EP2289839A1 - Dispositif et procédé de préparation d'un liquide stérile pour une installation de remplissage - Google Patents

Dispositif et procédé de préparation d'un liquide stérile pour une installation de remplissage Download PDF

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Publication number
EP2289839A1
EP2289839A1 EP10169220A EP10169220A EP2289839A1 EP 2289839 A1 EP2289839 A1 EP 2289839A1 EP 10169220 A EP10169220 A EP 10169220A EP 10169220 A EP10169220 A EP 10169220A EP 2289839 A1 EP2289839 A1 EP 2289839A1
Authority
EP
European Patent Office
Prior art keywords
liquid
sterile
disinfectant
liquid reservoir
reservoir
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10169220A
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German (de)
English (en)
Other versions
EP2289839B1 (fr
Inventor
Oliver Martini
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Priority to PL10169220T priority Critical patent/PL2289839T3/pl
Publication of EP2289839A1 publication Critical patent/EP2289839A1/fr
Application granted granted Critical
Publication of EP2289839B1 publication Critical patent/EP2289839B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027—Cleaning the internal surfaces; Removal of blockages
    • B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • B08B9/0325—Control mechanisms therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/001—Cleaning of filling devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073—Sterilising, aseptic filling and closing

Definitions

  • the present invention relates to an apparatus and a method for providing a sterile liquid for a filling plant, in particular for a bottling plant.
  • sterile liquids for example sterile water
  • sterile water is often required for a wide variety of purposes, for example for sanitizing the filler or the containers or bottles.
  • sterile water is also used for thread injection or the like.
  • sterile water is also used for internal and external disinfection or sterilization of the bottling plant.
  • a method for cleaning and sterilization of inner surfaces of the conduit system of a bottling plant is for example from JP 2007-022600 known.
  • the prior art usually provides a liquid tank filled with water.
  • the water is sterilized by use of UHT. Thereafter, the sterile water can be directed into the system if necessary.
  • a chemical sterilization of the water can be carried out by means of a disinfectant.
  • Process for the preparation of a disinfectant are for example from DE 10 2006 007 931 , of the DE 20 2005 008 695 or the EP 0 470 841 known (for electrochemical activation see also GB 2 057 501 ).
  • the liquid tank After using the sterile water in this case, the liquid tank must be refilled and the newly filled water to be sterilized. This can lead to time delays in the process or downtime of the filler. To keep these delays short, a high concentration of disinfectants is used to achieve the required degree of sterility relatively quickly. Due to the aggressiveness of the disinfectants, however, their high concentration in the sterile water can lead in the longer term to damage to lines, valves or the like in the system which come into contact with the sterile water.
  • the inventive device comprises a first liquid reservoir for receiving a first liquid, a second liquid reservoir for receiving a second liquid, a sterilization device for sterilizing the first and / or second liquid, and a removal device for selectively removing a sterile liquid from the first or second liquid reservoir.
  • the device according to the invention makes it possible, for example after the emptying of a liquid reservoir, to remove the sterile liquid from the second liquid reservoir. As a result, larger interruptions in the process flow can be avoided, which is thereby made more efficient.
  • the sterile liquid may in particular be sterile water (sterile water).
  • the first and / or second liquid may be water or include water.
  • the first or second liquid may be a sterile liquid. In this case, a sterilization of the first or second liquid can be omitted.
  • the first or second liquid may correspond to a cleaning liquid.
  • a sterile liquid By sterilizing the first and / or second liquid, a sterile liquid can be provided in the first and / or second liquid reservoir.
  • the filling system can be used to fill containers, in particular containers, for example bottles made of glass or plastic.
  • the bottling plant can be used to fill containers with liquids, for example with drinks or medical products.
  • the removal device may comprise two valves.
  • the valves may be designed so that either a sterile liquid can be removed from the first or second liquid reservoir.
  • the removal device may be connected to the filling system, so that the sterile liquid is forwarded to or in the bottling plant.
  • the first and second liquid reservoirs may correspond to a first or second liquid tank.
  • the first and second liquid reservoir may be spatially completely separate liquid tanks or two portions of a liquid tank correspond.
  • the two subregions may in this case be separated by a partition wall.
