EP2321554A1 - Hybridantriebsstrang eines kraftfahrzeugs - Google Patents
Hybridantriebsstrang eines kraftfahrzeugsInfo
- Publication number
- EP2321554A1 EP2321554A1 EP09782678A EP09782678A EP2321554A1 EP 2321554 A1 EP2321554 A1 EP 2321554A1 EP 09782678 A EP09782678 A EP 09782678A EP 09782678 A EP09782678 A EP 09782678A EP 2321554 A1 EP2321554 A1 EP 2321554A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- input
- transmission
- clutch
- rotor
- electric machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/72—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
- F16H3/724—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously using external powered electric machines
- F16H3/725—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously using external powered electric machines with means to change ratio in the mechanical gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/26—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
- B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/38—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
- B60K6/387—Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
- B60K6/54—Transmission for changing ratio
- B60K6/547—Transmission for changing ratio the transmission being a stepped gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
- B60L15/2054—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed by controlling transmissions or clutches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/06—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
- F16H37/08—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing
- F16H37/0833—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with arrangements for dividing torque between two or more intermediate shafts, i.e. with two or more internal power paths
- F16H37/084—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with arrangements for dividing torque between two or more intermediate shafts, i.e. with two or more internal power paths at least one power path being a continuously variable transmission, i.e. CVT
- F16H2037/088—Power split variators with summing differentials, with the input of the CVT connected or connectable to the input shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/0082—Transmissions for multiple ratios characterised by the number of reverse speeds
- F16H2200/0086—Transmissions for multiple ratios characterised by the number of reverse speeds the gear ratios comprising two reverse speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
- F16H2200/2012—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with four sets of orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
- F16H2200/2043—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with five engaging means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
- F16H2200/2046—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with six engaging means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
- F16H2200/2048—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with seven engaging means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2097—Transmissions using gears with orbital motion comprising an orbital gear set member permanently connected to the housing, e.g. a sun wheel permanently connected to the housing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
Definitions
- the invention relates to a hybrid powertrain of a motor vehicle comprising an internal combustion engine with a drive shaft, an electric machine operable as a motor and a generator with a stator and a rotor, and a multi-stage transmission with an input shaft and an output shaft, wherein the drive shaft of the internal combustion engine via a controllable disconnect clutch is connectable to the input shaft of the transmission, the electric machine is coaxially disposed over the input shaft, and the rotor of the electric machine is permanently in drive connection with the input shaft.
- the invention can be realized in hybrid powertrains with a multi-stage planetary automatic transmission or a multi-stage manual transmission.
- a planetary automatic transmission is usually used in conjunction with a hydrodynamic torque converter.
- the drive shaft of the engine is in drive connection with the input shaft of the automatic transmission, which attenuated by a hydraulic-elastic connection of the drive shaft of the engine with the input shaft of the automatic transmission both torsional vibrations of the drive shaft of the engine and circuit-induced load surges of the automatic transmission and therefore only greatly attenuated in the other module, ie in the automatic transmission or in the internal combustion engine, are transmitted.
- a torque converter is a relatively high torque increase effective at vehicle standstill and at low driving or rolling speed up to a factor of 2.5. Due to the consequent high starting torque corresponding motor vehicles have a high starting acceleration and a high Anfahrshausennature. Furthermore, a creeping torque is available when the gear position is engaged when the engine is idling, which prevents the vehicle from rolling back when changing from the brake pedal to the accelerator pedal when starting on the mountain, and by shunting in the plane alone over one more or more less strong operation of the brake pedal is controllable.
- a disadvantage of a torque converter is the increased compared to a manually or automatically switchable manual transmission fuel consumption, which results from the drive power for an associated oil pump, the transmission slip within the torque converter, and increased for the creep idling power of the engine.
- a torque converter clutch is a serial arrangement of a hydrodynamic torque converter and a controllable, ie automatically disengageable and disengageable clutch.
