EP2660069B1 - Procédé de fonctionnement d'une machine pour former et presser des livres - Google Patents

Procédé de fonctionnement d'une machine pour former et presser des livres Download PDF

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Publication number
EP2660069B1
EP2660069B1 EP13165280.2A EP13165280A EP2660069B1 EP 2660069 B1 EP2660069 B1 EP 2660069B1 EP 13165280 A EP13165280 A EP 13165280A EP 2660069 B1 EP2660069 B1 EP 2660069B1
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EP
European Patent Office
Prior art keywords
book
book block
loading table
block
pressing machine
Prior art date
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Active
Application number
EP13165280.2A
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German (de)
English (en)
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EP2660069A1 (fr
Inventor
Christian Ganter
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Mueller Martini Holding AG
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Mueller Martini Holding AG
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Publication date
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Publication of EP2660069A1 publication Critical patent/EP2660069A1/fr
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Publication of EP2660069B1 publication Critical patent/EP2660069B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C13/00—Bookbinding presses; Joint-creasing equipment for bookbinding; Drying or setting devices for books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C13/00—Bookbinding presses; Joint-creasing equipment for bookbinding; Drying or setting devices for books
    • B42C13/003—Joint-creasing devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C5/00—Preparing the edges or backs of leaves or signatures for binding
    • B42C5/02—Preparing the edges or backs of leaves or signatures for binding by rounding or backing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B42C9/0006—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
    • B42C9/0012—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller
    • B42C9/0018—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller for binding stacks of sheets one at the time
    • B42C9/0025—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller for binding stacks of sheets one at the time and subsequently applying a cover

