EP2544902B1 - Method and device for producing a board-shaped product having a surface comprising a decoration - Google Patents
Method and device for producing a board-shaped product having a surface comprising a decoration Download PDFInfo
- Publication number
- EP2544902B1 EP2544902B1 EP11700660.1A EP11700660A EP2544902B1 EP 2544902 B1 EP2544902 B1 EP 2544902B1 EP 11700660 A EP11700660 A EP 11700660A EP 2544902 B1 EP2544902 B1 EP 2544902B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- decoration
- printed
- printing
- digital
- print head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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- 238000000034 method Methods 0.000 title claims description 32
- 238000007639 printing Methods 0.000 claims description 89
- 239000002023 wood Substances 0.000 claims description 28
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 238000010020 roller printing Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 239000004575 stone Substances 0.000 description 7
- 239000004922 lacquer Substances 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 238000012805 post-processing Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000003086 colorant Substances 0.000 description 5
- 238000007646 gravure printing Methods 0.000 description 5
- 239000000976 ink Substances 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 241000233866 Fungi Species 0.000 description 2
- 238000003854 Surface Print Methods 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
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- 239000011094 fiberboard Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000261585 Hadrobregmus pertinax Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 241000533293 Sesbania emerus Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 238000010017 direct printing Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0461—Ornamental plaques, e.g. decorative panels, decorative veneers used as wall coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F11/00—Designs imitating artistic work
- B44F11/04—Imitation of mosaic or tarsia-work patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
Definitions
- the invention relates to a method for producing a plate-shaped product with a surface having a decor, in which on a base body, which is formed from a carrier plate made of wood material, made of laminate and / or from a compact plate, by means of at least one printing cylinder unit a decor is printed, According to the preamble of claim 1. Furthermore, the invention relates to an apparatus for producing a plate-shaped product having a decorative surface, with at least one printing roller for printing a decoration on a base body, which consists of a carrier plate of wood material, of laminate and / or is formed from a compact plate, according to the preamble of claim 11.
- Roller printing processes are well suited for the production of large quantities of decorative panels due to their high printing speed.
- roller printing processes typically result in the repetition of the printed decoration.
- the frequency of repetition of the decoration can basically only be influenced by the diameter and the length of the pressure rollers.
- both parameters can not be varied arbitrarily, but are limited for technical reasons.
- digital printing methods basically have an unlimited possibility to customize the decor. The possibility of individualization essentially depends only on the storage capacity made available for holding the digital decor data, the currently available computer performance and the creative performance of the decor developers.
- digital printing methods are comparatively expensive since the quantity output achievable with a digital printing system is limited and relatively low.
- a method for producing a decorative surface coating in which a first printing layer is produced by means of a printing drum unit and a subsequent second printing layer by means of a digital printing head.
- the print layers are printed directly onto a substrate, for example a support plate, or initially printed on a paper or a film, which is then glued to a substrate, for example a support plate.
- the present invention has for its object to provide a method and an apparatus of the type mentioned above, which offer an unlimited possibility for customization of the decor at relatively high flow rate or low production costs.
- inventive method wherein by means of at least one printing roller work a decor on one of a Support plate made of wood material, laminate and / or printed compact disk is printed, and is printed by means of at least one digital printhead at least one decorative element on one or more portions of the body, so that the printed by means of at least one printing roller unit decor at least partially visible remains or, if the at least one decorative element is printed by means of the at least one digital printhead in front of the decor on the body that surrounds at least one decorative element is characterized in that the at least one digital printhead is moved with the main body in the feed direction.
- the device according to the invention which has at least one printing roller unit for printing a decoration on a main body formed of a wooden board, laminate and / or compact panel, accordingly comprises at least one digital printhead for printing at least one decorative element on one or more partial areas of the main body, so that the decor printed by means of the at least one printing roller unit remains at least partially visible or, provided that the at least one decorative element by means of the at least one digital print head in time before the decoration on the base body is printed, which surrounds at least one decorative element, and is characterized in that the at least one digital print head with the main body in the feed direction is movable.
- the invention is thus based on the idea of combining intaglio and digital printing with one another in order to produce plate-shaped base bodies, in particular wood-based panels, for example as floorboards, with a surface having a decoration.
- a digital printing system for full-surface printing of the top of a carrier plate has a relatively low printing speed.
- the at least one digital print head is only used for partial printing of the upper side of a plate-shaped main body or a carrier plate, so that the printing speed and thus the performance is higher than in a system which exclusively uses digital printing.
- the colors required for a digital printing system cost a multiple of the printing inks that can be used in generic gravure printing systems. Compared to a digital printing system for full-surface printing of the top of a support plate, the device according to the invention thus characterized by much cheaper consumption costs.
- a further advantage of the solution according to the invention results in relation to an already existing engraved printing roll in that the decoration printed by means of the printing roll is varied by means of the at least one digital printing head.
- a ship bottom decoration printed by means of an already existing pressure roller can be provided with longitudinal and transverse lines, in order to reinforce the joint optics of the ship bottom decoration.
- An advantageous embodiment of the invention is characterized in that the printing position of the at least one decorative element is predetermined on the surface to be provided with the decor according to a random principle.
- the decoration element may be the representation of a branch or another typical wood feature in a wood decor. In this way, in particular wooden floorboards can be imitated, with a repetition of identical-looking wooden floorboards is excluded by the random positioning of the decorative element or branch.
- a further advantageous embodiment of the invention provides that the at least one decorative element is selected from a group of decorative elements according to a random principle.
- a wood decor for example a pine decor
- a carrier plate of wood-based material By means of a subsequent digital printing then areal limited decor elements, for example branches, printed on serving as a basis wood decor of the support plate. If one now the digital data of a variety of visually different decorative elements or
- each individual plank can be designed in such a way that it is impossible or almost impossible to find two identical planks among the planks produced in this way.
- a certain type of decorative element for example of Astab Strukturen
- another type of another decorative element for example, other "wood defects" and / or different signs of wear, such as mats, the number of variants can be further increased.
- the application of the present invention is not limited to wood designs.
- the number of variants of wood-based panels printed with stone, tile or other fantasy decors can also be increased with the method according to the invention.
- a natural stone decor printed by means of roller printing gravure printing
- a further advantageous embodiment of the method according to the invention is characterized in that by means of the at least one pressure roller mill one or more partial surfaces of the surface to be provided with the decor be printed, and that one or more by means of the at least one printing cylinder unit not printed partial areas are printed by means of the at least one digital printhead.
- This embodiment is particularly advantageous if the at least one decorative element, which is printed by means of the at least one digital print head, has a relatively large surface area and would conceal a corresponding partial area of a previously printed decoration. Because by the partial area, which is printed after the roller printing by means of the at least one digital printhead, previously omitted in the roller pressure, ink can be saved in the roller printing.
- the at least one pressure roller unit comprises at least one pressure roller, in particular gravure roller or blanket roller, which contains in its lateral surface at least one recess for producing a non-printed area on the plate-shaped base body or the carrier plate.
- this design also includes the ability to vary the order of roller printing and digital printing, i. the roller pressure does not necessarily have to be performed before the digital printing in this embodiment; If required, it can also be carried out after digital printing. Furthermore, this embodiment enables an arrangement of the at least one digital printhead between two printing roller units which execute the roller printing.
- a further advantageous embodiment of the invention is that a plurality of print heads in the feed direction of the Basic body are arranged one behind the other.
- This embodiment makes it possible to realize a high feed rate of the main body during its printing, wherein the digital printheads, which usually work more slowly than a printing roll mill, each imprint a part of the decoreement to be printed digitally.
- This division of responsibilities, in which each digital print head takes over a part of the digital printing work, the feed rate of the base body to be printed can be increased.
- Fig. 1 is a device or system 1 for the production of plate-shaped products, for example, presented by floor, wall or ceiling panels with a decorative surface.
- a plurality of plate-shaped base bodies 2 are arranged on a conveyor belt 3, which are supplied individually in series to different processing stations 4, 5, 6, 7 and 8.
- the transport direction of the base body 2 is in Fig. 1 indicated by an arrow and runs from left to right.