- the torque converter which is usually provided with a lock-up clutch, serves for jerk- and wear-free starting when the lock-up clutch is open, the disconnect clutch is engaged, and the drive gear is engaged.
- the lock-up clutch of the torque converter is usually closed at higher speeds and with higher gears engaged. However, it can be temporarily opened to attenuate circuit-related load surges on the torque converter even when switching higher gears.
- a disadvantage of a converter clutch is the increased fuel consumption resulting from the drive power for an associated oil pump of the torque converter, the transmission slip within the torque converter with the lock-up clutch open, and the required for the generation of creep torque increased idle power of the engine.
- a hybrid powertrain is to be derived from such conventional powertrains, then it makes sense to provide an electric machine which can be operated as a motor and generator instead of the hydraulic torque converter or a lockup clutch, wherein the electric motor should at least partially take over the function of the torque converter.
- the electric motor comprising a stator and a rotor is expediently arranged coaxially over the input shaft of the transmission, wherein the rotor of the electric machine with the input shaft in drive connection stands.
- the drive shaft is controllable, ie automatically disconnected and disengaged, with the input shaft connectable, however, this disconnect clutch, in contrast to a converter clutch, however, is arranged between the internal combustion engine and the engine with the electric machine in drive connection standing input shaft of the gearbox.
- the electric machine can optionally be switched powerless during driving, be used as a generator for charging an electrical energy storage, or used as an electric motor for driving the motor vehicle.
- the electric machine In the combustion driving mode, the electric machine with closed disconnect clutch, especially in a strong acceleration and when driving a steep slope distance, to support the engine in the so-called boost mode, and with open clutch, especially when starting and driving on inner city areas with emission restrictions, as the sole drive motor in pure electric vehicle operation are used.
- the electric machine can also be used for starting and actively shutting down the internal combustion engine in conjunction with a closing of the separating clutch.
- Such a hybrid drive train with a preferably designed as a planetary automatic transmission is described for example in two versions in DE 199 17 665 A1.
- the drive shaft of the internal combustion engine via a controllable separating clutch with the input shaft of the automatic transmission is connectable.
- a selectively operable as a motor and generator electric machine is arranged coaxially over the input shaft of the automatic transmission, and the rotor of the electric machine is directly rotatably connected to the input shaft of the automatic transmission.
- an oil pump is provided, which can be selectively driven by the actuation of an associated clutch from the drive shaft of the internal combustion engine or by an associated electric motor.
- the clutch for controlling the drive of the oil pump between the drive shaft of the internal combustion engine and a connected to the input element of the separating clutch shaft portion for driving the oil pump is arranged.
- Another such hybrid powertrain with a planetary automatic transmission is known in two versions from DE 103 46 640 A1.
- the drive shaft of the internal combustion engine provided with a torsional vibration damper can be connected in each case via a controllable separating clutch to the input shaft of the automatic transmission.
- an output element of an oil pump provided for the oil supply of the automatic transmission is in driving connection with the input shaft of the automatic transmission.
- Another conventional hybrid powertrain is described for example in DE 195 03 500 C2.
- the drive shaft of the internal combustion engine can be connected via a controllable separating clutch with the input shaft of the gearbox.
- An electric machine which can be operated as a motor and generator is arranged coaxially over the input shaft of the gearbox, wherein the rotor of the electric machine is directly connected in a rotationally fixed manner to the input shaft of the gearbox.
- the transmission does not have a reverse gear set for a reverse gear.
- the separating clutch is opened and the input shaft of the gearbox is driven at an engaged forward gear by a motor operation of the electric machine against the direction of rotation of the drive shaft of the internal combustion engine.
- the Internal combustion engine can be turned off in this operating state or operated at idle.
- the invention is therefore based on the object to propose a hybrid powertrain of the type mentioned with a multi-stage planetary automatic transmission or a multi-stage manual transmission, which has a starting acceleration and Anfahrshausenein that a conven- Oneller drive train with an automatic transmission and a hydrodynamic torque converter upstream of this or a conventional drive train with a manual transmission and a converter clutch that has this upstream.
