EP2714979B1 - Sewing machine having a thread clamp - Google Patents
Sewing machine having a thread clamp Download PDFInfo
- Publication number
- EP2714979B1 EP2714979B1 EP12729344.7A EP12729344A EP2714979B1 EP 2714979 B1 EP2714979 B1 EP 2714979B1 EP 12729344 A EP12729344 A EP 12729344A EP 2714979 B1 EP2714979 B1 EP 2714979B1
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- European Patent Office
- Prior art keywords
- thread
- seam
- clamp
- thread clamp
- forming
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- 238000009958 sewing Methods 0.000 title claims description 48
- 230000015572 biosynthetic process Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 230000004913 activation Effects 0.000 claims 4
- 206010022000 influenza Diseases 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 description 32
- 230000008569 process Effects 0.000 description 10
- 239000000463 material Substances 0.000 description 6
- 239000004744 fabric Substances 0.000 description 5
- 238000004826 seaming Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000001960 triggered effect Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 241001295925 Gegenes Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
- D05B65/02—Devices for severing the needle or lower thread controlled by the sewing mechanisms
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B63/00—Devices associated with the loop-taker thread, e.g. for tensioning
Definitions
- the invention relates to seam forming means for a sewing machine, comprising thread guide means, such as a needle and / or a gripper, for guiding at least one thread provided for seaming, and a thread clamping device which is provided with a thread clamp, in particular for the formation of a seam beginning a thread can be inserted, clamped and re-executed. Moreover, the invention relates to a sewing machine provided with such seaming means.
- Sewing machines form using an oscillating reciprocating needle that guides a thread. Seams. Chain stitch sewing machines use only one thread.
- the needle feeds a needle thread which is entangled with a bobbin thread supply for a bobbin thread for the lockstitch seam.
- the coil is in this case in a revolving gripper, which performs relative to the coil rotational movement, detected at each stitch of the needle into the fabric the upper thread and devoured with the lower thread.
- a sewing machine with a thread cutting device for cutting the sewing threads of lockstitch sewing known.
- the latter is provided in the region of the gripper and the thread cutting device with a thread clamp, which is formed from one end of a leaf spring and a portion of an arm of a thread catcher.
- the thread clamp is closed by the thread catcher achieved by its backward movement, an overlap with the leaf spring. To release the thread again, this is pulled out against the clamping force of the thread clamp from this.
- the invention is therefore based on the object to provide a measure by which an improvement in terms of a reliable seam formation can be achieved even at the beginning of a sewing process.
- an operable thread clamp which can be closed by means of a controllable actuating means for clamping and / or by means of the actuating means can be opened.
- the inventively provided controlled thread clamp which can be closed by actuation at a certain time of the sewing process for thread take-up or clamping, allows for each sewing reproducible conditions and thus a reliable seam formation, in particular between a lower and an upper thread.
- the inventively provided thread clamp should u can be opened at a certain time to release the thread, so that the thread is also released at a certain time.
- An inventive thread clamp can be provided with advantage as a lower thread clamp, as it can be used in connection with lockstitch sewing machines.
- a thread clamp according to the characterizing part of claim 1 also for an upper thread of the needle, either for an upper thread of a lockstitch or a chain stitch sewing machine.
- a suitable possible embodiment of an operable thread clamp of the seam-forming means according to the invention may comprise at least two clamping parts, of which at least one is designed to be movable.
- the two clamping parts can preferably be brought from a position (opening position) in which they are spaced apart in a position (closing and clamping position) in which the clamping parts are pressed against each other and vice versa. In the closing and clamping position, the clamping parts are able to clamp a thread between them.
- at least one of the two movements, namely the transfer of the clamping parts in the opening position or the closing and clamping position is carried out by a driven movement which can be generated by a drive means.
- the opening movement and / or the closing movement may be a movement driven by a drive means.
- opening position and positions of the two clamping parts come into consideration, in which they indeed abut against each other but can be opened by a brought up to the thread clamp thread.
- drive means of actuating means of the thread clamp come in a non-exhaustive list, for example, pneumatic actuators, electric drives or magnets into consideration. If only one of the two movements is designed as a driven movement, the respective other of the two movements can advantageously be configured as a return movement, which is generated against the action of a return element, such as a spring element, which is tensioned in one of the two movements.
- a return element such as a spring element
- the time at which the thread clamp is closed for clamping the thread by a control of the thread clamp predetermined or can be predeterminable by this.
- the opening time or an opening movement of an actuating means of the thread clamp provided for this purpose by the controller is predetermined or predeterminable.
- the controller may be a central sewing machine controller. This makes it particularly easy to coordinate the movements of the thread clamp on movements of other sewing machine components and coordinate with them. So it may be to achieve a high reliability of advantage if the thread is already inserted and clamped in the controlled thread clamp during the end of the previous sewing operation. This has the advantage that the thread is still in a sewing process and thus present for the clamping reproducible conditions.
- the thread cut in the embodiment of the invention discussed here is the thread cut in the embodiment of the invention discussed here.
- a thread cutting device as for example in the DE 10 2008 030 620 B3 is described.
- the thread remains clamped even after completion of the sewing process in the thread clamp and is thereby arranged and clamped at the beginning of each subsequent sewing process in a particularly simple manner already in the targeted and predetermined operable thread clamp.
- the closing operation can be derived with advantage from a cutting operation performed by the thread cutting device.
- the clamping operation can thus be triggered in the cutting process, which is usually triggered by an operator of the sewing machine, by pressing a button or a switch.
- the clamping operation of the thread is thus advantageously carried out first by receiving the thread in the thread clamp and only then by the cutting operation.
