EP2194155B1 - Hot-worked steel alloy - Google Patents
Hot-worked steel alloy Download PDFInfo
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- EP2194155B1 EP2194155B1 EP09450215A EP09450215A EP2194155B1 EP 2194155 B1 EP2194155 B1 EP 2194155B1 EP 09450215 A EP09450215 A EP 09450215A EP 09450215 A EP09450215 A EP 09450215A EP 2194155 B1 EP2194155 B1 EP 2194155B1
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- steel alloy
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- 229910000851 Alloy steel Inorganic materials 0.000 title claims abstract description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000011572 manganese Substances 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 11
- 239000000956 alloy Substances 0.000 claims abstract description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 9
- 239000010703 silicon Substances 0.000 claims abstract description 9
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 8
- 239000011733 molybdenum Substances 0.000 claims abstract description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 7
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 7
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 7
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 7
- 239000010949 copper Substances 0.000 claims abstract description 6
- 239000010955 niobium Substances 0.000 claims abstract description 6
- 239000010936 titanium Substances 0.000 claims abstract description 6
- 239000011575 calcium Substances 0.000 claims abstract description 5
- 239000011777 magnesium Substances 0.000 claims abstract description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052787 antimony Inorganic materials 0.000 claims abstract description 4
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052785 arsenic Inorganic materials 0.000 claims abstract description 4
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 claims abstract description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052796 boron Inorganic materials 0.000 claims abstract description 4
- 239000010941 cobalt Substances 0.000 claims abstract description 4
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052802 copper Inorganic materials 0.000 claims abstract description 4
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 4
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 4
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 4
- 239000001301 oxygen Substances 0.000 claims abstract description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 4
- 239000011574 phosphorus Substances 0.000 claims abstract description 4
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 4
- 239000010937 tungsten Substances 0.000 claims abstract description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 3
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 3
- 239000011651 chromium Substances 0.000 claims abstract 8
- 229910052804 chromium Inorganic materials 0.000 claims abstract 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims abstract 5
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 claims description 2
- 239000005864 Sulphur Substances 0.000 claims 1
- 229910052717 sulfur Inorganic materials 0.000 abstract description 3
- 239000011593 sulfur Substances 0.000 abstract description 3
- 229910052720 vanadium Inorganic materials 0.000 abstract description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract 1
- 239000011701 zinc Substances 0.000 abstract 1
- 229910052725 zinc Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 36
- 238000001816 cooling Methods 0.000 description 24
- 239000000203 mixture Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000005496 tempering Methods 0.000 description 5
- 229910000734 martensite Inorganic materials 0.000 description 4
- 238000005275 alloying Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000004512 die casting Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000008207 working material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/004—Heat treatment of ferrous alloys containing Cr and Ni
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/005—Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
Definitions
- the invention relates to a hot work steel alloy with high toughness and at the same time a high hardening depth or improved martensitic through hardenability in a thermal quenching of products such as die casting dies or extruded dies and the like.
- a thermal tempering of a part for setting a high material hardness at service temperatures of the part up to 550 ° C and higher, essentially involves heating the material to a temperature at which it has a cubic face centered atomic structure or an austenitic structure, followed by forced cooling to obtain a Martensitge Stahl and a subsequent, optionally repeated tempering treatment at temperatures of mostly above 500 ° C.
- the stresses formed in the material during cooling and microstructure are at least partially degraded in the material and, on the other hand, the material hardness is increased by carbide precipitations or a so-called secondary increase in hardness is achieved.
- the properties of a material depend on its chemical composition and its microstructure set by a heat treatment, resulting in a certain property profile of a part.
- the chemical composition of a material and the intensity of the cooling or the removal of heat from the surface during curing of the part determine the microstructure in the area of the surface and due to the reheating of the part inside the microstructure as a function of Distance to the sub-surface.
- the respective local microstructure is decisive for the locally given material properties of the thermally tempered material.
- Hot working materials for die-casting molds and the like are subject to increasing demands due to shortened press follow-up times and increased casting pressures due to increasingly economical production of the products. Furthermore, increasingly complex geometries of the mold cavities are provided so that summarily significantly increased total loads of the material are present. These overall stresses can cause tool failures due to stress cracking, fire cracking, coarse fracture, corrosion and erosion, requiring materials with high hardness and strength as well as high toughness and ductility. However, these required properties are dependent on the chemical composition of the alloy and the resulting tempering properties of the same.
