in Table 8.

Description

    Field of the Invention
  • The present invention relates to a gasoline composition and its preparation method, particularly to a gasoline composition with a high octane number and its preparation method.
  • Background of the Invention
  • The conventional additive components which increase the octane number of a gasoline are mainly lead-containing compounds, but due to their serious environmental pollution, China has banned the production of lead-containing gasoline. At present, the octane number of a gasoline may be raised by adding aromatic compounds, oxygen-containing compounds or methylcyclopentadienyl manganese tricarbonyl (MMT).
  • The popular oxygen-containing compounds mainly include ether-based compounds and alcohol-based compounds. The ether-based compounds include methyl tert-butyl ether (MTBE), ethyl tert-butyl ether (ETBE) and tert-amyl methyl ether (TAME). Among the above ether-based compounds, MTBE is the most popular, but MTBE has the following shortcomings. Firstly, the solubility of MTBE in water is about 4.2wt%, and MTBE has a bad smell, so when the content of MTBE in water exceeds 40-95pg/L, it will make the water give off a bad smell. Secondly, MTBE is hardly biodegradable, so once the gasoline containing MTBE leaks, MTBE will stay in the environment for a long time. Considering the serious pollution of MTBE to soil and drinking water, the clean urban gasoline standard to be implemented in China in the future limits the additive amount of MTBE and specifies the content of MTBE in gasoline shall not exceed 15wt%. Alcohol-based compounds mainly include methanol, ethanol and tert-butanol, but alcohol-based compounds are highly soluble in water and liable to separate from gasoline when contacting water, causing negative impact on engine performance, so the use of alcohol-based compounds is limited to some extent. As aromatic compounds are liable to negative environmental impact, the content of aromatic compounds added to gasoline is strictly controlled, too.
  • Further, MMT is also a gasoline additive commonly used in China. MMT is an efficient anti-knock additive of lead-free gasoline, which can raise the octane number of a gasoline. The additive amount of MMT is small and its cost is low, so it is favored by users. However, the combustion product of MMT will form deposit on the spark plug of the motor, worsening the combustion condition. MMT is liable to decomposition when exposed to light, resulting in decrease of octane number during the use of gasoline. Meanwhile the generated manganese-containing waste gas will cause serious environmental pollution. Today, the use of MMT is banned in most developed countries. Chinese national stage-III motor vehicle emission standard currently adopted by China (i.e., China-III Emission Standard) also explicitly specifies the manganese content of automatic gasoline shall not be greater than 0.016g/L.
  • At present, people begin to focus on the application of ester-based compounds as additive components to raise the octane number of gasoline.
  • CN1198466A discloses an additive composition of gasoline and its production method, which is prepared by 0-5.0wt% cyclopentadiene, 0.4-1.6wt% alkenyl halide, 0-1.5wt% ethane halide, 0.3-4.0wt% ester-based compounds, 30.0-65.0wt% aromatic hydrocarbon, 0-5.0wt% enzyme, 1.0-5.0wt% organic anhydride, 0-10.0wt% castor oil, 30.00-60.0wt% solvent and 0.001-0.02wt% dye. The ester-based compounds have a general formula of CxCOOCy (wherein, x is an integer from 1 to 4, and y is an integer from 1 to 3), which may be one or a mixture of two selected from the group consisting of ethyl acetate, propyl acetate, butyl acetate, dimethyl malonate, diethyl malonate and so on, wherein the mix ratio of the two ester-based compounds is genrally 1 : 1-1 : 3. Although the additive composition may raise the octane number of gasoline, the content of aromatic hydrocarbon therein is very high, so the increase of the octane number of gasoline benefits from the addition of aromatic hydrocarbon. Moreover, as the content of aromatic hydrocarbon is high, the additive composition is difficult to meet the increasingly strict environmental protection standard. Furthermore, the additive composition of gasoline has a complex composition and a complicated preparation process, which are disadvantage in cost reduction.
  • CN1513954A discloses a multifunctional fuel and its production method. The raw materials of the multifunctional fuel include main raw materials and auxiliary raw materials. The main raw materials include light hydrocarbon, light oil, wood alcohol, sulfonated oil, coal tar, gasoline and diesel oil. The auxiliary raw materials include ethyl stearate, potassium permanganate, sodium hydroxide, water, ethanol, hydrogen peroxide, ethyl naphthol, petroleum ether, ferrocene, acetone, toluene, phytic acid, sec-butyl acetate, butyl valerate, isoamylene, ethyl acetate, calcium hypochlorite, sodium tetraborate decahydrate, 2-phenethyl alcohol and cyclohexanone. The above auxiliary materials constitute four formulae: A, B, C and D. By chemical reactions, they play the roles of cosolvent, oxygenate, combustion improver, smoke suppressor, anti-knock agent, antistatic agent, preservative and alkane number regulator. The proportion of each formula is as follows:
    • Formula A: ethyl stearate 2-20wt%, potassium permanganate 3-15wt%, sodium hydroxide 2-15wt%, water 40-80wt% and ethanol 5-30wt%;
    • Formula B: ethyl naphthol 5-25wt%, petroleum ether 10-30wt%, hydrogen peroxide 5-20wt%, ferrocene 5-30wt%, acetone 3-30wt% and toluene 5-30wt%;
    • Formula C: phytic acid 5-25wt%, sec-butyl acetate 3-30wt%, butyl valerate 5-30wt%, isoamylene 10-40wt%, ethyl acetate 5-20wt% and dicyandiamide 5-40wt%;
    • Formula D: dicyclohexylamine 2-20wt%, calcium hypochlorite 3-30wt%, sodium tetraborate decahydrate 5-35wt%, 2-phenethyl alcohol 5-50wt%, cyclohexanone 5-30wt% and polyalkenyl succinimide 5-35wt%.
  • By reactions, the above four formulae are made into an integrated additive E. Then according to need, additive E is added to the main materials to obtain a multifunctional fuel by reaction. Although the multifunctional fuel uses sec-butyl acetate, sec-butyl acetate is added to the multifunctional fuel as an adjuvant and its additive amount is very low, which is lower than 0.5wt%. Further, although CN1513954A also specifically discloses that during production of gasoline engine fuel, 50 parts by weight of gasoline No.70, 30 parts by weight of wood alcohol and 20 parts by weight of solvent oil No. 120 may be mixed with 0.45 part of integrated additive E, it does not disclose the detailed performance index of the gasoline engine fuel.
  • The main problems of the fuel additive disclosed in CN1513954A lie in the following aspects. The fuel additive has many components, so the preparation process is complex and the cost is too high. Futhermore, all of formulae A, B, C and D contain olefins and the content of olefins is high, which is undesirable to the reduction of olefin content in gasoline, so they are not environment friendly.
  • EP0905217A discloses a lead-free gasoline, which comprises C2-C15 oxygen-containing compounds, the content of the oxygen-containing compounds in gasoline makes the content of oxygen atoms is in the range of 0.1-15wt% based on the total amount of gasoline. The introduction of the oxygen-containing compounds may reduce the amount of the smoke discharged from the engine, inhibit smouldering of the spark plug and reduce carbon deposit of gasoline in the combustor. Although EP0905217A specifically discloses that the oxygen-containing compounds may be esters, the examples only disclose the gasoline respectively containing methyl tert-butyl ether, tert-amyl ethyl ether and methoxy propyl acetate, the octane numbers of which do not be increased significantly.
  • GB2114596A discloses a fuel composition, which comprises 3-50% by volume tert-butyl acetate. GB2114596A specifically discloses a fuel composition comprising 90% gasoline and 10% tert-butyl acetate by volume. The fuel composition has improved research octane number and motor octane number compared with the gasoline as raw material, but tert-butyl acetate is expensive as an upmarket chemical intermediate and is not economical as an additive component of gasoline.