- a further object of the present invention is to design and arrange the hybrid-specific components in such a way that the hybrid drive train according to the invention can be integrated into a motor vehicle as an alternative to a conventional drive train without changes to the vehicle frame or to the vehicle body.
- the first object of the invention is achieved in conjunction with the features of the preamble of claim 1, characterized in that the rotor of the electric machine with the input shaft of the respective transmission via an input gear stage with high gear ratio (JEK> 1) in driving connection, which as a simple planetary gear set with a sun gear, a plurality circumferentially distributed on a planet carrier and rotatably mounted and formed with the sun gear in meshing planetary gears and one standing with the planet gears in meshing ring gear, wherein the sun gear is locked against a housing-fixed component, the ring gear rotatably is connected to the rotor of the electric machine and the planet carrier rotatably in communication with the input shaft of the automatic transmission.
- JK> 1 in driving connection
- a simple planetary gear set with a sun gear a plurality circumferentially distributed on a planet carrier and rotatably mounted and formed with the sun gear in meshing planetary gears and one standing with the planet gears in meshing ring gear
- the sun gear is locked against
- the transmission may be formed as a multi-stage planetary automatic transmission or as a multi-stage transmission, the latter may also be formed automatically switchable.
- the speed of the electric machine EM is lowered by about 40% and increases the torque of the electric machine by 70%. This can if necessary be used to make the electric machine less strong torque and thus more compact and lighter, or to use the increased torque at the input shaft of the transmission to increase the starting acceleration and the Anfahrshausenmix of the relevant motor vehicle in electric driving and boost mode.
- the construction of the input gear stage as a planetary gear set also results in comparatively low relative rotational speeds between the rotating components, such as between the sun gear and the planet carrier and between the planet carrier and the ring gear, resulting in a relatively high transmission efficiency.
- a second controllable separating clutch is also preferably provided for increasing the engine torque of the internal combustion engine as needed, by means of which the drive shaft of the internal combustion engine with the ring gear of the input gear stage is connectable.
- the drive shaft of the internal combustion engine can be connected with the ring gear forming the input element of the input gear stage, so that the force flow from the internal combustion engine into the input shaft of the transmission also takes place in this case via the input gear stage.
- the torque of the Internal combustion engine is thereby increased by the ratio i E «of the input gear stage, and the speed of the internal combustion engine is reduced accordingly.
- the speed difference to be bridged during startup and maneuvering on the second separating clutch in the slip mode is also reduced, as a result of which the thermal load on the second separating clutch is relatively low.
- the input gear stage is thus made available to the engine as an upstream range group by the use of the second disconnect clutch, i. a slow travel range is formed by doubling the available gears of the transmission. It goes without saying that the input gear stage must be designed accordingly with regard to its torque resistance.
- the electric machine, the Tennkupplept and the input gear stage arranged coaxially to each other and to the drive shaft of the engine and the input shaft of the transmission and in a preassemblable hybrid module with a Input element, an output element and a module housing are combined, whose input element is rotatably connected to the drive shaft of the internal combustion engine whose output member is rotatably connected to the input shaft of the transmission, and in conjunction with a multi-stage planetary automatic transmission, the dimensions of a hydrodynamic torque converter or in Connection with a multi-stage manual transmission complies with the dimensions of a substitute usable torque converter clutch.
- the hybrid powertrain according to the invention thus differs, apart from a larger energy store for the electric machine, which can be arranged elsewhere within the motor vehicle, only by the instead of the hydrodynamic torque converter or the converter slip clutch provided hybrid module of a conventional drive train.
- the respective transmission of the conventional drive train can be maintained unchanged in the hybrid powertrain according to the invention, wherein an increased number of gear ratios and a correspondingly high gear spread is available through the use of the second clutch.