- the material no. 1.2343 is used for "highly stressed tools, dies and presses".
- the above materials have a high hardening depth or a deep-reaching, thermal heat resistance to required hardness values between 50 and 55 HRC. However, their toughness properties are low, which can be detrimental to the performance characteristics of die casting molds.
- the invention is now based on the object to provide a hot-work tool of the type mentioned, which forms a largely complete, martensitic microstructure at a forced cooling from the austenite even at low cooling, after which by a targeted tempering a high hardness and improved toughness of Material is achieved.
- the advantage of the alloy composition according to the invention is essentially to be seen in the fact that the elements as a whole, in particular the elements silicon, molybdenum, vanadium and nitrogen are closely matched in terms of conversion kinetics, so that a desired strength and hardness with high toughness of the material in a thermal Compensation can be achieved with reduced cooling rate during curing.
- a further substantial increase in the toughness properties of the tempered material can be achieved if the hot-work steel alloy has maximum concentrations of one or all elements in% by weight of Phosphorus (P) 0005 Sulfur (S) 0003 Nickel (Ni) 12:10 Tungsten (W) 12:10 Copper (Cu) 12:10 Cobalt (Co) 12:10 Titanium (Ti) 0008 Niobium (Nb) 12:03 Oxygen (O) 0003 Boron (B) 0001 Arsenic (As) 12:01 Tin (Sn) 0.0025 Antimony (Sb) 12:01 Zinc (Zn) 0001 Calcium (Ca) 0.0002 Magnesium (Mg) 0.0002 having.
- the above elements can either form precipitates or compounds which are enriched in particular at the grain boundaries and thus reduce the toughness properties of the material abruptly from a concentration limit or they bring about grain boundaries, which act similarly unfavorable.
- the hot-working steel alloy contains one or more of the alloying elements in% by weight.
- Fig. 1 shows: notched impact values of the material after a thermal treatment as a function of the cooling parameters during the hardening treatment.
- Cooling parameter [ ⁇ ] corresponds to the time [in sec.] For a cooling down from 800 ° C to 500 ° C broken by 100.
- the materials no. 1.2343 with standard Si contents and no. 1.2367 have a lower toughness with a hardening hardness of 44 HRC, but have a considerable through hardenability, which is documented by only slightly decreasing toughness values depending on the cooling parameter.
- an experimental alloy W 350 according to the invention shows slightly lower toughness values at room temperature in the state tempered to 44 HRC at high cooling rates or in the range of the cooling parameter ⁇ to 13 in comparison with the SO material No. 1.2343 (Si ⁇ 0.2% by weight); However, the viscosity of the material remains essentially unchanged at superior high values even with decreasing cooling rates or higher cooling parameters.
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- Organic Chemistry (AREA)
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- Crystallography & Structural Chemistry (AREA)
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Abstract
Description
Die Erfindung bezieht sich auf eine Warmarbeitsstahl-Legierung mit hoher Zähigkeit und gleichzeitig großer Einhärttiefe bzw. verbesserter, martensitischer Durchhärtbarkeit bei einem thermischen Vergüten von Erzeugnissen wie beispielsweise Druckgießformen oder Strangpressmatrizen und dgl..The invention relates to a hot work steel alloy with high toughness and at the same time a high hardening depth or improved martensitic through hardenability in a thermal quenching of products such as die casting dies or extruded dies and the like.