- Such adjustability may be advantageously provided depending on an adjustable predetermined number of first stitches of a sewing operation. This makes it possible to reduce the duration of the Clamping until the thread clamp is opened again and releases the thread to adjust to the given sewing conditions, such as the type of thread used, the material of the fabric and its thickness.
- Fig. 1 an example of a designed as a lockstitch sewing machine 1 is shown in a highly schematic manner, the housing 1 has a lower housing-shaped so-called base plate 2, from which a stand 3 extends substantially vertically upwards. At an upper end of the stator, an arm 4 connects, which runs approximately parallel to the base plate 2.
- the sewing machine has a mounted in the arm 4 arm shaft 7, which as well as the following other basic components of the sewing machine in Fig. 1 possibly only partially or highly schematically represented.
- the arm shaft 7 drives an oscillating up and down movable needle bar 5, to the needle holder, a needle 6 for receiving an upper thread (not shown) can be attached.
- a gripper device 8 is arranged, whose rotational movement is synchronized with the oscillating movement of the needle bar 5.
- a lower thread is located on a spool 11, which is arranged in a multi-part bobbin case carrier.
- the gripper device 8 guides the upper thread guided by the needle 6 around the bobbin case carrier in a manner known per se so that it can form a seam together with the bobbin thread.
- the needle bar 5 and the gripper device 8 are driven by a common drive, namely a non-illustrated servo electric motor whose rotary drive movement is tapped to the needle bar 5 and the gripper device 8 from a machine main shaft and translated in a certain ratio.
- the sewing machine also has a non-illustrated feeding device with a needle and / or top feed device. Accordingly, the also driven by a corresponding gear from the machine main shaft feeders for the passage of the needle 6 is provided with a stitch hole.
- Fig. 2 shows a representation of the arranged in the base plate 2 assembly of the gripper device 8, located in the base plate immediately below a throat plate 9 (FIG. Fig. 1 ) is located.
- the gripper device 8 has a rotatable in a horizontal plane gripper 12, which is provided with a hook tip 12a and in the known manner, the thread supply receiving coil 11 is inserted.
- the coil 11 is secured in a manner known per se against rotational movements.
- the gripper device 8 is provided with a thread cutting device 13, which is provided for detecting and for the separation of the lower and the upper thread. After completion of a seam formation, the thread cutting device 13 can be used either automatically or by actuation of an arranged on or in the vicinity of the sewing machine actuating means.
- the thread cutting device 13 may, for example, according to the in the DE 10 2008 030 620 B3 be formed, whose content, in particular with regard to the structural design and achievable functions, is hereby incorporated by reference.
- thread cutting device 13 has a thread catcher 14, which is arranged on a shaft 15 parallel to the gripper shaft and oscillates about this over a certain angular range in opposite directions of rotation.
- the thread cutting device 13 receives its drive movement from the machine main shaft to the shaft 15 via a corresponding gear.
- the thread catcher 14 is located in its rest position laterally behind the needle 6 and is for a cutting operation in a horizontal plane from the rest position along a running between the stitch hole 13 and the side wall of the gripper path of movement in the movement reversal position and from this along the same trajectory again can be returned to the rest position.
- a catcher tip 17 is formed on this, which is arranged downstream of a barb.
- an incision 21 is formed on the outer side surface of the thread catcher, which is arranged downstream of the catcher tip 17.
- the thread catcher On its upper side, the thread catcher for receiving the threads to be separated on a catcher tip 17 downstream groove 23, which opens at one end into the recess 21 and the other end in a thread catcher 14 passing through bore 24.
- the end region of the groove 23 merging into the bore 24 forms a semicircular cutting edge 25 of the catch catcher 14.
- a cooperating with the thread catcher 14 stationary arranged counter knife 26 is provided in the immediate area of the stitch pattern, the cutting edge 27 is directed to achieve a pulling cut at an acute angle to the feed direction of the material.
- the counter knife 26 can also be arranged on the underside of a feed dog of the sewing machine and be firmly connected thereto.
- a thread clamping device 28 is located in the immediate vicinity of the thread cutting device 13 in the region of the circumference of the gripper 12 (FIG. Fig. 2 and 6-9 ). With regard to the direction of rotation of the gripper, the thread clamping device is arranged directly behind the thread cutting device.
- the thread clamping device 28 has a thread clamp 29, which is provided with two cooperating clamping parts 30, 31.
- the upper clamping member 30 is in this case arranged rigidly on a carrier 32 and projects beak-like and curved away from the carrier 32.
- the lower clamping part 31 is formed angularly and is located immediately below the upper clamping member 30.
- the lower clamping member 31 also has a beak-like and approximately to the gripper curved course of a substantially horizontal clamping leg 31a.
- the lower clamping part 31 is pivoted on the carrier by means of a shaft 33, the pivot axis 33a is oriented horizontally.
- the shaft 33 is in this case in a in the Fig. 4 and 5 not shown manner held by the carrier 32.
- the lower clamping member 31 is force-loaded with a spring, also not shown. The direction of action and spring force of the spring is provided so that the lower clamping member 31 with a force only slightly exceeding its own force against the upper Clamping part 30 is pressed.
- a screw 35 is screwed below the shaft 33 in the vertical leg of the lower clamping part and this also passed through the carrier 32.
- the screw 35 protrudes with its screw head 35a on the side remote from the lower clamping part 31 side of the carrier 32 at a distance from the latter.
- the threaded other end of the screw protrudes from the vertical clamping leg 31 b of the lower clamping member 31, in which case a nut 35b is screwed onto the end of the screw, which rests against the vertical clamping leg 31b.
- a pneumatic flat cylinder 36 is also attached by screwing.
- Fig. 2 At the rear end of the flat cylinder a pneumatic connection of the cylinder can be seen.
