EP2650138A1 - Book moulding and pressing machine - Google Patents
Book moulding and pressing machine Download PDFInfo
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- EP2650138A1 EP2650138A1 EP13162470.2A EP13162470A EP2650138A1 EP 2650138 A1 EP2650138 A1 EP 2650138A1 EP 13162470 A EP13162470 A EP 13162470A EP 2650138 A1 EP2650138 A1 EP 2650138A1
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- pressing machine
- book
- machine according
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- 238000003825 pressing Methods 0.000 title claims abstract description 52
- 238000000465 moulding Methods 0.000 title description 2
- 238000007493 shaping process Methods 0.000 claims abstract 3
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C5/00—Preparing the edges or backs of leaves or signatures for binding
- B42C5/02—Preparing the edges or backs of leaves or signatures for binding by rounding or backing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C13/00—Bookbinding presses; Joint-creasing equipment for bookbinding; Drying or setting devices for books
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C13/00—Bookbinding presses; Joint-creasing equipment for bookbinding; Drying or setting devices for books
- B42C13/003—Joint-creasing devices
Definitions
- the invention relates to a book forming and pressing machine according to the features of the preamble of claim 1.
- Known book production lines add one book block and one book cover to a book, one after another.
- a book forming and pressing machine is used, as for example from the DE 4422783 A1 has become known.
- the books themselves are inserted in an entry station in a pressing device in which they are taken over the entire surface and continuously formed on the burn-in bar, inserted and remain permanently in the same pressing jaw until they are led out again in the execution station.
- the rotor makes some intermittent rotary movements which are used as a press-burn time.
- the books are divided into two book streams, erected via a loader with associated guide bar to be subsequently transported under lateral support by the loader and a Gegenrechens equipped with prism bars loading table from below into the open, stationary pressing device.
- the prism bars have separate inserts for round or straight spines.
- At least one of the plates is mounted fixed to the frame and the second plate is then moved by different feed means to a defined distance parallel to the first plate.
- the dimension between the two outwardly facing surfaces corresponds to the thickness of the book.
- the book lies with its back on the narrow longitudinal surfaces. With such a configuration, thicker books are therefore only on the outer area of the book block back on the bars.
- the invention aims to remedy this situation.
- the invention as characterized in the claims, the object is to propose a device which prismatic plates, also called prism plates, contains for round books and can be operationally detected by externally switchable elements books with straight spine, the two As a rule, different prismatic plates are operated from the outside, that is, one for round book block backs, the other for straight book block backs.
- the prism plates for round books on guide means which allow a vertical or quasi-vertical displacement of the other specific for straight spine elements, so that an externally triggered operational alternative of the system comes about.
- the loading table itself generally has two horizontally spaced apart prism plates along the back of the book block, the vertical end surface of which is intended to support the book block.
- These prism plates have means which allow a height adjustment of alternative feed elements incorporated therein, wherein further means are provided which allow the spacing of the prism plates to each other.
- the main advantage of the invention is thus to be seen in the fact that the externally initiated connection book block back conformed prismatic plates resp. Delivery elements and their also operable from the outside adaptation to the respective thickness of the book block, which is achieved by a primary change in the spacing of the prism plates to each other, a maximized flexibility in the production of differently configured books ensures.
- the inventive system of prism plates is such that they can be adjusted to change the spacing from each other in the horizontal or quasihorizontaler direction, and the prism plates are further constructed so that the conversion of a certain shape of the book block back to another without the making a fundamental holistic replacement of the necessary prism plates can take place. Further, the system also allows the parallelism of the spaced apart prism plates to also be changed as needed.
- the prism plates are thus designed such that at least one pair thereof is in operative connection with autonomously operable feed elements, such that the feed elements can perform an independent translational movement at least in the vertical direction, and these feed elements integrated into the prism plates are activated in each case if a change of the book spine forms to be processed is pending.
- a first pair of spaced-apart priming plates whose horizontal or quasi-horizontal end surface faces the back of the book block to be processed and is designed accordingly.
- these prism plates are usually narrow to lip-shaped, with their free book-side ends are usually in operative connection with the spatiformenden spine, ie usually assume a support function against the spatialformenden book.
- each of these basic prism plate carries at least one height-adjustable delivery element, which is used when the assigned book block back form for processing, the base prism then meet only a carrier function against the Zustellelemente, because the plane of action over the book block is now from the exercised switched in the vertical direction Zustellelementen.
- the adjusting elements responsible for the connection of the feed elements are arranged on the outside of the basic prism plates, whereby the spacing of the prism plates relative to one another can be minimized.
- a plurality of adjusting elements along the length of the prism plates can be arranged, which at the same time several Zustellelemente can be spent in the plane of action, which also has a positive effect on the bearing surface of the book block.
- each in the prism plate inlaid feed element has a rear side of the prism plate acting anvil-like element over which the anvil-like element by means of a switchable force element forcibly in one direction, here upwards, is moved.
- the force element is preferably operated pneumatically or hydraulically, wherein servo motors can also be used. It is also readily possible to provide a mechanical delivery.
- the force dynamics is designed so that the feed element by its own weight back to the starting position falls back, which can be provided without further double-acting power deployments.
- the force element is installed in a support, which both take over the mechanical connection between the force element and the respective prism plate, and also ensures the supply of the force element with the respective working medium.