- a plurality of individual base body 2 can also be a large-scale workpiece or an endless manufactured workpiece are processed, which is divided into individual plates (blanks) after the processing described below.
- the workpiece or the basic body 2 are made of a carrier plate of wood material, of laminate and / or of at least one compact plate.
- Compact panels are made of resin-impregnated cellulosic sheets, which are pressed under high pressure and at high temperatures in laminate presses.
- the base bodies 2 are ground wood-based panels, for example chipboard, medium density fiberboard (MDF), high density fiberboard (HDF) or hardboard.
- filler is applied by means of (not shown) applicator rollers in several stages, wherein after each stage, an intermediate drying takes place.
- a primer held in the basic color shade of a subsequently printed decoration is then in turn applied by means of rollers (not shown), partial drying taking place again after each application.
- the primed plate-shaped base body 2 is smoothed. This is preferably carried out by means of heated, polished steel rollers (not shown), which are pressed against the base body 2 at a peripheral rotational speed which is greater or lower than the feed speed of the base body 2 over the width of the base body 2 operate.
- the thus treated plate-shaped base body 2 has over its entire upper surface in a color, gloss level and structure even or uniform surface.
- each of an engraved printing roller (printing cylinder) 4.11, 5.11 with inking and dampening rollers and a blanket cylinder 4.12, 5.12 with impression cylinder (not shown) are constructed, a decor , preferably a wood decor printed.
- This printing process is also referred to as indirect gravure printing.
- the printing cylinder units 4.1, 5.1 are post-processing devices 4.2, 5.2 arranged downstream.
- the respective post-processing device 4.2, 5.2 can, for example, by means of a hot air flow or by means of electromagnetic radiation, in particular UV radiation cause drying or partial drying of the printed color.
- the device or system 1 may optionally also have only a single printing cylinder unit 4.1 or 5.1.
- At least one decorative element is printed on one or more partial areas of the plate-shaped main body 2 by means of at least one digital print head 6.1, so that the previously printed decor remains at least partially visible or the previously printed decor surrounds the decorative element.
- the digital printhead 6.1 operates, for example, on the principle of the jet printing technology, which is widely used in so-called inkjet printers.
- Fig. 1 below the digital applicator 6.1, a short line is drawn indicating a droplet jet or a plurality of droplets positioned in series.
- the digital application device 6.1 is designed in such a way that it prints one or more decorative elements on the base body in places or in rows transversely to the direction of movement of the base body 2. This digital printing does not print completely, but only partially.
- the digital print head 6.1 can be printed in one color or multi-color.
- the digital printhead 6.1 may be equipped with a color cartridge containing a single color or colored ink.
- the digital print head 6.1 can also be provided with one or more color cartridges that comprise or form a plurality of chambers with different inks or colors, for example containing the colors yellow, blue and red as primary colors, so that the digital print head 6.1 in one Pass also several or different colors can print at the same time.
- the decorative elements are, for example, images of branches (ie branch cross-sections), inclusions, adhesions, grain defects, grain tufts, annual rings, representations of light sapwood, feeding passages (eg woodworm holes / holes), nail and / or screw heads, etc.
- the decorative elements may also be inclusions or other distinctive locations of stone or fantasy decors.
- logos are understood.
- the logos are, for example, company names, word markers, slogans, imprints, as they are customary on cargo boxes, etc.
- a computer 6.2 as means for generating a dot distribution for driving the digital application device 6.1 is connected to the same.
- the computer 6.2 processes digital control information and transmits it to the digital printhead 6.1.
- the image data of different variants of said decorative elements and / or logos are stored in a data memory 6.3 of the computer 6.2. Furthermore, the computer 6.2 is provided with a random number generator 6.4.
- the random number generator 6.4 is used to different variants of one or more decorative elements, e.g. Branches and bright sapwood parts to select at random and to specify the position of the respective decorative element on the support plate 2 in the X and / or Y direction also according to a random principle.
- the computer can not only randomly select a decorative element from a variety of decorative elements, but also modify a decorative element, in particular can alienate.
- a decorative element in particular can alienate.
- the shape of an elliptical decorative element by varying the length of the main and / or Subordinate axis of the ellipse to be modified.
- the invention also includes an embodiment in which the computer can even produce decorative elements according to a random principle, for example geometric shapes such as a circle, a square, triangles, trapezoids, polygons, or lines or even complex decorative elements.
- a sealing layer wear protection layer
- a UV-curable, transparent lacquer coating is applied in at least two stages.
- the sealing lacquer contains corundum particles and / or other abrasion resistance-increasing particles. If the decorative base bodies or plates 2 to be produced are those which are not subjected to high abrasion stress, for example furniture parts, in particular rear panels for cabinets, then the sealing lacquer may also be free of corundum particles or other particles which increase the abrasion resistance.
- a substantially full-surface coating of a UV-curable, transparent sealing lacquer is applied.
- the Processing station 7 on an applicator roller 7.1, which applies a uniform layer of paint on the top of the base body 2.
- the applied coating is at least partially dried and cured.
- a coating of a UV-curable, transparent sealing lacquer is applied directly by means of an applicator roller 8.1, in which case the application quantity varies with respect to the surface of the plate. This leads to a possibly intended three-dimensional structuring of the upper lacquer layer.
- the last applied coating is at least partially cured, so that the three-dimensional structuring is fixed before it cancels due to bleeding.
- the entire upper side of the plate-shaped basic body 2 can first be provided with a decoration, for example wood or stone decor, whereupon one or more individual surface areas of the respective basic body 2 are additionally printed with the at least one digital printer 6.1.
- a decoration for example wood or stone decor
- the invention provides that with the roller printing method only a certain surface area of the respective base body 2 is printed and that the one or the non-printed areas are printed by at least one digital printer 6.1.
- a printing drum unit has at least one pressure roller, in particular blanket roller 5.12, which contains in its lateral surface at least one recess 5.13 for producing a non-printed area 2.1 on the plate-shaped basic body 2.
- the pressure roller 5.12 is followed by a digital printer 6.1, which is connected to a controller 6.2 having a random number generator 6.2, wherein the controller selects or generates a decorative element to be printed in the plate area 2.1 from a group of decorative elements according to a random principle.
- Outlined Art can be created in combination with a digital printer 6.1, for example, Fantasy decors with a stone or tile pattern in which a generated by the pressure roller 5.12 base decor by decorative tiles, ornaments, marquetry, logos, etc., in the initially unprinted areas 2.1 means printed, completed or completed.
- a digital printer 6.1 for example, Fantasy decors with a stone or tile pattern in which a generated by the pressure roller 5.12 base decor by decorative tiles, ornaments, marquetry, logos, etc., in the initially unprinted areas 2.1 means printed, completed or completed.
- a picture of a pebble surface, coffee bean bed, etc. can with a device according to Fig. 2
- the decor can be varied by the otherwise regular ornament arrangement on the platen roller (gravure roller or blanket cylinder 5.12) is deliberately provided with recesses (or engraving zones) 5.13, wherein in the generated by these engraving zones 2.1 areas of the plate-shaped base body 2 into modified ornaments be printed to the digital printer 6.1, for example, in a different color or in a different orientation or distorted, etc.
- Fig. 3 an embodiment of a device according to the invention is shown, wherein at least one digital print head 6.1 a blanket roller 5.12 of a printing cylinder plant 5.1 is assigned.
- the digital printer 6.1 prints on the blanket roller 5.12, which transfers the applied by means of the digital print head 6.1 decorative element on the base body 2 to be printed.
- the decor thus applied is at least partially dried by means of the downstream finishing device 6.5.
- a device 1 With a device 1 according to Fig. 1 in particular, it is possible to print a decor as a multicolored decor, with each of the printing cylinder units 4.1, 5.1 a different color of the decor is printed on the base body 2, and wherein a color of the multicolored decoration by means of the at least one digital printhead having 6.1 digital Printing station 6 is printed on the base body 2.
- various wood designs types of wood
- wood can be printed, at least as long as the wood species in their typical basic structure (grain) are not too different. This saves considerable set-up times, whereby the required color change alone can be carried out comparatively easily and quickly.
- Fig. 4 is shown in plan view a plate 2 produced by the inventive method with a decorative surface having.