- the free end of the piston 38 of the pneumatic cylinder 37 is located directly opposite the screw head 35a, wherein a longitudinal axis of the stroke movement of the piston 38 and the longitudinal axis of the screw 35 are parallel to each other. By a stroke movement of the piston 38, this comes into abutment against the screw head 35a and moves it in the direction of the carrier 32 to.
- the lower clamping member 31 performs a rotational movement about the pivot axis 33a of the shaft 33, whereby the lower clamping member 31 is pressed against the upper clamping member 30 with a greater force than can exert the spring.
- Fig. 4 and 5 can be removed, clamping surfaces of the clamping members 30, 31 profiled in cross-section, in particular triangular in shape, resulting in particularly good clamping effects at comparatively low clamping forces required.
- the needle thread loop and the looper thread 40 can be detected here by different areas of the barbs 18, for bobbin thread and upper thread different grooves are provided on the barb for this purpose.
- the lower thread 40 is thus securely held between the clamping parts 30, 31. In this state, the already described severing of the lower thread 40 ( Fig. 8 and 9 ) and the upper thread. The sewing material with it arranged sewing-side ends of lower and upper thread can now be removed. This seam formation is completed.
- the lower thread 40 is thus still clamped in the thread clamp 29 and, as in, for example, FIG Fig. 8 and 9 shown guided by the coil 11 from this to the thread clamp 29.
- the piston 38 continues to press against the screw head 35a at the beginning of this seaming, as a result of which the lower thread 40 in the thread clamp 29 is held securely.
- the new sewing process can be started, whereby the needle 6 cooperate in a conventional manner with the gripper 12 and can produce one or more stitches of the seam to be formed from the beginning process reliable.
- the number of stitches during which the thread clamp 29 continues to clamp the lower thread 40 can preferably be adjusted via the controller.
- the control of the sewing machine controls the flat cylinder 36 so that the piston 38 moves back and the lower clamping part 31 of the thread clamp 29 is released from the piston.
- the lower thread can hereby be led out of the thread clamp 29 due to the thread tension and the continuous sewing process and the seam can be formed from now on without thread clamping.
- At the end of this seam formation can be introduced by pressing a switch or button for the thread cutting process or by an automatic triggering of the thread cutting operation of the lower thread in the manner already described again in the thread clamp 29 and clamped there and cut.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Description
Die Erfindung betrifft Nahtbildungsmittel für eine Nähmaschine, umfassend Fadenführungsmittel, wie beispielsweise eine Nadel und/oder ein Greifer, zur Führung zumindest eines für eine Nahtbildung vorgesehenen Fadens, sowie einer Fadenklemmeinrichtung, die mit einer Fadenklemme versehen ist, in die insbesondere für die Bildung eines Nahtanfangs ein Faden eingeführt, geklemmt und wieder ausgeführt werden kann. Außerdem betrifft die Erfindung eine mit solchen Nahtbildungsmittel versehene Nähmaschine.The invention relates to seam forming means for a sewing machine, comprising thread guide means, such as a needle and / or a gripper, for guiding at least one thread provided for seaming, and a thread clamping device which is provided with a thread clamp, in particular for the formation of a seam beginning a thread can be inserted, clamped and re-executed. Moreover, the invention relates to a sewing machine provided with such seaming means.
Nähmaschinen bilden unter Einsatz einer oszillierend hin- und her bewegten Nadel, die einen Faden führt. Nähte. Kettenstichnähmaschinen verwenden dazu nur einen Faden. Bei Doppelsteppstichnähmaschinen führt die Nadel einen Oberfaden, der mit einem auf einer Spule angeordneten Fadenvorrat für einen Unterfaden zur Doppelsteppstichnaht verschlungen wird. Die Spule befindet sich hierbei in einem umlaufenden Greifer, der relativ zur Spule eine Rotationsbewegung ausführt, bei jedem Stich der Nadel in das Nähgut den Oberfaden erfaßt und mit dem Unterfaden verschlingt.Sewing machines form using an oscillating reciprocating needle that guides a thread. Seams. Chain stitch sewing machines use only one thread. In lockstitch sewing machines, the needle feeds a needle thread which is entangled with a bobbin thread supply for a bobbin thread for the lockstitch seam. The coil is in this case in a revolving gripper, which performs relative to the coil rotational movement, detected at each stitch of the needle into the fabric the upper thread and devoured with the lower thread.
Um eine vollständige Naht zu bilden, muß diese Verschlingung bei jedem Stich stattfinden. Seit langem besteht jedoch hierbei insbesondere beim Nahtanfang das Problem, daß diese Verschlingung hier nicht zuverlässig und reproduzierbar erzeugt wird. Insbesondere in Abhängigkeit von unterschiedlichen Materialien und Dicken des Nähguts kann es vor allem am Nahtbeginn einige Stiche dauern, bis der Greifer den Unterfaden mit dem Oberfaden verschlingen kann. Aus diesem Grund sind bereits Fadenklemmen bekannt geworden, in die der Unterfaden für den Nahtbeginn eingeführt und während der Nahtbildung nachfolgend wieder herausgerissen wird. Es handelt sich bei solchen Fadenklemmen um ein Klemmfederblech, das mit einem festen Gegenhalter zusammenwirkt. Diese Fadenklemmen führen zwar oftmals zu einer Verbesserung bei der Nahtbildung, einen tatsächlich zuverlässigen Beginn der Nahtbildung können sie aber immer noch nicht ausreichend zufriedenstellend gewährleisten.To form a complete seam, this entanglement must take place at each stitch. For a long time, however, in particular at the beginning of the seam, there is the problem that this entanglement is not produced reliably and reproducibly here. In particular, depending on different materials and thicknesses of the sewing material, it may take some stitches, especially at the seam beginning, until the gripper can devour the lower thread with the upper thread. For this reason, thread clamps have already become known, in which the lower thread is introduced for the beginning of the seam and subsequently torn out again during the seam formation. It is in such thread clamps to a clamping spring plate, which cooperates with a fixed counter-holder. Although these thread clamps often lead to an improvement in the formation of seams, they can still not guarantee sufficiently satisfactory start of seaming.