Definitions

  • the invention relates to a method for operating a book forming and pressing machine, which consists essentially of a Nachform issued, a pressing device, a charging device, wherein the loading device consists essentially of a loading table, and the pressing device of a number of spaced pressing plates and Einbrennschienen wherein the postforming means comprises means adapted for shaping the frontal section of book block, the press means being operated with at least one station for receiving a book block, and wherein the means of the postforming means is a sequence of movements in relation to the front section to be formed Level or in space.
  • Known book forming and pressing machines are used in known book production lines for one of the last book making processes to re-form a book block that has already been married to a book cover.
  • Book forming and pressing machines known per se thus spend a book by means of a loading device in a pressing device between press plates.
  • the books consist of book blocks hinged book blocks with a mostly rounded block back and a front section opposite the block back.
  • the book block is aligned with his block back on a loading table in the book forming and pressing machine and reshaped.
  • the book and press machine burns with baking strips, while the books remain permanently between the press plates until they are again led out of the book forming and pressing machine.
  • a known post-forming device used for post-forming has a vertically adjustable mold, also called a loading punch or forming punch, which can be lowered into the front section. If the Einbrennschienen are only slightly closed and no pressure or only a small amount of pressure is exerted by the press plates on the hinged book block, the book block can be pressed by lowering the mold against the front section in the back. Schrenz and intent as well as the two book covers of the book cover are pressed in a joint against the Einbrennschienen. There, a fold is burned. In this process, it is important for the quality of the books produced that the molding tool faces the frontal cut and its shape meets the format of the book to be formed.
  • Constantly changing book formats in small orders for industrial book production lines to individual book production not only require frequent changes of such molds but also frequent changes and extensive adjustments of the book forming and pressing machine as a whole.
  • the invention aims to remedy this situation.
  • the invention as characterized in the claims, on the one hand based on the object, in a method of the type mentioned a flexible adaptation of the elements used to the book forming and pressing machine to different formats, consistency and configuration of the books to be formed ensure that these elements are in working position without manual intervention.
  • the invention is then also another object of the invention to provide a book forming and pressing machine of the generic type, in which the aim is to control as many of the attached workstations in an automatic format setting, such that depending on changing parts avoided or motorized can be adjusted by means of information from the form values generated in the preceding machine, such as Rounding height, width, radius, folded edge, which are then passed continuously from the controller to the book forming and pressing machine.
  • This object is achieved according to the invention by a higher-level control which takes over the determined values from the preceding book production line and continuously passes them to the control of the book forming and pressing machine, which then selects the molds of the book forming and pressing machine with these data, the travel paths and the thereof required forces determined for the responsible drives.
  • a method for operating a book forming and pressing machine which consists essentially of a Nachform issued, a pressing device, a charging device.
  • the loading device essentially consists of a loading table, and the pressing device consists of a number of pressing plates spaced apart from each other and of burnishing rails.
  • the post-forming device has means which make a shape with respect to a front section of a book block, wherein the pressing device is operated with at least one station for receiving a book block.
  • the determined values from the preceding book production line can also be used in the format setting of the export station of the book forming and pressing machine or other downstream machines.
  • the post-forming device consists of at least one tool carrier, which is equipped with at least one intended for the shaping of the front section, designed as a mold means.
  • the tool carrier and / or the means perform with respect to the front section to be formed a sequence of movements in a plane or in space, wherein the sequence of movements are mechanically adjusted, freely programmable, or optionally guided by at least one sensor.
  • a superordinate controller which determines values directed at the book block along a book production line upstream of the book forming and pressing machine, ensures that the values thus determined are passed on to at least the pressing device and / or the postforming device and / or the press plates for the completion of the book block in such a way that, on the basis of these values determined along the book production line before completion of the book block, at least the determination-compliant means of the postforming device is called up for operative use, the operative positioning of the means for the pending processing of the respective book block is approached, the force kinematics of the press plates progress the use of the post-forming device is controlled on the basis of the measured total thickness and the thickness of the book cover of the book block.
  • the books are successively, or divided if necessary to at least two streams of books, arranged on a loader rake with associated guide bar to then under lateral support by the loader and a Gegenrechens equipped with prism bars loading table from below into the open, stationary pressing device to be transported.
  • the prism bars have separate inserts for round and straight books.
  • Another feature of this machine is that the bulk of the book is entered at the console of that machine, or read from a database of the JDF data, or measured on the preceding machine.
  • the width, height and thickness are determined on a straight, trimmed on 3 sides book block in a measuring device and also measures the dimensions of the book cover.
  • the loading height of this book is set, since the shape of the round spine and the thickness of the Schräßes affect the position of the book on the prism bars and thereby changes the loading height.
  • the loading height is also set individually by the position of the folded edge, since the folded edge is located in the region of the baking strip after loading.
  • the fittings of Nachformstation be selected according to the generated Buchrundung and the path of the mold automatically specified by setting.
  • the loading station which has a single drive, can be set to a new book format.
  • the machine control In order to automatically adjust the loading stroke of the book into the open, open press, the machine control must, in addition to the book thickness, height and width, also determine the shape of the rounded book block and the shape of the rounded book cover, e.g. the circular radius of the book cover and the circular radius of the book block or the location of the book fold, be known.