- the plate 2 has a Holzdielendekor 2.2, which was produced by means of pressure rollers 4.1, 5.1.
- the plate 2 on its surface decorative elements 2.3 in the form of branches, which were generated by means of at least one digital printhead 6.1.
- the Shape and / or size of branches 2.3 as well as their position on the surface were determined randomly.
- the at least one digital print head 6.1 is connected to a controller 6.2 having a random number generator 6.4 (cf. Fig.
- Fig. 5 schematically shows a plate 2 'produced by the inventive method, which also has a Holzdielendekor 2.2', which was produced by means of pressure rollers 4.1, 5.1. Further, the plate 2 'on its surface a logo 2.4, which was generated by means of a digital print head 6.1.
- a device according to Fig. 2 but also devices according to the FIGS. 1 and 3 ,
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- Engineering & Computer Science (AREA)
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- Wood Science & Technology (AREA)
- Printing Methods (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung eines plattenförmigen Produktes mit einer ein Dekor aufweisenden Oberfläche, bei dem auf einen Grundkörper, der aus einer Trägerplatte aus Holzwerkstoff, aus Schichtstoff und/oder aus einer Compactplatte gebildet ist, mittels mindestens eines Druckwalzenwerkes ein Dekor gedruckt wird, nach dem Oberbegriff des Anspruchs 1. Des Weiteren betrifft die Erfindung eine Vorrichtung zur Herstellung eines plattenförmigen Produktes mit einer ein Dekor aufweisenden Oberfläche, mit mindestens einem Druckwalzenwerk zum Drucken eines Dekors auf einen Grundkörper, der aus einer Trägerplatte aus Holzwerkstoff, aus Schichtstoff und/oder aus einer Compactplatte gebildet ist, nach dem Oberbegriff des Anspruchs 11.The invention relates to a method for producing a plate-shaped product with a surface having a decor, in which on a base body, which is formed from a carrier plate made of wood material, made of laminate and / or from a compact plate, by means of at least one printing cylinder unit a decor is printed, According to the preamble of claim 1. Furthermore, the invention relates to an apparatus for producing a plate-shaped product having a decorative surface, with at least one printing roller for printing a decoration on a base body, which consists of a carrier plate of wood material, of laminate and / or is formed from a compact plate, according to the preamble of claim 11.
Verfahren und Vorrichtungen zum direkten Aufdrucken eines Holzdekors auf Holzwerkstoffplatten sind bekannt. Sie bieten gegenüber dem gängigen Stand der Technik, bei dem dekorative Oberflächen auf Holzwerkstoffplatten durch Beschichten derselben mit bedruckten Papieren erreicht werden, unter anderem den Vorteil, dass eine Gegenzugschicht auf der Rückseite der Platte überflüssig ist. Dadurch können die Herstellungskosten für entsprechende, ein Dekor aufweisende Holzwerkstoffplatten reduziert werden.Methods and devices for direct printing a wood decor on wood-based panels are known. They offer over the current state of the art, in which decorative surfaces are achieved on wood-based panels by coating them with printed papers, including the advantage that a Gegenzugschicht on the back of the plate is unnecessary. As a result, the production costs for corresponding, a decor having wood-based panels can be reduced.
In der auf die Anmelderin zurückgehenden
Zum Herstellen von Paneelen mit dekorativen Oberflächen werden neben Walzendruckverfahren auch Digitaldruckverfahren verwendet. So ist zum Beispiel aus der
Walzendruckverfahren sind aufgrund ihrer hohen Druckgeschwindigkeit für die Herstellung großer Mengen von dekorativen Paneelen gut geeignet. Hinsichtlich der Herstellung von Paneelen, insbesondere Fußbodenpaneelen, kommt es bei Walzendruckverfahren typischerweise zur Wiederholung des aufgedruckten Dekors. Die Häufigkeit der Wiederholung des Dekors kann grundsätzlich nur durch den Durchmesser sowie die Länge der Druckwalzen beeinflusst werden. Beide Parameter können jedoch nicht beliebig variiert werden, sondern sind aus technischen Gründen beschränkt. Digitaldruckverfahren verfügen dagegen grundsätzlich über eine unbeschränkte Möglichkeit zur Individualisierung des Dekors. Die Individualisierungsmöglichkeit ist im Wesentlichen nur von der zur Verfügung gestellten Speicherkapazität zum Vorhalten der digitalen Dekordaten, der aktuell verfügbaren Rechnerleistung sowie der schöpferischen Leistung der Dekorentwickler abhängig. Andererseits sind Digitaldruckverfahren jedoch vergleichsweise teuer, da die mit einer Digitaldruckanlage erreichbare Mengenleistung beschränkt und relativ gering ist.Roller printing processes are well suited for the production of large quantities of decorative panels due to their high printing speed. With regard to the production of panels, in particular floor panels, roller printing processes typically result in the repetition of the printed decoration. The frequency of repetition of the decoration can basically only be influenced by the diameter and the length of the pressure rollers. However, both parameters can not be varied arbitrarily, but are limited for technical reasons. In contrast, digital printing methods basically have an unlimited possibility to customize the decor. The possibility of individualization essentially depends only on the storage capacity made available for holding the digital decor data, the currently available computer performance and the creative performance of the decor developers. On the other hand, however, digital printing methods are comparatively expensive since the quantity output achievable with a digital printing system is limited and relatively low.
Aus der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung der eingangs genannten Art anzugeben, die bei relativ hoher Mengenleistung bzw. günstigen Herstellungskosten eine unbeschränkte Möglichkeit zur Individualisierung des Dekors bieten.The present invention has for its object to provide a method and an apparatus of the type mentioned above, which offer an unlimited possibility for customization of the decor at relatively high flow rate or low production costs.
Gelöst wird diese Aufgabe durch ein Verfahren mit den Merkmalen des Anspruchs 1 bzw. durch eine Vorrichtung mit den Merkmalen des Anspruchs 11.This object is achieved by a method having the features of claim 1 or by a device having the features of claim 11.
Das erfindungsgemäße Verfahren, bei dem mittels mindestens eines Druckwalzenwerkes ein Dekor auf einen aus einer Trägerplatte aus Holzwerkstoff, aus Schichtstoff und/oder aus einer Compactplatte gebildeten Grundkörper gedruckt wird, und bei dem mittels mindestens eines Digitaldruckkopfes mindestens ein Dekorelement auf einen oder mehrere Teilbereiche des Grundkörpers gedruckt wird, so dass das mittels des mindestens einen Druckwalzenwerkes aufgedruckte Dekor zumindest teilweise sichtbar bleibt oder, sofern das mindestens eine Dekorelement mittels des mindestens einen Digitaldruckkopfes zeitlich vor dem Dekor auf den Grundkörper aufgedruckt wird, das mindestens eine Dekorelement umgibt, ist dadurch gekennzeichnet, dass der mindestens eine Digitaldruckkopf mit dem Grundkörper in dessen Vorschubrichtung verfahren wird.The inventive method, wherein by means of at least one printing roller work a decor on one of a Support plate made of wood material, laminate and / or printed compact disk is printed, and is printed by means of at least one digital printhead at least one decorative element on one or more portions of the body, so that the printed by means of at least one printing roller unit decor at least partially visible remains or, if the at least one decorative element is printed by means of the at least one digital printhead in front of the decor on the body that surrounds at least one decorative element is characterized in that the at least one digital printhead is moved with the main body in the feed direction.
Hierdurch kann dem Digitaldruckkopf mehr Zeit zum Drucken des jeweiligen Dekorelements gegeben werden, so dass die hohe Druckgeschwindigkeit des mindestens einen Druckwalzenwerkes trotz der herkömmlich vergleichsweise geringeren Druckgeschwindigkeit des Digitaldruckkopfes dennoch beibehalten werden kann.In this way, more time can be given to the digital print head for printing the respective decorative element, so that the high printing speed of the at least one printing cylinder unit can still be maintained despite the conventionally comparatively lower printing speed of the digital print head.