  • Therefore, it is becoming an increasingly important research topic to develop non-hazard and cheap gasoline additives with a high octane number, a long induction period and a low gum level, thereby improving the anti-knock property of gasoline. Alquist et al., 1944-1 1-01 discloses that the addition of sec-butyl acetate to S-2 reference fuel slightly increases the knock-limited power in the very rich-mixture region when the content of sec-butyl acetate in the blend is 20%. Sec-butyl acetate has been described generally as a potential substitute of methyl tertiary butyl ether for blending gasoline but without providing any guidance regarding such use.
  • Summary of the Invention
  • To overcome the defects of the prior art, the present invention provides a cheap, pollution-free environment-friendly gasoline composition with good anti-knock property, a long induction period and a low gum level, and its preparation method, which has simple operation and low production cost. The invention is set out in the appended set of claims. The gasoline composition according to the present invention uses sec-butyl acetate as an additive (i.e., a blending component). Compared with the existing gasoline additives, particularly with the additives used to improve the anti-knock property of a gasoline, sec-butyl acetate has a high octane number, low toxicity, small solubility in water and low cost, so sec-butyl acetate is a more efficient, environment- friendly and economical gasoline additive.
  • The sec-butyl acetate in the gasoline composition according to the present invention can raise the octane number and anti-knock index of the current gasoline, thus improving the anti-knock property of gasoline. Meanwhile, the sec-butyl acetate in the gasoline composition may also play a role in diluting the content of aromatic hydrocarbons in the gasoline component, thereby alleviating environmental pollution from aromatic hydrocarbon. Furthermore, the gasoline composition containing sec-butyl acetate has a long induction period and a low gum level. In addition, sec-butyl acetate is cheap and will not increase the cost of gasoline.
  • Specifically, compared with the catalyzed gasoline as raw gasoline, the research octane number of the gasoline composition obtained by adding sec-butyl acetate in an amount of 9.8wt% to a catalyzed gasoline is increased from 90.4 to 93.0, the motor octane number is increased from 81.4 to 83.6, and the anti-knock index is increased from 85.9 to 88.3; and the induction period of the catalyzed gasoline containing sec-butyl acetate in an amount of 9.8wt% is greater than 600min, and the actual gum level is only 2.77mg/100mL.
  • The preparation method of the gasoline composition according to the present invention has no particular limitation to the purity of sec-butyl acetate and is highly adaptable to raw materials. Furthermore, according to the preparation method of the present gasoline composition, the sec-butyl acetate can be used flexibly, which may not only substitute the existing gasoline additives but also be used in combination with the existing gasoline additives. In other words, the preparation method of the gasoline composition provided by the present invention is flexible. The gasoline composition may be obtained by adding sec-butyl acetate into the unblended gasoline from a refinery or a chemical plant (such as a fraction of catalyzed gasoline, and a fraction of straight run gasoline), or by adding sec-butyl acetate into the existing finished gasoline. So, the preparation method of the present invention has a good broad spectrum and can improve the performance of both the finished gasoline on sale and the unblended gasoline.
  • In addition, the preparation method of the gasoline composition according to the present invention has a simple operation of adding sec-butyl acetate into the raw material oil and stirring evenly without complex process such as heating and reaction.
  • Detailed Description of the Embodiments
  • The gasoline composition according to the present invention comprises raw gasoline and sec-butyl acetate, based on total amount of the gasoline composition, the sec-butyl acetate has a content of 2-10wt%, the raw gasoline has a content of 90-98wt%. Sec-butyl acetate is a colorless and transparent liquid, which is insoluble in water, but soluble in most organic solvents. Through research, the inventor of the present invention found sec-butyl acetate has excellent overall performance and is a good gasoline additive. Below, it is described in details in combination with relevant performance indices
  • 1. Density
  • The density of automotive gasoline is 0.70-0.78kg/m3 in general, and the density of sec-butyl acetate is 0.862kg/m3. If added in an amount not greater than 30wt%, the added sec-butyl acetate has no impact on the density of automotive gasoline.
  • 2. Octane number and anti-knock index
  • Octane number is an important index measuring the anti-knock property of automotive gasoline and also an important index measuring gasoline additive.
  • The motor octane number and the research octane number (when the octane number is 100 or below) are both determined by comparing a test sample with the knock tendency of the reference fuel with known octane number under standard conditions. The reference fuel is a mixture of iso-octane (the octane number is 100) and n-heptane (the octane number is zero). The volume percentage of iso-octane in the reference fuel with knocking intensity equivalent to that of the test sample is the octane number of the test sample. The motor octane number is determined in accordance with GB/T503, and the research octane number is determined in accordance with GB/T5487.
  • The motor octane number and the research octane number adopt basically same measurement methods and devices except the standard conditions upon measurement. The motor octane number is characterized by the harsh conditions of high temperature of the mixed gas (heated to 149°C in general) and high rotating speed of the engine (900r/min±10r/min) and is typically used to determine the anti-knock property of gasoline when the engine throttle is fully open and the engine runs at a high speed. In comparison, the research octane number is characterized by the moderately harsh conditions of low temperature of the mixed gas (not heated in general) and low rotating speed of the engine (600r/min±6r/min) and is typically used to evaluate the anti-knock property of a gasoline during transition of the engine from low speed to medium speed. As a general rule, the research octane number of a same kind of gasoline is higher than the motor octane number. The values of the research octane number and the motor octane number can be approximately converted by the following relational expression: MON = RON × 0.8 + 10.
    Figure imgb0001
  • The difference between the research octane number and the motor octane number is called gasoline sensitivity.
  • Sec-butyl acetate has a high octane number, wherein the research octane number (RON) reaches 119 and the motor octane number (MON) reaches 107, obviously higher than the octane number of the components or additives commonly used to raise the octane number of gasoline (Table 1). Table 1
    Items Reformed gasoline Heavy aromatic hydrocarbon Butene alkylated oil Ethanol Methanol tert-butyl methyl ether ethyl tert-butyl ether methyl tert-butyl ether sec-butyl acetate
    MON 88.2 94.0 95.9 96 98 98 102 99 107
    RON 100.0 107.0 97.3 111 114 111 118 117 119
  • The motor octane number and the research octane number are both determined on a special single-cylinder engine under the standard test conditions and can hardly reflect the anti-knock property of a fuel under the running condition of a vehicle. So an empirical relationship for the anti-knock property of a fuel under the running condition of a vehicle is put forth, i.e.: Anti-knock index = RON + MON / 2
    Figure imgb0002
  • Anti-knock index is used to reflect the average anti-knock property of a gasoline under general conditions. As the above expression indicated, the higher the octane number of gasoline is, the better its anti-knock property will be and the more obviously the power and economy of the engine will be reflected. The anti-knock index of sec-butyl acetate is 113, obviously higher than the anti-knock index of other gasoline additives listed in Table 1.
  • 3. Distillation range
  • Vaporability is one of the most important features of a gasoline. Before entering the engine cylinder, the gasoline is firstly gasified quickly in the vaporizer and forms a combustible gas with the air. Normally, gasoline stays in the intake tube only 0.005-0.05s, and its evaporation time in the cylinder is only 0.02-0.03s. In order to form a uniform and combustible mixed gas in such a short time, the more important factor in addition to the structure and operating conditions of the gasoline engine is the vaporability of gasoline. The indices reflecting the vaporability of a gasoline are distillation range and saturated vapor pressure. In Chinese standard for the quality of automotive gasoline, distillation range indices include 10vol% evaporating temperature, 50vol% evaporating temperature, 90vol% evaporating temperature and final boiling point (i.e.: dry point).
  • (1) 10vol% evaporating temperature
  • 10vol% evaporating temperature reflects the amount of the fraction with a low boiling point in a gasoline, which has a critical influence on the easiness of starting up a gasoline engine and also has a close relation with the tendency of air lock. Lower 10vol% evaporating temperature means a larger amount of the fraction with a low boiling point in gasoline with a higher vaporability, so easier starting up a gasoline engine at low temperature. However, excessively low evaporating temperature may lead to air lock. Chinese standard for the quality of automotive gasoline requires 10vol% evaporating temperature shall not be higher than 70°C.