- the prism plates are preferably traversed by thin channels, which connect the force element respectively mounted in the system via a respective branching line for providing a fluid with each other, and are also provided with a line which connects to a central power supply.
- the force element If the working medium is turned off again, the force element returns to its original position, the feed elements fall preferably by their own weight in the initial position.
- the oblique surfaces of the prismatic plates then take over their ancestral function, in such a way that books with rounded backs can be picked up again.
- the book forming and pressing machine according to Fig. 1-3 is intended to receive a book block 37, 38 between press plates 31, 32 on a loading table 62.
- FIG. 1 is a between the press plates 31, 32 stretched book block 37 with a round back 39 recognizable.
- the book forming and pressing machine as they are from the FIGS. 1 to 3 shows, provided for vertical alignment of the book block 37, 38.
- the vertical orientation of the book forming and pressing machine shown here is not necessarily to be understood.
- FIG. 1 shows from top to bottom, a post-forming device 1, a pressing device 30 and a charging device 60.
- the charging device 60 according to Fig. 2 mutually parallel prism plates 66, 67, which are spaced from each other.
- FIG. 1 Above the book block is in FIG. 1 to illustrate the installation situation and the function of the book forming and pressing machine the Nachform Hughes 1 with a vertically adjustable and rotatable tool carrier 5 with moldings 6, 7, 8 shown.
- the Nachform recognized 1 resp.
- the infrastructure of the tool carrier 5 consists essentially, but not conclusively, of a guide rod 2, a guide carriage 3 and a support arm 4, whose functions unambiguously in the technical sense FIG. 1 emerge.
- the prism plates 66, 67 are at their upper ends 80 (FIG. Fig. 2 ) facing the spine 39, and have an outwardly inwardly extending chamfer, which is also inclined inwards.
- the measure of the spacing between the two prism plates 66, 67, plus the thickness of the two prism plates, corresponds to the thickness of the book, which at the same time says that thicker books rest on the prism plates only in the outer area of the book block spine.
- a press plate is provided stationary, it also forms the position for a first stationary prism plate.
- the pressing plate 31 is set as stationary.
- the parallel spaced second pressing plate 32 is displaceable and thus kept adjustable to the respective book.
- the inner pressure plate 32 can be transverse to a back longitudinal axis and in particular horizontal (See Fig. 1 , Double arrow X) are moved.
- Heating bars 33, 34 are arranged, which operate on the book block acting heating rails 35, 36.
- the prism plates 66, 67 thus support the respective book block 37, 38 at least in a line below the burnishing rails 35, 36.
- the support is in the case of round book block back 39 usually not exactly linear, but such support is done over relatively small surface paths, since the book block back forming material has a certain flexibility.
- straight book block spine See Fig. 3
- a surface Aufläge the prism plates used for it is more likely to be expected with a surface Aufläge the prism plates used for it.
- the prism plates 66, 67 which now fulfill the function of base plates, each have outer arranged and adjustable in the vertical direction feed elements 71 (See, in particular Fig. 5 and 6 ), the commissioning of which leads to a height-wise superimposition of the base plates.
- these feed elements 71 are provided over the entire length of the respective prism plate 66, 67 in a regular sequence, with an irregular distribution is also possible.
- These Zustellelemente 71 are therefore effective along the length of the prism plates 66, 67 selectively, they are in vertical Direction driven within provided as slots guide channels 68, and they have inwardly the prism plates protruding supports, which serve to support the respective book block back. Further explanations Fig. 4 be supplementary to the description of the other Figures 5 and 6 consequences.
- the delivery elements 71 are all retracted, ie they are not in use.
- the prism plates 66, 67 have at their upper ends 80 (FIG. Fig. 5 and in FIG. 6 only dashed recognizable) upwardly open, designed as slots guide channels 68 in which the adjustable feed elements 71 are movable, ie by a circuit lead the Zustellelemente 71 a vertical movement relative to serving as the base plates prism plates 66, 67 from.
- the guide channels 68 are thus formed as slots 81 which completely penetrate the respective prism plate 66 within the length of such slots.
- the adjustable feed elements 71 are raised above the prism plate 66, that is, they protrude inwardly.
- the opposite prism plate 67 is also provided with recesses 69 for the respective adjustable feed element 71. Also with respect to these prism plate 67, these recesses 69 are the same direction and the same design as in the opposite prism plate 66th
- a vertically or quasi-vertically aligned guide channel 82 is arranged in each case, which is in operative connection with a clamping plate 72, which serves as a securing element for the adjustable feed element 71, and at the same time ensures that this vertically along the inner surface of the respective prism plate 66, 67 remains movable.
- the clamping disc 72 is mechanically coupled to the adjustable feed element 71, so that the interaction of the clamping disc 72 with the guide channel 82 limits the vertical mobility of the adjustable elements 71.
- the opposite prism plate at the opposite location has recesses 70 which are sufficiently large to reach zero even if the prism plates are spaced apart to ensure the functionality of the delivery elements.
- the infeed element 71 has an outwardly acting anvil 73, over which by means of a switchable control element, designed here as a lifting cylinder 74, the feed element is forcibly pushed in one direction, here upwards, as is the case from the final state Fig. 6 evident.
- the lifting cylinder is operated pneumatically or hydraulically, briefly with a working medium. If the return stroke of this lifting cylinder 74 is initiated, so falls this delivery element 71 by its own weight back to the starting position. With double-acting lifting cylinders the provision is made.