- significant cost advantages over known solutions with hybrid-specific gearbox versions as these main gear, whether planetary automatic transmission or manual transmission, continue to be used in conventional powertrains.
- the electric machine is designed as an internal rotor with a rotor arranged radially inside the stator, and that the at least one separating clutch on the motor side and the input gear stage are disposed at least radially inside the rotor.
- the at least one separating clutch is designed as a multi-plate clutch, each having an inner disk carrier and an outer disk carrier.
- the two separating clutches K1, K2 can be arranged axially adjacent to one another, the inner disk carriers of both separating clutches preferably being connected to each other and to the input element of the hybrid module, and the outer disk carrier of the first separating clutch K1 to the output element of the input gear stage or the hybrid module and the outer disk carrier of the second separating clutch K2 is connected to the ring gear of the input gear stage.
- the two separating clutches are arranged coaxially with each other with a radially inner first separating clutch K1 and a radially outer second separating clutch K2, wherein the outer disk carrier of the first separating clutch K1 and the inner disk carrier of the second separating clutch K2 together and with the Input member of the hybrid module are connected, and the inner disc carrier of the first separating clutch K1 with the output element of the input gear stage or the hybrid module and the outer disc carrier of the second separating clutch K2 is connected to the ring gear of the input gear stage.
- the input element of the hybrid module expediently consists of two limited to each other rotatable components that are connected to each other via a torsional vibration damper.
- the torsional vibration damper is therefore also a component of the hybrid module and can be arranged either radially inside or axially close to the rotor of the electric motor on the motor side.
- the rotor of the electric machine can be stored in a simple and space-saving manner via a two-point bearing, consisting of a fixed bearing and a floating bearing within the module housing.
- the two bearings can in principle be formed by two rolling bearings, which can be arranged in each case between a rotor-fixed component and a housing-fixed component, for example.
- two rolling bearings which can be arranged in each case between a rotor-fixed component and a housing-fixed component, for example.
- the description is accompanied by a drawing with exemplary embodiments. In this shows
- FIG. 1 shows a first embodiment of the hybrid powertrain according to the invention with a planetary automatic transmission in a schematic representation
- FIG. 2 is a circuit and transmission diagram of an automatic transmission according to Figures 1, 6 and 7,
- FIG. 3 shows a first variant of a second embodiment of the hybrid drive train according to the invention with a planetary automatic transmission in a schematic representation
- FIG. 5 is a circuit and transmission diagram of the hybrid powertrain according to the invention with a planetary automatic transmission according to Fig. 2 and Fig. 3,
- FIG. 7 shows a known hybrid powertrain with a planetary automatic transmission and a coaxially arranged electric machine in a schematic representation
- 8 shows a third embodiment of the hybrid drive train according to the invention with a manual transmission in a schematic representation
- FIG. 10 is a circuit and transmission diagram of the hybrid powertrain with a manual transmission according to Figures 8 and 9.
- a conventional drive train has, according to FIG. 6, a planetary automatic transmission 1 with an input shaft 17, an output shaft 18 and a hydrodynamic torque converter 20 arranged upstream of it.
- the automatic transmission 1 which corresponds to the known, preferably for use in city buses stage automatic transmission EcoLife from the production program of the Applicant, has three coupled planetary gear sets 2, 7 and 12, each of a sun gear 3, 8, 13, a planet carrier 4, 9, 14 and a ring gear 6, 11, 16 are made.
- On the planet carriers 4, 9, 14 each circumferentially distributed distributed planetary gears 5, 10, 15 are rotatably mounted, on the one hand in each case with the associated sun gear 3, 8, 13 and on the other hand in each case with the associated ring gear 6, 11, 16 in meshing engagement ,
- the input shaft 17 of this known automatic transmission 1 is rigidly connected to the sun gear 3 of the first planetary gear set 2.
