EP2508333A1 - Behandlungsvorrichtung von bearbeitungsschlämmen zur Herstellung von Presslingen - Google Patents
Behandlungsvorrichtung von bearbeitungsschlämmen zur Herstellung von Presslingen Download PDFInfo
- Publication number
- EP2508333A1 EP2508333A1 EP12305348A EP12305348A EP2508333A1 EP 2508333 A1 EP2508333 A1 EP 2508333A1 EP 12305348 A EP12305348 A EP 12305348A EP 12305348 A EP12305348 A EP 12305348A EP 2508333 A1 EP2508333 A1 EP 2508333A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate
- briquette
- machine
- compression
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003754 machining Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000012545 processing Methods 0.000 title abstract description 4
- 239000010802 sludge Substances 0.000 claims abstract description 43
- 239000004484 Briquette Substances 0.000 claims abstract description 39
- 238000007906 compression Methods 0.000 claims abstract description 37
- 230000006835 compression Effects 0.000 claims abstract description 37
- 239000012530 fluid Substances 0.000 claims abstract description 35
- 238000005056 compaction Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 26
- 239000002173 cutting fluid Substances 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000001050 lubricating effect Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000013519 translation Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 3
- 239000012071 phase Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000011282 treatment Methods 0.000 description 6
- 238000000227 grinding Methods 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 229910001111 Fine metal Inorganic materials 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002761 liquid phase assay Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/327—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/06—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
- B30B9/067—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers with a retractable abutment member closing one end of the press chamber
Definitions
- the invention relates to the technical sector of machining sludge treatments and machines and / or installation facilities.
- the machining sludge is generated by processes and grinding machines, grinders and machine tools in general for producing mechanical parts. They are therefore a mixture of solid metal compounds in the form of waste, debris with a lubricating fluid and cutting. There is therefore a significant proportion of fluid compounds giving a pasty appearance engorged with oils for example. Waste sludge machining is bulky, bulky, and must be removed from their place of production.
- grinding sludge is classified as hazardous waste.
- machining sludge treatment Another problem of machining sludge treatment was related to the scale or size of the company concerned. Some companies have low tonnage of machining sludge and they have no choice as to how to evacuate them. It is carried out in the state of collected sludge towards a collection and treatment center.
- the machine for treating machining sludge for the manufacture of briquettes comprises a frame receiving a tank intended to receive the machining sludge to be treated, a screw mechanism helical end to route the material controlled by a motor, a support platform receiving parallel horizontal support blocks, spaced apart from each other to define a horizontal corridor allowing the translation of a jack-controlled slide, the said slide being arranged to receiving on its upper face or on its underside a support plate and compression arranged with a plurality of channels to allow the discharge of the cutting fluid, and in that the compression plate comprises a circular central zone corresponding to the supporting portion of the briquette and all around the circular channels and oriented to allow evacuation of the fluid from the compression, and in that the channels are established in the thickness of the plate and are oriented to evacuate the fluid in a reservoir block, and in that the machine comprises on both sides blocks, an area for receiving and discharging compacted briquettes and on the opposite side a collector tank lubricating and
- the process for manufacturing briquettes from machining sludge consists in introducing the machining sludge into a machine having a receiving vessel, and feeding in a compaction chamber doses of machining sludge to form briquettes, each dose of machining sludge being under a compressed pressure effect against a compression plate and fluid evacuation for obtaining briquettes high holding, then to evacuate each briquette obtained out of the machine and simultaneously collect the fluids resulting from the compression and their ejection with respect to the briquette, the fluids being collected in a tank-tank and then be evacuated.
- the method according to the invention makes it possible to position the compression plate of the briquette and the evacuation of the fluids under the effect of the compression according to different implementations of the machine while preserving the same principal means.
- the compression plate of the briquette and fluid evacuation can thus be positioned on a tray-shaped support means in a high position or in a low position, depending on whether the thrust and compression force is vertically effected by the top of the machine or the bottom of it as shown in the figures of the drawings and in the modes of operation described below.
- the feeding of the machining sludge through a filling tank will take place vertically or transversely as described below.
- the machine for treating machining sludge will be described below in its first version with its main elements.
- the machine is thus designed to allow the manufacture of machining sludge briquettes in a compressed state with a removal of lubricating fluid and cutting to obtain non-friable briquettes, these briquettes being discharged one after one after manufacture and the lubricating and cutting fluid being collected, recovered and conveyed for reuse.