  • (2) 50vol% evaporating temperature
  • 50vol% evaporating temperature reflects the average vaporability of a gasoline, which has a close relation with the time for rising temperature after starting up a gasoline engine and the promptness of acceleration. The lower the 50vol% evaporating temperature of a gasoline is, the larger the evaporation capacity will be at normal temperature, thereby shortening the time for rising temperature of a gasoline engine, and making the acceleration of the engine sensitive and make its running gentle. If 50vol% evaporating temperature is too high, when the engine needs to be geared to high speed from low speed and fuel supply increases sharply, most of the gasoline cannot be gasified, resulting in incomplete combustion and even sudden flameout. Chinese standard for the quality of automotive gasoline requires 50vol% evaporating temperature shall not be higher than 120°C.
  • (3) 90vol% evaporating temperature and final boiling point
  • 90vol% evaporating temperature and final boiling point reflects the amount of heavy fraction in a gasoline. If the temperature is too high, it means the gasoline contains too much heavy fraction and it is difficult to ensure complete evaporation and complete combustion of the gasoline under the use conditions. This will lead to increase of carbon deposit in the cylinder and rise of specific fuel consumption. Moreover, the heavy gasoline fraction incompletely evaporated will also flow into the crankcase and dilute the lubricating oil, thereby increasing abrasion. Chinese standard for the quality of automotive gasoline requires 90vol% evaporating temperature shall not be higher than 190°C and final boiling point shall not be higher than 205°C.
  • Sec-butyl acetate has a boiling point of 112.3°C and has certain volatility. When added to a gasoline, the 10vol% and 50vol% evaporating temperature of the gasoline will rise slightly, while 90vol% evaporating temperature will decrease slightly. There is no negative impact on the vaporability of the gasoline composition.
  • 4. Residue amount
  • The residue amount of a gasoline is also an important factor directly reflecting the quality of the gasoline, which reflects the content of the heavy components of the gasoline most difficult to vapor and the content of the oxidized gelatinous material generated in the process of storage. High residue amount will result in increment of carbon deposit in the combustor and valve assembly and serious gumming in the air intake system and the carburetor throat, thereby affecting the normal operation of the engine. China-III Emission Standard specifies the residue amount shall not be greater than 2%. Sec-butyl acetate basically has no residue amount, thereby having no negative impact on the residue amount of the gasoline composition.
  • 5. Saturated vapor pressure
  • Under the specified conditions, when the gas phase and liquid phase of an oil product in a test unit reaches a balance, the maximum pressure of the vapor on the liquid surface is called saturated vapor pressure. Saturated vapor pressure is used to assess the evaporation intensity of a gasoline, which is an index measuring whether the gasoline can easily generate air lock in the fuel supply system of a gasoline engine, and meanwhile may also measure the loss tendency of the gasoline during storage and transport. The higher the saturated vapor pressure of a gasoline is, the higher the vaporability will be and the more easily the engine can be started up, but the greater the tendency of air lock is, the larger the evaporation loss will be. Therefore, the requirements on the saturated vapor pressure of gasoline are dependent on the atmospheric pressure and ambient temperature. China-III Emission Standard specifies gasoline vapor pressure shall not be greater than 88kPa from November 1 to April 30 of next year and not greater than 72kPa from May 1 to October 31.
  • When sec-butyl acetate is added into a gasoline, the saturated vapor pressure of the gasoline declines slightly, but the influence is small and the gasoline containing sec-butyl acetate can still meet the requirement of Chinese national standard.
  • 6. Induction period
  • Induction period refers to the time period of an oil product keeping in a stable status under the specified conditions of accelerated oxidation, which can be determined by the method specified in GB/T8018. The summary of the method is as follows. A test sample is oxidized in an oxygen bomb, which is firstly filled oxygen to 68gkPa at 15°C-25°C then heated to 98°C-102°C. Pressure is read at a specified time interval or continuously recorded till a turning point occures. The needed time when the test sample reaches its turning point is the induction period measured at the test temperature. From the measured induction period, the induction period at 100°C may be calculated. The induction period of a gasoline is measured by minute. Apparently, if the induction period of a gasoline is long, the tendency of oxidation and gumming is small. China-III Emission Standard specifies the induction period of a gasoline shall not be smaller than 480min. The induction period of sec-butyl acetate is greater than 600min, so it meets the requirement of China-III Emission Standard.
  • 7. Water-soluble acids or alkalis
  • Water-soluble acids are inorganic acids and low-molecule organic acids. Water-soluble alkalis refer to sodium hydroxide and etc. They are the residues of oil refining in general, and have strong corrosion to metal, thereby being forbidded to exist in gasoline. The content of water-soluble acids or alkalis in a gasoline may be determined in accordance with GB/T259. Summary of the method is as follows. Water-soluble acids or alkalis in a test sample are extracted with distilled water or aqueous solution of ethanol. Then methyl orange or phenolphthalein indicator is used respectively to check the color change of the extract, or the pH value is determined by a pH meter to judge the existence of water-soluble acids or alkalis. Sec-butyl acetate product basically contains no water-soluble acids and water-soluble alkalis, so it conforms to the relevant Chinese national standard.
  • 8. Mechanical impurities and water
  • The finished gasoline refined by an oil refinery contains no mechanical impurities and water, but gasoline is inevitably contaminated by external environment during transport, storage and use, causing the entry of mechanical impurities and water into gasoline. The mechanical impurities in gasoline may block the carburetor jet and the gasoline filter, meanwhile intensify the abrasion of the carburetor jet and the cylinder piston assembly. The water in gasoline may be frozen in winter, which may block the filter or fuel way in serious cases, resulting in interruption of fuel supply. In addition, water may also accelerate the corrosion of parts, dissolve antioxidant, accelerating gasoline oxidation to generate gum, result in decomposition of lead tetraethyl and make the additives such as export agent lose effect. The common method to check the mechanical impurities and water in gasoline is performed by putting a test sample into a 100mL glass measuring cylinder and keeping it stand 8-12h. The test sample shall remain transparent and have no suspended and settled mechanical impurities and water. When there is dissent, mechanical impurities may be determined by the method specified in GB/T511 and water may be determined by the method specified in GB/T260. It is determined by test that sec-butyl acetate contains no suspended or settled mechanical impurities and water.
  • 9. Content of aromatic hydrocarbon
  • During production of sec-butyl acetate, no aromatic hydrocarbon is generated, so the content of aromatic hydrocarbon in sec-butyl acetate is zero.
  • 10. Olefin content
  • The standard for the quality of automotive gasoline specifies olefin content shall be smaller than or equal to 30vol%. Although a small amount of olefin is generated during the production of sec-butyl acetate, the olefin content is low and the influence on the increasing of olefin content of the gasoline is non-significant.
  • 11. Oxygen content
  • The limitation to oxygen content in automotive gasoline is mainly from the consideration of calorific value. With the increasing of oxygen content in a gasoline, the effective combustible components in the gasoline will decrease, thus reducing calorific value and impairing the power of the engine. In addition, if the oxygen content in gasoline is too high, the carbon deposit in the cylinder will decrease, which makes the exhaust valve of the cylinder lose the protection of carbon deposit, leading to more seriouse abrasion. In the prevailing automotive gasoline standard, the oxygen content in gasoline shall be lower than 2.7wt%. Although the oxygen content of sec-butyl acetate is 27.6wt%, the gasoline containing sec-butyl acetate may meet the requirement of automotive gasoline standard by controlling the additive amount of sec-butyl acetate in gasoline.
  • 12. Iron content
  • No iron devices are used during the production of sec-butyl acetate, so sec-butyl acetate product contains no iron.