  • the set loading position is correct when the Einbrennschienen hit when closing the press at the designated place in the fold of the retracted book block.
  • the geometry of the shaped book block is required for automatic selection of the moldings.
  • the mold gently rise on the front section and can push the book block in his back in the rounded book cover, the two book cover are pulled over Schrenz and intent in the joint against the Einbrennschienen, here is an exact replica of the hinged book block in the book cover needed.
  • the travel required for this purpose of the mold is calculated from the choice of the fitting, the achieved round result on book cover and book block and from the position of the folded edge of the book cover.
  • Book block and book cover can be automatically aligned with each other, while re-forming the book.
  • FIGS. 1 to 6 Inventive methods of controlling a book forming and pressing machine 20 are illustrated.
  • FIG. 1 schematically shows a data transfer 1 of data of a book making and pressing machine 20 prefixed machine a book production line 10 to the book forming and pressing machine 20.
  • the book forming and pressing machine 20 preceded method of a book production line 10 is a book block 30 initially without book cover 18 on a transport element 16, a so-called fifth wheel plate, arranged.
  • the book block 30 is aligned with its later spine 37 correspondingly shaped book block back upwards.
  • the book block 30 has in this orientation in the vertical direction a block width 32 and horizontally a book thickness 34.
  • the closed spine 37 opposite is an open front section 38 of the book.
  • glue roller 12 glue is applied beginning at the folded edge 123 on both outer sides of the book block 30.
  • the book block 30 located on the saddle plate is glued over the whole surface during startup by two glue rollers 12 on both outer sides and pushes its back into the preformed thread of the book cover lying above it in a horizontal position.
  • the driver rollers of the driver 14 press the thread of the book cover 18 against the book block spine and the driver 14 moves synchronously with the book block 30 with the saddle plate.
  • the applicator 14 makes its downward movement, the applicator rollers are slightly pressed by the mushroom of the spine 37 and then return spring-loaded and rub the book cover 18 against the glued book block 30.
  • the applicator rollers of the driver 14 thus perform only a controlled vertical movement and a spring-loaded small horizontal movement.
  • the following data are first known as input values 2 before the process which can be carried out in the book forming and pressing machine 20: the block width 32, the book thickness 34 and a thickness 36 of the book cover 18.
  • the calculated production values 10 are the distance 23 between a upper edge 39 of the book block back and the folded edge 123 and the adjustment of the Anreibers 14. This data transfer 1 is also in FIG. 2 clarified.
  • the scheme Fig. 1 right of the dotted line, shows a conventional arrangement of the book block 30 with downwardly aligned spine 37 in the book forming and pressing machine 20. From the left and right of the book block 30 pressing plates 28 press the book cover 18 surface against the book block 30 (only left pressure plate 28th shown). The book rests with his spine 37 on one to a Einstellmass 21 height adjustable loading table 27th
  • a common design of the loading table 27 consists of two mutually parallel prism plates (only a section of the left prism plate is indicated.) Which contacts the spine 37 at least with two lines of contact. Below the pressing plates 28 and above the loading table 27 is from both sides (only the left is shown here) a pointed Einbrennschiene 24 in the region of the folded edge 23 against the book cover 18 and the book block 30 can be adjusted.
  • a book facing the tip of Einbrennschiene 24 sets as one of several possibilities a horizontal zero line 29, based on which the adjustment mass 21, 26 of the book forming and pressing machine 20 are approached.
  • the book forming and pressing machine 20 also has a molding tool as a component and means 22 of a postforming device.
  • the mold is lowered by an adjustment 26 from above into the front section 38.
  • the forming tool is arranged on a tool carrier, not shown, and performs a sequence of movements in a plane or in space relative to the front section 38 to be formed, wherein the sequence of movements is adjusted by machine, is freely programmable, or optionally by at least one not shown Sensor is guided.
  • the sensor detects directly or indirectly at least one piece of information about the position of one or more means 22 of the postforming device in a plane of movement or in space or detects the position of the operationally determined means 22 and outputs this information about the position or the position to a control unit further.
  • the loading table 27 In the book forming and pressing machine 20 according to the inventive method, first the loading table 27 to drive to a correct height, on the Einstellmass 21 of the loading table 27 as a first calculated value 4 of the book forming and pressing machine 20.
  • the loading table 27 can do this with a operated distance measuring system not shown.
  • As an adjustment of the loading table 21 is according to a first embodiment of an inventive method and an inserted Einbrennschiene 24 with the tip at height zero line 29 directly the Einstellica 11 of the driver 14 is used.
  • the first embodiment correspond to the calculations of the adjustment mass 21, 26 in the Figures 5 and 6 for a 20 mm thin book.
  • the setting dimension 21 of the loading table 27 as the calculated value 4 of the book forming and pressing machine 20 is equal to the setting dimension 11 of the driver 14 as the calculated value 3 of the book production line 10.
  • the Einstellter 26 of the mold 22 as a calculated value 4 of the book forming and pressing machine 20 is equal to a difference of block width 32 as input value 2 less the distance 23 between the upper edge 39 of the book block back and the folded edge 123 as the calculated value 3 of the book production line 10th
  • the adjustment 21 of the loading table 27 and the Einstellat 26 of the mold 22 controls the Buchform- and pressing machine 20 analogous to the first embodiment with respect to the zero line 29 by fast actuators for the loading table 27 and formed as a mold means 22, for example linear not shown servomotors, are controlled.
  • the set dimension 21 of the loading table 27 is the calculated value 4 of the book forming and pressing machine 20 equal to a sum of the setting dimension 11 of the driver 14 as a calculated value 3 of the book production line 10 and a correction measure 25 of the Einbrennschiene 24, the blunt Einbrennschiene 24 'as a correction measure 5 of the mold 22 is considered accordingly.
  • the Einstellance 26 of the mold 22 as a calculated value 4 of the book forming and pressing machine 20 is according to the second embodiment or the Figures 3 and 4 equal to a difference from the block width 32 as an input value 2 less the distance 23 between the upper edge 39 of the book block back and the folded edge 123 as the calculated value 3 of the book production line 10 and less the correction 25 of the Einbrennschiene 24 as Korrekturmass 5 of the mold 22nd
  • an interchangeable means 22 designed as a molding tool is taken into consideration as a correction measure 5 of the molding tool 22, in particular in the calculation of the setting dimension 26 of the molding tool 22.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Control Of Presses (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Claims (14)