- the machining sludge processing machine is referenced as a whole by (M). It comprises a frame (B) of parallelepiped configuration capable of receiving the various components and mechanisms. In its upper part, the frame receives a tank (1) intended to receive the machining sludge to be treated. A vertical helical worm mechanism (2) controlled by a motor (3) agitates the mass of machining sludge and facilitate the introduction of doses in a vertical receiver tube (4).
- the electronic and hydraulic control cabinet (5) is schematically represented.
- the frame receives sleepers (6) with a support platform (7) from which the components of the invention are fixed.
- Each block (8) (9) is provided with a through opening (8.1) (9.1), vertical and aligned to allow the passage and flow of the material to be compacted from the aforementioned tank.
- the two blocks (8) and (9) are connected to each other by clamps (23) or the like for their final fixing and binding with respect to each other.
- the lower block (9) is able to form in its central portion a chamber (12) cylindrical in which will be manufactured and compacted the slurry briquette.
- the block (9) is extended at the bottom by a hollow body (13) allowing the vertical positioning of a compression cylinder (14) capable of acting thrust as will be explained below.
- the drawer element (10) biased horizontally back and forth by the jack (11) is arranged in its thickness with two openings, one cylindrical, the other semi-cylindrical (10.1) (10.2) whose functions will be specified later.
- On either side of the blocks (8) and (9) are arranged respectively a reception zone (15) and discharge compacted briquettes (to the left by looking at the drawings).
- a collection tank (16) for lubricating and cutting fluids resulting from the formation and compacting of the briquette.
- the cylindrical opening (10.1) formed on the slide is intended to be in alignment with the openings (8.1) (9.1) for the loading of the material to be compacted and thus in a first position of the slide (10).
- This opening (10.1) is located on the side of the tank (16).
- the other opening (10.2) is shaped at the opposite end of the drawer and has a semi-cylindrical configuration, and therefore open, to allow the evacuation of the manufactured briquette as it will be exposed later.
- the drawer (10) is also arranged on its lower horizontal plane for receiving a support and compression plate (17) arranged with a plurality of channels (17.1) to allow the discharge of the cutting fluid to the tank (16) and collecting the fluid from the compaction phase of the briquette.
- this compression plate (17) and fluid evacuation is therefore oriented lower block side (9) to be opposite the chamber (12) for receiving sludge. machining.
- the compression plate (17) comprises in an optimized version a circular central zone (17.1) corresponding to the support part of the briquette and all around the circular channels (17.2) and oriented to allow the evacuation of the fluid coming from the compression. These channels are established in the thickness of the plate (17) and are oriented to evacuate the fluid to the tank tank (16).
- the spool (10) is moved so that its cylindrical opening (10.1) is directly in line with the openings (8.1) (9.1) formed on the blocks (8) and (9) for the passage of the material fed by the screw (2) through the receiving tube 4.
- the thrust cylinder (14) is raised so that the piston portion (14.1) is flush with the lower part of the chamber (12) forming a plane of support of collected material.
- the slide (10) is moved transversely in a second intermediate position at the end of which the compression plate (17) closes the chamber (12) from above.
- the compression plate (17) is positioned so that its circular central portion (17.1) is facing the chamber (12).
- the thrust cylinder (14) is biased vertically and creates the compaction of the briquette and the flow of fluid that drains through the various channels to the tank tank (16).
- the drawer (10) is then translated again backwards by the action of the cylinder (11) to present the second semi-cylindrical opening (10.2) opposite the chamber (12).
- the jack (14) ensures the lifting of the briquette and its exit from the chamber (12) to position it in the semi-cylindrical opening (10.2) formed in the drawer.
- the latter is then translated forward in a fourth position under the action of the cylinder (11) to bring the briquette to the receiving area (15) and collection. Once this operation is executed, it is then necessary to carry out a new operating cycle.
- the plate (17) of compression and discharge of the fluid during compaction of the material is disposed on the upper plane of the slide (10).
- the machining sludge is conveyed by means of the endless helical screw mechanism (2), in this case arranged horizontally, or in an angular orientation allowing the best penetration of the sludge. It allows the introduction of the material to be compacted in the chamber (18) arranged vertically above the drawer and formed in a body (21).
- the counter-thrust cylinder (19) is disposed vertically from above and enters a cylindrical jacket (20) formed on a body (21) to compress the material in the chamber (18).