Ein thermisches Vergüten eines Teiles, zB. aus Warmarbeitsstahl, zur Einstellung einer hohen Materialhärte bei Einsatztemperaturen des Teiles bis zu 550°C und höher beinhaltet im Wesentlichen ein Anwärmen des Werkstoffes auf eine Temperatur, bei welcher dieser eine kubisch-flächenzentrierte Atomstruktur bzw. ein austenitisches Gefüge hat, gefolgt von einer forcierten Abkühlung zur Erlangung eines Martensitgefüges und einer nachfolgenden, gegebenenfalls mehrmaligen Anlassbehandlung bei Temperaturen von zumeist über 500°C. Während des Anlassens werden einerseits die bei der Abkühlung und Gefügeumwandlung gebildeten Spannungen im Werkstoff zumindest teilweise abgebaut und andererseits durch Karbidausscheidungen die Materialhärte erhöht bzw. eine sog. sekundäre Härtesteigerung erreicht.A thermal tempering of a part, eg. hot work tool steel, for setting a high material hardness at service temperatures of the part up to 550 ° C and higher, essentially involves heating the material to a temperature at which it has a cubic face centered atomic structure or an austenitic structure, followed by forced cooling to obtain a Martensitgefüges and a subsequent, optionally repeated tempering treatment at temperatures of mostly above 500 ° C. During tempering, on the one hand, the stresses formed in the material during cooling and microstructure are at least partially degraded in the material and, on the other hand, the material hardness is increased by carbide precipitations or a so-called secondary increase in hardness is achieved.
Eine Umwandlung eines austentischen Gefüges in eine Martensitstruktur erfordert, wie dem Fachmann bekannt ist, eine Mindestabkühlgeschwindigkeit des Werkstoffes, weil diese Umwandlung aufgrund einer ausgeprägt hohen Unterkühlung als diffusionsloser Umklappprozess der Atomstruktur erfolgt. Niedrigere Abkühlraten führen zur Bildung eines Bainit- oder Perlit-Gefüges.Conversion of a Austentischen structure into a martensite structure requires, as is known in the art, a minimum cooling rate of the material, because this conversion is due to a pronounced high supercooling as a diffusion-free Umklappprozess the atomic structure. Lower cooling rates lead to the formation of a bainite or pearlite microstructure.
Die Eigenschaften eines Werkstoffes sind von dessen chemischer Zusammensetzung und von dessen durch eine Wärmebehandlung eingestellten Gefügestruktur abhängig und ergeben daraus ein bestimmtes Eigenschaftsprofil eines Teiles.The properties of a material depend on its chemical composition and its microstructure set by a heat treatment, resulting in a certain property profile of a part.
Mit anderen Worten: Die chemische Zusammensetzung eines Werkstoffes und die Intensität der Abkühlung bzw. der Wärmeabfuhr von der Oberfläche beim Härten des Teiles bestimmen die Gefügestruktur im Bereich der Oberfläche und aufgrund der Rückwärmung aus dem Teilinneren die Gefügeausbildung in Abhängigkeit vom Abstand zur Teiloberfläche. Die jeweilige örtliche Gefügestruktur ist für die örtlich gegebenen Materialeigenschaften des thermisch vergüteten Werkstoffes bestimmend.In other words, the chemical composition of a material and the intensity of the cooling or the removal of heat from the surface during curing of the part determine the microstructure in the area of the surface and due to the reheating of the part inside the microstructure as a function of Distance to the sub-surface. The respective local microstructure is decisive for the locally given material properties of the thermally tempered material.
Warmarbeitswerkstoffe für Druckgussformen und dgl. unterliegen aus Gründen einer zunehmend wirtschaftlichen Herstellung der Produkte steigenden Beanspruchungen durch verkürzte Pressfolgezeiten und erhöhte Gießdrücke. Weiters werden in steigendem Maße komplexe Geometrien der Formhohlräume vorgesehen, sodass summarisch wesentlich erhöhte Gesamtbelastungen des Werkstoffes vorliegen. Diese Gesamtbelastungen können Werkzeugausfälle durch Spannungsrisse, Brandrisse, Grobbruch, Korrosion und Erosion verursachen, sodass Werkstoffe mit hoher Härte und Festigkeit sowie gleichzeitig hoher Zähigkeit und Duktilität gefordert sind. Diese geforderten Eigenschaften sind jedoch von der chemischen Zusammensetzung der Legierung und der daraus resultierenden Vergüteeigenschaften derselben abhängig.Hot working materials for die-casting molds and the like are subject to increasing demands due to shortened press follow-up times and increased casting pressures due to increasingly economical production of the products. Furthermore, increasingly complex geometries of the mold cavities are provided so that summarily significantly increased total loads of the material are present. These overall stresses can cause tool failures due to stress cracking, fire cracking, coarse fracture, corrosion and erosion, requiring materials with high hardness and strength as well as high toughness and ductility. However, these required properties are dependent on the chemical composition of the alloy and the resulting tempering properties of the same.