  • the device may be designed such that during the removal of a sterile liquid from one of the liquid reservoirs, the sterilization of the liquid takes place in the other liquid reservoir. This makes it possible, in particular, if a disinfectant is used to sterilize the first and / or second liquid, a lower concentration of the disinfectant can be used. Although a lower concentration of disinfectant shows a slower disinfecting effect than a higher concentration, since the sterilization takes place in a liquid reservoir but can be used with the sterile liquid from the other liquid reservoir, downtime can still be reduced or avoided.
  • the sterilization device can introduce a disinfectant into the first and / or second liquid for sterilization.
  • the disinfectant may include chlorine or peracetic acid.
  • the disinfectant may be a disinfectant produced by electrochemical activation or a chemical disinfectant.
  • the sterilization device can be designed such that the same disinfectant is introduced into the first liquid and into the second liquid. Alternatively or additionally, the sterilization device can be designed such that a first disinfectant is introduced into the first liquid and a second disinfectant is introduced into the second liquid, wherein the first disinfectant is not equal to the second disinfectant.
  • the disinfectant may have a first concentration in the first liquid and a second concentration in the second liquid.
  • the concentration of the disinfectant in the first liquid may be equal to or different from the concentration of the disinfectant in the second liquid.
  • the concentration of the disinfectant in the first and / or second liquid may be selected according to the desired use of the sterile liquid in the bottling plant.
  • a concentration of the disinfectant can be selected, which materials of the filling plant, which come into contact with the sterile liquid, does not harm in the long term.
  • the concentration of the disinfectant in the sterile water can be chosen such that a corrosive effect is minimized.
  • the sampling device may comprise a control element designed such that when the liquid level of the sterile liquid in the first or second liquid reservoir falls below a predetermined limit, the removal of the sterile liquid from the first or second liquid reservoir is automatically stopped.
  • control element can be designed such that after stopping the removal of the sterile liquid from a liquid reservoir, the sterile liquid is automatically removed from the other liquid reservoir. This process interruptions can be kept short.
  • the invention also provides a system comprising a filling device for filling containers and one of the above-described devices for providing a sterile liquid.
  • the bottling plant can be designed in particular as stated above.
  • the system may comprise a connection element which is designed such that the sterile liquid is conducted by the device for providing a sterile liquid by means of the connecting element into or to the filling installation.
  • the invention also provides a method for providing a sterile liquid to a filling plant for filling containers, comprising the steps:
  • the sterile liquid, the first liquid, the second liquid, the bottling plant, the first liquid reservoir, and / or the second liquid reservoir may comprise one or more of the features described above.
  • the method can be used for Provision of a sterile liquid for a filling system can be performed with one of the above-described devices for providing a sterile liquid.
  • the sterilization of the liquid in the other liquid reservoir can take place.
  • the sterilization may include introducing a disinfectant into the first and / or second liquid.
  • the disinfectant may have one or more of the above-described features of a disinfectant.
  • the introduced disinfectant may have a first concentration in the first liquid and a second concentration in the second liquid.
  • a sterile liquid from the first liquid reservoir having a higher concentration of disinfectant may be used to sterilize the bottling plant, and a sterile liquid from the second liquid reservoir having a lower concentration of disinfectant may be used for rinsing.
  • a sterile liquid from the second liquid reservoir having a lower concentration of disinfectant may be used for rinsing.
  • sterile water sterile water
  • other sterile liquids are possible.
  • the disinfectant may be a disinfectant produced by electrochemical activation or a conventional chemical disinfectant.
  • Fig. 1 illustrates a system of a device for providing a sterile liquid and a bottling plant.
  • the device for providing a sterile liquid comprises a first liquid reservoir 101 and a second liquid reservoir 102.
  • the system also comprises a sterilization device, comprising a disinfectant generating element 104 and an element 103 for introducing the disinfectant into a first liquid in the first liquid reservoir 101 and / or a second liquid in the second liquid reservoir 102.
  • the system comprises a filling device for filling containers, comprising a filler 105 for actually filling the containers and a sterile water consuming element 106, which serves for example for cleaning the containers.
  • the bottling plant also includes a drain 107 through which the spent sterile water can be drained.
  • Fig. 1 illustrated system CIP 108 (cleaning in place system) for cleaning the system.
