EP2424047A1 - Elektrischer Buchsenkontakt, Steckeranordnung und Herstellungsverfahren - Google Patents
Elektrischer Buchsenkontakt, Steckeranordnung und Herstellungsverfahren Download PDFInfo
- Publication number
- EP2424047A1 EP2424047A1 EP11177337A EP11177337A EP2424047A1 EP 2424047 A1 EP2424047 A1 EP 2424047A1 EP 11177337 A EP11177337 A EP 11177337A EP 11177337 A EP11177337 A EP 11177337A EP 2424047 A1 EP2424047 A1 EP 2424047A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connection end
- electrical contact
- diameter
- annular groove
- female
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/111—Resilient sockets co-operating with pins having a circular transverse section
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/18—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with the spring member surrounding the socket
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/533—Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
Definitions
- the invention relates to a female electrical contact intended to be provided, around one of its connection ends, with a tightening element able to maintain said connection end in a constrained state in order to reduce its connection diameter. More particularly, the invention relates to a housing formed on the wall of the electrical contact, and for receiving and holding in position said retightening element. The invention also relates to a connector assembly comprising at least one such female electrical contact. The invention also relates to a method for producing such a female electrical contact.
- connecting elements In the field of connectivity, it is sometimes necessary, especially for aeronautics and automotive applications, to use connecting elements able to maintain their electrical connections in extreme conditions. Indeed, the electrical connections can be subjected to strong vibrations and / or high temperature differentials, tending to deteriorate the electrical connection between two complementary contacts.
- a connecting end of a female electrical contact, or socket is specifically sized to receive a complementary male or pin contact.
- the materials used namely copper alloys such as brass or bronze, are chosen for their ability to maintain their mechanical properties in temperature in order to prevent unwanted expansion from eliminating the electrical connection.
- a female electrical contact, or socket such as a female power contact
- an annular tightening element in order to tighten the wall of the sleeve around the pin, and thus to favor the maintenance of the electrical connection even in case of strong vibrations and / or temperatures.
- the characteristics of the materials used for this ring-tightening element are such that their elasticity is maintained for temperatures above 200 ° C.
- the figure 1 shows a partial longitudinal section of such a female electrical contact 1 at the tightened connection end 6.
- the sleeve 1 comprises a socket body 2 of generally circular cylindrical shape.
- Longitudinal slots are provided in the socket body, extending along the longitudinal axis A, from the opening 11 of the connecting end 6, and over a partial length of the socket body 2.
- at least two longitudinal slots are provided on the connecting end 6.
- connection diameter DA corresponding to the internal diameter at the opening 11 of said end 6, reduced relative to the internal diameter DB of the rest of the body of sleeve 2.
- the diameter DA is bordered by the inner surface 9 of the wall 5 of the female contact 1.
- connection diameters DA and DB are determined according to the diameter D of the pin which must be introduced, so as to have DA ⁇ D ⁇ DB.
- the inner surface 9 of the wall 5 at the connecting end 6 must be contiguous with a pressure on the outer wall of the spindle, and this pressure must be maintained, in order to guarantee the electrical connection between these two elements.
- the deformation is such that the connecting end 6 has a frustoconical longitudinal section, the internal diameter of the cavity being increasing from the connection diameter DA at the opening 11 to DB at the bottom of the cavity.
- An annular groove 3 is dug from the outer surface 4 of the wall 5 of the socket body 2 to receive a retightening ring.
- the groove 3 extends over an entire outer perimeter of the connecting end 6 of the sleeve 1.
- Stop lips 8 are formed upstream of the groove 3.
- the groove 3 is bordered upstream by the lips of stop 8, and downstream by the wall 5 of the non-machined socket body 2. Upstream and downstream means in relation to the direction of the connection at the end considered.
- a bottom 7 of the groove 3 is inclined at an angle X with respect to a longitudinal axis A of the socket body 2, corresponding to the tightening angle applied to the connection end 6 to obtain the connection diameter DA wish.
- the tightening ring 10 is housed in the groove 3 so as to surround the connection end 6.