Die erfindungsgemäße Vorrichtung, die mindestens ein Druckwalzenwerk zum Drucken eines Dekors auf einen aus einer Trägerplatte aus Holzwerkstoff, aus Schichtstoff und/oder aus einer Compactplatte gebildeten Grundkörper aufweist, umfasst dementsprechend mindestens einen Digitaldruckkopf zum Drucken mindestens eines Dekorelements auf einen oder mehrere Teilbereiche des Grundkörpers, so dass das mittels des mindestens einen Druckwalzenwerkes aufgedruckte Dekor zumindest teilweise sichtbar bleibt oder, sofern das mindestens eine Dekorelement mittels des mindestens einen Digitaldruckkopfes zeitlich vor dem Dekor auf den Grundkörper aufgedruckt wird, das mindestens eine Dekorelement umgibt, und ist dadurch gekennzeichnet, dass der mindestens eine Digitaldruckkopf mit dem Grundkörper in dessen Vorschubrichtung verfahrbar ist.The device according to the invention, which has at least one printing roller unit for printing a decoration on a main body formed of a wooden board, laminate and / or compact panel, accordingly comprises at least one digital printhead for printing at least one decorative element on one or more partial areas of the main body, so that the decor printed by means of the at least one printing roller unit remains at least partially visible or, provided that the at least one decorative element by means of the at least one digital print head in time before the decoration on the base body is printed, which surrounds at least one decorative element, and is characterized in that the at least one digital print head with the main body in the feed direction is movable.
Die Erfindung basiert somit auf der Idee, Tiefdruck und Digitaldruck miteinander zu kombinieren, um plattenförmige Grundkörper, insbesondere Holzwerkstoffplatten, beispielsweise als Fußbodendielen, mit einer ein Dekor aufweisenden Oberfläche herzustellen.The invention is thus based on the idea of combining intaglio and digital printing with one another in order to produce plate-shaped base bodies, in particular wood-based panels, for example as floorboards, with a surface having a decoration.
Eine Digitaldruckanlage zum vollflächigen Bedrucken der Oberseite einer Trägerplatte besitzt eine relativ geringe Druckgeschwindigkeit. Bei dem erfindungsgemäßen Verfahren bzw. der erfindungsgemäßen Vorrichtung wird der mindestens eine Digitaldruckkopf allerdings nur zum partiellen Bedrucken der Oberseite eines plattenförmigen Grundkörpers bzw. einer Trägerplatte verwendet, so dass die Druckgeschwindigkeit und damit die Leistung höher ist als bei einer Anlage, die ausschließlich Digitaldruck anwendet.A digital printing system for full-surface printing of the top of a carrier plate has a relatively low printing speed. In the method according to the invention or the device according to the invention, however, the at least one digital print head is only used for partial printing of the upper side of a plate-shaped main body or a carrier plate, so that the printing speed and thus the performance is higher than in a system which exclusively uses digital printing.
Die für eine Digitaldruckanlage erforderlichen Farben (Tinten) kosten ein Vielfaches der Druckfarben, die in gattungsgemäßen Tiefdruckanlagen eingesetzt werden können. Gegenüber einer Digitaldruckanlage zum vollflächigen Bedrucken der Oberseite einer Trägerplatte zeichnet sich die erfindungsgemäße Vorrichtung somit durch wesentlich günstigere Verbrauchskosten aus.The colors required for a digital printing system (inks) cost a multiple of the printing inks that can be used in generic gravure printing systems. Compared to a digital printing system for full-surface printing of the top of a support plate, the device according to the invention thus characterized by much cheaper consumption costs.
Da mittels des mindestens einen Digitaldruckkopfes lediglich ein oder mehrere Teilbereiche des plattenförmigen Grundkörpers mit mindestens einem Dekorelement bedruckt werden, ist hinsichtlich des Digitaldruckes keine Vollreproduktion bezüglich der mit einem Dekor zu versehenden Oberfläche des Grundkörpers erforderlich. Hierdurch ist eine einfachere Softwarearchitektur bzw. Softwareprogrammierung gegenüber einem ausschließlich Digitaldruck anwendenden Verfahren möglich.Since printed by means of the at least one digital printhead only one or more portions of the plate-shaped base body with at least one decorative element are, in terms of digital printing, no full reproduction with respect to the decor to be provided surface of the body required. As a result, a simpler software architecture or software programming compared to a solely digital printing applying method is possible.
Ein weiterer Vorteil der erfindungsgemäßen Lösung ergibt sich in Bezug auf eine bereits vorhandene gravierte Druckwalze, indem das mittels der Druckwalze aufgedruckte Dekor mittels des mindestens einen Digitaldruckkopfes variiert wird. So kann beispielsweise ein mittels einer bereits vorhandenen Druckwalze aufgedrucktes Schiffsbodendekor mittels des mindestens einen Digitaldruckkopfes mit Längs- und Querlinien versehen werden, um auf diese Weise die Fugenoptik des Schiffsbodendekors zu verstärken.A further advantage of the solution according to the invention results in relation to an already existing engraved printing roll in that the decoration printed by means of the printing roll is varied by means of the at least one digital printing head. For example, by means of the at least one digital print head, a ship bottom decoration printed by means of an already existing pressure roller can be provided with longitudinal and transverse lines, in order to reinforce the joint optics of the ship bottom decoration.
Bei dem mindestens einen Dekorelement, welches mittels des mindestens einen Digitaldruckkopfes gedruckt wird, kann es sich um ein oder mehrere Dekorelemente folgender Arten von Dekorelementen handeln:
- a) Dekorelemente, welche die Struktur des zu imitierenden Werkstoffes wiedergeben. Das können bei Holz die Maserung, Kern- und Splintholz, Äste, Harzgallen, Fraßgänge, Verfärbungen durch Pilze, Reaktionsholz, etc. sein. Bei Stein können dies verschiedene Verfärbungen, Einschlüsse, Petrefakte, etc. sein.
- b) Dekorelemente, welche einzelne Dekorabschnitte voneinander abgrenzen, wie zum Beispiel Fugen zwischen Keramikfliesen oder Stöße zwischen Holzpaneelen.
- c) Dekorelemente, die eine separate Abbildung neben einem zu imitierenden Werkstoff bilden, wie zum Beispiel Nagel- oder Schraubenköpfe in einem Holzpaneel, florale Muster auf einem Unidekor oder Schriftzüge und Logos.
- d) Dekorelemente, die über mehrere Paneele hinweg ein Muster ergeben, wie zum Beispiel die Darstellung von Randfriesen bei Fußbodenpaneelen oder Straßenzügen bei Spielböden.
- a) decorative elements that reflect the structure of the material to be imitated. In the case of wood this can be the grain, core and sapwood, branches, resin galls, feeding ducts, discoloration by fungi, reaction wood, etc. In the case of stone, these can be various discolorations, inclusions, petrefacts, etc.
- b) decorative elements that delimit individual decorative sections, such as joints between ceramic tiles or joints between wooden panels.
- c) decorative elements that form a separate image next to a material to be imitated, such as nail or screw heads in a wooden panel, floral patterns on a plain decor or logos and logos.
- d) decorative elements that give a pattern over several panels, such as the representation of edge friezes in floor panels or streets in playgrounds.
Eine vorteilhafte Ausgestaltung der Erfindung ist dadurch gekennzeichnet, dass die Druckposition des mindestens einen Dekorelements auf der mit dem Dekor zu versehenden Oberfläche nach einem Zufallsprinzip vorgegeben wird. Bei dem Dekorelement kann es sich insbesondere um die Darstellung eines Astes oder eines anderen typischen Holzmerkmals in einem Holzdekor handeln. Auf diese Weise lassen sich insbesondere Holzdielen nachahmen, wobei eine Wiederholung identisch aussehender Holzdielen durch die zufallsgesteuerte Positionierung des Dekorelements bzw. Astes ausgeschlossen ist.An advantageous embodiment of the invention is characterized in that the printing position of the at least one decorative element is predetermined on the surface to be provided with the decor according to a random principle. In particular, the decoration element may be the representation of a branch or another typical wood feature in a wood decor. In this way, in particular wooden floorboards can be imitated, with a repetition of identical-looking wooden floorboards is excluded by the random positioning of the decorative element or branch.