  • sterile water having a predetermined concentration of disinfectant is provided from the first liquid reservoir 101.
  • the removal device of the device for providing a sterile liquid comprises two valves 109, 110.
  • the first valve 109 is opened, ie sterile water can be removed from the first liquid reservoir 101 and passed to the sterile water consumption element 106 of the filling plant.
  • water in the second liquid reservoir 102 is sterilized.
  • a disinfectant is passed from element 103 into the second liquid reservoir. Since meanwhile sterile water is taken from the first liquid reservoir 101, it is possible to work with a low concentration of disinfectant.
  • a low concentration of disinfectant usually extends the disinfection time. Therefore, in systems with only one liquid reservoir usually a higher concentration is used to keep process interruptions for the production of sterile water as short as possible.
  • the concentration of disinfectant is chosen so that residues of the disinfectant, for example, in the containers, which are washed with sterile water, are minimized.
  • the concentration is selected so that materials of the filling system, which come into contact with the sterile water, are not damaged in the long term.
  • the concentration of the disinfectant in the sterile water is chosen such that a corrosive effect is minimized.
  • disinfectants for example, chlorine or peracetic acid can be used.
  • a low concentration may be 25 mg / l to 75 mg / l, in particular 45 mg / l to 55 mg / l, in particular 50 mg / l of Cl - .
  • the concentration can be 100 to 300 ppm, in particular 180 to 220, in particular 200 ppm.
  • Fig. 2 the example system will turn off Fig. 1 illustrated at a later time, wherein the liquid level of the sterile water in the first liquid reservoir 201 has fallen below a predetermined limit. Therefore, the valve 209 was closed and the valve 210 opened. This provides sterile water from the second liquid reservoir 202 for the bottling plant. This change can shorten or avoid process interruptions and increase the effectiveness of the system.
  • Fig. 3 illustrates the exemplary system Fig. 2 in that, while sterile water is being withdrawn from the second liquid reservoir 302, water has been filled into the first liquid reservoir 301 and sterilized by means of disinfectant which is passed from the element 303 into the water in the first liquid reservoir 301.
  • disinfectant which is passed from the element 303 into the water in the first liquid reservoir 301.
  • Fig. 4 illustrates a system comprising a device for providing a sterile liquid and a filling plant.
  • a cleaning liquid is passed from a CIP system 408 via a first liquid reservoir 401 into the filling system, in particular into the filler 405 and the sterile water consuming element 406.
  • Valves of the filling system can be designed such that the cleaning liquid is not discharged via drains 407 and 409, but circulates in the system.
  • the concentration can be set higher than in the in Fig. 1 to 3 illustrated examples.
  • the higher concentration can be used, for example, for sterilizing the system, in particular after cleaning. Due to the higher concentration of disinfectant, the water in the second liquid reservoir 402 is sterilized faster.
  • the higher concentration has a lower material compatibility and it may possibly come to residues of the disinfectant in the system.
  • chlorine as a disinfectant
  • this higher concentration may be between 250 mg / l and 750 mg / l, in particular between 450 mg / l and 550 mg / l, in particular 500 mg / l of Cl - .
  • the higher concentration may be 1,000 ppm to 10,000 ppm, in particular 1,500 ppm to 3,000 ppm, in particular 2,000 ppm.
  • FIG. 12 illustrates an example of a system including apparatus for providing a sterile liquid and a filling line wherein sterile water is stored in a second liquid reservoir 502 for sterilizing the system, for example, as shown in FIG Fig. 4 illustrated cleaning, is used.
  • the sterile water may have the above-mentioned higher concentration of disinfectant.
  • the valves of the filling system can in turn be set so that the sterile water circulates in the system.
  • water is sterilized in a first liquid reservoir 501 by a low concentration of disinfectant.
  • the disinfectant is passed through element 503 of the sterilization device into the water in the liquid reservoir 501.
  • This water can be used to rinse the system may be used because sterilization of the system with a high concentration of disinfectant may result in residues of the disinfectant in the system.
  • Such a rinse is in the system in Fig. 6 illustrated.
  • the sterile water from the first liquid reservoir 601 which has a low concentration of disinfectant, taken and circulated through the system.
  • the device for providing a sterile liquid can be combined with any other elements of a bottling plant.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
EP10169220A 2009-08-28 2010-07-12 Dispositif et procédé de préparation d'un liquide stérile pour une installation de remplissage Not-in-force EP2289839B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10169220T PL2289839T3 (pl) 2009-08-28 2010-07-12 Urządzenie i sposób dostarczania sterylnej cieczy dla instalacji napełniającej