- the drawer (10) is always guided between the bodies (8) and (9) and subjected to a horizontal transverse movement back and forth under the action of the cylinder (11) under the same conditions as before.
- the drawer (10) does not have the openings (10.1) (10.2) arranged in the first embodiment. This is conveyed by the screw (2) of the material to be compacted in the chamber (18), and the drawer (10) is in the position so that the circular central portion (17.1) of the plate (17) is facing of the chamber (18) and that the matter to be compacted is located in this circular zone.
- the vertical thrust cylinder (19) then compresses the material in the chamber (18) thus formed against the compression plate and fluid evacuation, and it ensures the support of the material and the flow of the evacuated fluid.
- the ram piston (19) has a removable wear part (19.1) in contact with the material to be compacted to constitute the briquette.
- the compacting operation by the jack (19) can be regulated in one or more times, according to a preset, progressive programming to allow evacuation of the fluid engorging the briquette under the best conditions.
- the fluid is collected to the tank tank through the channels formed su the compression plate (17).
- the cylinder (11) is biased in translation towards the rear to release the chamber (18).
- the cylinder (19) ensures by a complementary downward vertical movement the positioning and transfer of the briquette on a plate (21) disposed in horizontal support on the lower body (9).
- the briquette being positioned thus in front of the drawers, the latter is again urged in displacement, forwards this time, to allow the evacuation of the briquette obtained to the zone (15) of collection, by sliding and pushing on the plate of the displacement of the drawer (10) Then a new operating cycle starts again.
- FIG. 9 a particular optimization of the machine for the control of fluid flow.
- the body (9) which has on its upper or lower part the plate (21) disposed under the drawer (10) has an opening (9.1) for the positioning of a counter-thrust cylinder (22).
- the latter by its piston (22.1) provides a thrust on the plate (21) which allows a support of the compression plate (17) against the jacket (20).
- the solution provided by the invention makes it possible to obtain very high quality non-friable briquettes with a maximum elimination of fluids engorging the machining sludge constituting the material of said briquettes.
- the particular configuration of the compression plate (17) is an essential aspect of the invention. Its positioning relative to the drawer allows for two versions of the machine.
- the thrust operations by the compression cylinders (14-19) are specifically defined to perform the forces in one or more times in order to control and evacuate the fluid clogging the material during compaction.
- the machine used according to the invention remains of a relatively low investment cost and can be used by companies of varying sizes and mainly having tonnages of machining sludge to be evacuated under various conditions.
- the invention responds to the various objectives originally sought by the Applicant.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Sludge (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1152878A FR2973273B1 (fr) | 2011-04-04 | 2011-04-04 | Procede de traitement des boues d'usinage pour la fabrication de briquettes reutilisables en produits secondaires, et la machine de mise en oeuvre du procede |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2508333A1 true EP2508333A1 (de) | 2012-10-10 |
EP2508333B1 EP2508333B1 (de) | 2016-11-02 |
Family
ID=45926483
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12305348.0A Active EP2508333B1 (de) | 2011-04-04 | 2012-03-26 | Behandlungsvorrichtung von bearbeitungsschlämmen zur Herstellung von Presslingen |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2508333B1 (de) |