- the planet carrier 4 of the first planetary carrier 4 is rigidly coupled to the ring gear 11 of the second planetary gear set 7 and the planet carrier 9 of the second planetary gear set 7 is rigidly connected to the ring gear 16 of the third planetary gear set 12.
- the planet carrier 14 of the third planetary gear set 12 is rigidly connected to the output shaft 18 of the automatic transmission 1, which is connected to an axle drive a driven vehicle axle, such as an axle differential or a transfer case, is in drive connection.
- the automatic transmission 1 has five frictionally engaged switching elements, two clutches C1, C2 and three shift brakes B1, B2, B3, which serve to shift six forward gears G1, G2, G3, G4, G5, G6 and one reverse gear R.
- the input shaft 17 By closing the first clutch C1, the input shaft 17 is connected to the sun gear 8 of the second planetary gear set 7 and the sun gear 13 of the third planetary gear set 12.
- the second clutch C2 By means of the second clutch C2, the input shaft 17 with the planet carrier 9 of the second planetary gear set 7 and the ring gear 16 of the third planetary gear set 12 is connectable.
- the ring gear 6 of the first planetary gear set 2 is braked relative to the transmission housing 19.
- the planet carrier 4 of the first planetary gear set 2 and the ring gear 11 of the second planetary gear set 7 can be locked relative to the transmission housing 19.
- the planet carrier 9 of the second planetary gear set 7 and the ring gear 16 of the third planetary gear set 12 are fixed relative to the transmission housing 19.
- the circuit diagram of this automatic transmission 1 is shown together with the exemplary indication of gear ratios i in the table of Fig. 2, wherein the respective closed switching elements are represented by a cross symbol. From the structure of the automatic transmission 1 and the arrangement of the switching elements C1, C2, B1, B2, B3, it follows that only two switching elements have to be closed in order to shift the gears G1 to G6 and R, and that for switching between two adjacent gears, eg in the case of a shift from the first gear G1 to the second gear G2, in each case only a switching element must be opened and another switching element must be closed.
- the automatic transmission 1 On the input side, the automatic transmission 1 is preceded by a hydrodynamic torque converter 20 provided with a lock-up clutch 21.
- the torque converter 20 consists of an impeller 22, a stator 23 and a turbine wheel 24, which are surrounded by a housing, not fully shown.
- the impeller 22 is rigidly connected to an input shaft 25, which communicates with the drive shaft of an internal combustion engine (not shown), and which can be connected to the input shaft 17 of the automatic transmission 1 as required via the lock-up clutch 21 and a vibration damper 26.
- the stator 23 is connected via a freewheel clutch 27 with a housing part 28 in connection, whereby rotation of the stator 23 is prevented against the direction of rotation of the drive motor.
- the turbine wheel 24 is rigidly connected to the input shaft 17 of the automatic transmission 1.
- the electric machine EM is designed as an internal rotor with a radially outer stator 34 fastened on the housing side and a rotor 35 arranged radially inside the stator 34.
- the rotor 35 of the electric machine EM is rotatably connected via a bearing plate 50 with the input shaft 17 of the automatic transmission 1.
- the drive shaft of the internal combustion engine can be connected to the input shaft 17 of the automatic transmission 1 via a separating clutch K1 provided here as a multi-plate clutch with an input-side inner disk carrier 41 and an output-side outer disk carrier 42.
- the inner disk carrier 41 of the separating clutch K1 is connected via an input element 31, which consists of two via a torsional vibration damper 45 interconnected components 31a, 31b, limited rotatably connected to the drive shaft of the internal combustion engine.
- the outer disk carrier 42 of the separating clutch K1 is rigidly connected to the bearing plate 50 of the electric machine EM.
- the shift and transmission diagram of the automatic transmission 1 corresponds to that of the conventional drive train according to FIG. 6 (see table of FIG. 2). Due to the direct connection of the electric machine EM and the internal combustion engine to the input shaft 17 of the automatic transmission 1, the relevant motor vehicle has a limited starting acceleration and Anfahrsteilmix.