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102009039180A DE102009039180A1 (de) 2009-08-28 2009-08-28 Vorrichtung und Verfahren zum Bereitstellen einer sterilen Flüssigkeit für eine Abfüllanlage

Publications (2)

Publication Number Publication Date
EP2289839A1 true EP2289839A1 (fr) 2011-03-02
EP2289839B1 EP2289839B1 (fr) 2012-08-29

Family

ID=43243165

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10169220A Not-in-force EP2289839B1 (fr) 2009-08-28 2010-07-12 Dispositif et procédé de préparation d'un liquide stérile pour une installation de remplissage

Country Status (7)

Country Link
US (1) US20110048573A1 (fr)
EP (1) EP2289839B1 (fr)
CN (1) CN102000353B (fr)
BR (1) BRPI1003111A2 (fr)
DE (1) DE102009039180A1 (fr)
ES (1) ES2390864T3 (fr)
PL (1) PL2289839T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2786811A1 (fr) * 2013-04-05 2014-10-08 Krones AG Dispositif d'alimentation des récepteurs en liquide de nettoyage et/ou de désinfection
CN104100837A (zh) * 2013-04-05 2014-10-15 克朗斯公司 为消耗器供应清洁液和/或消毒液的装置

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10442669B2 (en) * 2012-12-21 2019-10-15 Dai Nippon Printing Co., Ltd. Drink filling method
DE202014105946U1 (de) * 2014-12-09 2016-03-10 Krones Ag Vorrichtung zum Befüllen von Behältern mit einem Füllprodukt
DE102017115824A1 (de) * 2017-07-13 2019-01-17 Krones Ag Vorrichtung und Verfahren zur Sterilisierung einer Oberfläche einer Behälterbehandlungsanlage

Citations (13)

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Publication number Priority date Publication date Assignee Title
DE2649758A1 (de) * 1976-10-29 1978-05-03 Schleicher Leonhard Verschneideinrichtung, insbesondere zur bierabfuellung
GB2057501A (en) 1979-08-31 1981-04-01 Ionics Method and apparatus for controlling anode ph in membrane chlor-alkali cells
EP0470841A2 (fr) 1990-08-10 1992-02-12 Omco Co. Ltd. Procédé et dispositif pour la production d'eau potable stérile
US5329950A (en) * 1993-05-14 1994-07-19 Sanirab Corporation Clean-in-place process and equipment
DE20108017U1 (de) * 2001-05-11 2002-04-18 Zentes Unitex Gmbh Reinigungsanlage zur Reinigung von Produktionsanlagen der Nahrungsmittel-, Getränke-, Pharma- und Kosmetikindustrie
DE202005008695U1 (de) 2005-06-03 2005-08-11 Mav Biophysikalische Verfahrenstechnik Gmbh Anlage zur Erzeugung eines Desinfektionsmittels mit einem Elektrolysemodul
WO2005099918A1 (fr) * 2004-04-16 2005-10-27 Normand Lauzon Procede et appareil de nettoyage
US20060196529A1 (en) * 2005-03-01 2006-09-07 Andy Kenowski Chemical concentration controller and recorder
EP1702880A1 (fr) * 2005-03-14 2006-09-20 AZIONARIA COSTRUZIONI MACCHINE AUTOMATICHE-A.C.M.A.-S.p.A. Machine de remplissage de récipients avec des produits liquides ou pulvérulents
JP2007022600A (ja) 2005-07-19 2007-02-01 Toyo Seikan Kaisha Ltd 食品充填システムにおける充填機の配管系洗浄殺菌方法
WO2007090641A1 (fr) * 2006-02-10 2007-08-16 Pack'realisations Sa Procede de lavage d’une tuyauterie
DE102006007931A1 (de) 2006-02-17 2007-08-30 Actides Gmbh Verfahren zur Herstellung eines Desinfektionsmittels durch elektrochemische Aktivierung (ECA) von Wasser und Verfahren zur Desinfektion von Wasser mittels eines solchen Desinfektionsmittels
US20080066803A1 (en) * 2006-06-30 2008-03-20 Stokely-Van Camp, Inc. Efficient Liquid Processing System