- the tightening ring 10 is conventionally tubular in shape, and has a cross section with respect to the axis A, so that that it does not rest on all its length on the bottom 7 of the throat 3.
- said tightening ring 10 is slid along the wall 5 of the socket body 2, from the abutment lips 8 bordering the opening 11.
- the tightening ring 10 must therefore pass above the stop lips 8 before ending in the groove 3.
- an external diameter D1 of the connection end 6 at the abutment lips 8 is greater than a diameter.
- internal diameter is meant the diameter measured from the inner surface of the element considered, while the outer diameter corresponds to the diameter measured from the external surface of the considered element.
- the tightening ring 10 is generally made of material capable of withstanding high temperatures, while retaining its elastic properties thus giving a spring effect.
- the invention proposes machining at the connection end of interest a groove against undercut, the angle of the undercut corresponding substantially to the tightening angle to obtain the desired reduced diameter at the level of said connection end.
- the groove is arranged so that its bottom is inclined longitudinally.
- the bottom of the undercut groove has, before the tightening of the first connection end, a slope relative to the longitudinal axis of the female electrical contact such that the diameter of the front end of the throat against clearance is greater than the diameter of the rear end of said groove against undercut.
- front and rear, or upstream and downstream are understood in relation to the direction of the connection at the connection end considered.
- the diameter of the groove is considered at the bottom of said groove.
- the groove has a cross section, parallel to the longitudinal axis of the contact.
- An annular tightening element such as a ring, also having a cross section, can then be used optimally, since its entire surface rests evenly on the bottom of the groove.
- the diameter of the connection end at the abutment lips is reduced compared to the system of the state of the art described above, making less the spacing to be subjected to the tightening element to pass this stop .
- the subject of the invention is therefore a female electrical contact of generally cylindrical circular shape comprising two connection ends, at least one first connection end having at least two longitudinal slots, said first connection end being able to present two states, respectively state unstressed, wherein said first connection end has a straight longitudinal section, and stressed state, wherein said first connection end has a frustoconical longitudinal section, an annular groove being hollowed from an outer surface of the wall of the female electrical contact, at the level of first connection end, intended to receive a tightening element, characterized in that the annular groove, when the first connection end is in the unconstrained state, has a frustoconical longitudinal section, so that the diameter of a front end of the annular groove is greater than the diameter of an end. rear of said annular groove, and in that the annular groove has, when the first connection end is in the constrained state, a cross section.
- the unconstrained state is the state in which the contact is before being tightened to have a reduced connection diameter at one of its two connection ends.
- connection ends When one of the two connection ends is deformed / tightened, to reduce its opening diameter, the rest of the contact body and the second connection end are not deformed and continues to have a circular cylindrical shape.
- the deformation / constraint is only local.
- connection diameter is meant the internal diameter of the contact at the connection end considered.
- reduced diameter it is meant that the diameter in question is smaller than the diameter of the remainder of the cylindrical circular contact.
- connection end extends over a certain length of the connection end, sufficient to receive a ring-like tightening element, able to maintain a tightening pressure around said connection end and to allow a maintenance of the reduced connection diameter in all circumstances.
- Length means the dimension extending parallel to the longitudinal axis of the element in question.
- the constrained state is obtained mechanically, by tightening the opening diameter at the connection end. Tightening the connection end tends to bring the bottom of the groove parallel to the longitudinal axis of the contact.
- the inclination of the groove decreases to be almost zero, given that due to manufacturing constraints, a slight inclination relative to the longitudinal axis, in one direction or the other, may be acceptable.
- Longitudinal section means a section in a longitudinal plane of the female electrical contact.
- the annular groove has, in the unconstrained state of the first connection end, a slope having an angle with respect to a longitudinal axis of the female electrical contact substantially equal to a tightening angle to be applied to the first end of the connection to go to the constrained state and get a reduced connection diameter.
- the female electrical contact may comprise a retightening element disposed in the annular groove, and adapted to maintain the first connection end in the constrained state, said retightening element having a right longitudinal section.
- the annular retightening element is intended to be mounted on the connection end once it is in the constrained / constricted state.