Aus der
Aus der
Der Erfindung liegt deshalb die Aufgabe zugrunde Maßnahme anzugeben, durch die eine Verbesserung hinsichtlich einer zuverlässigen Nahtbildung auch zu Beginn eines Nähvorgangs zu erzielen ist.The invention is therefore based on the object to provide a measure by which an improvement in terms of a reliable seam formation can be achieved even at the beginning of a sewing process.
Diese Aufgabe wird bei Nahtbildungsmittel der eingangs genannten Art erfindungsgemäß durch eine betätigbare Fadenklemme, die mittels einem steuerbaren Betätigungsmittel zur Klemmung verschließbar und/oder mittels dem Betätigungsmittel öffenbar ist. Im Rahmen der Erfindung hat es sich gezeigt, daß mit derart gesteuerten Fadenklemmen eine deutliche sicherere Nahtbildung erzielen läßt. Die erfindungsgemäß vorgesehene gesteuerte Fadenklemme, die zu einem bestimmten Zeitpunkt des Nähvorgangs zur Fadenaufnahme bzw. -Klemmung durch Betätigung geschlossen werden kann, ermöglicht für jeden Nähvorgang reproduzierbare Verhältnisse und damit eine zuverlässige Nahtbildung, insbesondere zwischen einem Unter- und einem Oberfaden. Die erfindungsgemäß vorgesehene Fadenklemme sollte u einem bestimmten Zeitpunkt zur Freigabe des Fadens geöffnet werden können, so daß der Faden ebenfalls zu einem bestimmten Zeitpunkt freigebbar ist. In diesem Zusammenhang muß unter "Öffnen" nicht nur ein aktives Auseinanderführen der Klemmteile der Fadenklemme verstanden werden, wodurch diese mit Abstand zueinander angeordnet sind. Als "Öffnen" im Sinne der vorliegenden Erfindung kann auch eine Wegnahme oder Reduzierung der auf die Fadenklemme zur Klemmung aufgebrachten Belastung über das Betätigungsmittel verstanden werden. Ein Öffnen im Sinne der Erfindung liegt somit bereits schon bei einer Freigabe der Fadenklemme durch ein Betätigungsmittel vor, die ausreichend ist, um den zuvor nicht aus der Fadenklemme entfernbaren Faden nun insbesondere durch den Nähprozess aus der Fadenklemme herausführen zu können.This object is achieved with seam forming means of the type mentioned according to the invention by an operable thread clamp which can be closed by means of a controllable actuating means for clamping and / or by means of the actuating means can be opened. In the context of the invention it has been shown that can achieve a significantly safer seam formation with such controlled thread clamps. The inventively provided controlled thread clamp, which can be closed by actuation at a certain time of the sewing process for thread take-up or clamping, allows for each sewing reproducible conditions and thus a reliable seam formation, in particular between a lower and an upper thread. The inventively provided thread clamp should u can be opened at a certain time to release the thread, so that the thread is also released at a certain time. In this context, under "Open" not only an active Separating the clamping parts of the thread clamp are understood, whereby they are arranged at a distance from each other. As an "opening" in the context of the present invention, a removal or reduction of the applied to the thread clamp for clamping load on the actuating means can be understood. An opening in the context of the invention is therefore already at a release of the thread clamp by an actuating means, which is sufficient to be able to bring out the previously not removable from the thread clamp thread now in particular by the sewing process from the thread clamp.
Durch eine solche gesteuerte Fadenklemme kann der Faden sicherer und zuverlässiger als bisher für eine vorgesehene Dauer in der Fadenklemme aufgenommen und dort gehalten sowie nachfolgend zu bestimmbaren Zeiten wieder freigegeben werden. Hierdurch kann für den dann ablaufenden Abschnitts des Nahtbildungsvorgangs auf den Faden zuverlässig eine Spannung aufgebracht werden, die es erleichtert reproduziere Verhältnisse auch zu Beginn bei der Nahtbildung zu gewährleisten, die für eine sichere Nahtbildung förderlich ist.By such a controlled thread clamp the thread can be taken safer and more reliable than before for a designated period in the thread clamp and held there and subsequently released at determinable times again. As a result, a tension can be reliably applied to the thread for the then proceeding section of the seam-forming process, which makes it easier to ensure reproducible conditions even at the beginning of seam formation, which is conducive to secure seam formation.
Eine erfindungsgemäße Fadenklemme kann mit Vorteil als Unterfadenklemme vorgesehen sein, wie sie im Zusammenhang mit Doppelsteppstichnähmaschinen zum Einsatz kommen kann. Es liegt jedoch im Bereich des der Erfindung zugrunde liegenden Gedankens eine Fadenklemme gemäß dem Kennzeichen von Anspruch 1 auch für einen Oberfaden der Nadel auszubilden, entweder für einen Oberfaden einer Doppelsteppstich- oder einer Kettenstichnähmaschine.An inventive thread clamp can be provided with advantage as a lower thread clamp, as it can be used in connection with lockstitch sewing machines. However, it is within the scope of the invention underlying idea to form a thread clamp according to the characterizing part of claim 1 also for an upper thread of the needle, either for an upper thread of a lockstitch or a chain stitch sewing machine.