Seit langem werden Cr-Mo-V-Stähle für Warmarbeitswerkzeuge verwendet, wobei die Stahlsorten X38 CrMoV 51 und X38 CrMoV 53 entsprechend DIN Stahl-Eisen-Liste Werkstoff Nr. 1.2343 und Werkstoff Nr. 1.2367, wie auch listenmäßig angegeben, "hochanlassbeständig" und für "Werkzeuge mit großen Abmessungen" geeignet sind.For a long time Cr-Mo-V-steels are used for hot work tools, the steel grades X38 CrMoV 51 and X38 CrMoV 53 according to DIN Steel-Iron-List material no. 1.2343 and material no. 1.2367, as stated in the list, "high-start resistant" and suitable for "tools with large dimensions".
Der Werkstoff Nr. 1.2343 dient für "hochbeanspruchte Werkzeuge, Gesenke und Pressen".The material no. 1.2343 is used for "highly stressed tools, dies and presses".
Obige Werkstoffe weisen eine große Einhärttiefe bzw. eine tiefreichende, thermische Vergütbarkeit auf geforderte Härtewerte zwischen 50 und 55 HRC auf. Allerdings sind deren Zähigkeitseigenschaften gering, was nachteilig für die Gebrauchseigenschaften von Druckgussformen sein kann.The above materials have a high hardening depth or a deep-reaching, thermal heat resistance to required hardness values between 50 and 55 HRC. However, their toughness properties are low, which can be detrimental to the performance characteristics of die casting molds.
Bei einem Werkstoff Nr. 1.2343 kann durch ein Absenken des vorgesehenen Siliciumgehaltes von 0.90 bis 1.20 Gew.-% auf eine Konzentration um 0.2 Gew.-% eine wesentliche Erhöhung der Materialzähigkeit nach einer Vergütebehandlung erreicht werden, allerdings sind dafür hohe Abkühlgeschwindigkeiten beim Härten erforderlich, die oftmals nicht erreicht werden können.With a material no. 1.2343 can be achieved by a lowering of the intended silicon content of 0.90 to 1.20 wt .-% to a concentration of 0.2 wt .-%, a substantial increase in material toughness after a heat treatment, but are high cooling rates for curing necessary, which often can not be achieved.
Die Erfindung setzt sich nun zum Ziel, einen Warmarbeitsstahl der eingangs genannten Art zu schaffen, welcher bei einer forcierten Abkühlung aus dem Austenitgebiet auch bei niedrigen Abkühlraten eine weitgehend vollständige, martensitische Gefügestruktur bildet, wonach durch eine gezielte Anlassbehandlung eine hohe Härte- und verbesserte Zähigkeit des Werkstoffes erreicht wird.The invention is now based on the object to provide a hot-work tool of the type mentioned, which forms a largely complete, martensitic microstructure at a forced cooling from the austenite even at low cooling, after which by a targeted tempering a high hardness and improved toughness of Material is achieved.
Diese Ziel wird bei einer Warmarbeitsstahl-Legierung dadurch erreicht, dass die Legierungselemente Gehalte in Gew.-% von
aufweisen.This goal is achieved in a hot-work steel alloy in that the alloying elements contents in wt .-% of
exhibit.
Der Vorteil der erfindungsgemäßen Legierungszusammensetzung ist im Wesentlichen darin zu sehen, dass die Elemente insgesamt, insbesondere die Elemente Silicium, Molybdän, Vanadin und Stickstoff, in engen Grenzen umwandlungskinetisch aufeinander abgestimmt sind, sodass eine gewünschte Festigkeit und Härte bei hoher Zähigkeit des Werkstoffes bei einer thermischen Vergütung mit verminderter Abkühlrate beim Härten erreicht werden kann.The advantage of the alloy composition according to the invention is essentially to be seen in the fact that the elements as a whole, in particular the elements silicon, molybdenum, vanadium and nitrogen are closely matched in terms of conversion kinetics, so that a desired strength and hardness with high toughness of the material in a thermal Compensation can be achieved with reduced cooling rate during curing.