FR (1) | FR2973273B1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107962091A (zh) * | 2017-12-24 | 2018-04-27 | 天津市纳斯特科技有限公司 | 一种废钢板回收用折弯装置、用该装置回收废钢板的方法 |
IT201600117453A1 (it) * | 2016-11-21 | 2018-05-21 | Eidos Eng S R L | Pressa bricchettatrice. |
Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8103406U1 (de) * | 1981-02-09 | 1981-04-23 | Eberhard Wagner Gmbh & Co Kg, 7402 Kirchentellinsfurt | Muellpressvorrichtung fuer fluessigkeitshaltige abfaelle |
DE3002420A1 (de) | 1980-01-24 | 1981-07-30 | Werner & Pfleiderer, 7000 Stuttgart | Presse zum verdichten schuettfaehiger massen zu bloecken |
EP0490148A2 (de) | 1990-12-13 | 1992-06-17 | Lindemann Maschinenfabrik GmbH | Verfahren und Vorrichtung zum Betreiben einer Brikettierpresse |
DE4446494A1 (de) | 1994-12-23 | 1996-06-27 | Knoll Maschinenbau Gmbh | Vorrichtung zum Brikettieren von preßfähigem Material |
US5664492A (en) | 1993-06-10 | 1997-09-09 | Bendzick; Ervin J. | Apparatus for compacting metal shavings |
JPH10528A (ja) | 1996-06-07 | 1998-01-06 | Hitachi Seiki Co Ltd | 切屑処理装置 |
DE19812459A1 (de) | 1998-03-23 | 1998-10-01 | Serkalth Gmbh | Preßanlage zur Verdichtung von Fertigungsabfallstoffen |
US5934188A (en) * | 1997-01-14 | 1999-08-10 | Pioneer Hi-Bred International, Inc. | Oilseed press |
JP2001087978A (ja) | 1999-09-20 | 2001-04-03 | Nitto Zoki Kk | 切屑圧縮装置 |
JP2002137095A (ja) | 2000-10-27 | 2002-05-14 | Ntn Corp | 研削スラッジの固形化物製造装置 |
JP2003311576A (ja) | 2002-04-30 | 2003-11-05 | Amada Co Ltd | 切粉圧縮装置 |
EP1380406A1 (de) | 2001-03-21 | 2004-01-14 | Koyo Seiko Co., Ltd. | Verdichter |
WO2004037525A2 (en) | 2002-10-27 | 2004-05-06 | A.M. Industrial Technologies Ltd | Portable pressing apparatus and method of using the same |
JP2005014072A (ja) | 2003-06-27 | 2005-01-20 | Mori Tekko Kk | 研磨スラッジブリケット製造装置 |
-
2011
- 2011-04-04 FR FR1152878A patent/FR2973273B1/fr active Active
-
2012
- 2012-03-26 EP EP12305348.0A patent/EP2508333B1/de active Active
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3002420A1 (de) | 1980-01-24 | 1981-07-30 | Werner & Pfleiderer, 7000 Stuttgart | Presse zum verdichten schuettfaehiger massen zu bloecken |
DE8103406U1 (de) * | 1981-02-09 | 1981-04-23 | Eberhard Wagner Gmbh & Co Kg, 7402 Kirchentellinsfurt | Muellpressvorrichtung fuer fluessigkeitshaltige abfaelle |
EP0490148A2 (de) | 1990-12-13 | 1992-06-17 | Lindemann Maschinenfabrik GmbH | Verfahren und Vorrichtung zum Betreiben einer Brikettierpresse |
US5664492A (en) | 1993-06-10 | 1997-09-09 | Bendzick; Ervin J. | Apparatus for compacting metal shavings |
DE4446494A1 (de) | 1994-12-23 | 1996-06-27 | Knoll Maschinenbau Gmbh | Vorrichtung zum Brikettieren von preßfähigem Material |
JPH10528A (ja) | 1996-06-07 | 1998-01-06 | Hitachi Seiki Co Ltd | 切屑処理装置 |
US5934188A (en) * | 1997-01-14 | 1999-08-10 | Pioneer Hi-Bred International, Inc. | Oilseed press |
DE19812459A1 (de) | 1998-03-23 | 1998-10-01 | Serkalth Gmbh | Preßanlage zur Verdichtung von Fertigungsabfallstoffen |
JP2001087978A (ja) | 1999-09-20 | 2001-04-03 | Nitto Zoki Kk | 切屑圧縮装置 |
JP2002137095A (ja) | 2000-10-27 | 2002-05-14 | Ntn Corp | 研削スラッジの固形化物製造装置 |
EP1380406A1 (de) | 2001-03-21 | 2004-01-14 | Koyo Seiko Co., Ltd. | Verdichter |
JP2003311576A (ja) | 2002-04-30 | 2003-11-05 | Amada Co Ltd | 切粉圧縮装置 |
WO2004037525A2 (en) | 2002-10-27 | 2004-05-06 | A.M. Industrial Technologies Ltd | Portable pressing apparatus and method of using the same |
JP2005014072A (ja) | 2003-06-27 | 2005-01-20 | Mori Tekko Kk | 研磨スラッジブリケット製造装置 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201600117453A1 (it) * | 2016-11-21 | 2018-05-21 | Eidos Eng S R L | Pressa bricchettatrice. |
CN107962091A (zh) * | 2017-12-24 | 2018-04-27 | 天津市纳斯特科技有限公司 | 一种废钢板回收用折弯装置、用该装置回收废钢板的方法 |
Also Published As
Publication number | Publication date |
---|---|
FR2973273B1 (fr) | 2014-04-11 |
FR2973273A1 (fr) | 2012-10-05 |
EP2508333B1 (de) | 2016-11-02 |
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