  • 13. Existent gum
  • Existent gum is typically used to indicate the tendency of deposit formation of gasoline in the intake pipeline and intake valve, which is the gasoline evaporation residue insoluble in n-heptane determined under the specified conditions. It may be determined in accordance with GB/T8019. The summary of the method is as follows. A known amount of fuel is evaporated under the condition of controlled temperature and controlled air. The residues before extracted by n-heptane and after extracted by n-heptane are weighed respectively. The obtained results are reported by mg/100mL. In this way, the existent gum of the gasoline is determined. China-III Emission Standard specifies the existent gum of a gasoline shall not be greater than 5mg/100mL at the time of leaving the factory. The existent gum of sec-butyl acetate is only 0.5-1.2mg/100mL, so it conforms to the requirement of China-III Emission Standard.
  • 14. Doctor test
  • Doctor test refers to a test in which sodium plumbite reacts with light oil products under the existence of sublimed sulfur to check mercaptan or hydrogen sulfide in oil, which may be determined by the method specified in SH/T0174. The methodological principle of the doctor test is as follows. 10mL of a test sample and 5mL of a sodium plumbite solution are put into a 50mL measuring cylinder with ground stopper and shaken violently. If the test sample contains hydrogen sulfide, black lead sulfide will be produed. If there is no the above reaction, then a little amount of pure and dry sublimed sulfur powder is added and the mixture is shaken again. If the test sample contains mercaptan, the color of the oil layer and sulfur membrane will be changed after a series of reactions. Sec-butyl acetate has passed the doctor test.
  • 15. Copper strip corrosion (50°C, 3h)
  • Under specified conditions, the copper corrosion tendency of the oil product is tested and whether gasoline contains free sulfur and activated sulfide is checked. It is determined by the method specified in GB/T5096. The summary of the method is as follows. A polished copper strip is immersed into a certain amount of a test sample and heated to the designated temperature according to the product standard, and is kept for a specific time at the temperature. When the test cycle ends, the copper strip is taken out and is compared with the standard color palettes of corrosion to determine corrosion level after washed. There are four levels of standard color palettes: level 1 means slight color change; level 2 means moderate color change; level 3 means serious color change; and level 4 means corrosion. The copper strip corrosion (50°C, 3h) of a gasoline specified in China-III Emission Standard shall not be greater than level 1. The copper strip corrosion of sec-butyl acetate is 1a, so it conforms to the requirement of China-III Emission Standard.
  • 16. Sulfur content
  • Sulfur content refers to the content of sulfur and its derivatives in a gasoline (such as: hydrogen sulfide, mercaptan and bisulfide), which is expressed by mass percentage. When the sulfur and its deratives in a gasoline meet water or vapor, sulfurous acid and sulfuric acid will be produced. Under the condition of gasoline combustion, this tendency is even stronger. Sulfurous acid and sulfuric acid are highly corrosive to metals. In addition, sulfur can also reduce the octane number of gasoline and the perceptibility of gasoline to lead tetraethyl (i.e.: weaken the increment amplitude of octane number of gasoline by the addition of lead tetraethyl). Therefore, China-III Emission Standard specifies sulfur content shall not be greater than 150ppm. Sulfur content may be determined by the method specified in GB/T380.
  • The sulfur content of sec-butyl acetate is very low. When the sulfur content is below 3ppm, it is very suitable to produce clean gasoline fuel containing little or no sulfur.
  • 17. Methanol content
  • No methanol is produced during the production of sec-butyl acetate and the raw materials contain no methanol, either. So, the content of methanol in sec-butyl acetate product is 0.
  • 18. Benzene content
  • Benzene is a highly hazardous chemical product. The automotive gasoline standard specifies the content of benzene shall not be greater than 1.0vol%. Benzene content may be determined by the method specified in SH/T0693. When there is objection to the determination of benzene content, the result determined by the method specified in SH/T0713 shall prevail. According to the determination result, sec-butyl acetate product contains no benzene.
  • 19. Manganese content
  • Manganese content refers to the total content of manganese existing in form of methylcyclopentadienyl manganese tricarbonyl (MMT) in gasoline. No other types of manganese-containing additives shall be added. China-III Emission Standard specifies manganese content shall not be greater than 0.016g/L, which is determined by the method specified in SH/T0711. Beijing Gasoline Emission Standard C specifies manganese content shall not be greater than 0.006g/L. According to the determination result, sec-butyl acetate product contains no manganese.
  • The foregoing analysis results indicate sec-butyl acetate has superior performance indices and is a good gasoline additive. When the content of sec-butyl acetate in the gasoline composition is lower than 1wt%, it is difficult to achieve a desirable effect of raising octane number and anti-knock index of a gasoline. When the content of sec-butyl acetate in the gasoline composition is higher than 30wt%, the gasoline composition will become more corrosive to the rubber washers in the fuel filling pipes and fuel guns of gasoline stations and the rubber oil conduits of gasoline engines. From the perspective of further lowering the corrosion to the rubber products contacting the gasoline composition and controlling the oxygen content of the gasoline composition, based on the total amount of the gasoline composition, the sec-butyl acetate has a content of 2-10wt%.
  • The raw gasoline in the gasoline composition according to the present invention may be various kinds of raw gasoline popular in the art, without particular limitation. Specifically, the raw gasoline may be commercial finished gasoline containing various kinds of additives, such as gasoline No. 90, gasoline No. 93 or gasoline No. 97; or the gasoline fraction from an oil refinery or a chemical plant, such as catalytically cracked gasoline, alkylated gasoline, reformed gasoline, reformed raffinate oil, hydrotreated coker gasoline, straight run gasoline or light hydrocarbon C5. The light hydrocarbon C5 refers to various kinds of hydrocarbons containing five carbon atoms as well as their mixtures.
  • The raw gasoline in the gasoline composition according to the present invention comprises ether-based compounds, alcohol-based compounds and aromatic hydrocarbons. Based on the total amount of the gasoline composition, total amount of the ether-based compounds, the alcohol-based compounds and the aromatic hydrocarbons is 0.02-33wt%.
  • The aromatic hydrocarbons are one or more selected from the group consisting of benzene, toluene, ethylbenzene, xylene (including o-xylene, m-xylene and p-xylene), trimethylbenzene (including all the isomers of trimethylbenzene) and C10 aromatic hydrocarbons. The C10 aromatic hydrocarbons refer to the aromatic hydrocarbons with 10 carbon atoms as well as their mixture. Based on the total amount of the gasoline composition, the aromatic hydrocarbons have a content of 0.02-33wt%. From the perspective of environmental protection, based on the total amount of the gasoline composition, the benzene preferably has a content of 0.01-0.88wt%.
  • The ether-based ompounds are one or more selected from the group consisting of methyl tert-butyl ether, ethyl tert-butyl ether, tert-amyl methyl ether and dibutyl ether. Based on the total amount of the gasoline composition, the ether-based compounds have a content of 0.1-15wt%.
  • The alcohol-based compounds are one or more selected from the group consisting of methanol, ethanol, n-butanol, sec-butanol and tert-butanol. Based on the total amount of the gasoline composition, the alcohol-based compounds have a content of 0.02-10wt%.