Dadurch ist es möglich, entweder größere Eindringtiefen eines für die mechanischen Eigenschaften des Teiles günstigen, martensitischen Härtegefüges bei einer gegebenen Abkühlgeschwindigkeit zu erreichen oder mit Vorteil eine niedrigere Abkühlrate bei einer Härtung zu verwenden und dadurch die Härtespannungen im vielfach mit einer Gravur bzw. mit einer Negativform des Gussteiles versehenen Druckgießform zu minimieren. Dies ist von besonderer Bedeutung, weil im zunehmendem Maße ein sogenanntes Vakuumhärten von Formteilen verwendet wird, wobei auch aus Gründen der Vermeidung von Oxidationen und Entkohlung der bearbeiteten Oberfläche des Werkstückes bzw. der Form bei einer Austenitisierung eine Anwärmung im Vakuum erfolgt, wonach eine forcierte Abkühlung mit einem Stickstoff-Gasstrom durchgeführt wird. Für diese Art der Härtung eines Teiles hat sich eine erfindungsgemäß chemisch zusammengesetzte Legierung besonders bewährt.This makes it possible either to achieve greater penetration depths of a martensitic hardening structure favorable for the mechanical properties of the part at a given cooling rate, or advantageously to use a lower cooling rate during hardening and thus in many cases engraving or with a negative mold to minimize casting of the die. This is of particular importance because so-called vacuum hardening of molded parts is increasingly used is carried out, wherein also for reasons of avoiding oxidation and decarburization of the machined surface of the workpiece or the mold in an austenitization, a heating in vacuo, after which a forced cooling is carried out with a nitrogen gas stream. For this type of curing of a part, an inventively chemically combined alloy has proven particularly useful.
Eine weitere wesentliche Steigerung der Zähigkeitseigenschaften des vergüteten Werkstoffes kann erreicht werden, wenn die Warmarbeitsstahl-Legierung maximale Konzentrationen ein oder sämtlicher Elemente in Gew.-% von
Obige Elemente können entweder Ausscheidungen oder Verbindungen bilden, welche insbesondere an den Korngrenzen angereichert sind und derart die Zähigkeitseigenschaften des Werkstoffes sprunghaft ab einer Konzentrationsgrenze erniedrigen oder sie bewirken Komgrenzenbelegungen, die gleichartig ungünstig wirken.The above elements can either form precipitates or compounds which are enriched in particular at the grain boundaries and thus reduce the toughness properties of the material abruptly from a concentration limit or they bring about grain boundaries, which act similarly unfavorable.
Durch eine in sehr engen Grenzen eingestellte, chemische Zusammensetzung des erfindungsgemäßen Werkstoffes nach einer bevorzugten Ausführungsform desselben enthält die Warmarbeitsstahl-Legierung ein oder mehrere der Legierungselemente in Gew.-%
Mittels dieser durch besonders enge Grenzen in der chemischen Zusammensetzung gekennzeichneten, erfindungsgemäßen Legierung, welche besondere Anforderungen an eine Erschmelzungstechnologie stellt, ist es möglich, hohe Zähigkeitswerte des Werkstoffes auch bei niedrigen Abkühlungsraten im thermischen Vergütungsverfahren bei hohen Materialhärten zu erreichen.By means of this invention characterized by particularly narrow limits in the chemical composition, alloy according to the invention, which makes special demands on a melting technology, it is possible to achieve high toughness values of the material even at low cooling rates in the thermal annealing process with high material hardness.
Im Folgenden soll die Erfindung anhand von Untersuchungsergebnissen näher erläutert werden.In the following, the invention will be explained in more detail on the basis of examination results.
Hilfsweise sind die Untersuchungsergebnisse in
Legierungen mit einer chemischen Zusammensetzung gemäß der Erfindung und nach DIN Werkstoff Nr. 1.2343 mit normgerechten und mit abgesenkten Si-Gehalten sowie nach DIN Werkstoff Nr. 1.2367, wie in Tab. 1 angegeben, wurden nach einer thermischen Vergütebehandlung auf eine Materialhärt von 44 HRC mit unterschiedlichen Abkühlparametern λ beim Härten untersucht. Dabei wird der Wert, der den Parameter λ kennzeichnet, wie folgt berechnet: Abkühlparameter [λ] entspricht der Zeit [in sec.] für eine Abkühlung von 800°C auf 500°C gebrochen durch 100.Alloys with a chemical composition according to the invention and according to DIN material no. 1.2343 with standardized and with lowered Si contents as well as according to DIN material no. 1.2367, as indicated in Tab. 1, were after a heat treatment to a material hardness of 44 HRC with investigated different cooling parameters λ during curing. The value that characterizes the parameter λ is calculated as follows: Cooling parameter [λ] corresponds to the time [in sec.] For a cooling down from 800 ° C to 500 ° C broken by 100.