- a hybrid module 30 having an input element 31 and an output element 32 is connected upstream of the unchanged automatic transmission 1 of FIG. 6 instead of the hydrodynamic torque converter 20.
- the hybrid module 30 comprises an electric machine EM which can be operated as a motor and as a generator and a controllable, ie automatically and releasable clutch K1 for on-demand coupling of the internal combustion engine.
- the electric machine EM is designed as an inner rotor with a radially outer stator 34 fixed to a module housing 33 and with a rotor 35 arranged radially inside the stator 34.
- the rotor 35 is now in drive connection via an input gear stage 36 to the output element 32.
- the input gear stage 36 is formed as a simple planetary gear set and arranged coaxially inside the rotor 35 of the electric machine EM on the transmission side.
- the input gear stage 36 includes a sun gear 37 permanently fixed to the module housing 33, a group of planetary gears 38 meshing with the sun gear 37 and rotatably supported on a common planet carrier 39, and a ring gear 40 connected to the planetary gears 38 meshes and permanently rotatably connected to the rotor 35 of the electric machine EM.
- the separating clutch K1 is designed as a multi-disc clutch with an input-side inner disk carrier 41 and an output-side outer disk carrier 42 and is arranged radially inside the rotor 35 of the electric machine EM.
- the inner disk carrier 41 is connected via an input element 31, which consists of two interconnected via a torsional vibration damper 45 components 31a, 31b, rotatably connected to the drive shaft of the internal combustion engine.
- the outer disk carrier 42 is rotatably connected to the output member of the input gear stage 36 forming planetary carrier 39.
- the hybrid module 30 can comply with the dimensions of a hydrodynamic torque converter 20, so that the hybrid powertrain according to the invention of FIG. 1 can be easily integrated as an alternative to the conventional drive train of FIG. 6 in an existing motor vehicle model ,
- the internal combustion engine related shift and transmission diagram of the automatic transmission 1 is indicated in the table of FIG. 2 and thus identical to that of the conventional drive train according to FIG. 6.
- a second controllable separating clutch K2 is present, by means of which the drive shaft of the internal combustion engine can be connected to the ring gear 40 of the input gear stage 36.
- the two separating clutches K1, K2 are formed as multi-plate clutches each having an inner disk carrier 41, 43 and an outer disk carrier 42, 44 and arranged axially adjacent to each other radially within the rotor 35 of the electric machine.
- the inner disk carriers 41, 43 of both separating clutches K1, K2 are connected to one another and to the input element 31 of the hybrid module 30 '.
- the outer disk carrier 42 of the first clutch K1 is rotationally fixed to the output element of the input clutch drive stage 36 forming planet carrier 39 connected.
- the outer disk carrier 44 of the second separating clutch K2 is non-rotatably coupled to the ring gear 40 forming the input element of the input gear stage 36.
- the input gear stage 36 for the internal combustion engine is made available as a range group preceding the automatic transmission 1, thereby doubling the available gears (G1L-G6L, RL; G1H-G6H, RH) and increasing the gear ratio accordingly, an additional slow-speed range with increased input torque the automatic transmission 1 is generated.
- the hybrid module 30 can also comply with the dimensions of a hydrodynamic torque converter 20 in this embodiment.
- a second variant of the second embodiment of the hybrid powertrain according to the invention according to FIG. 4 differs from the first variant according to FIG. 3 only by a different design of the input element 31 of the hybrid module 30 'and by a different arrangement of the two separating clutches K1, K2.
- the input element 31 of the hybrid module 30 consists of two components 31a, 31b, which can be rotated in a limited manner relative to one another, and which are connected to one another via a torsional vibration damper 45.
- the two separating clutches K1, K2 are now arranged coaxially with each other with a radially inner first separating clutch K1 and a radially outer second separating clutch K2, the outer disk carrier 47 of the first separating clutch K1 and the inner disk carrier 48 of the second separating clutch K2 with each other and with the second component 31st b of the input element 31 of the hybrid module 30 'are connected.