Eine geeignete mögliche Ausführungsform einer betätigbaren Fadenklemme der erfindungsgemäßen Nahtbildungsmittel kann zumindest zwei Klemmteile aufweisen, von denen zumindest eines beweglich ausgebildet ist. Die beiden Klemmteile können vorzugsweise aus einer Position (Öffnungsposition) in der sie mit Abstand zueinander angeordnet sind in eine Position (Schließ- und Klemmposition) gebracht werden, in der die Klemmteile gegeneinander gedrückt werden und umgekehrt. In der Schließ- und Klemmposition sind die Klemmteile in der Lage, einen Faden zwischen sich zu klemmen. Vorzugsweise wird zumindest eine der beiden Bewegungen, nämlich die Überführung der Klemmteile in die Öffnungsposition oder die Schließ- und Klemmposition durch eine angetriebene Bewegung ausgeführt, die von einem Antriebsmittel erzeugbar ist. Grundsätzlich kann die Öffnungsbewegung und/oder die Schließbewegung eine von einem Antriebsmittel angetriebene Bewegung sein. Als Öffnungsposition kommen auch Positionen der beiden Klemmteile in Betracht, in denen sie zwar gegeneiander anliegen aber durch einen an die Fadenklemme herangeführten Faden geöffnet werden können.A suitable possible embodiment of an operable thread clamp of the seam-forming means according to the invention may comprise at least two clamping parts, of which at least one is designed to be movable. The two clamping parts can preferably be brought from a position (opening position) in which they are spaced apart in a position (closing and clamping position) in which the clamping parts are pressed against each other and vice versa. In the closing and clamping position, the clamping parts are able to clamp a thread between them. Preferably, at least one of the two movements, namely the transfer of the clamping parts in the opening position or the closing and clamping position is carried out by a driven movement which can be generated by a drive means. In principle, the opening movement and / or the closing movement may be a movement driven by a drive means. As opening position and positions of the two clamping parts come into consideration, in which they indeed abut against each other but can be opened by a brought up to the thread clamp thread.
Als Antriebsmittel von Betätigungsmitteln der Fadenklemme kommen in einer nicht abschließenden Aufzählung beispielsweise pneumatische Antriebe, elektrische Antriebe oder Magnete in Betracht. Sofern nur eine der beiden Bewegungen als angetriebene Bewegung ausgestaltet ist kann die jeweils andere der beiden Bewegungen mit Vorteil als Rückstellbewegung ausgestaltet sein, die gegen die Wirkung eines Rückstellelements, wie beispielsweise ein Federelement, erzeugt wird, das bei einer der beiden Bewegungen gespannt wird.As drive means of actuating means of the thread clamp come in a non-exhaustive list, for example, pneumatic actuators, electric drives or magnets into consideration. If only one of the two movements is designed as a driven movement, the respective other of the two movements can advantageously be configured as a return movement, which is generated against the action of a return element, such as a spring element, which is tensioned in one of the two movements.
In einer weiteren bevorzugten Ausführungsform der Erfindung kann der Zeitpunkt, zu dem die Fadenklemme zum Klemmen des Fadens geschlossen wird, durch eine Steuerung der Fadenklemme vorbestimmt bzw. kann durch diese vorbestimmbar sein. Mit Vorteil ist auch der Öffnungszeitpunkt bzw. eine hierzu vorgesehene Öffnungsbewegung eines Betätigungsmittels der Fadenklemme von der Steuerung vorbestimmt bzw. vorbestimmbar. Bei der Steuerung kann es sich um eine zentrale Nähmaschinensteuerung handeln. Hierdurch lassen sich besonders einfach die Bewegungen der Fadenklemme auf Bewegungen von anderen Nähmaschinenkomponenten abstimmen und mit diesen koordinieren. So kann es zur Erzielung einer hohen Funktionssicherheit von Vorteil sein, wenn der Faden bereits während des Endes des vorausgehenden Nähvorgangs in die gesteuerte Fadenklemme eingeführt und geklemmt wird. Dies hat den Vorteil, daß der Faden sich noch in einem Nähvorgang befindet und somit für die Klemmung reproduzierbare Verhältnisse vorliegen. Erst nach dem Einführen des Fadens in die Klemme wird der Faden bei der hier erörterten Ausführungsform der Erfindung geschnitten. Zum Schneiden des Fadens kann mit Vorteil eine Fadenschneideinrichtung vorgesehen sein, wie sie beispielsweise in der
Zudem lassen sich auf diese Weise auch besonders einfache Zeitpunkte bestimmen, zu denen die Fadenklemme geschlossen wird. Der Schließvorgang läßt sich mit Vorteil von einem von der Fadenschneideinrichtung ausgeführten Schneidvorgang ableiten. Der Klemmvorgang kann somit beim Schneidvorgang, der üblicherweise durch eine von einer Bedienperson der Nähmaschine, durch Betätigung einer Taste oder eines Schalters ausgelöst wird, mitausgelöst werden. Bei einem Auslösen des Schneidvorgangs wird somit mit Vorteil zuerst der Klemmvorgang des Fadens durch Aufnahme des Fadens in der Fadenklemme und erst anschließend der Schneidvorgang ausgeführt.In addition, it is also possible in this way to determine particularly simple times at which the thread clamp is closed. The closing operation can be derived with advantage from a cutting operation performed by the thread cutting device. The clamping operation can thus be triggered in the cutting process, which is usually triggered by an operator of the sewing machine, by pressing a button or a switch. When the cutting process is triggered, the clamping operation of the thread is thus advantageously carried out first by receiving the thread in the thread clamp and only then by the cutting operation.