Nachfolgend sind die in Tab. 1 aufgelisteten Legierungselemente der Werkstoffe genannt, wobei der Rest den Gehalt an Eisen und Begleit- sowie Verunreinigungselementen darstellt.Listed below are the alloying elements of the materials listed in Table 1, the remainder being the content of iron and accompanying and impurity elements.
Legierungszusammensetzung in Gew.-%
Die Werkstoffe Nr. 1.2343 mit normgerechten Si-Gehalten und Nr. 1.2367 weisen bei einer Vergütungshärte von 44 HRC eine geringere Zähigkeit auf, haben jedoch eine beachtliche Durchhärtbarkeit, was sich durch nur geringfügig sinkende Zähigkeitswerte in Abhängigkeit vom Abkühlparameter dokumentiert.The materials no. 1.2343 with standard Si contents and no. 1.2367 have a lower toughness with a hardening hardness of 44 HRC, but have a considerable through hardenability, which is documented by only slightly decreasing toughness values depending on the cooling parameter.
Eine erfindungsgemäße Versuchslegierung W 350 zeigt zwar bei hohen Abkühlraten bzw. im Bereich des Abkühlparameters λ bis 13 im Vergleich mit den So-Werkstoff Nr. 1.2343 (Si ≈ 0.2 Gew.-%) etwas geringere Zähigkeitswerte bei Raumtemperatur im auf 44 HRC vergüteten Zustand; die Zähigkeit des Werkstoffes bleibt jedoch auch bei sinkenden Abkühlraten bzw. höheren Abkühlparametem im Wesentlichen unverändert auf überlegen hohen Werten.Although an experimental alloy W 350 according to the invention shows slightly lower toughness values at room temperature in the state tempered to 44 HRC at high cooling rates or in the range of the cooling parameter λ to 13 in comparison with the SO material No. 1.2343 (Si ≈ 0.2% by weight); However, the viscosity of the material remains essentially unchanged at superior high values even with decreasing cooling rates or higher cooling parameters.
Claims (3)
- Hot-work steel alloy comprising the elements of carbon (C), silicon (Si), manganese (Mn), chromium (Cr), molybdenum (Mo), vanadium (V), nitrogen (N) and impurity elements as well iron as the rest, with the proviso that the alloy elements have contents, in percent by weight, of
carbon (C) 0.35 to 0.42 silicon (Si) 0.15 to 0.29 manganese (Mn) 0.40 to 0.70 chromium (Cr) 4.70 to 5.45 molybdenum (Mo) 1.55 to 1.95 vanadium (V) 0.40 to 0.75 nitrogen (N) 0.011 to 0.016. - Hot-work steel alloy according to claim 1, containing maximum concentrations of one or all element(s) in percent by weight of
phosphorus (P) 0.005 sulphur (S) 0.003 nickel (Ni) 0.10 tungsten (W) 0.10 copper(Cu) 0.10 cobalt (Co) 0.10 titanium (Ti) 0.008 niobium (Nb) 0.03 oxygen (O) 0.003 boron (B) 0.001 arsenic (As) 0.01 tin (Sn) 0.001 antimony (Sb) 0.01 zinc (Zn) 0.001 calcium (Ca) 0.0002 magnesium (Mg) 0.0002. - Hot-work steel alloy according to claim 1 or 2, containing one or more of the alloy elements in percent by weight of
carbon (C) 0.37 to 0.40 silicon (Si) 0.16 to 0.28, preferably 0,18 to 0,25 manganese (Mn) 0.45 to 0.60, preferably 0.50 to 0.58 chromium (Cr) 4.80 to 5.20, preferably 4.90 to 5.10 molybdenum (Mo) 1.50 to 1.90, preferably 1.65 to 1.80 vanadium (V) 0.45 to 0.70, preferably 0.52 to 0.60 nitrogen (N) 0.012 to 0.015