- the lifting cylinder 74 is installed in a bearing block 75, which take over both the mechanical connection between the lifting cylinder 74 and the respective prism plate 66, 67, and also ensures the supply of the lifting cylinder 74 with the associated working medium.
- the prism plates 66, 67 are traversed by thin air channels 77, which connect the lifting cylinders respectively mounted in the system via a respective branching line 76, as well as having a further line which is connected to the central pneumatic or hydraulic supply 78.
- the lifting cylinders drive in and the elements preferably fall back into their initial position due to their own weight.
- the oblique surfaces of the prism plates 66, 67 come back into function and can therefore accommodate books with rounded backs.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Presses And Accessory Devices Thereof (AREA)
- Press Drives And Press Lines (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Automatic Assembly (AREA)
Abstract
Description
Die Erfindung betrifft eine Buchform- und Pressmaschine gemäss den Merkmalen des Oberbegriffs des Anspruchs 1.The invention relates to a book forming and pressing machine according to the features of the preamble of
Bekannte Buchfertigungsstrassen fügen taktweise nacheinander jeweils einen Buchblock und eine Buchdecke zu einem Buch zusammen. Für einen der letzten Fertigungsschritte kommt eine Buchform- und Pressmaschine zum Einsatz, wie sie beispielsweise aus der
Aus dieser Druckschrift ist also eine Buchform- und Pressmaschine bekannt geworden, welche eine Reihe von Pressvorrichtungen mit daran angeordneten Falzeinbrenneinrichtungen aufweist, und an einem um eine vertikale Drehachse intermittierend angetriebenen Rotor angeordnet sind.From this document, therefore, a book forming and pressing machine has become known, which has a number of pressing devices arranged thereon with Falzeinbrenneinrichtungen, and are arranged on a rotor about an axis of rotation intermittently driven rotor.
Die Bücher selbst werden in einer Einfuhrstation in eine Pressvorrichtung, in der sie ganzflächig aufgenommen werden und über die Einbrennleiste ununterbrochen geformt werden, eingeführt und verbleiben permanent in derselben Pressbacke, bis sie in der Ausführungsstation wieder herausgeführt werden.The books themselves are inserted in an entry station in a pressing device in which they are taken over the entire surface and continuously formed on the burn-in bar, inserted and remain permanently in the same pressing jaw until they are led out again in the execution station.
Zwischen dem Zuführen der in Decken eingehängten Buchblöcke und dem Ausführen der geformten und gepressten Bücher macht der Rotor einige intermittierende Drehbewegungen, welche als Press- bzw. Einbrennzeit genutzt werden.Between feeding the book blocks suspended in blankets and making the formed and pressed books, the rotor makes some intermittent rotary movements which are used as a press-burn time.
In der Ladestation werden die Bücher auf die zwei Buchströme aufgeteilt, über einen Laderechen mit zugeordnetem Führungssteg aufgerichtet, um anschliessend unter seitlicher Abstützung durch den Laderechen und eines Gegenrechens von einem mit Prismenleisten ausgestatteten Ladetisch von unten in die geöffnete, stillstehende Pressvorrichtung transportiert zu werden. Bei den Prismenleisten gibt es dazu für runde oder gerade Buchrücken gesonderte Einsätze.In the loading station, the books are divided into two book streams, erected via a loader with associated guide bar to be subsequently transported under lateral support by the loader and a Gegenrechens equipped with prism bars loading table from below into the open, stationary pressing device. The prism bars have separate inserts for round or straight spines.
Bei Formatwechseln der Bücher kommt es also für den Wechsel der Prismenplatten zu Maschinenstillständen und Rüstzeiten, da aus Sicherheitsgründen die gesamte Maschine mit einer Verkleidung versehen ist, welche in der Regel zunächst entfernt werden muss.When changing the format of the books so it comes to changing the prism plates to machine downtime and set-up times, since for safety reasons, the entire machine is provided with a lining, which usually has to be removed first.
Bei einem Wechsel von einem geraden auf einen runden Buchblockrücken oder bei einem Wechsel auf ein masslich geändertes Formstück, mit dem sich eine verbesserte Rundung erzielen lassen kann, bedeutet dies, dass ein Leerfahren der Maschine, Öffnen der Schutzverkleidung und erneutes Starten der Maschinen vorgesehen werden muss.When changing from a straight to a round book block spine or when changing to a massively modified fitting, which can achieve improved rounding, this means that the machine must be emptied, the protective fairing opened, and the machines restarted ,
Bei geraden Büchern gibt es für die dünnen Formate masslich abgestimmt verschieden breite Auflageschienen als Einzelleisten. Diese Leisten sind dann gestellfest eingeschraubt. Für die breiteren Formate werden zwei gerade Leisten eingewechselt, wobei es sich um 2 parallel zueinander angeordnete Platten handelt, bei denen im eingebauten Zustand die schmalen Längsflächen nach oben zeigen.For straight books, there are different widths for the thin formats. These strips are then screwed in frame-fixed. For the wider formats two straight strips are exchanged, which are two plates arranged parallel to each other, in which the narrow longitudinal surfaces point upwards when installed.