- the tightening element must be able to maintain the connection end in the constrained state even when large forces are applied, tending to return said connection end in an unconstrained state.
- the retightening element has mechanical properties such as elasticity, which make it particularly suitable for operation at temperatures above 200 ° C.
- the front end of the annular groove is bordered by stop lips.
- abutment lips may for example be obtained by machining the groove downstream of the opening of the connection end, so that said groove is not open at said opening.
- the underneath wall of the contact upstream of the groove forms the abutment lips.
- these stop lips can be attached to the connection end and fixed in particular by welding.
- the groove is thus bordered by two vertical walls and the outer diameter of the contact at said abutment lips, as well as downstream of the groove, is greater than the external diameter of the contact at the bottom of the groove. Likewise, the external diameter at the level of said abutment lips, and downstream of the groove, is greater than the internal diameter of the retightening element, which ensures once it is in place that the retightening element remains in position in the groove.
- the tightening element may for example be a split cylindrical circular ring.
- the slot thus facilitates the passage of the stop lips without exerting too much stress on the ring.
- the tightening element may otherwise be a cylindrical circular helical spring, the manufacturing cost of such a spring is often less.
- the invention also relates to a connector assembly comprising an insert provided with at least one through cavity, intended to receive two complementary electrical contacts, said connector assembly comprising at least one female electrical contact, or socket, according to the invention, and at least one a male electrical contact, or pin, complementary, adapted to be inserted in at least one through cavity of the insert.
- the male and female contacts are each introduced into a cavity of the insert considered, by an opposite end, so that a connection area between the two complementary electrical contacts is located inside said cavity.
- FIG. 2 On the figure 2 is shown an embodiment of a female electrical contact 100 according to the invention.
- the female electrical contact 100 comprises a sleeve body 101, generally cylindrical in shape with circular section, or circular cylindrical, hollow.
- the two ends 102, 103 of the cylinder are open and provide connecting ends, each intended to receive a complementary male electrical contact, or pin, or cable.
- the connection end 102 for receiving a pin is split longitudinally.
- the two slots 104 make it easier to tighten said end 102 without overlapping material.
- a wall 105 of the socket body 101 is hollowed from an outer surface 106, so as to provide an annular groove 107 against undercut.
- a slotted annular sealing member 108 surrounds an outer perimeter of the socket body 101. The tightening ring 108 is more precisely housed in the annular groove 107, in which it is held in position, in particular by virtue of the stop lips 109.
- FIGS. 3A, 3B and 3C show more precisely the undercut shape of the annular groove 107 ( figure 3A ) in the unconstrained state ( figure 3A ) and the cross-sectional shape of said annular groove 107 in the stressed state ( Figures 3B and 3C ).
- the annular groove 107 is hollowed out or machined on the socket body 101 at an angle from the external surface 106 of the wall 105, which extends substantially parallel to a longitudinal axis A 'of the socket body 101.
- an upstream depth p of the annular groove 107 is less than a downstream depth p 'of said groove 107.
- depth is meant the dimension extending radially with respect to the axis A'.
- the outer diameter at the upstream level of the annular groove 107 is greater than the outside diameter at the downstream level of the annular groove 107.
- the bottom 110 of the groove 107 flat, extends along an axis I inclined at an angle X1 with respect to the longitudinal axis A '.
- An inner diameter D 'of the opening 111 of the connecting end 102 corresponds to the general internal diameter of the socket body 101.
- the angle X1 is advantageously predetermined as a function of the tightening angle X2 which will then be applied to the connection end 102, so that once the tightening is done, the bottom 110 of the groove 107 extends substantially parallel to the axis A 'of the contact 100.
- the tightening angle X2 must correspond to the angle to be applied to obtain a reduced connection diameter D "( figure 3B ) adapted to allow the electrical connection with a complementary male contact.
- the reduced connection diameter D corresponds to the internal diameter of the connection end at the level of the opening 111.
- the angle X1 is substantially equal to the tightening angle X2.
- the groove 107 is made at a distance from the opening 111 of the connection end 102, so as to provide stop lips 109 upstream of the groove 107.