  • The performance indices of the gasoline composition according to the present invention conform to national automotive gasoline standard III ( GB17930-2006 (III) (Table 2). The gasoline composition not only has a high octane number but also is pollution free and environmental friendly. Table 2
    Items Quality indices
    No. 90 No. 93 No. 97
    Research octane number (RON) ≥90 ≥93 ≥97
    Anti-knock index (RON+MON)/2 ≥85 ≥88 /
    Lead content (g/L) ≤0.005
    10vol% evaporating temperature (°C) ≤70
    50vol% evaporating temperature (°C) ≤120
    90vol% evaporating temperature (°C) ≤190
    Final boiling point (°C) ≤205
    Residue amount (vol%) ≤2
    Vapor pressure (from November 1 to April 30) (kPa) ≤88
    Vapor pressure (from May 1 to October 31) (kPa) ≤72
    Induction period (min) ≥480
    Water-soluble acid or alkali not detected
    Mechanical impurities and water not detected
    Aromatic hydrocarbon content (vol%) ≤40
    Olefin content (vol%) ≤30
    Oxygen content (wt%) ≤2.7
    Iron content (g/L) ≤0.01
    Existent gum (mg/100mL) ≤5
    Doctor test Pass
    Copper strip corrosion (50°C, 3h) (level) ≤1
    Sulfur content (wt%) ≤0.015
    Methanol content (wt%) ≤0.3
    Benzene content (vol%) ≤1.0
    Manganese content (g/L) ≤0.016
  • The present invention has no particular limitation to the method for adding sec-butyl acetate into raw material gasoline. It may be any one of the methods well known to those skilled in the art as long as it may ensure the raw gasoline and sec-butyl acetate are mixed evenly and the content of sec-butyl acetate is within the specified range. For example, a predetermined amount of sec-butyl acetate may be added into raw gasoline in a mixer under stirring; or sec-butyl acetate and raw gasoline may be simultaneously added to a mixer and stirred them evenly.
  • According to the preparation method of the gasoline composition of the present invention, based on the total amount of the gasoline composition, the sec-butyl acetate is added in an amount making content of the sec-butyl acetate in the gasoline composition in a range of 2-10wt%.
  • As sec-butyl acetate can obviously enhance the overall performance of a gasoline, in particular octane number, and has no strict requirement on the purity of sec-butyl acetate per se, the present invention has no particular limitation to the source of sec-butyl acetate. It may be any commercial sec-butyl acetate. From the perspective of further lowering the content of olefin in the gasoline composition and raising the octane number of the gasoline composition, the purity of sec-butyl acetate may be 80wt% or above, preferably 90wt% or above, more preferably 97.5wt% or above and still more preferably 99wt% or above. When the purity of sec-butyl acetate is within the foregoing range, it can not only ensure that the content of olefin in the gasoline composition conforms to China-III Emission Standard but also make the octane number of the gasoline composition meet use requirements and lower the cost of the gasoline composition.
  • The preparation method of the gasoline composition according to the present invention further comprises a step of adding ether-based compounds, alcohol-based compounds and aromatic hydrocarbons into raw material gasoline. Based on the total amount of the gasoline composition, total amount of the ether-based compounds, the alcohol-based compounds and the aromatic hydrocarbons in the gasoline composition is 0.02-33wt%.
  • The present invention has no particular limitation to the addition sequence of sec-butyl acetate, ether-based compounds, alcohol-based compounds and aromatic hydrocarbons. The step of adding ether-based compounds, alcohol-based compounds and aromatic hydrocarbons into raw gasoline and the step of adding sec-butyl acetate into raw gasoline can realize the objective of the present invention when various sequences are used.
  • The present invention has no particular limitation to the additive amount of the ether-based compounds, alcohol-based compounds and aromatic hydrocarbons, and the additive amount may be a conventional amount in the art as long as the total amount of ether-based compounds, alcohol-based compounds and aromatic hydrocarbons in the gasoline composition is 0.02-33wt% based on the total amount of the gasoline composition. Anyway, from the perspectives of environmental protection and cost reduction, the ether-based compounds are added in an amount making total content of the ether-based compounds in the gasoline composition in a range of 0.1-15wt%, the alcohol-based compounds are added in an amount making total content of the alcohol-based compounds in the gasoline composition in a range of 0.02-10wt%, and the aromatic hydrocarbons are added in an amount making total content of the aromatic hydrocarbons in the gasoline composition in a range of 0.02-33wt%. From the perspective of environmental protection, based on the total amount of the gasoline composition, the benzene in the aromatic hydrocarbons are added in an amount making total content of the benzene in the gasoline composition in a range of 0.01-0.88wt%.
  • The types of the ether-based compounds, alcohol-based compounds and aromatic hydrocarbons added to the gasoline composition have been described hereinbefore, so it is omitted herein.
  • Below the present invention will be described in more details in connection with examples.
  • In the following embodiments, tests are done by the method specified in Chinese national standard GB17930-2006 (III).
  • Example 1
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • Sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd and has a purity of 97.8wt%, the physical and chemical parameters of which are listed in Table 3.
  • 2 parts by weight of sec-butyl acetate are added into 98 parts by weight of raw gasoline (hydrogenated gasoline from catalytic cracking provided by Sinopec Changling Branch) and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 2wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 3.
  • Example 2
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The raw gasoline and sec-butyl acetate used in this example is same as those in Example 1.
  • 5.1 parts by weight of sec-butyl acetate are added into 94.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 3.
  • Example 3
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The raw gasoline and sec-butyl acetate used in this example is same as those in Example 1.
  • 10 parts by weight of sec-butyl acetate are added into 90 parts by weight of raw gasoline and mixed evenly, so as to obain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 9.8wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 3.
  • Example 4 (for reference)
  • The raw gasoline and sec-butyl acetate used in this example is same as those in Example 1.
  • 30.7 parts by weight of sec-butyl acetate are added into 69.3 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 30wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 3.
  • Comparative Example 1
  • The raw gasoline and sec-butyl acetate used is same as those in Example 1.
  • 0.5 part by weight of sec-butyl acetate is added into 99.5 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition. In the obtained gasoline composition, the content of sec-butyl acetate is 0.5wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 3.
  • Comparative Example 2
  • The raw gasoline and sec-butyl acetate used is same as those in Example 1.
  • 35.8 parts by weight of sec-butyl acetate are added into 64.2 parts by weight of raw gasoline and mixed well, so as to obtain a gasoline composition. In the obtained gasoline composition, the content of sec-butyl acetate is 35wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 3. Table 3
    Analytical items Test results
    Catalyzed gasoline sec-butyl acetate Example 1 Example 2 Example 3 Example 4 Comparative Example 1 Comparaive Example 2
    Density (kg/m3) 722.0 860.0 724.7 728.8 735.5 762.5 722.2 770.3
    10vol% evaporating temperature (°C) 40.5 - 40.9 42.5 44.5 52.5 40.6 55.0
    50vol% evaporating temperature (°C) 86.7 - 87.0 90.5 93.5 97.5 86.8 99.8
    90vol% evaporating temperature (°C) 154.3 - 153.6 152.0 150.0 146.8 154.2 144.5
    Final boiling point (°C) 191.0 - 189.6 187.5 185.0 181.2 190.8 178.6
    Residue amount (vol%) 1.5 - 1.5 1.5 1.5 1.5 1.5 1.5
    Full efflux (vol%) 97.5 - 97.5 97.5 97.5 97.5 97.5 97.5
    Aromatic hydrocarbon (vol%) 26.5 0 26.0 25.2 23.9 18.6 26.4 17.2
    Olefin (vol%) 31.9 2.0 30.7 30.4 28.9 22.9 31.7 21.4
    Doctor test pass pass pass pass pass pass pass pass
    Total sulfur (wt%) 0.016 0 0.016 0.015 0.014 0.011 0.016 0.010
    MON 81.4 104 81.8 82.4 83.6 87.0 81.5 87.5
    RON 90.4 117 91.0 91.6 93.0 97.5 90.5 98.0
    Anti-knock index 85.9 110.5 86.4 87.0 88.3 92.3 86.0 92.8
    Water-soluble acid or alkali not detected not detected not detected not detected not detected not detected not detected not detected
    Vapor pressure (kPa) 68.5 4.2 67.0 65.0 63.0 50.5 68.2 49.0
    Oxygen content (wt%) 0.1 27.0 0.6 1.4 2.7 8.2 0.2 9.5
    Methanol content (wt%) 0.01 0 0.01 0.01 0.01 0.01 0.01 0.01
    Benzene content (vol%) 0.68 0 0.67 0.65 0.61 0.48 0.68 0.44
    Existent gum (mg/100mL) 3.0 0.7 2.95 2.89 2.77 2.31 2.99 2.2
    Copper strip corrosion 1a 1a 1a 1a 1a 1a 1a 1a
    Induction period (min) 560 >600 >600 >600 >600 >600 >600 >600
  • The result in Table 3 indicates that the gasoline composition containing sec-butyl acetate in a content of 2-30wt% has a higher octane number and anti-knock index.