- the inner disk carrier 46 of the first clutch K1 is in this case rotatably connected directly to the output element 32 of the hybrid module 30, and the outer disk carrier 49 of the second clutch K2 is rotatably connected to the input member of the input gear stage 36 forming ring gear 40.
- the drive trains according to the invention according to the embodiments of Figures 8 and 9 each have a multi-stage gearbox 51, 51 'with an input shaft 52, an output shaft 53 and a hybrid module upstream 60, 60' with an input element 61 and an output element 62 on.
- the manual transmission 51, 51 ' which corresponds for example to a per se known embodiment of an automatic transmission of the preferred for use in heavy commercial vehicles AS-Tronic series Applicant, is designed as a group transmission and consists of a main gear HG, a this upstream Vorschalty VG, and one of the main transmission HG downstream range group BG.
- the main transmission HG is designed as a direct gear transmission in countershaft design and has a main shaft 54 and two countershafts 55a, 55b.
- the main transmission HG is designed in three stages with three gear ratios G1, G2 and G3 for the forward drive and one gear stage R for the reverse drive.
- the idler gears of the gear ratios G1, G2 and R are each rotatably mounted on the main shaft 54 and switchable via associated jaw clutches E, D, F.
- the associated fixed wheels are rotatably mounted on the countershafts 55a, 55b. Trained as a direct gear highest gear ratio G3 is switchable via a direct shift clutch C.
- the presently unsynchronized trained clutches C, D, E, F are combined in pairs in a common switching package S2 and S3 respectively.
- the Vorschalty VG is formed in two stages and also executed in Vorgelegebau way, the two gear ratios E1, E2 form two switchable input constant of the main transmission HG. Due to a small difference in the ratio of the two gear ratios E1, E2, the front group VG is designed as a split group.
- the idler gear of the first gear stage E1 is rotatably mounted on the input shaft 52, which is non-rotatably connected to the output element 62 of the hybrid module 60, 60 'is connected.
- the idler gear of the second gear ratio E2 is rotatably mounted on the main shaft 54.
- the fixed wheels of both transmission stages E1, E2 are each rotationally fixed on the input side elongated countershafts 55a, 55b arranged.
- the presently synchronized formed two clutches A and B of the pre Switching group VG are combined in a common switching package S1.
- the drive technically subordinate area group BG is also formed in two stages, but designed in planetary design with a simple planetary gear set.
- the sun gear 56 is rotatably connected to the output side elongated main shaft 54.
- the planet carrier 57 carries planet gears 58 and is rotatably connected to the output shaft 53 of the gearbox 51, 51 '.
- the ring gear 59 is connected to a shift package S4 with two clutches G, H, through which the range group BG alternately through the connection G of the ring gear 59 with a fixed housing part in a slow speed L and the connection H of the ring gear 59 with the main shaft 54th or the sun gear 56 is switchable in a high speed stage S.
- the clutches G, H of the switching package S4 are formed synchronized in the present case.
- the hybrid module 60 includes an electric machine EM operable as a motor and a generator, a controllable, i. automatically engageable and disengageable first clutch K1 for direct coupling of the internal combustion engine to the input shaft 52 of the gearbox 51, 51 ', and a controllable second clutch K2 for connecting the drive shaft of the engine with the input shaft 52 of the gearbox 51 via an input gear stage 63.
- the electric machine EM is designed as an inner rotor with a radially outer stator 65 attached to a module housing 64 and with a rotor 66 arranged radially inside the stator 65. The rotor 66 is in drive connection via the input gear stage 63 to the output member 62 of the hybrid module 60.
- the input gear stage 63 is formed as a simple planetary gear set and arranged coaxially inside the rotor 66 of the electric machine EM on the transmission side.