Nach Stand der Technik wird mindestens eine der Platten gestellfest eingebaut und die zweite Platte wird dann durch verschiedene Zustellmittel auf einen definierten Abstand parallel zu der ersten Platte verschoben. Das Mass zwischen den beiden nach aussen zeigenden Flächen entspricht der Dicke des Buches. Das Buch liegt mit seinem Rücken auf den schmalen Längsflächen auf. Bei einer solchen Konfiguration liegen dickere Bücher somit jeweils nur im äusseren Bereich des Buchblockrückens auf den Leisten auf.According to the prior art, at least one of the plates is mounted fixed to the frame and the second plate is then moved by different feed means to a defined distance parallel to the first plate. The dimension between the two outwardly facing surfaces corresponds to the thickness of the book. The book lies with its back on the narrow longitudinal surfaces. With such a configuration, thicker books are therefore only on the outer area of the book block back on the bars.
Hier will die Erfindung Abhilfe schaffen. Der Erfindung, wie sie in den Ansprüchen gekennzeichnet ist, liegt die Aufgabe zugrunde, eine Einrichtung vorzuschlagen, welche prismenförmige Platten, auch Prismenplatten genannt, für runde Bücher enthält und durch von aussen schaltbare Elemente Bücher mit geraden Buchrücken betrieblich erfasst werden können, wobei die beiden unterschiedlichen prismenförmigen Platten in der Regel alternativ von aussen betrieben werden, also die einen für runde Buchblockrücken, die anderen für gerade Buchblockrücken.The invention aims to remedy this situation. The invention, as characterized in the claims, the object is to propose a device which prismatic plates, also called prism plates, contains for round books and can be operationally detected by externally switchable elements books with straight spine, the two As a rule, different prismatic plates are operated from the outside, that is, one for round book block backs, the other for straight book block backs.
Diese Schaltbarkeit lässt indessen ohne Weiteres zu, dass beide Prismenplattenpaare gleichzeitig für bestimmte Buchrückenformen zum Einsatz kommen können.However, this switchability allows without further ado that both prism plate pairs can be used simultaneously for certain spine forms.
Hierzu weisen beispielsweise die Prismenplatten für runde Bücher Führungsmittel auf, welche eine vertikale oder quasi-vertikale Verschiebung der anderen für gerade Buchrücken bestimmten Elemente ermöglichen, dergestalt also, dass eine von aussen ausgelöste einsatzmässige Alternativität des Systems zustande kommt.For this purpose, for example, the prism plates for round books on guide means which allow a vertical or quasi-vertical displacement of the other specific for straight spine elements, so that an externally triggered operational alternative of the system comes about.
Es ist also auch Aufgabe der Erfindung eine Buchform- und Pressmaschine vorzuschlagen, welche infrastrukturmässig mit mindestens einer Presseinrichtung ausgestattet ist, wobei diese Presseinrichtung Pressplatten und Einbrennschienen aufweist. Des Weiteren ist mindestens eine Ladeeinrichtung vorgesehen, welche einen Ladetisch aufweist, auf welchem ein Buchblock so angeordnet ist, dass er mit seinem Rücken grundsätzlich dem Ladetisch zugewandt ist, womit die Buchform- und Pressmaschine nach einem natürlichen Prozessfluss arbeitet.It is therefore also an object of the invention to propose a book forming and pressing machine, which is equipped infrastructurally with at least one pressing device, said pressing device has pressing plates and Einbrennschienen. Furthermore, at least one charging device is provided, which has a loading table on which a book block is arranged so that it always faces the loading table with its back, with which the book forming and pressing machine operates according to a natural process flow.
Der Ladetisch selbst weist längs des Rückens des Buchblocks in der Regel zwei horizontal und zueinander beabstandete Prismenplatten auf, deren vertikale Endoberfläche zur Abstützung des Buchblocks bestimmt ist. Diese Prismenplatten weisen Mittel auf, welche eine Höheverstellung von alternativen darin eingebauten Zustellelementen ermöglichen, wobei noch weitere Mittel vorgesehen sind, welche die Beabstandung der Prismenplatten zueinander ermöglichen.The loading table itself generally has two horizontally spaced apart prism plates along the back of the book block, the vertical end surface of which is intended to support the book block. These prism plates have means which allow a height adjustment of alternative feed elements incorporated therein, wherein further means are provided which allow the spacing of the prism plates to each other.
Der wesentliche Vorteil der Erfindung ist somit darin zu sehen, dass die von aussen eingeleitete Zuschaltung buchblockrückenkonformer Prismenplatten resp. Zustellelemente sowie deren ebenfalls von aussen betreibbare Anpassung an die jeweilige Dicke des Buchblocks, welche durch eine primären Veränderung der Beabstandung der Prismenplatten zueinander erzielt wird, eine maximierte Flexibilität bei der Herstellung von unterschiedlich konfigurierten Büchern sicher stellt.The main advantage of the invention is thus to be seen in the fact that the externally initiated connection book block back conformed prismatic plates resp. Delivery elements and their also operable from the outside adaptation to the respective thickness of the book block, which is achieved by a primary change in the spacing of the prism plates to each other, a maximized flexibility in the production of differently configured books ensures.