  • Example 5
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The raw gasoline used in this example is same as that in Example 1.
  • Sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 98.5wt%, the performance indices of which are listed in Table 4.
  • 8.1 parts by weight of sec-butyl acetate are added into 91.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 8wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 4.
  • Comparative Example 3
  • The raw gasoline used in this comparative example is same as that in Example 1. The methyl tert-butyl ether used in this comparative example is purchased from Shanghai Yuanjing Chemicals Co., Ltd. and has a purity of 98.5wt%.
  • 8.1 parts by weight of methyl tert-butyl ether are added into 91.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition containing methyl tert-butyl ether. In the obtained gasoline composition, the content of methyl tert-butyl ether is 8wt%. The technical indices of the obtained gasoline composition containing methyl tert-butyl ether are listed in Table 4.
  • Comparative Example 4
  • The raw gasoline used in this comparative example is same as that in Example 1. The n-butyl acetate used in this comparative example is purchased from Wuxi Baichuan Chemical Industry Co., Ltd. and has a purity of 98.5wt%.
  • 8.1 parts by weight of n-butyl acetate are added into 91.9 parts by weight of raw material gasoline and mixed evenly, so as to obtain a gasoline composition containing n-butyl acetate. In the obtained gasoline composition, the content of n-butyl acetate is 8wt%. The technical indices of the obtained gasoline composition containing n-butyl acetate are listed in Table 4.
  • Comparative Example 5
  • The raw gasoline used in this comparative example is same as that in Example 1. The tert-butyl acetate used in this comparative example is purchased from Shanghai Cyclobase Fine-Chemical Co., Ltd. and has a purity of 98.5wt%.
  • 8.1 parts by weight of tert-butyl acetate are added into 91.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition containing tert-butyl acetate. In the obtained gasoline composition, the content of tert-butyl acetate is 8wt%. The technical indices of the obtained gasoline composition containing tert-butyl acetate are listed in Table 4. Table 4
    Analytical items Test results
    Catalyzed gasoline sec-butyl acetate methyl tert-butyl ether Example 5 Comparative Example 3 Comparative Example 4 Comparative Example 5
    Density (kg/m3) 722.0 862.0 739.5 733.0 723.4 734.4 736.2
    10vol% evaporating temperature (°C) 40.5 - - 44.2 41.5 44.5 43.6
    50vol% evaporating temperature (°C) 86.7 - - 91.0 83.8 91.5 88.5
    90vol% evaporating temperature (°C) 154.3 - - 150.4 146.2 150.9 149.2
    Final boiling point (°C) 191.0 - - 185.4 180.2 186.0 183.2
    Residue amount (vol%) 1.5 - 1.5 1.5 1.5 1.5 1.5
    Full efflux (vol%) 97.5 - 97.5 97.5 97.5 97.5 97.5
    Aromatic hydrocarbon (vol%) 26.5 0 0 24.4 24.4 24.4 24.4
    Olefin (vol%) 31.9 1.2 0.5 29.4 29.4 29.3 29.3
    Doctor test pass pass pass pass pass pass pass
    Total sulfur (wt%) 0.016 0 0.013 0.015 0.016 0.015 0.015
    MON 81.4 106 99 83.4 83.0 82.5 84.0
    RON 90.4 119 117 93.0 92.8 92.0 94.0
    Anti-knock index 85.9 112 109 88.2 87.9 87.3 89.0
    Water-soluble acid or alkali not detected not detected not detected not detected not detected not detected not detected
    Vapor pressure (kPa) 68.5 4.6 55 64.8 67.8 63.5 -
    Oxygen content (wt%) 0.1 27.2 18.2 2.3 1.5 2.3 2.3
    Methanol content (wt%) 0.01 0 0.08 0.01 0.02 0.01 0.01
    Benzene content (vol%) 0.68 0 0 0.63 0.63 0.63 0.63
    Existent gum (mg/100mL) 3.0 0.6 1.0 2.8 2.8 2.8 3.0
    Copper strip corrosion 1a 1a 1a 1a 1a 1a 1a
    Induction period (min) 560 >600 >600 >600 >600 >600 >560 but < 600
  • The result in Table 4 indicates that compared with the gasoline composition containing methyl tert-butyl ether and the gasoline composition containing n-butyl acetate, the gasoline composition containing sec-butyl acetate has higher octane number and anti-knock index. Compared with the gasoline composition containing tert-butyl acetate, the gasoline composition containing sec-butyl acetate has less existent gum and a longer induction period. Further, the density of the gasoline composition containing sec-butyl acetate is lower than the gasoline composition containing tert-butyl acetate, therefore, sec-butyl acetate is more suitable for blending with gasoline.
  • Example 6
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 80wt%.
  • 6.3 parts by weight of sec-butyl acetate are added into 93.7 parts by weight of raw gasoline (commercial gasoline No. 90) and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 5.
  • Example 7
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The raw gasoline used in this example is same as that in Example 6. The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 90wt%.
  • 5.6 parts by weight of sec-butyl acetate are added into 94.4 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 5.
  • Example 8
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The raw gasoline used in this example is same as that in Example 6. The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 97.5wt%.
  • 5.1 parts by weight of sec-butyl acetate are added into 94.9 parts by weight of raw gasoline and mixed well, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 5.
  • Example 9
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The raw gasoline used in this example is same as that in Example 6. The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 99wt%.
  • 5.1 parts by weight of sec-butyl acetate are added into 94.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt%. The technical indices of the obtained gasoline composition containing sec-butyl acetate are listed in Table 5. Table 5
    Analytical items Test results
    gasoline No. 90 Example 6 Example 7 Example 8 Example 9
    Density (kg/m3) 702.3 709.1 709.8 710.4 710.5
    10vol% evaporating temperature (°C) 39.5 41.0 42.5 43.8 44.2
    50vol% evaporating temperature (°C) 79.5 80.3 82.0 83.5 83.8
    90vol% evaporating temperature (°C) 136.5 135.9 135.0 134.5 134.1
    Final boiling point (°C) 175.6 171.2 169.5 168.8 168.4
    Residue amount (vol%) 1.5 1.5 1.5 1.5 1.5
    Full efflux (vol%) 97.5 97.5 97.5 97.5 97.5
    Aromatic hydrocarbon (vol%) 32.1 30.5 30.5 30.5 30.5
    Olefin (vol%) 15.4 15.6 15.1 14.7 14.7
    Doctor test pass pass pass pass pass
    Total sulfur (wt%) 0.016 0.015 0.015 0.015 0.015
    MON 81.0 81.4 82.0 82.3 82.5
    RON 90.2 90.7 91.2 91.5 91.7
    Anti-knock index 85.6 86.1 86.6 86.9 87.1
    Water-soluble acid or alkali not detected not detected not detected not detected not detected
    Vapor pressure (kPa) 72.5 69.0 69.2 69.4 69.5
    Oxygen content (wt%) 0.5 1.6 1.7 1.8 1.9
    Methanol content (wt%) 0.01 0.01 0.01 0.01 0.01
    Benzene content (vol%) 0.52 0.49 0.49 0.49 0.49
    Existent gum (mg/100mL) 2.5 2.4 2.4 2.4 2.4
    Copper strip corrosion 1a 1a 1a 1a 1a
    Induction period (min) >600 >600 >600 >600 >600
  • The result in Table 5 indicates that the preparation method of the gasoline composition according to the present invention have no particular limitation to the purity level of sec-butyl acetate and the sec-butyl acetate with a purity level not lower than 80wt% is acceptable. So the preparation method of the gasoline composition according to the present invention is highly adaptable to raw materials.
  • Example 10
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 99.5wt%, the octane number and anti-knock index of which are listed in Table 6.