Alternativ oder ergänzend sieht eine weitere vorteilhafte Ausgestaltung der Erfindung vor, dass das mindestens eine Dekorelement aus einer Gruppe von Dekorelementen nach einem Zufallsprinzip ausgewählt wird. So kann beispielsweise zunächst mittels Walzendruck (Tiefdruck) ein Holzdekor, zum Beispiel ein Kieferdekor auf eine Trägerplatte aus Holzwerkstoff aufgedruckt werden. Mittels eines anschließenden Digitaldruckes werden dann flächig begrenzte Dekorelemente, zum Beispiel Äste, auf das als Basis dienende Holzdekor der Trägerplatte aufgedruckt. Wenn man nun die digitalen Daten einer Vielzahl optisch unterschiedlicher Dekorelemente bzw.Alternatively or additionally, a further advantageous embodiment of the invention provides that the at least one decorative element is selected from a group of decorative elements according to a random principle. Thus, for example, by means of roller pressure (gravure printing), a wood decor, for example a pine decor, may first be printed on a carrier plate of wood-based material. By means of a subsequent digital printing then areal limited decor elements, for example branches, printed on serving as a basis wood decor of the support plate. If one now the digital data of a variety of visually different decorative elements or
Äste in einem entsprechenden Datenspeicher hinterlegt hat und dann per Zufallsgenerator die Variantenauswahl vornimmt, so ergibt sich eine entsprechende Vielzahl unterschiedlicher Dielen. Besonders bevorzugt und vorteilhaft ist eine Kombination einer solchen zufallsgeneratorgesteuerten Auswahl eines Dekorelementes aus der Vielzahl von Varianten mit einer ebenfalls zufallsgeneratorgesteuerten Positionswahl in X-und/oder Y-Richtung, d.h. in Längs- und/oder Querrichtung der jeweiligen Diele. Auf diese Weise kann jede einzelne Diele so gestaltet werden, dass es unmöglich oder nahezu unmöglich ist, unter den so produzierten Dielen zwei identische Dielen zu finden. Dabei kann durch Erweiterung eines bestimmten Typs eines Dekorelements, zum Beispiel von Astabbildungen, durch einen weiteren Typ eines anderen Dekorelements, zum Beispiel andere "Holzfehler" und/oder unterschiedliche Abnutzungsspuren, wie Mattstellen, die Variantenanzahl noch weiter steigert werden.Has deposited branches in a corresponding data store and then randomly performs the variant selection, then results in a corresponding variety of different planks. Particularly preferred and advantageous is a combination of such a random generator controlled selection of a decorative element of the plurality of variants with a randomly controlled position selection in the X and / or Y direction, i. in the longitudinal and / or transverse direction of the respective hallway. In this way, each individual plank can be designed in such a way that it is impossible or almost impossible to find two identical planks among the planks produced in this way. In this case, by extension of a certain type of decorative element, for example of Astabbildungen, by another type of another decorative element, for example, other "wood defects" and / or different signs of wear, such as mats, the number of variants can be further increased.
Die Anwendung der vorliegenden Erfindung ist nicht auf Holzdekore beschränkt. Ebenso lässt sich mit dem erfindungsgemäßen Verfahren auch die Variantenanzahl von mit Stein-, Fliesen- oder anderen Fantasiedekoren bedruckten Holzwerkstoffplatten steigern. So kann beispielsweise ein mittels Walzendruck (Tiefdruck) aufgedrucktes Natursteindekor variiert werden, indem mittels des mindestens einen Digitaldruckkopfes "Einschlüsse" oder sonstige markante Stellen auf das als Basis dienende Natursteindekor aufgedruckt werden.The application of the present invention is not limited to wood designs. Likewise, the number of variants of wood-based panels printed with stone, tile or other fantasy decors can also be increased with the method according to the invention. Thus, by way of example, a natural stone decor printed by means of roller printing (gravure printing) can be varied by printing "inclusions" or other distinctive locations on the natural stone decor which serves as the basis by means of the at least one digital print head.
Eine weitere vorteilhafte Ausgestaltung des erfindungsgemäßen Verfahrens ist dadurch gekennzeichnet, dass mittels des mindestens einen Druckwalzenwerkes eine oder mehrere Teilflächen der mit dem Dekor zu versehenden Oberfläche bedruckt werden, und dass eine oder mehrere mittels des mindestens einen Druckwalzenwerkes nicht bedruckte Teilflächen mittels des mindestens einen Digitaldruckkopfes bedruckt werden. Diese Ausgestaltung ist insbesondere dann von Vorteil, wenn das mindestens eine Dekorelement, welches mittels des mindestens einen Digitaldruckkopfes aufgedruckt wird, eine relativ große Flächenausdehnung aufweist und eine entsprechende Teilfläche eines zuvor aufgedruckten Dekors verdecken würde. Denn indem die Teilfläche, die nach dem Walzendruck mittels des mindestens einen Digitaldruckkopfes bedruckt wird, zuvor beim Walzendruck ausgelassen wird, lässt sich beim Walzendruck Druckfarbe sparen.A further advantageous embodiment of the method according to the invention is characterized in that by means of the at least one pressure roller mill one or more partial surfaces of the surface to be provided with the decor be printed, and that one or more by means of the at least one printing cylinder unit not printed partial areas are printed by means of the at least one digital printhead. This embodiment is particularly advantageous if the at least one decorative element, which is printed by means of the at least one digital print head, has a relatively large surface area and would conceal a corresponding partial area of a previously printed decoration. Because by the partial area, which is printed after the roller printing by means of the at least one digital printhead, previously omitted in the roller pressure, ink can be saved in the roller printing.
Vorrichtungstechnisch wird diese Ausgestaltung vorzugsweise dadurch realisiert, dass das mindestens eine Druckwalzenwerk mindestens eine Druckwalze, insbesondere Gravurwalze oder Gummituchwalze aufweist, die in ihrer Mantelfläche mindestens eine Ausnehmung zur Erzeugung eines nicht bedruckten Bereichs auf dem plattenförmigen Grundkörper bzw. der Trägerplatte enthält.In terms of apparatus, this embodiment is preferably realized in that the at least one pressure roller unit comprises at least one pressure roller, in particular gravure roller or blanket roller, which contains in its lateral surface at least one recess for producing a non-printed area on the plate-shaped base body or the carrier plate.
Ferner beinhaltet diese Ausgestaltung auch die Möglichkeit, die Reihenfolge von Walzendruck und Digitaldruck zu variieren, d.h. der Walzendruck muss bei dieser Ausgestaltung nicht zwangsläufig vor dem Digitaldruck durchgeführt werden; er kann bei Bedarf auch nach dem Digitaldruck durchgeführt werden. Des Weiteren ermöglicht diese Ausgestaltung eine Anordnung des mindestens einen Digitaldruckkopfes zwischen zwei den Walzendruck ausführenden Druckwalzenwerken.Further, this design also includes the ability to vary the order of roller printing and digital printing, i. the roller pressure does not necessarily have to be performed before the digital printing in this embodiment; If required, it can also be carried out after digital printing. Furthermore, this embodiment enables an arrangement of the at least one digital printhead between two printing roller units which execute the roller printing.
Eine weitere vorteilhafte Ausgestaltung der Erfindung besteht darin, dass mehrere Druckköpfe in Vorschubrichtung des Grundkörpers hintereinander angeordnet werden. Diese Ausgestaltung ermöglicht die Realisierung einer hohen Vorschubgeschwindigkeit des Grundkörpers bei dessen Bedruckung, wobei die Digitaldruckköpfe, die üblicherweise langsamer arbeiten als ein Druckwalzenwerk, jeweils einen Teil des digital aufzudruckenden Dekoreiements aufdrucken. Durch diese Aufgabenteilung, bei der jeder Digitaldruckkopf einen Teil der Digitaldruckarbeit übernimmt, kann die Vorschubgeschwindigkeit des zu bedruckenden Grundkörpers gesteigert werden.A further advantageous embodiment of the invention is that a plurality of print heads in the feed direction of the Basic body are arranged one behind the other. This embodiment makes it possible to realize a high feed rate of the main body during its printing, wherein the digital printheads, which usually work more slowly than a printing roll mill, each imprint a part of the decoreement to be printed digitally. This division of responsibilities, in which each digital print head takes over a part of the digital printing work, the feed rate of the base body to be printed can be increased.