  1. Procédé d'actionnement d'une machine (20) de formation et de pressage de livres composée, pour l'essentiel, d'un dispositif de mise en forme ultérieure, d'un dispositif de pressage et d'un dispositif de chargement, ledit dispositif de chargement étant constitué, pour l'essentiel, d'un plateau de chargement, et ledit dispositif de pressage étant constitué d'un certain nombre de platines de pressage (28) distantes les unes des autres, et de barrettes de rainurage (24), ledit dispositif de mise en forme ultérieure étant doté de moyens (22) destinés au profilage du sectionnement frontal de corps d'ouvrages (30), l'actionnement dudit dispositif de pressage impliquant au moins un poste conçu pour recevoir un corps d'ouvrage, et lesdits moyens du dispositif de mise en forme ultérieure accomplissant une succession de mouvements dans un plan ou dans l'espace, vis-à-vis dudit sectionnement frontal à profiler, sachant qu'une commande prioritaire définit des valeurs se rapportant à des corps d'ouvrages (30), le long d'une ligne (10) de production de livres et en amont de la machine (20) de formation et de pressage de livres, et que les valeurs ainsi définies sont transmises au moins au dispositif de pressage et/ou au dispositif de mise en forme ultérieure et/ou aux platines de pressage, en vue de l'achèvement du corps d'ouvrage, de façon telle que, sur la base de ces valeurs définies le long de ladite ligne de production de livres, préalablement à l'achèvement dudit corps d'ouvrage, au moins un moyen dudit dispositif de mise en forme ultérieure, conforme à sa destination, soit appelé à entrer en action en vue du façonnage dudit sectionnement frontal (38), caractérisé par une activation du positionnement opérant du moyen (22) entrant en action, dédié au sectionnement frontal devant être profilé sur le corps d'ouvrage considéré ; et par le fait que le déroulement des mouvements des platines de pressage (28) est commandé, en liaison opérante avec l'utilisation dudit moyen du dispositif de mise en forme ultérieure, sur la base de l'épaisseur mesurée (34) du livre et de l'épaisseur de la couverture (18) dudit corps d'ouvrage considéré.
  2. Procédé selon la revendication 1, caractérisé par le fait que le sectionnement frontal, devant être profilé, est façonné par une succession ultérieure de moyens (22) entrant en action et faisant partie intégrante du dispositif de mise en forme ultérieure.
  3. Procédé selon la revendication 1, caractérisé par le fait que, pour commander la machine de formation et de pressage de livres dévolue à un corps d'ouvrage présentant un sectionnement frontal (38) tourné à l'opposé d'un dos (37) dudit corps d'ouvrage, un plateau de chargement (27) conçu pour recevoir un corps d'ouvrage (30) est ajusté sur une cote de réglage (21) dudit plateau de chargement, dans le sens vertical, à partir d'un trait zéro (29) horizontal, stationnairement fictif dans ladite machine de formation et de pressage de livres ; par le fait qu'un poinçon (22) de mise en forme, remplissant la fonction d'un moyen équipant le dispositif de mise en forme ultérieure, est pressé à la rencontre du plateau de chargement (27), en correspondant ou en avoisinant respectivement une cote de réglage (26) dudit poinçon de mise en forme, sur ledit sectionnement frontal (38) dudit corps d'ouvrage (30) qui est orienté parallèlement audit plateau de chargement (27) et est tourné à l'opposé dudit plateau de chargement (27) ; et par le fait qu'au moins l'une des cotes de réglage (21, 26) est sélectionnée en fonction de valeurs émanant d'un procédé précédemment mis en oeuvre dans la ligne (10) de production de livres.
  4. Procédé selon la revendication 3, caractérisé par le fait que la cote de réglage (21) du plateau de chargement est sélectionnée en fonction d'une cote de réglage de la ligne (10) de production de livres ciblant un encollage sur toute la superficie du corps d'ouvrage (30), notamment en fonction d'une cote de réglage (11) de l'élément frotteur de ladite ligne (10) de production de livres ; et par le fait qu'une couverture (18) de livre délivrée est orientée vers un corps d'ouvrage (30), au moyen dudit élément frotteur (14), en amont de la machine (20) de formation et de pressage de livres.