  • 8 parts by weight of sec-butyl acetate are added to 92 parts by weight of raw gasoline (light hydrocarbon C5 provided by CNOOC and Shell Petrochemicals Company Limited) and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 8wt%. The octane number and anti-knock index of the obtained gasoline composition containing sec-butyl acetate are listed in Table 6.
  • Example 11 (for reference).
  • The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 80wt%, the octane number and anti-knock index of which are listed in Table 6.
  • 37.5 parts by weight of sec-butyl acetate are added into 62.5 parts by weight of raw gasoline (straight run gasoline provided by Sinopec Changling Branch) and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 30wt%. The octane number and anti-knock index of the obtained gasoline composition containing sec-butyl acetate are listed in Table 6.
  • Example 12 (for reference).
  • The sec-butyl acetate used in the example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 90wt%, the octane number and anti-knock index of which are listed in Table 6.
  • 16.7 parts by weight of sec-butyl acetate are added into 83.3 parts by weight of raw gasoline (reformed raffinate oil provided by Sinopec Shanghai Branch) and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 15wt%. The octane number and anti-knock index of the obtained gasoline composition containing sec-butyl acetate are listed in Table 6.
  • Example 13
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity of 95wt%, the octane number and anti-knock index of which are listed in Table 6.
  • 2.1 parts by weight of sec-butyl acetate are added into 97.9 parts by weight of raw gasoline (reformed gasoline provided by Sinopec Changling Branch) and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 2wt%. The octane number and anti-knock index of the obtained gasoline composition containing sec-butyl acetate are listed in Table 6. Table 6
    Analytical items Test results
    sec-butyl acetate 99.5% Light hydrocarbon C5 Example 10 sec-butyl acetate 80% straight run gasoline Example 11 sec-butyl acetate 90% Reformed raffinate oil Example 12 sec-butyl acetate 95% Reformed gasoline Example 13
    MON 107 72 76.6 90 55 69.5 98 68 74.5 103 98 98.2
    RON 119 83 87.7 101 56 74 110 70 77.5 115 105 105.2
    Anti-knock index 113 77.5 82.2 95.5 55.5 71.8 104 69 76 109 101.5 101.7
  • The result in Table 6 indicates that the preparation method of the gasoline composition according to the present invention may be used to raise the octane number of the raw gasoline from various sources and has a good broad spectrum.
  • Example 14
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate used in this example is purchased from Hunan Zhongchuang Chemical Co., Ltd. and has a purity 95wt%, the physical and chemical parameters of which are listed in Table 7.
  • 10.5 parts by weight of sec-butyl acetate and 10 parts by weight of toluene (purchased from Sinopec Changling Refinery, purity 98.5wt%) are added into 79.5 parts by weight of raw gasoline (hydrogenated gasoline from catalytic cracking purchased from Sinopec Changling Branch) respectively, and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 10wt% and the content of toluene is 10wt%. The technical indices of the obtained gasoline composition are listed in Table 7.
  • Comparative Example 6
  • A gasoline composition is obtained by the method same as Example 14, except that no sec-butyl acetate is added and 20.5 parts by weight of toluene is added into 79.5 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition. The technical indices of the obtained gasoline composition are listed in Table 7.
  • Example 15
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate and raw material gasoline used in this example is same as those in Example 14.
  • 2.1 parts by weight of sec-butyl acetate and 2 parts by weight of methyl tert-butyl ether (purchased from Shanghai Yuanjing Chemicals Co., Ltd., purity 98.5wt%) are added to 95.9 parts by weight of raw material gasoline and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obained gasoline composition, the content of sec-butyl acetate is 2wt% and the content of methyl tert-butyl ether is 2wt%. The technical indices of the obtained gasoline composition are listed in Table 7.
  • Comparative Example 7
  • A gasoline composition is obtained by the method same as Example 15, except that no sec-butyl acetate is added, and 4.1 parts by weight of methyl tert-butyl ether is added to 95.9 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition. The technical indices of the obtained gasoline composition are listed in Table 7.
  • Example 16
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate and raw gasoline used in this example is same as those in Example 14.
  • 5.3 parts by weight of sec-butyl acetate and 3 parts by weight of ethanol (purchased from Henan Tianguan Fuel Ethanol Co., Ltd., purity 98.5wt%) are added into 91.7 parts by weight of raw gasoline and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt% and the content of ethanol is 3wt%. The technical indices of the obtained gasoline composition are listed in Table 7.
  • Comparative Example 8
  • A gasoline composition is obtained by the method same as Example 16, except that no sec-butyl acetate is added, and 8.3 parts by weight of ethanol is added into 91.7 parts by weight of raw gasoline and mixed evenly, so as to obatin the gasoline composition. The technical indices of the obtained gasoline composition are listed in Table 7. Table 7
    Analytical items Test results
    Catalyzed gasoline sec-butyl acetate Example 14 Example 15 Example 16 Comparative Example 6 Comparative Example 7 Comparative Example 8
    Density (kg/m3) 722.0 855.5 750.5 725.2 731.1 751.7 722.7 727.6
    10vol% evaporating temperature (°C) 40.5 - 45.0 40.0 43.2 44.8 39.5 41.3
    50vol% evaporating temperature (°C) 86.7 - 95.0 88.0 88.5 94.5 87.2 86.5
    90vol% evaporating temperature (°C) 154.3 - 152.0 153.0 150.2 151.0 151.5 147.6
    Final boiling point (°C) 191.0 - 187.0 189.0 182.3 185.5 187.0 178.8
    Residue amount (vol%) 1.5 - 1.5 1.5 1.5 1.5 1.5 1.5
    Full efflux (vol%) 97.5 - 97.5 97.5 97.5 97.5 97.5 97.5
    Aromatic hydrocarbon (vol%) 26.5 0 31.1 25.4 24.3 41.6 25.4 24.3
    Olefin (vol%) 31.9 4.6 26.4 30.8 29.5 30.6 25.4 29.5
    Doctor test pass pass pass pass pass pass pass pass
    Total sulfur (wt%) 0.016 0 0.013 0.015 0.015 0.013 0.016 0.015
    MON 81.4 102 85.0 82.9 83.2 85.5 82.0 82.5
    RON 90.4 115 94.5 91.2 92.3 95.0 91.0 92.0
    Anti-knock index 85.9 108.5 89.8 87.1 87.8 90.3 86.5 87.3
    Water-soluble acid or alkali not detected not detected not detected not detected not detected not detected not detected not detected
    Vapor pressure (kPa) 68.5 4.2 60.0 66.0 63.4 55.2 66.5 64.0
    Oxygen content (wt%) 0.1 26.2 2.5 0.86 2.3 0.1 0.84 3.0
    Methanol content (wt%) 0.01 0 0.01 0.01 0.01 0.009 0.013 0.008
    Benzene content (vol%) 0.68 0 0.54 0.68 0.63 0.54 0.68 0.63
    Existent gum (mg/100mL) 3.0 1.2 2.5 2.9 2.8 2.4 2.9 2.8
    Copper strip corrosion 1a 1a 1a 1a 1a 1a 1a 1a
    Induction period (min) 560 >600 >600 >600 >600 >600 >600 >600
  • The result in Table 7 indicates that sec-butyl acetate may be used in combination with other gasoline additives. By comparing Example 14 with Comparative Example 6, it can be seen that sec-butyl acetate not only may be used to raise the octane number and anti-knock index of gasoline, but also may be used to dilute the aromatic hydrocarbon in gasoline. By comparing Example 15 with Comparative Example 7 and comparing Example 16 with Comparative Example 8, it can be seen that under the condition of a same additive amount, the gasoline composition containing sec-butyl acetate has a higher octane number and anti-knock index.
  • Example 17
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate and raw gasoline used in this example is same as those in Example 5.