- connection end 102 is then tightened so as to reduce the diameter of the opening 111 until the reduced diameter D "corresponding to the desired diameter is obtained, depending on the dimensions of the pin to be inserted.
- the wall 105 of the socket body 101 is thus locally inclined by the angle X2, whereas the bottom 110 of the groove 107 is parallel to the axis A.
- the external diameter at the Annular groove 107 is constant over its entire length.Length means the dimension extending substantially parallel to the longitudinal axis A '.
- connection end 102 is frustoconical.
- the inner diameter and the outer diameter of the connecting end are increasing, from the opening 111 having the reduced inside diameter D ", to a partition wall 112 ( figure 4 ) separating the two connection ends 102, 103.
- the remainder of the socket body 101, as visible on the figure 2 is not deformed by this step of tightening the connection end 102, whose internal diameter remains equal to the initial diameter D '.
- the connection end 102 has at the stop lips 109 an outer diameter D1 'greater than the internal diameter D2' of the tightening ring 108.
- the groove 107 having at this time a cross-section, the external diameter D1 'at the abutment lips of the bushing 100 is strictly smaller than the outside diameter D1 at the abutment lips of a bushing 1 ( figure 1 ) of the state of the art of equivalent dimensions.
- the difference in diameter between D1 'and D2' is between 0.2mm and 0.8mm, whereas for a sleeve 1 of the state of the art, the difference in diameter between D1 and D2 ( figure 1 ) is rather between 1 mm and 1.2mm.
- This difference in the differences in diameters makes it possible to prevent the tightening ring 108 from being subjected to constraints such that it changes to a penalizing plastic state. It is therefore possible to use for the tightening ring 108, or generally for the tightening element, less elastic materials such as simple brasses ensuring a better holding of the tightening of the connecting end 102 and so the connection between the socket and the associated pin.
- the tightening ring 108 is then slid along the outer surface 106 of the wall 105 of the socket body 101 until it is completely contained in the groove 107 ( figure 3C ).
- the upstream and downstream depths p 'of the groove 107 are sufficient to prevent the involuntary withdrawal of the retightening ring 108.
- the retightening ring 108 being of cross section, it extends along its entire length parallel to the bottom 110. of the groove 107, so that the stresses exerted by said tightening ring 108 on the connecting end 102 are substantially constant.
- the figure 4 shows a female electrical contact 100 according to the invention, connected at a connection end 102 with a reduced connection diameter to a complementary male electrical contact 200.
- the outer diameter D1 'at the stop lips 109 is 6.8mm, while the internal diameter D2' of the retightening element 108 (here a cylindrical circular helical spring) is 6.5 mm.
- connection end 102 of the female contact 100 is forced into the connection end 102 of the female contact 100, and the retightening element 108 ensures that the reduced connection diameter D "is maintained.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1056810A FR2964260B1 (fr) | 2010-08-27 | 2010-08-27 | Contact electrique femelle, ensemble connecteur et procede de realisation |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2424047A1 true EP2424047A1 (de) | 2012-02-29 |
EP2424047B1 EP2424047B1 (de) | 2013-03-13 |
Family
ID=43778439
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11177337A Active EP2424047B1 (de) | 2010-08-27 | 2011-08-11 | Elektrischer Buchsenkontakt, Steckeranordnung und Herstellungsverfahren |
Country Status (3)
Country | Link |
---|---|
US (1) | US8317552B2 (de) |
EP (1) | EP2424047B1 (de) |