In der erfindungsgemäßen Ausgestaltung ist zumindest der Zeitpunkt des Öffnens bzw. der Freigabe der Fadenklemme - und damit der Freigabe des Fadens - variabel einstellbar. Eine solche Einstellbarkeit kann mit Vorteil in Abhängigkeit von einer einstellbaren bestimmten Anzahl von ersten Stichen eines Nähvorgangs vorgesehen sein. Hierdurch ist es möglich, die Dauer des Klemmvorgangs, bis die Fadenklemme wieder geöffnet wird und den Faden freigibt, auf die jeweils gegebenen Nähbedingungen einzustellen, wie beispielsweise den verwendeten Fadentyp, das Material des Nähguts und dessen Dicke.In the embodiment according to the invention, at least the time of opening or the release of the thread clamp - and thus the release of the thread - variably adjustable. Such adjustability may be advantageously provided depending on an adjustable predetermined number of first stitches of a sewing operation. This makes it possible to reduce the duration of the Clamping until the thread clamp is opened again and releases the thread to adjust to the given sewing conditions, such as the type of thread used, the material of the fabric and its thickness.
Weitere bevorzugte Ausgestaltungen der Erfindung ergeben sich aus den Ansprüchen, der Beschreibung und der Zeichnung.Further preferred embodiments of the invention will become apparent from the claims, the description and the drawings.
Die Erfindung wird anhand von in den Figuren rein schematisch dargestellten Ausführungsbeispielen näher erläutert, es zeigen:
- Fig. 1
- eine Doppelsteppstichnähmaschine in einer teilweise geschnittenen Vorderansicht;
- Fig. 2
- eine Baugruppe "Greifervorrichtung" der Nähmaschine aus
Fig. 1 in einer perspektivischen Darstellung; - Fig. 3
- ein mögliches Beispiel für Teile einer Fadenschneideinrichtung;
- Fig. 4
- eine gesteuerte und betätigbare Fadenklemmeinrichtung der Nähmaschine in einer perspektivischen Darstellung, wobei die Fadenklemme nicht betätigt aber geschlossen ist;
- Fig. 5
- die Fadenklemmeinrichtung aus
Fig. 4 mit einer nicht betätigten aber geöffneten Fadenklemme; - Fig. 6
- die Baugruppe "Greifervorrichtung" mit gezeigtem Unterfaden nach dem Erfassen des Unterfadens durch einen Fadenfänger und nach Einführung des Unterfadens in die Fadenklemme, aber vor einem Schneiden des Unterfadens;
- Fig. 7
- die Situation aus
Fig. 6 , dargestellt aus einem anderen Blickwinkel; - Fig. 8
- die Baugruppe "Greifervorrichtung" mit gezeigtem Unterfaden nach einem Schneiden des Unterfadens und mit Anordnung des Unterfadens in der Fadenklemme;
- Fig. 9
- die Situation aus
Fig. 8 , dargestellt aus einem anderen Blickwinkel.
- Fig. 1
- a lockstitch sewing machine in a partially cut front view;
- Fig. 2
- a module "gripper device" of the sewing machine
Fig. 1 in a perspective view; - Fig. 3
- a possible example of parts of a thread cutting device;
- Fig. 4
- a controlled and operable thread clamping device of the sewing machine in a perspective view, wherein the thread clamp is not actuated but closed;
- Fig. 5
- the thread clamping device
Fig. 4 with a non-actuated but open thread clamp; - Fig. 6
- the assembly "gripper device" with shown lower thread after the detection of the lower thread through a thread catcher and after insertion of the lower thread in the thread clamp, but before cutting the lower thread;
- Fig. 7
- the situation
Fig. 6 presented from a different angle; - Fig. 8
- the assembly "gripper device" with shown lower thread after cutting the lower thread and with the lower thread in the thread clamp;
- Fig. 9
- the situation
Fig. 8 , presented from a different angle.
In
Die Nähmaschine weist eine im Arm 4 gelagerte Armwelle 7 auf, die ebenso wie die nachfolgend genannten weiteren grundsätzlichen Bestandteile der Nähmaschine in
Die Nähmaschine weist zudem eine nicht näher dargestellte Vorschubvorrichtung mit einer Nadel- und/oder Obertransporteinrichtung auf. Demzufolge ist der ebenfalls über ein entsprechendes Getriebe von der Maschinenhauptwelle angetriebene Stoffschieber zum Durchtritt der Nadel 6 mit einem Stichloch versehen.The sewing machine also has a non-illustrated feeding device with a needle and / or top feed device. Accordingly, the also driven by a corresponding gear from the machine main shaft feeders for the passage of the
Wie in
Die Fadenschneideinrichtung 13 kann beispielsweise entsprechend der in der
An seinem der Welle 15 abgekehrten Endbereich des Fadenfängers 14 ist an diesem eine Fängerspitze 17 ausgebildet, der ein Widerhaken nachgeordnet ist. Zur Bildung des Widerhakens 18 ist an der äußeren Seitenfläche des Fadenfängers ein Einschnitt 21 ausgebildet, der der Fängerspitze 17 nachgeordnet ist.At its end facing away from the
An seiner Oberseite weist der Fadenfänger zur Aufnahme der abzutrennenden Fäden eine der Fängerspitze 17 nachgeordnete Nut 23 auf, die einenends in den Einschnitt 21 und anderenends in eine den Fadenfänger 14 durchsetzende Bohrung 24 mündet. Hierdurch bilden die in die Bohrung 24 übergehenden Endbereich der Nut 23 eine halbkreisförmige Schneidkante 25 des Fangenfängers 14.On its upper side, the thread catcher for receiving the threads to be separated on a