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GB498282A (en) * 1938-03-31 1939-01-06 Walter Alexander Dickson Apparatus for use in sterilizing water or other liquids
GB585031A (en) * 1943-11-23 1947-01-29 Thackray C F Ltd Improvements in continuous sterile water supply systems
US4696739A (en) * 1984-04-02 1987-09-29 Aqua Strip Corporation Water purification apparatus
KR100692290B1 (ko) * 2002-05-10 2007-03-09 가부시키가이샤 패밀리 라이프 살균수의 제조장치
WO2006014080A1 (fr) * 2004-08-04 2006-02-09 Cha Hyoung Koo Methode et equipement pour alimentation en eau d'un reservoir d'eau a usage dentaire
CA2542673A1 (fr) * 2006-04-10 2007-10-10 Peter Klaptchuk Methode et appareillage de reduction pathogene et chimique des dechets fluides

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2649758A1 (de) * 1976-10-29 1978-05-03 Schleicher Leonhard Verschneideinrichtung, insbesondere zur bierabfuellung
GB2057501A (en) 1979-08-31 1981-04-01 Ionics Method and apparatus for controlling anode ph in membrane chlor-alkali cells
EP0470841A2 (fr) 1990-08-10 1992-02-12 Omco Co. Ltd. Procédé et dispositif pour la production d'eau potable stérile
US5329950A (en) * 1993-05-14 1994-07-19 Sanirab Corporation Clean-in-place process and equipment
DE20108017U1 (de) * 2001-05-11 2002-04-18 Zentes Unitex Gmbh Reinigungsanlage zur Reinigung von Produktionsanlagen der Nahrungsmittel-, Getränke-, Pharma- und Kosmetikindustrie
WO2005099918A1 (fr) * 2004-04-16 2005-10-27 Normand Lauzon Procede et appareil de nettoyage
US20060196529A1 (en) * 2005-03-01 2006-09-07 Andy Kenowski Chemical concentration controller and recorder
EP1702880A1 (fr) * 2005-03-14 2006-09-20 AZIONARIA COSTRUZIONI MACCHINE AUTOMATICHE-A.C.M.A.-S.p.A. Machine de remplissage de récipients avec des produits liquides ou pulvérulents
DE202005008695U1 (de) 2005-06-03 2005-08-11 Mav Biophysikalische Verfahrenstechnik Gmbh Anlage zur Erzeugung eines Desinfektionsmittels mit einem Elektrolysemodul
JP2007022600A (ja) 2005-07-19 2007-02-01 Toyo Seikan Kaisha Ltd 食品充填システムにおける充填機の配管系洗浄殺菌方法
WO2007090641A1 (fr) * 2006-02-10 2007-08-16 Pack'realisations Sa Procede de lavage d’une tuyauterie
DE102006007931A1 (de) 2006-02-17 2007-08-30 Actides Gmbh Verfahren zur Herstellung eines Desinfektionsmittels durch elektrochemische Aktivierung (ECA) von Wasser und Verfahren zur Desinfektion von Wasser mittels eines solchen Desinfektionsmittels
US20080066803A1 (en) * 2006-06-30 2008-03-20 Stokely-Van Camp, Inc. Efficient Liquid Processing System

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2786811A1 (fr) * 2013-04-05 2014-10-08 Krones AG Dispositif d'alimentation des récepteurs en liquide de nettoyage et/ou de désinfection
CN104100837A (zh) * 2013-04-05 2014-10-15 克朗斯公司 为消耗器供应清洁液和/或消毒液的装置
CN104100837B (zh) * 2013-04-05 2018-01-23 克朗斯公司 为消耗器供应清洁液和/或消毒液的装置

Also Published As

Publication number Publication date
DE102009039180A1 (de) 2011-03-03
US20110048573A1 (en) 2011-03-03
ES2390864T3 (es) 2012-11-19
BRPI1003111A2 (pt) 2012-04-24
EP2289839B1 (fr) 2012-08-29
PL2289839T3 (pl) 2013-01-31
CN102000353B (zh) 2014-03-12
CN102000353A (zh) 2011-04-06

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