FR (1) | FR2964260B1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3208892A1 (de) * | 2016-02-18 | 2017-08-23 | Razvan Ilie | Elektrischer anschluss, der eine vielzahl von elektrisch leitenden lamellen umfasst |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8733689B2 (en) * | 2009-10-02 | 2014-05-27 | Airbus Operations, S.L. | Device for providing electrical continuity between aeronautical components with relative movement |
DE102010005945A1 (de) * | 2010-01-22 | 2011-07-28 | Siemens Aktiengesellschaft, 80333 | Elektrisches Kontaktelement mit einer Hauptachse |
JP6238359B2 (ja) * | 2014-04-23 | 2017-11-29 | 日本航空電子工業株式会社 | ソケットコンタクト |
JP2019079668A (ja) * | 2017-10-24 | 2019-05-23 | 住友電装株式会社 | 雌端子 |
CN107940254B (zh) * | 2017-11-23 | 2020-01-21 | 江门市泰坦尼照明电器有限公司 | 一种固定led芯片的支架 |
JP6807346B2 (ja) * | 2018-05-14 | 2021-01-06 | 矢崎総業株式会社 | 嵌合コネクタ |
CN109047473A (zh) * | 2018-07-16 | 2018-12-21 | 镇江市华展电子科技有限公司 | 推入式连接器弹性卡爪及冲压工艺 |
US11522375B2 (en) * | 2020-11-30 | 2022-12-06 | Bailey Ross Hightower | DC receptacle device charger sleeve |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3924922A (en) * | 1971-04-26 | 1975-12-09 | Herbert A Decenzo | Constrictor biased electrical pin and socket type connector |
US4634201A (en) * | 1984-05-07 | 1987-01-06 | The United States Of America As Represented By The Department Of The Navy | Connector/nitinol Δ contact force device |
CN201038406Y (zh) * | 2007-04-11 | 2008-03-19 | 凡甲科技股份有限公司 | 电源连接器的端子结构 |
JP2009054374A (ja) * | 2007-08-24 | 2009-03-12 | Auto Network Gijutsu Kenkyusho:Kk | ソケット端子 |
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GB8817403D0 (en) * | 1988-07-21 | 1988-08-24 | Amp Gmbh | Electrical connector |
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FR2709204B1 (fr) * | 1993-08-20 | 1995-09-22 | Gec Alsthom Engergie Inc | Contact femelle, notamment pour sectionneur à haute tension. |
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JP3200550B2 (ja) * | 1995-10-13 | 2001-08-20 | 矢崎総業株式会社 | 点火ケーブル用接続端子 |
FR2762452B1 (fr) * | 1997-04-16 | 1999-05-14 | Cinch Connecteurs Sa | Organe femelle de contact electrique et element de boitier de connecteur electrique destine a recevoir un tel organe |
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JP4007279B2 (ja) * | 2003-08-07 | 2007-11-14 | 住友電装株式会社 | 雌端子金具 |
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US7837519B2 (en) * | 2009-02-24 | 2010-11-23 | Tyco Electronics Corporation | Electrical bushing with helper spring to apply force to contact spring |
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-
2010
- 2010-08-27 FR FR1056810A patent/FR2964260B1/fr active Active
-
2011
- 2011-08-11 EP EP11177337A patent/EP2424047B1/de active Active
- 2011-08-25 US US13/217,399 patent/US8317552B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3924922A (en) * | 1971-04-26 | 1975-12-09 | Herbert A Decenzo | Constrictor biased electrical pin and socket type connector |
US4634201A (en) * | 1984-05-07 | 1987-01-06 | The United States Of America As Represented By The Department Of The Navy | Connector/nitinol Δ contact force device |
CN201038406Y (zh) * | 2007-04-11 | 2008-03-19 | 凡甲科技股份有限公司 | 电源连接器的端子结构 |
JP2009054374A (ja) * | 2007-08-24 | 2009-03-12 | Auto Network Gijutsu Kenkyusho:Kk | ソケット端子 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3208892A1 (de) * | 2016-02-18 | 2017-08-23 | Razvan Ilie | Elektrischer anschluss, der eine vielzahl von elektrisch leitenden lamellen umfasst |
FR3048136A1 (fr) * | 2016-02-18 | 2017-08-25 | Ilie Razvan | Connecteur electrique comportant une pluralite de lamelles electriquement conductrices |
Also Published As
Publication number | Publication date |
---|---|
FR2964260A1 (fr) | 2012-03-02 |
FR2964260B1 (fr) | 2012-09-14 |
US20120052750A1 (en) | 2012-03-01 |
EP2424047B1 (de) | 2013-03-13 |
US8317552B2 (en) | 2012-11-27 |
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