Dabei ist das erfindungsgemässe System der Prismenplatten so beschaffen, dass diese zur Veränderung der Beabstandung zueinander in horizontaler oder quasihorizontaler Richtung verstellt werden können, und die Prismenplatten des Weiteren so aufgebaut sind, dass die Umstellung von einem bestimmten Ausformung des Buchblockrückens zu einer anderen ohne die Vornahme einer grundsätzlichen ganzheitlichen Auswechslung der dafür notwendigen Prismenplatten vonstatten gehen kann. Ferner lässt das System auch zu, dass die Parallelität der zueinander beabstandeten Prismenplatten nach Bedarf ebenfalls verändert werden kann.In this case, the inventive system of prism plates is such that they can be adjusted to change the spacing from each other in the horizontal or quasihorizontaler direction, and the prism plates are further constructed so that the conversion of a certain shape of the book block back to another without the making a fundamental holistic replacement of the necessary prism plates can take place. Further, the system also allows the parallelism of the spaced apart prism plates to also be changed as needed.
Erfindungsgemäss sind die Prismenplatten demnach so konzipiert, dass mindestens ein Paar davon in Wirkverbindung mit autonom betreibbaren Zustellelementen steht, dergestalt, dass die Zustellelemente mindestens in vertikaler Richtung eine unabhängige translative Bewegung ausführen können, und diese in die Prismenplatten integrierten Zustellelemente jeweils dann aktiviert werden, wenn ein Wechsel der zu bearbeitenden Buchrückenformen ansteht.According to the invention, the prism plates are thus designed such that at least one pair thereof is in operative connection with autonomously operable feed elements, such that the feed elements can perform an independent translational movement at least in the vertical direction, and these feed elements integrated into the prism plates are activated in each case if a change of the book spine forms to be processed is pending.
Zusammenfassend wird demnach erfindungsgemäss vorgesehen, ein erstes Paar von zueinander beabstandeten Primenplatten vorzusehen, deren horizontale oder quasi-horizontale Endoberfläche dem zu bearbeitenden Rückens des Buchblocks zugewandt und entsprechend ausgebildet ist. Bei einer runden Buchblockrückenform sind diese Prismenplatten in der Regel schmal bis lippenförmig ausgebildet, wobei ihre freien buchseitigen Enden in der Regel mit dem auszuformenden Buchrücken in Wirkverbindung stehen, d.h. in der Regel eine Stützfunktion gegenüber dem auszuformenden Buch übernehmen.In summary, it is accordingly provided according to the invention to provide a first pair of spaced-apart priming plates whose horizontal or quasi-horizontal end surface faces the back of the book block to be processed and is designed accordingly. In a round book block back form these prism plates are usually narrow to lip-shaped, with their free book-side ends are usually in operative connection with the auszuformenden spine, ie usually assume a support function against the auszuformenden book.
Die Beabstandung dieser Prismenplatten zueinander lässt sich nach Bedarf verändern, je nach Dicke des zu bearbeitenden Buches, womit ihre Wirkungsstelle bei der Bearbeitung des Buchblockrückens stets optimal eingestellt werden kann.The spacing of these prism plates to each other can be changed as needed, depending on the thickness of the book to be processed, so their impact can be optimally adjusted when editing the book block back.
Schliesslich trägt jede dieser basisgemässen Prismenplatte jeweils mindestens ein höhenverstellbares Zustellelement, welches zum Einsatz kommt, wenn die ihm zugewiesene Buchblockrückenform zur Bearbeitung ansteht, wobei die basisgemässen Prismenplatten dann nur noch eine Trägerfunktion gegenüber die Zustellelemente erfüllen, denn die Wirkungsebene gegenüber dem Buchblock wird nun von den in vertikaler Richtung zugeschalteten Zustellelementen ausgeübt.Finally, each of these basic prism plate carries at least one height-adjustable delivery element, which is used when the assigned book block back form for processing, the base prism then meet only a carrier function against the Zustellelemente, because the plane of action over the book block is now from the exercised switched in the vertical direction Zustellelementen.
Gemäss einer vorteilhaften Ausführungsform der Buchform- und Pressmaschine sind die für die Zuschaltung der Zustellelemente verantwortlichen Verstellelemente aussenseitig der basisgemässen Prismenplatten angeordnet, womit die Beabstandung der Prismenplatten zueinander minimiert werden kann.According to an advantageous embodiment of the book forming and pressing machine, the adjusting elements responsible for the connection of the feed elements are arranged on the outside of the basic prism plates, whereby the spacing of the prism plates relative to one another can be minimized.
Ferner wird vorgesehen, dass mehrere Verstellelemente entlang der Länge der Prismenplatten angeordnet werden können, womit zugleich mehrere Zustellelemente in die Wirkungsebene verbracht werden können, was sich auch auf die Auflagefläche des Buchblocks positiv auswirkt.It is further provided that a plurality of adjusting elements along the length of the prism plates can be arranged, which at the same time several Zustellelemente can be spent in the plane of action, which also has a positive effect on the bearing surface of the book block.
Der wesentliche Vorteil der Erfindung ist auch darin zu sehen, dass jedes in die Prismenplatte eingelegte Zustellelement ein rückseitig der Prismenplatte wirkendes ambossartiges Element aufweist, über welches das ambossartiges Element mittels eines schaltbaren Kraftelements zwangsweise in eine Richtung, hier nach oben, verschoben wird. Das Kraftelement ist vorzugsweise pneumatisch oder hydraulisch betrieben, wobei auch Stellmotoren zum Einsatz gelangen können. Es ist auch ohne Weiteres möglich eine mechanische Zustellung vorzusehen.The essential advantage of the invention is also to be seen in the fact that each in the prism plate inlaid feed element has a rear side of the prism plate acting anvil-like element over which the anvil-like element by means of a switchable force element forcibly in one direction, here upwards, is moved. The force element is preferably operated pneumatically or hydraulically, wherein servo motors can also be used. It is also readily possible to provide a mechanical delivery.