Zum Abschneiden des zum Nähgut führenden Schenkels der Nadelfadenschleife sowie des Greiferfadens ist im unmittelbaren Bereich der Stichbildestelle ein mit dem Fadenfänger 14 zusammenwirkendes stationär angeordnetes Gegenmesser 26 vorgesehen, dessen Schneide 27 zur Erzielung eines ziehenden Schnittes im spitzen Winkel zur Vorschubrichtung des Nähgutes gerichtet ist. Das Gegenmesser 26 kann auch an der Unterseite eines Stoffschiebers der Nähmaschine angeordnet und mit diesem fest verbunden sein.To cut off the thread leading to the leg of the needle thread loop and the looper thread, a cooperating with the
Eine Fadenklemmeinrichtung 28 befindet sich in unmittelbarer Nähe der Fadenschneideinrichtung 13 im Bereich des Umfangs des Greifers 12 (
Auf den Träger 32 ist zudem ein pneumatischer Flachzylinder 36 durch Verschraubung befestigt. In
Die Funktionsweise der beschriebenen Nahtbildungsmittel der Nähmaschine ist wie folgt:
- Der Einsatz der Fadenklemmeinrichtung 28 wird durch Betätigen einer nicht näher dargestellten Taste für die Auslösung des Fadenschneidvorgangs ausgelöst. Wird diese Taste am Ende der Erzeugung einer Naht betätigt, so wird zunächst in an sich bekannter Weise im Nähgut ein Verknotungsstich gebildet, der der Sicherung der Naht gegen ein Aufziehen dient. Ein solcher Verknotungsstich kann mit der Stichlänge "Null" und beispielsweise in der in der
DE 10 2008 030 620 B3 durch den Greifer 12 aufgeweitet, wonach der Fadenfänger 14 von einer seitlich hinter der Nadel gelegenen Ruhestellung entlang einer kreisbogenförmigen Bewegungsbahn in eine Bewegungsumkehrposition bewegt wird. Diese Bewegung erfolgt in den Darstellungen vonFig. 2 und6-9 im Gegenuhrzeigersinn. Der Fadenfänger dringtmit der Fängerspitze 17 in die aufgeweitete Nadelfadenschleife ein, erfaßt diese und führt sie weg.
- The use of the
thread clamping device 28 is triggered by pressing a button not shown for triggering the thread cutting operation. If this key is actuated at the end of the production of a seam, a knotting stitch is first formed in a known manner in the sewing material, which serves to secure the seam against being pulled on. Such a knotting stitch can with the stitch length "zero" and for example in the in theDE 10 2008 030 620 B3 gripper 12, after which thethread catcher 14 is moved from a laterally located behind the needle rest position along an arcuate movement path in a movement reversal position. This movement takes place in the representations ofFig. 2 and6-9 in the counterclockwise direction. The thread catcher penetrates with thecatcher tip 17 in the expanded needle thread loop, detects them and leads them away.
In der Bewegungsumkehrposition des Fadenfängers 14 werden der zum Nähgut führende Schenkel der Nadelfadenschlaufe und der in den
Bevor die Durchtrennung der Fäden erfolgt ist führt die Bewegungsbahn des Fadenfängers 14 an der Fadenklemme 29 vorbei. Durch die Bewegung des Fadenfängers 14 wird der Unterfaden 40 zwischen die beiden Klemmteile 30, 31 der Fadenklemme 29 eingeführt. Die Fadenklemme 29 kann hierbei durch den gegen sie anliegenden Unterfaden 40 entgegen der Federkraft geringfügig geöffnet werden Nun betätigt die Steuerung der Nähmaschine den Flachzylinder 36. Die Druckbeaufschlagung des Zylinders 36 führt zu einem Ausfahren des Kolbens 38, der nun gegen den Schraubenkopf 35a drückt, hierdurch eine Schwenkbewegung des unteren Klemmteils 31 um einen kleinen Winkelbetrag bewirkt, wodurch die beiden Klemmteile 30, 31 mit dem dazwischen angeordneten Unterfaden 40 gegeneinander gepresst werden. Der Unterfaden 40 wird somit sicher zwischen den Klemmteilen 30, 31 gehalten. In diesem Zustand erfolgt die bereits beschriebene Durchtrennung des Unterfadens 40 (
Für die nachfolgend zu bildende Naht befindet sich somit der Unterfaden 40 weiterhin in der Fadenklemme 29 geklemmt und wird, wie beispielsweise in
Nachdem die jeweils eingestellte vorgegebene Anzahl an ersten Stichen einer Naht mit geklemmtem Unterfaden 40 von der Nähmaschine abgearbeitet sind, steuert die Steuerung der Nähmaschine den Flachzylinder 36 derart an, daß der Kolben 38 zurückbewegt und das untere Klemmteil 31 der Fadenklemme 29 vom Kolben freigegeben wird. Der Unterfaden kann hierdurch aufgrund der Fadenspannung und des fortlaufenden Nähvorgangs aus der Fadenklemme 29 herausgeführt und die Naht von nun an ohne Fadenklemmung gebildet werden. Am Ende dieser Nahtbildung kann durch Betätigen eines Schalters oder Tasters für den Fadenschneidvorgang oder durch eine automatische Auslösung des Fadenschneidvorgangs der Unterfaden in der bereits zuvor beschriebenen Weise wieder in die Fadenklemme 29 eingeführt und dort geklemmt sowie geschnitten werden.
Claims (12)
- Seam-forming means for a sewing machine, comprising thread-guiding means such as, for example, a needle and/or a grippe, for guiding at least one thread that is intended for forming a seam, and a thread-clamp installation (28) which is provided with a thread clamp (29) into which a thread, in particular for forming a seam start may be introduced, in which said thread may be clamped, and from which said thread may be guided out again,
characterized
by an activatable thread clamp (29) which by means of a controllable activation means is closable for clamping and/or by means of the activation means is openable, and in which at least a point in time for opening or releasing the thread clamp (29) is variably adjustable. - Seam-forming means according to Claim 1, characterized in that the activation means comprise drive means by way of which an opening movement and/or a closing movement of the thread clamp (29) is generatable.