  • 5 parts by weight of sec-butyl acetate, 5 parts by weight of ethyl tert-butyl ether (purchased from Guangzhou Weibo Chemical Co., Ltd., purity 98.5wt%), 20 parts by weight of xylene (purchased from Sinopec Changling Refinery, purity 98.5wt%) and 2 parts by weight of tert-butanol (purchased from Shanghai Xingao Chemical Reagent Co., Ltd., purity 98.5wt%) are added into 68 parts by weight of raw gasoline respectively and mixed evenly, so as to obain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt%, the content of ethyl tert-butyl ether is 5wt%, the content of xylene is 20wt% and the content of tert-butanol is 2wt%. The technical indices of the obtained gasoline composition are listed in Table 8.
  • Comparative Example 9
  • A gasoline composition is obtained by the method same as Example 17, except that no sec-butyl acetate is added, while 10 parts by weight of ethyl tert-butyl ether, 20 parts by weight of xylene and 2 parts by weight of tert-butanol are added to 68 parts by weight of raw gasoline respectively and mixed evenly, so as to obtain a gasoline composition. In the obtained gasoline composition, the content of ethyl tert-butyl ether is 10wt%, the content of xylene is 20wt% and the content of tert-butanol is 2wt%. The technical indices of the obtained gasoline composition are listed in Table 8.
  • Example 18
  • This example is intended to describe the gasoline composition and its preparation method provided by the present invention.
  • The sec-butyl acetate and raw gasoline used in this example are same as those in Example 5.
  • 5 parts by weight of sec-butyl acetate, 1 part by weight of methyl tert-butyl ether (purchased from Shanghai Yuanjing Chemicals Co., Ltd., purity 98.5wt%) and 10 parts by weight of xylene (purchased from Sinopec Changling Refinery, purity 98.5wt%) are added into 84 parts by weight of raw gasoline respectively and mixed evenly, so as to obtain a gasoline composition of the present invention. In the obtained gasoline composition, the content of sec-butyl acetate is 5wt%, the content of methyl tert-butyl ether is 1wt% and the content of xylene is 10wt%. The technical indices of the obtained gasoline composition are listed in Table 8.
  • Comparative Example 10
  • A gasoline composition is obtained by the method same as Example 18, except that no sec-butyl acetate is added, while 6 parts by weight of methyl tert-butyl ether and 10 parts by weight of xylene are added into 84 parts by weight of raw gasoline respectively and mixed evenly, so as to obtain a gasoline composition. In the obtained gasoline composition, the content of methyl tert-butyl ether is 6wt% and the content of xylene is 10wt%. The technical indicds of the obtained gasoline composition are listed in Table 8. Table 8
    Analytical items Test result
    Catalyzed gasoline sec-butyl acetate Example 17 Example 18 Comparative Example 9 Comparative Example 10
    Density (kg/m3) 722.0 862.0 759.4 742.5 753.8 736.9
    10vol% evaporating temperature (°C) 40.5 - 55.0 52.5 53.0 50.5
    50vol% evaporating temperature (°C) 86.7 - 94.8 92.0 92.8 90.5
    90vol% evaporating temperature (°C) 154.3 - 143.0 149.5 141.0 147.0
    Final boiling point (°C) 191.0 - 172.3 180.5 169.8 177.5
    Residue amount (vol%) 1.5 - 1.5 1.5 1.5 1.5
    Full efflux (vol%) 97.5 - 97.5 97.5 97.5 97.5
    Aromatic hydrocarbon (vol%) 26.5 0 38.0 32.3 38.0 32.3
    Olefin (vol%) 31.9 1.2 21.8 27.0 21.8 26.8
    Doctor test pass pass pass pass pass pass
    Total sulfur (wt%) 0.016 0 - - - -
    MON 81.4 106 87.5 84.5 86.5 84.0
    RON 90.4 118.5 98.0 94.0 97.0 93.5
    Anti-knock index 85.9 112.3 92.8 89.3 91.8 88.8
    Water-soluble acid or alkali not detected - not detected not detected not detected not detected
    Vapor pressure (kPa) 68.5 4.6 48.6 60.8 49.7 62.5
    Oxygen content (wt%) 0.1 27.2 2.6 1.6 2.1 1.2
    Methanol content (wt%) 0.01 0 0.01 0.01 0.01 0.013
    Benzene content (vol%) 0.68 0 0.46 0.6 0.46 0.6
    Existent gum (mg/100mL) 3.0 0.6 2.3 2.8 2.3 3.0
    Copper strip corrosion 1a 1a 1a 1a 1a 1a
    Induction period (min) 560 >600 >600 >600 >600 >600
  • The result in Table 8 indicates that sec-butyl acetate may be used in combination with other additives and the gasoline composition containing sec-butyl acetate has a higher octane number and anti-knock index.

Claims (3)

  1. A gasoline composition, characterized in that the gasoline composition comprises raw gasoline and sec-butyl acetate, based on total amount of the gasoline composition, the sec-butyl acetate has a content of 2-10wt%, the raw gasoline has a content of 90-98wt%, wherein the raw gasoline is a commercial finished gasoline containing various kinds of additives or a gasoline fraction from an oil refinery or a chemical plant and wherein the raw gasoline further comprises ether-based compounds, alcohol-based compounds and aromatic hydrocarbons, and the total amount of the ether-based, the alcohol-based compounds and the aromatic hydrocarbons present in the said raw gasoline accounting for the 90-98wt% of the total gasoline composition accounts to 0.02-33wt% of the total gasoline composition;
    the said aromatic hydrocarbons present in the said raw gasoline accounting for the 90-98wt% of the total gasoline composition are one or more selected from the group consisting of benzene, toluene, ethylbenzene, xylene, trimethylbenzene and C10 aromatic hydrocarbon and the said aromatic hydrocarbons content accounts to 0.02-33wt% of the total gasoline composition;
    the said ether-based compounds present in the said raw gasoline accounting for the 90-98wt% of the total gasoline composition are one or more selected from the group consisting of methyl tert-butyl ether, ethyl tert-butyl ether, tert-amyl methyl ether and dibutyl ether, and the said ether-based compounds content accounts to 0.1-15wt% of the total gasoline composition;
    the said alcohol-based compounds present in the said raw gasoline accounting for the 90-98wt% of the total gasoline composition are one or more selected from the group consisting of methanol, ethanol, n-butanol, sec-butanol and tert-butanol, and the said alcohol-based compounds content accounts to 0.02-10wt% of the total gasoline composition.
  2. A preparation method of the gasoline composition according to claim 1, characterized in that the method comprises a step of adding sec-butyl acetate into raw gasoline, based on total amount of the gasoline composition, the sec-butyl acetate is added in an amount making content of the sec-butyl acetate in the gasoline composition in a range of 2-10wt% and content of the raw gasoline in a range of of 90-98wt%;
    the method further comprises a step of adding ether-based compounds, alcohol-based compounds and aromatic hydrocarbons into the gasoline, based on total amount of the gasoline composition, total amount of the ether-based compounds, alcohol-based compounds and aromatic hydrocarbons in the gasoline composition is 0.02-33wt%;
    the ether-based compounds are added in an amount making total content of the ether-based compounds in the gasoline composition in a range of of 0.1-15wt%, the alcohol-based compounds are added in an amount making total content of alcohol-based compounds in the gasoline composition in a range of 0.02-10wt%, and the aromatic hydrocarbons are added in an amount making total content of aromatic hydrocarbons in the gasoline composition in a range of 0.02-33wt%;
    the ether-based compounds are one or more selected from the group consisting of methyl tert-butyl ether, ethyl tert-butyl ether, tert-amyl methyl ether and dibutyl ether, the alcohol-based compounds are one or more selected from the group consisting of methanol, ethanol, n-butanol, sec-butanol and tert-butanol, and the aromatic hydrocarbons are one or more selected from the group consiting of benzene, toluene, ethylbenzene, xylene, trimethylbenzene and C10 aromatic hydrocarbon.
  3. The preparation method according to claim 2, wherein the sec-butyl acetate has a purity of no lower than 80wt%.
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