Wird der Rückhub des Kraftelements eingeleitet, so ist die Kraftdynamik so ausgelegt, dass das Zustellelement durch sein Eigengewicht wieder in die Ausgangsstellung zurückfällt, wobei auch ohne Weiteres doppeltwirkende Kraftentfaltungen vorgesehen werden können. Das Kraftelement ist in einem Support eingebaut, welcher sowohl die mechanische Verbindung zwischen Kraftelement und der jeweiligen Prismenplatte übernehmen, und auch die Versorgung des Kraftelements mit dem jeweiligen Arbeitsmedium sicherstellt.If the return stroke of the force element initiated, the force dynamics is designed so that the feed element by its own weight back to the starting position falls back, which can be provided without further double-acting power deployments. The force element is installed in a support, which both take over the mechanical connection between the force element and the respective prism plate, and also ensures the supply of the force element with the respective working medium.
Die Prismenplatten sind vorzugsweise mit dünnen Kanälen durchzogen, die das jeweils im System angebaute Kraftelement über jeweils eine abzweigende Leitung zur Beibringung eines Fluids miteinander verbinden, und auch mit einer Leitung versehen sind, welche Anschluß an eine zentrale Kraftversorgung herstellt.The prism plates are preferably traversed by thin channels, which connect the force element respectively mounted in the system via a respective branching line for providing a fluid with each other, and are also provided with a line which connects to a central power supply.
Werden jetzt die Prismenplatten über die zentrale Versorgung mittels eines Steuerelements mit einem Arbeitsmedium zur Kraftentfaltung versorgt, schalten alle eingebauten Kraftelemente die in Wirkverbindung stehenden Zustellelemente hoch. Die glatten Endflächen der hochgefahrenen Zustellelemente bilden dann eine gerade Ebene, welche die schrägen Flächen der Prismenplatten temporär resp. intermittierend ausser Funktion setzt. Die einzelnen Prismenplatten unter operativer Einbindung der Zustellelemente können nun für gerade Buchblockrücken verwendet werden.Now, if the prism plates supplied via the central supply by means of a control element with a working medium for power delivery, all built-in force elements turn up the standing in operative connection Zustellelemente. The smooth end surfaces of the raised delivery elements then form a straight plane which temporarily responds to the oblique surfaces of the prism plates. intermittently out of action. The individual prism plates with operative integration of the delivery elements can now be used for straight book block backs.
Wird das Arbeitsmedium wieder abgestellt, fährt das Kraftelement in seine Ausgangsposition zurück, fallen die Zustellelemente vorzugsweise durch ihr Eigengewicht in die Anfangsstellung zurück. Die schrägen Flächen der Prismenplatten übernehmen dann ihre angestammte Funktion, dergestalt, dass wieder Bücher mit runden Rücken aufgenommen werden können.If the working medium is turned off again, the force element returns to its original position, the feed elements fall preferably by their own weight in the initial position. The oblique surfaces of the prismatic plates then take over their ancestral function, in such a way that books with rounded backs can be picked up again.
Im folgenden werden anhand der Figuren Ausführungsbeispiele der Erfindung näher erläutert. Alle für das unmittelbare Verständnis der Erfindung nicht nötigen Elemente sind weggelassen worden. Gleiche Elemente sind in den verschiedenen Figuren mit den gleichen Bezugszeichen versehen. Es zeigt:
Figur 1- eine perspektivische Darstellung der Buchform- und Pressmaschine gemäss einem Ausführungsbeispiel mit eingesetztem Buch mit einem runden Rücken, wobei die Buchform- und Pressmaschine verstellbare Elemente in einer Spitzstellung aufweist,
Figur 2- eine Seitenansicht auf die Buchform- und Pressmaschine aus
ohne Nachformeinrichtung,Figur 1 Figur 3- eine der Seitenansicht gem.
Fig. 2 entsprechende, weitere Seitenansicht auf die Buchform- und Pressmaschine aus mit eingesetztem Buch mit einem flachen Rücken, wobei die Buchform- und Pressmaschine verstellbare Elemente in einer Flachstellung aufweist,Figur 1 - Figur 4
- eine perspektivische Darstellung von Prismenplatten der Buchform- und Pressmaschine gemäss dem Ausführungsbeispiel der
in separater Darstellung ohne Buch,Figuren 1 bis 3 Figur 5- einen Schnitt durch eine der Prismenplatten aus
Figur 4 mit den verstellbaren Elementen in der Spitzstellung und Figur 6- einen der
entsprechenden Schnitt durch die Prismenplatte ausFigur 5Figur 4 mit den verstellbaren Elementen in der Flachstellung.
- FIG. 1
- 3 is a perspective view of the book forming and pressing machine according to an embodiment with inserted book with a round back, wherein the book forming and pressing machine has adjustable elements in a pointed position,
- FIG. 2
- a side view of the book forming and pressing machine
FIG. 1 without post-forming device, - FIG. 3
- one of the side view gem.