- Seam-forming means according to Claim 1 or 2, characterized by a control by means of which points in time for opening and/or closing the thread clamp (29) are adjustable depending on a specific or on a determinable number of stitches.
- Seam-forming means according to Claim 3, characterized in that a number of stitches of the seam start is adjustable as a point in time of opening the thread clamp (29), after which number of stitches the thread clamp (29) is opened, wherein the number of stitches is selectable in particular from a range from 1 to 15 stitches, preferably from a range from 1 to 6 stitches.
- Seam-forming means according to at least one of the preceding claims, characterized in that the thread clamp (29) has at least two interacting clamp parts (30, 31) of which at least one in relation to the other camping part (30, 31) is configured as an activatable movable clamp part (30, 31) for an opening and/or clamping mouvement of the thread clamp (29).
- Seam-forming means according to Claim 5, characterized in that clamping of a thread, in particular of a bobbin thread (40), is generatable by means of a drive means that acts on the at least one movable clamp part (30, 31).
- Seam-forming means according to at least one of the preceding claims, characterized by a springloaded clamp part (30, 31) of the thread clamp (29) that is movable about a pivot axis (33a).
- Seam-forming means for a sewing machine, according to at least one of the preceding claims, characterized in that the thread-guiding means comprise a needle (6) for guiding a needle thread, and a grippe device (8) having a gripper (12) that revolves about a rotation axis, in particular about a vertical rotation axis, in which gripper (12) a reserve for a bobbin thread is disposable and unwindable.
- Sewing machine that is provided with seam-forming means, characterized by seam-forming means according to one of or a plurality of Claims 1 to 8.
- Sewing machine according to Claim 9, characterized by a sewing-machine controller on which a number of stitches is adjustable, during which the thread clamp (29) is activated.
- Method for seam-forming by means of seam-forming means of a stewing machine (1), in which for seam-forming at least one thread is incorporated in a sewn article, wherein at the commencement of seam-forming the at least one thread is already disposed or is being disposed in a thread clamp (29), and after one or a plurality of stitches of the seam to be produced is guided out of the thread clamp (29), characterized in that the thread clamp (29), for clamping the thread and/or for guiding out the thread, by means of activation means may be closed and/or opened or released, and that at least a point in time for opening or releasing the thread clamp (29) is variably adjustable.
- Method according to claim 11, characterized in that the thread is introduced into the thread clamp (29) and cut during a preceding seam formation, is clamped in the thread clamp (29) up to the commencement of the subsequent seam formation, and escapes the thread clamp (29) only after a first stitch of the subsequent seam formation by virtue of the thread clamp (29) being released or opened.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201110102928 DE102011102928A1 (en) | 2011-05-23 | 2011-05-23 | Sewing machine with thread clamp |
PCT/EP2012/002186 WO2012159746A1 (en) | 2011-05-23 | 2012-05-23 | Sewing machine having a thread clamp |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2714979A1 EP2714979A1 (en) | 2014-04-09 |
EP2714979B1 true EP2714979B1 (en) | 2016-12-28 |
Family
ID=46354136
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12729344.7A Active EP2714979B1 (en) | 2011-05-23 | 2012-05-23 | Sewing machine having a thread clamp |
Country Status (3)
Country | Link |
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EP (1) | EP2714979B1 (en) |
DE (1) | DE102011102928A1 (en) |
WO (1) | WO2012159746A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107245819B (en) * | 2017-07-04 | 2020-02-04 | 杰克缝纫机股份有限公司 | Automatic thread trimming control device and method for sewing machine |
DE102021128687A1 (en) * | 2021-11-04 | 2023-05-04 | Bundesdruckerei Gmbh | Clamping device for a back or lower thread of a sewing machine |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1147834B (en) * | 1961-12-13 | 1963-04-25 | Pfaff Ag G M | Thread trimmer on sewing machines |
DE6916929U (en) * | 1969-04-26 | 1969-08-21 | Pfaff Ag | MACHINE WITH A LOOPER AND A CLAMPING DEVICE FOR THE LOOPER THREAD |
DE2344720C3 (en) * | 1973-09-05 | 1981-04-09 | Pfaff Industriemaschinen GmbH, 6750 Kaiserlautern | Device on embroidery machines for clamping and cutting the needle thread |
DE19722395C1 (en) * | 1997-05-28 | 1998-08-06 | Pfaff Ag G M | Double lock:stitch sewing machine thread cutter |
JP5042573B2 (en) * | 2006-09-15 | 2012-10-03 | Juki株式会社 | sewing machine |
DE102008030620B3 (en) | 2008-06-24 | 2009-12-24 | Pfaff Industrie Maschinen Ag | Method and device for cutting the needle and the hook thread on lockstitch sewing machines with gripper rotating in a horizontal plane |
-
2011
- 2011-05-23 DE DE201110102928 patent/DE102011102928A1/en not_active Withdrawn
-
2012
- 2012-05-23 EP EP12729344.7A patent/EP2714979B1/en active Active
- 2012-05-23 WO PCT/EP2012/002186 patent/WO2012159746A1/en active Application Filing
Non-Patent Citations (1)
Title |
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None * |
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Publication number | Publication date |
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WO2012159746A1 (en) | 2012-11-29 |
DE102011102928A1 (en) | 2012-11-29 |
EP2714979A1 (en) | 2014-04-09 |
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