Weitere bevorzugte und vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben.Further preferred and advantageous embodiments of the invention are specified in the subclaims.
Nachfolgend wird die Erfindung anhand einer mehrere Ausführungsbeispiele darstellenden Zeichnung näher erläutert. Es zeigen in schematischer Darstellung:
- Fig. 1
- eine mehrere Druckstationen aufweisende Vorrichtung zur Herstellung plattenförmiger Produkte mit einer ein Dekor aufweisenden Oberfläche, in Seitenansicht;
- Fig. 2
- eine Druckwalze eines Druckwalzenwerkes für eine Vorrichtung gemäß
Fig. 1 , in perspektivischer Ansicht; - Fig. 3
- ein Druckwalzenwerk mit einem zugeordneten Digitaldruckkopf, in perspektivischer Ansicht;
- Fig. 4
- ein plattenförmiges Produkt mit einer ein Dekor aufweisenden Oberfläche, in Draufsicht; und
- Fig. 5
- ein weiteres plattenförmiges Produkt mit einer ein Dekor aufweisenden Oberfläche, in Draufsicht.
- Fig. 1
- a plurality of printing stations having apparatus for producing plate-shaped products with a decorative surface having, in side view;
- Fig. 2
- a pressure roller of a printing cylinder for a device according to
Fig. 1 in perspective view; - Fig. 3
- a printing mill with an associated digital print head, in perspective view;
- Fig. 4
- a plate-shaped product having a decorative surface, in plan view; and
- Fig. 5
- another plate-shaped product with a decorative surface, in plan view.
In
Mehrere plattenförmige Grundkörper 2 sind auf einem Förderband 3 angeordnet, die einzeln der Reihe nach verschiedenen Bearbeitungsstationen 4, 5, 6, 7 und 8 zugeführt werden. Die Transportrichtung der Grundkörper 2 ist in
Das Werkstück bzw. die Grundkörper 2 sind aus einer Trägerplatte aus Holzwerkstoff, aus Schichtstoff und/oder aus mindestens einer Compactplatte hergestellt. Compactplatten werden aus harzgetränkten Zellulosebahnen hergestellt, die unter großem Druck und bei hohen Temperaturen in Laminatpressen verpresst werden. Vorzugsweise handelt es sich bei den Grundkörpern 2 jedoch um geschliffene Holzwerkstoffplatten, beispielsweise um Spanplatten, mitteldichte Faserplatten (MDF-Platten), hochdichte Faserplatten (HDF-Platten) oder Hartfaserplatten.The workpiece or the
Nach einer (nicht dargestellten) Bürststation, die etwaige Verunreinigungen oder Schleifstaub entfernt, wird mittels (nicht gezeigter) Auftragswalzen mehrstufig Füller aufgebracht, wobei nach jeder Stufe eine Zwischentrocknung erfolgt. Auf den so vorliegenden Grundkörper 2 wird dann wiederum mehrstufig eine im Grundfarbton eines nachfolgend aufgedruckten Dekors gehaltene Grundierung mittels (nicht gezeigter) Walzen aufgetragen, wobei wieder nach jedem Auftrag eine teilweise Trocknung erfolgt.After a (not shown) brushing station, which removes any impurities or grinding dust, filler is applied by means of (not shown) applicator rollers in several stages, wherein after each stage, an intermediate drying takes place. On the
Sodann wird der grundierte plattenförmige Grundkörper 2 geglättet. Dies erfolgt vorzugsweise mittels beheizter, polierter Stahlwalzen (nicht gezeigt), die unter Anpressen gegen den Grundkörper 2 mit einer Umfangsdrehgeschwindigkeit, welche größer oder niedriger als die Vorschubgeschwindigkeit der Grundkörper 2 ist, über die Breite des Grundkörpers 2 betrieben werden. Der so behandelte plattenförmige Grundkörper 2 weist über dessen gesamte Oberseite eine in Farbe, Glanzgrad und Struktur ebene bzw. gleichmäßige Oberfläche auf.Then, the primed plate-shaped
Unmittelbar an die (nicht dargestellte) Glättvorrichtung wird mittels zweier Druckwalzenwerke 4.1, 5.1, die jeweils aus einer gravierten Druckwalze (Druckzylinder) 4.11, 5.11 mit Farb- und Feuchtwalzen und einem Gummituchzylinder 4.12, 5.12 mit Gegendruckzylinder (nicht dargestellt) aufgebaut sind, ein Dekor, vorzugsweise ein Holzdekor aufgedruckt. Dieses Druckverfahren wird auch als indirekter Tiefdruck bezeichnet.Immediately to the (not shown) smoothing device is by means of two printing cylinder units 4.1, 5.1, each of an engraved printing roller (printing cylinder) 4.11, 5.11 with inking and dampening rollers and a blanket cylinder 4.12, 5.12 with impression cylinder (not shown) are constructed, a decor , preferably a wood decor printed. This printing process is also referred to as indirect gravure printing.
Den Druckwalzenwerken 4.1, 5.1 sind Nachbearbeitungsvorrichtungen 4.2, 5.2 nachgeordnet. Die jeweilige Nachbearbeitungsvorrichtung 4.2, 5.2 kann beispielsweise mittels eines Warmluftstroms oder mittels einer elektromagnetischen Strahlung, insbesondere UV-Strahlung eine Trocknung bzw. Teiltrocknung der aufgedruckten Farbe bewirken.The printing cylinder units 4.1, 5.1 are post-processing devices 4.2, 5.2 arranged downstream. The respective post-processing device 4.2, 5.2 can, for example, by means of a hot air flow or by means of electromagnetic radiation, in particular UV radiation cause drying or partial drying of the printed color.
Anstelle von zwei oder mehreren Druckwalzenwerken 4.1, 5.1 kann die erfindungsgemäße Vorrichtung bzw. Anlage 1 gegebenenfalls auch nur ein einzelnes Druckwalzenwerk 4.1 oder 5.1 aufweisen.Instead of two or more printing cylinder units 4.1, 5.1, the device or system 1 according to the invention may optionally also have only a single printing cylinder unit 4.1 or 5.1.
Erfindungsgemäß wird auf einen oder mehrere Teilbereiche des plattenförmigen Grundkörpers 2 mittels mindestens eines Digitaldruckkopfes 6.1 mindestens ein Dekorelement gedruckt, so dass das zuvor aufgedruckte Dekor zumindest teilweise sichtbar bleibt oder das zuvor aufgedruckte Dekor das Dekorelement umgibt.According to the invention, at least one decorative element is printed on one or more partial areas of the plate-shaped
Der Digitaldruckkopf 6.1 arbeitet beispielsweise nach dem Prinzip der Strahldrucktechnik, die bei so genannten Tintenstrahldruckern weit verbreitet ist. In
Mit dem Digitaldruckkopf 6.1 kann einfarbig oder mehrfarbig gedruckt werden. Beispielsweise kann der Digitaldruckkopf 6.1 mit einer Farbpatrone ausgestattet sein, die eine einzelne Farbe oder farbige Tinte enthält. Alternativ oder zusätzlich kann der Digitaldruckkopf 6.1 aber auch mit einer oder mehreren Farbpatronen versehen sein, die mehrere Kammern mit verschiedenen Tinten bzw. Farben aufweisen bzw. bilden, beispielsweise die Farben gelb, blau und rot als Grundfarben enthalten, so dass der Digitaldruckkopf 6.1 in einem Pass auch mehrere bzw. verschiedene Farben gleichzeitig drucken kann.With the digital print head 6.1 can be printed in one color or multi-color. For example, the digital printhead 6.1 may be equipped with a color cartridge containing a single color or colored ink. Alternatively or additionally, however, the digital print head 6.1 can also be provided with one or more color cartridges that comprise or form a plurality of chambers with different inks or colors, for example containing the colors yellow, blue and red as primary colors, so that the digital print head 6.1 in one Pass also several or different colors can print at the same time.