Fig. 2 corresponding, further side view of the book forming and pressing machineFIG. 1 with inserted book with a flat back, wherein the book forming and pressing machine has adjustable elements in a flat position, - FIG. 4
- a perspective view of prism plates of the book forming and pressing machine according to the embodiment of
FIGS. 1 to 3 in a separate presentation without a book, - FIG. 5
- a section through one of the prism plates
FIG. 4 with the adjustable elements in the top position and - FIG. 6
- one of the
FIG. 5 corresponding section through the prismatic plateFIG. 4 with the adjustable elements in the flat position.
Die Buchform- und Pressmaschine gemäss
Aus
Oberhalb des Buchblocks ist in
Die Prismenplatten 66, 67 sind an ihren oberen Enden 80 (
Das Mass der Beabstandung zwischen den beiden Prismenplatten 66, 67, zuzüglich die Dicke der beiden Prismenplatten, entspricht der Dicke des Buches, womit gleichzeitig gesagt ist, dass dickere Bücher sonach nur im äusseren Bereich des Buchblockrückens auf den Prismenplatten aufliegen.The measure of the spacing between the two
Von Fall zu Fall sind hinsichtlich der eingestellten Beabstandung der beiden Prismenplatten 66, 67 zueinander Toleranzen vorgesehen, welche dafür sorgen, dass die Prismenplatten im Verlauf der Herstellung des Buches nicht mit den Pressplatten 31, 32 in Konflikt kommen.From case to case tolerances are provided with respect to the set spacing of the two
Wenn eine Pressplatte ortsfest vorgesehen ist, so bildet sie auch die Lage für eine erste ortsfeste Prismenplatte. In den
Dazu kann die innere Pressplatte 32 quer zu einer Rückenlängsachse und insbesondere horizontal (Siehe
Die Prismenplatten 66, 67 stützen den jeweiligen Buchblock 37, 38 somit mindestens linienförmig unterhalb der Einbrennschienen 35, 36 ab. Die Abstützung erfolgt im Falle der runden Buchblockrücken 39 in der Regel nicht exakt linienförmig, sondern eine solche Abstützung wird über relativ kleine Flächenbahnen erfolgen, da das Buchblockrücken bildende Material eine gewisse Flexibilität aufweist. Bei geraden Buchblockrücken (Siehe
Die Prismenplatten 66, 67, welche nun die Funktion von Basisplatten erfüllen, weisen jeweils aussenliegende angeordnete und in vertikaler Richtung verstellbare Zustellelemente 71 (Siehe insbesondere
Kurz auf
Analog zu der Verstellung der Pressplatten in horizontaler Richtung zur Erfassung der Buchdicke (Siehe
Diese Verstellung der einen Prismenplatte 67 zur Erzielung der notwendigen Beabstandung gegenüber der anderen Prismenplatte 66 erfolgt über einen Ladetisch 62, der auch die Prismenplatten 66, 67 trägt, wobei dieser Ladetisch Bestandteil einer Ladeeinrichtung 60 (
In den
Eine detaillierte Darstellung der Prismenplatten 66, 67 geht aus den
Die Prismenplatten 66, 67 weisen an ihren oberen Enden 80 (
Die Führungskanäle 68 sind demnach als Schlitze bzw. Nuten 81 ausgebildet, die die jeweilige Prismenplatte 66 im Rahmen der Länge solcher Schlitze vollständig durchdringen. Auf einer Innenseite sind die verstellbaren Zustellelemente 71 über die Prismenplatte 66 erhaben, also sie stehen inwendig vor. An entsprechender Stelle ist die gegenüberliegende Prismenplatte 67 ebenfalls mit Ausnehmungen 69 für das jeweilige verstellbare Zustellelement 71 versehen. Auch betreffend diese Prismenplatte 67 sind diese Ausnehmungen 69 gleich gerichtet und gleich ausgebildet wie bei der gegenüberliegenden Prismenplatte 66.The guide channels 68 are thus formed as slots 81 which completely penetrate the
Unterhalb jedem Führungskanal 68 ist jeweils ein vertikal oder quasi-vertikal ausgerichteter Führungskanal 82 angeordnet, welcher in Wirkverbindung mit einer Klemmscheibe 72 steht, welche als Sicherungselement für das verstellbare Zustellelement 71 dient, und gleichzeitig sicher stellt, dass dieses vertikal entlang der Innenfläche der jeweiligen Prismenplatte 66, 67 bewegbar bleibt.Below each guide channel 68, a vertically or quasi-vertically aligned
Demnach ist die Klemmscheibe 72 mechanisch an das verstellbare Zustellelement 71 gekoppelt, so dass das Zusammenwirken der Klemmscheibe 72 mit dem Führungskanal 82 die vertikale Bewegbarkeit der verstellbaren Elemente 71 begrenzt.Accordingly, the
Um die vertikale Bewegung der Klemmscheiben 72 bei einer minimierten Beabstandung der Prismenplatten 66, 67 zueinander nicht zu hemmen, oder zu verunmöglichen, weisen die entgegengesetzte Prismenplatte am gegenüberliegenden Ort Ausnehmungen 70 auf, welche genügend gross sind, um auch bei einer Beabstandung der Prismenplatten gegen Null die Funktionstüchtigkeit der Zustellelemente zu gewährleisten.In order not to inhibit or render impossible the vertical movement of the clamping