  5. Procédé selon la revendication 1, caractérisé par le fait que la succession de mouvements, dans un plan ou dans l'espace, est réglée en mode automatique et/ou est programmée librement et est guidée, sélectivement, par l'intermédiaire d'au moins un capteur.
  6. Procédé selon l'une des revendications 3 ou 4, caractérisé par le fait que la cote de réglage (21) du plateau de chargement est sélectionnée en fonction d'une cote de réglage de la ligne (10) de production de livres ciblant un enchâssement du corps d'ouvrage (30) dans une couverture (18) de livre, avec ajustement précis.
  7. Procédé selon l'une des revendications 3 à 6, caractérisé par le fait qu'au moins l'une des cotes de réglage (21, 26) est additionnellement sélectionnée en fonction de paramètres connus pour chaque corps d'ouvrage (30) individuel et pour la couverture (18) de livre considérée, notamment en fonction d'une épaisseur (32) de corps, d'une épaisseur (34) de livre et/ou d'une épaisseur (36) de bande de renfort, pouvant être interrogée(s) à partir d'une banque centrale de données, en vue de la commande de la machine (20) de formation et de pressage de livres.
  8. Procédé selon l'une des revendications 3 à 7, caractérisé par le fait qu'au moins l'une des cotes de réglage (21, 26) est additionnellement sélectionnée en fonction d'au moins un facteur de correction (5) propre à une pièce structurelle déterminée, réglable et/ou remplaçable, équipant la machine (20) de formation et de pressage de livres, notamment en fonction d'au moins un facteur de correction affecté au poinçon (22) de mise en forme entrant en fonction, à une forme de la barrette de rainurage (24) ou à une position du plateau de chargement (27).
  9. Procédé selon l'une des revendications 1-8, caractérisé par le fait que le poinçon (22) de mise en forme accomplit au moins un mouvement translatoire supplémentaire, transversalement par rapport à la largeur du sectionnement frontal (38), et un mouvement vertical ou quasi vertical de profilage par rapport audit sectionnement frontal (38).
  10. Procédé selon l'une des revendications 1-9, caractérisé par le fait qu'au moins un capteur détecte en continu, directement ou indirectement, au moins une information relative à la position d'un ou de plusieurs poinçon(s) (22) de mise en forme, dans un plan de mouvement ou dans l'espace, ou bien la position du poinçon de mise en forme dévolu à l'entrée en fonction est détectée, puis transmise à une unité de commande.
  11. Procédé selon l'une des revendications 1-10, caractérisé par le fait que, lors de la mise en forme ultérieure du corps d'ouvrage reposant sur des plaques prismatiques faisant partie intégrante du plateau de chargement, il s'opère un positionnement à une hauteur prédéterminée, entre les platines de pressage (28) faisant partie intégrante du dispositif de pressage, de façon telle que les barrettes de rainurage (24, 24') viennent incider sur le corps d'ouvrage avec une force moindre, dans la région d'une rainure de livre, et que ledit corps d'ouvrage soit fermement retenu lors de l'abaissement dudit plateau de chargement.
  12. Procédé selon l'une des revendications 1-11, caractérisé par le fait que le profil du corps d'ouvrage est détecté par l'intermédiaire d'un dispositif de signalisation, au cours du chargement dudit corps d'ouvrage ; et par le fait que la hauteur du plateau de chargement, devant être activée, est acquise par l'intermédiaire d'un entraînement.
  13. Procédé selon la revendication 12, caractérisé par le fait que le plateau de chargement est actionné avec un système mesureur de courses.
  14. Procédé selon l'une des revendications 1-13, caractérisé par le fait que le corps d'ouvrage est comprimé préalablement par les platines de pressage (28), au cours du processus de mise en forme ultérieure ; par le fait que ledit corps d'ouvrage est bloqué à demeure, à l'issue dudit processus de mise en forme ultérieure, par accroissement de la force de pression des barrettes de rainurage (24, 24') ; et par le fait que le dispositif de mise en forme ultérieure est ensuite éloigné de la région desdites platines de pressage.
EP13165280.2A 2012-04-30 2013-04-25 Procédé de fonctionnement d'une machine pour former et presser des livres Active EP2660069B1 (fr)