Bei den Dekorelementen handelt es sich beispielsweise um Abbildungen von Ästen (d.h. Astquerschnitten), Einschlüssen, Verwachsungen, Maserungsfehlern, Maserknollen, Jahresringen, Darstellungen von hellem Splintholz, Fraßgängen (z.B. Holzwurmlöchern/-gängen), Nagel- und/oder Schraubenköpfen, etc..The decorative elements are, for example, images of branches (ie branch cross-sections), inclusions, adhesions, grain defects, grain tufts, annual rings, representations of light sapwood, feeding passages (eg woodworm holes / holes), nail and / or screw heads, etc.
Des Weiteren oder alternativ kann es sich bei den Dekorelementen auch um Einschlüsse oder sonstige markante Stellen von Stein- oder Fantasiedekoren handeln.Furthermore, or alternatively, the decorative elements may also be inclusions or other distinctive locations of stone or fantasy decors.
Unter dem Begriff "Dekorelement" können im vorliegenden Kontext auch Logos verstanden werden. Bei den Logos handelt es sich beispielsweise um Firmennamen, Wort-Bildmarken, Slogans, Aufdrucken, wie sie auf Frachtkisten üblich sind, etc..The term "decorative element" in the present context, logos are understood. The logos are, for example, company names, word markers, slogans, imprints, as they are customary on cargo boxes, etc.
Ferner ist ein Computer 6.2 als Mittel zum Erzeugen einer Punkteverteilung zur Ansteuerung der digitalen Auftragsvorrichtung 6.1 mit derselben verbunden. Der Computer 6.2 bereitet digitale Ansteuerinformationen auf und überträgt diese auf den Digitaldruckkopf 6.1.Furthermore, a computer 6.2 as means for generating a dot distribution for driving the digital application device 6.1 is connected to the same. The computer 6.2 processes digital control information and transmits it to the digital printhead 6.1.
Die Bilddaten verschiedener Varianten der genannten Dekorelemente und/oder Logos sind in einem Datenspeicher 6.3 des Computers 6.2 hinterlegt. Des Weiteren ist der Computer 6.2 mit einem Zufallsgenerator 6.4 versehen. Der Zufallsgenerator 6.4 dient dazu, verschiedene Varianten eines oder mehrerer Dekorelemente, z.B. Äste sowie helle Splintholzanteile, nach einem Zufallsprinzip auszuwählen sowie die Position des jeweiligen Dekorelements auf der Trägerplatte 2 in X- und/oder Y-Richtung ebenfalls nach einem Zufallsprinzip vorzugeben.The image data of different variants of said decorative elements and / or logos are stored in a data memory 6.3 of the computer 6.2. Furthermore, the computer 6.2 is provided with a random number generator 6.4. The random number generator 6.4 is used to different variants of one or more decorative elements, e.g. Branches and bright sapwood parts to select at random and to specify the position of the respective decorative element on the
Es liegt ferner im Rahmen der Erfindung, dass der Computer nicht nur nach einem Zufallsprinzip ein Dekorelement aus einer Vielzahl von Dekorelementen auswählen kann, sondern ein Dekorelement auch abwandeln, insbesondere verfremden kann. So kann beispielsweise die Form eines ellipsenförmigen Dekorelements durch Variieren der Länge der Haupt- und/oder Nebenachse der Ellipse abgewandelt werden. Des Weiteren umfasst die Erfindung auch eine Ausgestaltung, bei welcher der Computer nach einem Zufallsprinzip Dekorelemente sogar erzeugen kann, beispielsweise geometrische Formen wie einen Kreis, ein Quadrat, Dreiecke, Trapeze, Polygone, oder Linien oder gar komplexe Dekorelemente.It is also within the scope of the invention that the computer can not only randomly select a decorative element from a variety of decorative elements, but also modify a decorative element, in particular can alienate. For example, the shape of an elliptical decorative element by varying the length of the main and / or Subordinate axis of the ellipse to be modified. Furthermore, the invention also includes an embodiment in which the computer can even produce decorative elements according to a random principle, for example geometric shapes such as a circle, a square, triangles, trapezoids, polygons, or lines or even complex decorative elements.
An die digitale Auftragsvorrichtung 6.1 schließt sich wie zuvor auch an die Walzendruckwerke 4.1, 5.1 eine Nachbearbeitungsvorrichtung 6.5 an, um das oder die zuvor aufgebrachten Dekorelemente zu trocknen.To the digital application device 6.1 is followed as before to the roller printing units 4.1, 5.1, a post-processing device 6.5 to dry the or the previously applied decorative elements.
Auf die digitale Auftragsvorrichtung 6.1 bzw. die Nachbearbeitungsvorrichtung 6.5 folgen Bearbeitungsstationen 7, 8, mittels denen auf das Dekor einschließlich der aufgedruckten Dekorelemente eine Versiegelungsschicht (Verschleißschutzschicht) aufgebracht wird.
Als Versiegelung des Dekors wird eine mit UV-Strahlung härtbare, transparente Lackbeschichtung in mindestens zwei Stufen aufgebracht. Der Versiegelungslack enthält Korundpartikel und/oder andere die Abriebfestigkeit erhöhende Partikel. Handelt es sich bei den herzustellenden dekorativen Grundkörpern bzw. Platten 2 um solche, die keiner hohen Abriebbeanspruchung ausgesetzt werden, beispielsweise um Möbelteile, insbesondere um Rückwände für Schränke, so kann der Versiegelungslack auch frei von Korundpartikeln oder sonstigen die Abriebfestigkeit erhöhenden Partikel sein.As a seal of the decoration, a UV-curable, transparent lacquer coating is applied in at least two stages. The sealing lacquer contains corundum particles and / or other abrasion resistance-increasing particles. If the decorative base bodies or
In der Bearbeitungsstation 7 wird eine im Wesentlichen vollflächige Beschichtung aus einem UV-härtbaren, transparenten Versiegelungslack aufgebracht. Hierzu weist die Bearbeitungsstation 7 eine Auftragswalze 7.1 auf, die eine gleichmäßige Schicht aus Lack auf die Oberseite der Grundkörper 2 aufbringt. In der nachgeschalteten Nachbearbeitungsvorrichtung 7.2 wird die aufgebrachte Beschichtung zumindest teilweise getrocknet und ausgehärtet.In the
In der Bearbeitungsstation 8 wird wiederum mittels einer Auftragswalze 8.1 eine Beschichtung aus einem UV-härtbaren, transparenten Versiegelungslack direkt aufgetragen, wobei hier die Auftragsmenge bezogen auf die Plattenoberfläche variiert. Dadurch kommt es zu einer möglicherweise beabsichtigten dreidimensionalen Strukturierung der oberen Lackschicht.In the
Mittels der auf die Auftragswalze 8.1 folgenden Nachbearbeitungsvorrichtung wird dann die zuletzt aufgebrachte Beschichtung zumindest teilweise ausgehärtet, damit die dreidimensionale Strukturierung fixiert wird, bevor sich diese aufgrund eines Zerfließens aufhebt.By means of the following on the applicator roll 8.1 post-processing device then the last applied coating is at least partially cured, so that the three-dimensional structuring is fixed before it cancels due to bleeding.
Mit den Walzendruckwerken 4.1, 5.1 kann zunächst die gesamte Oberseite des plattenförmigen Grundkörpers 2 mit einem Dekor, beispielsweise Holz- oder Steindekor versehen werden, worauf dann mit dem mindestens einen Digitaldrucker 6.1 ein oder mehrere einzelne Oberflächenbereiche des jeweiligen Grundkörpers 2 zusätzlich bedruckt werden.With the roller printing units 4.1, 5.1, the entire upper side of the plate-shaped
Alternativ oder ergänzend sieht die Erfindung vor, dass mit dem Walzendruckverfahren nur ein bestimmter Oberflächenbereich des jeweiligen Grundkörpers 2 bedruckt wird und dass der oder die dabei nicht bedruckten Bereiche mittels mindestens eines Digitaldruckers 6.1 bedruckt werden. Diese Ausgestaltung ist in
Mit einem Druckwalzenwerk 5.1 der in
Bei regelmäßigen Dekoren, wie zum Beispiel einem Bild einer Kieselsteinfläche, Kaffeebohnenschüttung, etc., kann mit einer Vorrichtung gemäß
In
Mit einer Vorrichtung 1 gemäß
In
Die Ausführung der Erfindung ist nicht auf die vorstehend beschriebenen Ausführungsbeispiele beschränkt. Vielmehr sind zahlreiche Varianten und Kombination denkbar, die auch bei grundsätzlich abweichender Gestaltung von der in den beiliegenden Ansprüchen angegebenen Erfindung Gebrauch machen.The embodiment of the invention is not limited to the embodiments described above. Rather, numerous variants and combinations are conceivable, which make use of the invention specified in the appended claims even with fundamentally different design.