Des Weiteren weisen das eingelegte Zustellelement 71 einen nach aussen wirkenden Amboss 73 auf, über den mittels eines schaltbaren Steuerelements, hier als Hubzylinder 74 ausgeführt, das Zustellelement zwangsweise in eine Richtung, hier nach oben, geschoben wird, wie dies aus dem Endzustand gemäss
Die Prismenplatten 66, 67 sind mit dünnen Luftkanälen 77 durchzogen, die die jeweils im System angebauten Hubzylinder über jeweils eine abzweigende Leitung 76 miteinander verbinden, als überdies eine weitere Leitung aufweisen, welche mit der zentralen pneumatischen oder hydraulischen Versorgung 78 verbunden ist.The
Werden jetzt die Prismenplatten 66, 67 über die zentrale Versorgung 78 mittels eines Steuerelements, hier mit einem elektrisch schaltbaren Ventil, mit Arbeitsmedium versorgt, schalten alle eingebauten Hubzylinder 74 ihre in Wirkverbindung stehenden Zustellelemente 71 hoch. Die glatten Endflächen dieser Zustellelemente 71 bilden jetzt eine ebene Auflagefläche 79 gegenüber dem Buchblockrücken (Siehe
Wird das Arbeitsmedium wieder abgestellt, fahren die Hubzylinder ein und die Elemente fallen vorzugsweise durch ihr Eigengewicht in die Anfangsstellung zurück. Die schrägen Flächen der Prismenplatten 66, 67 kommen wieder in Funktion und können sonach Bücher mit runden Rücken aufnehmen.If the working medium is turned off again, the lifting cylinders drive in and the elements preferably fall back into their initial position due to their own weight. The oblique surfaces of the
Claims (19)
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CH4962012 | 2012-04-10 |
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EP13162470.2A Active EP2650138B1 (en) | 2012-04-10 | 2013-04-05 | Book moulding and pressing machine |
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US (1) | US9227454B2 (en) |
EP (1) | EP2650138B1 (en) |
JP (1) | JP2013216100A (en) |
CN (1) | CN103358753B (en) |
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DE102014004614A1 (en) * | 2014-03-29 | 2015-10-01 | Kolbus Gmbh & Co. Kg | Device for forming book covers |
CN111361327B (en) * | 2020-03-23 | 2021-04-02 | 台州市美琪乐工艺品有限公司 | Production process of notepad |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0309736A2 (en) * | 1987-10-02 | 1989-04-05 | STAHL GmbH & Co. Maschinenfabrik | Process for forming, hinge joint creasing and pressing books, and machine for carrying it out |
DE4422783A1 (en) | 1994-06-29 | 1996-01-04 | Stahl Gmbh & Co Maschf | Book assembly and pressing machine for book prodn |
EP1942009A1 (en) * | 2006-12-09 | 2008-07-09 | Kolbus GmbH & Co. KG | Device for pressing and joint-creasing books with book supply |
Family Cites Families (8)
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US317689A (en) * | 1885-05-12 | Machine for rounding the backs of books | ||
DD133770A1 (en) * | 1978-01-18 | 1979-01-24 | Gerd Mueller | MACHINE FOR HANDLING OF BUTCHER'S DAMAGE |
DE19748832A1 (en) * | 1997-11-05 | 1999-05-06 | Kolbus Gmbh & Co Kg | Book forming and press machine |
DE19859331A1 (en) * | 1998-12-22 | 2000-07-06 | Kolbus Gmbh & Co Kg | Book block pressing out device, with shaping tool able to be moved in height in carriage by pneumatic cylinder |
DE102006023285B4 (en) * | 2006-05-18 | 2015-02-12 | Kolbus Gmbh & Co. Kg | Device for pressing book blocks |
DE102006058092A1 (en) * | 2006-12-09 | 2008-06-12 | Kolbus Gmbh & Co. Kg | Book forming and pressing machine with book export |
DE102006058091A1 (en) * | 2006-12-09 | 2008-06-12 | Kolbus Gmbh & Co. Kg | Book forming and pressing machine |
CN101734038B (en) * | 2009-12-21 | 2012-02-15 | 朱湘华 | Leveling and channel forming integrated machine |
-
2013
- 2013-04-05 EP EP13162470.2A patent/EP2650138B1/en active Active
- 2013-04-05 US US13/857,293 patent/US9227454B2/en active Active
- 2013-04-08 JP JP2013080536A patent/JP2013216100A/en active Pending
- 2013-04-10 CN CN201310122689.0A patent/CN103358753B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0309736A2 (en) * | 1987-10-02 | 1989-04-05 | STAHL GmbH & Co. Maschinenfabrik | Process for forming, hinge joint creasing and pressing books, and machine for carrying it out |
DE4422783A1 (en) | 1994-06-29 | 1996-01-04 | Stahl Gmbh & Co Maschf | Book assembly and pressing machine for book prodn |
EP1942009A1 (en) * | 2006-12-09 | 2008-07-09 | Kolbus GmbH & Co. KG | Device for pressing and joint-creasing books with book supply |
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EP2650138B1 (en) | 2014-12-17 |
US20130266400A1 (en) | 2013-10-10 |
JP2013216100A (en) | 2013-10-24 |
US9227454B2 (en) | 2016-01-05 |
CN103358753A (en) | 2013-10-23 |
CN103358753B (en) | 2016-08-31 |
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