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SI200930014T SI2194155T1 (en) | 2008-11-20 | 2009-11-16 | Hot-worked steel alloy |
PL09450215T PL2194155T3 (en) | 2008-11-20 | 2009-11-16 | Hot-worked steel alloy |
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AT0181508A AT506790B1 (en) | 2008-11-20 | 2008-11-20 | HOT STEEL ALLOY |
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EP (1) | EP2194155B1 (en) |
AT (2) | AT506790B1 (en) |
AU (1) | AU2009238307C1 (en) |
BR (1) | BRPI0904501A2 (en) |
CA (1) | CA2686071C (en) |
DE (1) | DE502009000171D1 (en) |
ES (1) | ES2353192T3 (en) |
PL (1) | PL2194155T3 (en) |
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AT507215B1 (en) * | 2009-01-14 | 2010-03-15 | Boehler Edelstahl Gmbh & Co Kg | WEAR-RESISTANT MATERIAL |
US10975460B2 (en) | 2015-01-28 | 2021-04-13 | Daido Steel Co., Ltd. | Steel powder and mold using the same |
SE539646C2 (en) | 2015-12-22 | 2017-10-24 | Uddeholms Ab | Hot work tool steel |
CN107400833A (en) * | 2017-08-30 | 2017-11-28 | 王延敏 | A kind of steel construction jacking system manufacturing process |
CN114000059B (en) * | 2018-10-05 | 2022-08-16 | 日立金属株式会社 | Hot-work tool steel and hot-work tool |
CN109821951B (en) * | 2018-12-06 | 2020-07-21 | 苏州普热斯勒先进成型技术有限公司 | Preparation method and device of corrosion-resistant hot stamping part |
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US2893902A (en) * | 1959-02-04 | 1959-07-07 | Vanadium Alloys Steel Co | Heat treatment of steel |
US3791819A (en) * | 1968-11-12 | 1974-02-12 | Jones & Laughlin Steel Corp | Production of stainless steels |
AT403058B (en) * | 1995-03-23 | 1997-11-25 | Boehler Edelstahl | IRON BASED ALLOY FOR USE AT HIGHER TEMPERATURE AND TOOLS MADE OF THIS ALLOY |
JPH08269625A (en) * | 1995-03-31 | 1996-10-15 | Sumitomo Metal Ind Ltd | Hot rolled tool steel excellent in high temperature strength and toughness |
EP0939140B1 (en) * | 1998-02-27 | 2002-05-08 | Böhler Edelstahl GmbH & Co KG. | Steel for use at high temperatures |
SE511758C2 (en) * | 1998-03-27 | 1999-11-22 | Uddeholm Tooling Ab | Steel material for hot work tools |
AT410447B (en) * | 2001-10-03 | 2003-04-25 | Boehler Edelstahl | HOT STEEL SUBJECT |
KR20090043556A (en) * | 2006-09-15 | 2009-05-06 | 히타치 긴조쿠 가부시키가이샤 | Hot-working tool steel having excellent stiffness and high-temperature strength and method for production thereof |
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- 2008-11-20 AT AT0181508A patent/AT506790B1/en not_active IP Right Cessation
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- 2009-11-16 AT AT09450215T patent/ATE487805T1/en active
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CA2686071C (en) | 2014-01-28 |
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CA2686071A1 (en) | 2010-05-20 |
AT506790B1 (en) | 2009-12-15 |
AU2009238307C1 (en) | 2014-03-13 |
ES2353192T3 (en) | 2011-02-28 |
AT506790A4 (en) | 2009-12-15 |
ZA200908201B (en) | 2011-02-23 |
AU2009238307B2 (en) | 2013-12-19 |
US20150292067A1 (en) | 2015-10-15 |
SI2194155T1 (en) | 2011-01-31 |
BRPI0904501A2 (en) | 2011-02-08 |
AU2009238307A1 (en) | 2010-06-03 |
PL2194155T3 (en) | 2011-04-29 |
EP2194155A1 (en) | 2010-06-09 |
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