- the input gear stage 63 includes a sun gear 67, is permanently fixed to the module housing 64, a group of planetary gears 68 which are in meshing engagement with the sun gear 67 and are rotatably mounted on a common planet carrier 69, and a ring gear 70 which meshes with the planetary gears 68 and permanently rotatably connected to the rotor 66 of the electric machine EM is connected.
- the two separating clutches K1, K2 are designed as multi-plate clutches, each with an inner disk carrier 71, 73 and in each case an outer disk carrier 72, 74 and arranged axially adjacent to each other radially inside the rotor 66 of the electric machine EM.
- the inner disk carriers 71, 73 of both separating clutches K1, K2 are connected to one another and to the input element 61 of the hybrid module 60.
- the outer disk carrier 72 of the first clutch K1 is rotatably connected to the output member of the input gear 63 forming planet carrier 69.
- the outer disk carrier 74 of the second clutch K2 is rotatably connected to the input member of the input gear stage 63 forming ring gear 70.
- the input gear stage 63 for the internal combustion engine is made available as a shift group 51, 51 'upstream range group, thereby doubling the available gears (G1 L to G12L and R1 L, R2L, G1 H to G12H and R1 H, R2H) and a corresponding increase in the transmission spread an additional slow driving range with increased input torque of the gearbox 51, 51 'is generated.
- the hybrid module 60 can comply with the dimensions of a conventional torque converter clutch and therefore easily be replaced with an existing vehicle model.
- a further embodiment of the hybrid drive train according to the invention with the manual transmission 51 'according to FIG. 9 differs from the first embodiment according to FIG. 8 only by a different design of the input element 61 of the hybrid module 60' and by a different arrangement of the two separating clutches K1, K2.
- the input element 61 of the hybrid module 60 ' consists of two limitedly rotatable components 61a, 61b, which are connected to each other via a torsional vibration damper 75.
- the two separating clutches K1, K2 are now arranged coaxially with one another with a first separating clutch K1 arranged radially inwards and a radially outer second separating clutch K2, wherein the outer disk carrier 77 of the first separating clutch K1 and the inner disk carrier 78 of the second separating clutch K2 with each other and with the second Component 61 b of the input element 61 of the hybrid module 60 'are connected.
- the inner disk carrier 76 of the first separating clutch K1 is now rotationally fixedly connected directly to the output element 62 of the hybrid module 60 ', and the outer disk carrier 79 of the second separating clutch K2 is non-rotatably coupled to the ring gear 70 forming the input element of the input gear stage 63.
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- Engineering & Computer Science (AREA)
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- Chemical & Material Sciences (AREA)
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Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102008041887A DE102008041887A1 (de) | 2008-09-09 | 2008-09-09 | Hybridantriebsstrang eines Kraftfahrzeugs |
PCT/EP2009/061534 WO2010029035A1 (de) | 2008-09-09 | 2009-09-07 | Hybridantriebsstrang eines kraftfahrzeugs |
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EP2321554A1 true EP2321554A1 (de) | 2011-05-18 |
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Application Number | Title | Priority Date | Filing Date |
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EP09782678A Withdrawn EP2321554A1 (de) | 2008-09-09 | 2009-09-07 | Hybridantriebsstrang eines kraftfahrzeugs |
Country Status (6)
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US (1) | US8444519B2 (de) |
EP (1) | EP2321554A1 (de) |
JP (1) | JP2012501909A (de) |
CN (1) | CN102089551B (de) |
DE (1) | DE102008041887A1 (de) |
WO (1) | WO2010029035A1 (de) |
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- 2009-09-07 CN CN200980126759.1A patent/CN102089551B/zh not_active Expired - Fee Related
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JP2012501909A (ja) | 2012-01-26 |
CN102089551B (zh) | 2014-03-26 |
US8444519B2 (en) | 2013-05-21 |
US20110263370A1 (en) | 2011-10-27 |
CN102089551A (zh) | 2011-06-08 |
WO2010029035A1 (de) | 2010-03-18 |
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