Claims (17)
- Method for producing a board-shaped product having a surface comprising a decoration (2.2, 2.2'), in which method a decoration (2.2, 2.2') is printed by means of at least one printing roller unit (4.1, 5.1) onto a main body (2, 2') which is formed from a carrier board made of wood material, of laminate and/or of a compact board, wherein at least one decoration element (2.3, 2.4) is printed by means of at least one digital print head (6.1) onto one or more sub-regions of the main body (2, 2') such that the decoration (2.2, 2.2') which is printed by means of the at least one printing roller unit (4.1, 5.1) remains visible, at least in part, or surrounds the at least one decoration element (2.3, 2.4) if the at least one decoration element (2.3, 2.4) is printed onto the main body (2, 2') by means of the at least one digital print head (6.1) before the decoration, characterised in that the at least one digital print head (6.1) is displaced together with the main body (2, 2') in the feed direction thereof.
- Method according to claim 1, characterised in that the entire area of the surface which is to be provided with the decoration (2.2) is printed on by means of the at least one printing roller unit (4.1, 5.1), and in that the at least one decoration element (2.3, 2.4) is printed on the decoration (2.2) by means of the at least one digital print head (6.1).
- Method according to either claim 1 or claim 2, characterised in that the print position of the at least one decoration element (2.3, 2.4) on the surface to be provided with the decoration (2.2, 2.2') is predefined at random.
- Method according to either claim 1 or claim 2, characterised in that, during production of elongate panels from the main body (2, 2'), the print position of the at least one decoration element (2.3, 2.4) on the surface to be provided with the decoration (2.2, 2.2') is predefined at random in the longitudinal and/or transverse direction of each panel.
- Method according to claim 1, characterised in that one or more sub-areas of the surface which is to be provided with the decoration (2.2') are printed on by means of the at least one printing roller unit (4.1, 5.1), and in that one or more sub-areas (2.1) which are not printed on by means of the at least one printing roller unit (4.1, 5.1) are printed on by means of the at least one digital print head (6.1).
- Method according to any of claims 1 to 5, characterised in that the at least one decoration element (2.3) is selected at random from a group of decoration elements.
- Method according to any of claims 1 to 6, characterised in that the at least one decoration element (2.3) is produced at random by means of a computer (6.2).
- Method according to any of claims 1 to 7, characterised in that the at least one decoration element (2.3, 2.4) is applied to a printing roller (5.12) of the at least one printing roller unit (5.1) by means of the at least one digital print head (6.1) such that said printing roller prints the at least one decoration element (2.3, 2.4) onto the surface to be provided with the decoration (2.2, 2.2').
- Method according to any of claims 1 to 8, characterised in that the decoration (2.2, 2.2') is printed as a multicoloured decoration by means of a plurality of printing roller units (4.1, 5.1), a different colour of the decoration (2.2, 2.2') being printed onto the carrier board (2, 2') by each of the printing roller units (4.1, 5.1), and one colour of the multicoloured decoration (2.2, 2.2') being printed onto the main body (2, 2') by means of a digital printing station (6) or by means of a digital printing station (6) comprising the at least one digital print head (6.1).
- Method according to any of claims 1 to 9, characterised in that a plurality of digital print heads (6.1) are arranged in succession in the feed direction of the main body (2, 2').
- Device (1) for producing a board-shaped product having a surface comprising a decoration, which device comprises at least one printing roller unit (4.1, 5.1) for printing a decoration (2.2, 2.2') onto a main body (2, 2') which is formed from a carrier board made of wood material, of laminate and/or of a compact board, and at least one digital print head (6.1) for printing at least one decoration element (2.3, 2.4) onto one or more sub-regions of the main body (2, 2') such that the decoration (2.2, 2.2') which is printed by means of the at least one printing roller unit (4.1, 5.1) remains visible, at least in part, or surrounds the at least one decoration element (2.3, 2.4) if the at least one decoration element (2.3, 2.4) is printed onto the main body (2, 2') by means of the at least one digital print head (6.1) before the decoration, characterised in that the at least one digital print head (6.1) can be displaced together with the main body (2, 2') in the feed direction thereof.
- Device according to claim 11, characterised in that the at least one digital print head (6.1) is connected to a control system (6.2) which comprises a random generator (6.4) and predefines at random the print position of the at least one decoration element (2.3, 2.4) on the surface which is to be provided with the decoration (2.2, 2.2').
- Device according to either claim 11 or claim 12, characterised in that the at least one digital print head (6.1) is connected to a control system (6.2) which comprises a random generator (6.4) and selects the at least one decoration element (2.3) at random from a group of decoration elements.
- Device according to any of claims 11 to 13, characterised in that the at least one digital print head (6.1) is connected to a control system (6.2) which comprises a random generator (6.4) and produces the at least one decoration element (2.3) at random.
- Device according to any of claims 11 to 14, characterised in that the at least one printing roller unit (4.1, 5.1) comprises at least one printing roller, in particular engraved roller or rubber blanket roller (5.12), which has in its outer surface at least one recess (5.13) for producing an unprinted region (2.1) on the board-shaped main body (2).
- Device according to any of claims 11 to 15, characterised by a plurality of printing roller units (4.1, 5.1) and at least one digital printing station (6), which comprises the at least one digital print head (6.1), for printing the decoration as a multicoloured decoration (2.2), each of the printing roller units (4.1, 5.1) and the digital printing station (6) being used to print a different colour of the decoration (2.2).
- Device according to any of claims 11 to 16, characterised by a plurality of digital print heads (6.1) which are arranged in succession in the feed direction of the main body (2, 2').
Priority Applications (1)
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PL11700660T PL2544902T3 (en) | 2010-03-09 | 2011-01-19 | Method and device for producing a board-shaped product having a surface comprising a decoration |
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DE102010010784.0A DE102010010784C5 (en) | 2010-03-09 | 2010-03-09 | Method and device for producing a plate-shaped product with a surface having a decoration |
PCT/EP2011/050671 WO2011110373A1 (en) | 2010-03-09 | 2011-01-19 | Method and device for producing a board-shaped product having a surface comprising a decoration |
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EP2544902A1 EP2544902A1 (en) | 2013-01-16 |
EP2544902B1 true EP2544902B1 (en) | 2017-05-24 |
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EP11700660.1A Active EP2544902B1 (en) | 2010-03-09 | 2011-01-19 | Method and device for producing a board-shaped product having a surface comprising a decoration |
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US (1) | US9487044B2 (en) |
EP (1) | EP2544902B1 (en) |
CA (1) | CA2792446C (en) |
DE (1) | DE102010010784C5 (en) |
ES (1) | ES2635113T3 (en) |
PL (1) | PL2544902T3 (en) |
PT (1) | PT2544902T (en) |
RU (1) | RU2516024C1 (en) |
WO (1) | WO2011110373A1 (en) |
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CA2792446A1 (en) | 2011-09-15 |
EP2544902A1 (en) | 2013-01-16 |
DE102010010784B3 (en) | 2011-06-09 |
ES2635113T3 (en) | 2017-10-02 |
US20130088556A1 (en) | 2013-04-11 |
DE102010010784C5 (en) | 2017-03-23 |
PL2544902T3 (en) | 2017-10-31 |
RU2516024C1 (en) | 2014-05-20 |
WO2011110373A1 (en) | 2011-09-15 |
PT2544902T (en) | 2017-08-02 |
US9487044B2 (en) | 2016-11-08 |
CA2792446C (en) | 2017-07-18 |
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