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EP2660069B1 true EP2660069B1 (fr) 2015-07-22

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US (1) US9180720B2 (fr)
EP (1) EP2660069B1 (fr)
JP (1) JP2013230683A (fr)
CN (1) CN103373119B (fr)

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DE102013019559A1 (de) 2013-11-22 2015-05-28 Kolbus Gmbh & Co. Kg Verfahren zum Einstellen einer Buchfertigungsstraße
JP2017136831A (ja) * 2016-02-01 2017-08-10 ミュラー・マルティニ・ホルディング・アクチエンゲゼルシヤフト ブックブロックの予備成形及び丸味出しのための装置
CN111959150B (zh) * 2020-06-24 2021-05-04 北京金海王星信息咨询有限公司 一种适用于多样式书脊的书脊加工方法、装置及全自动封套机

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DE102004026627A1 (de) * 2004-06-01 2005-12-29 Rathert, Horst, Dipl.-Ing. Vorrichtung zum Runden und Abpressen von Buchblockrücken
DE202004015354U1 (de) * 2004-10-02 2004-12-09 Vbf Buchtechnologie Gmbh Einrichtung für das Anreiben einer Buchdecke
DE102006058092A1 (de) * 2006-12-09 2008-06-12 Kolbus Gmbh & Co. Kg Buchform- und -pressmaschine mit Buchausfuhr
DE102006058091A1 (de) * 2006-12-09 2008-06-12 Kolbus Gmbh & Co. Kg Buchform- und -pressmachine
DE102006058090A1 (de) * 2006-12-09 2008-06-12 Kolbus Gmbh & Co. Kg Buchform- und -pressmaschine mit Buchzufuhr

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US20130287524A1 (en) 2013-10-31
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JP2013230683A (ja) 2013-11-14
CN103373119B (zh) 2016-08-31

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