EP2175532A2 - Liaison d'une pièce en aluminium et d'une pièce en cuivre - Google Patents

Liaison d'une pièce en aluminium et d'une pièce en cuivre Download PDF

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Publication number
EP2175532A2
EP2175532A2 EP09011236A EP09011236A EP2175532A2 EP 2175532 A2 EP2175532 A2 EP 2175532A2 EP 09011236 A EP09011236 A EP 09011236A EP 09011236 A EP09011236 A EP 09011236A EP 2175532 A2 EP2175532 A2 EP 2175532A2
Authority
EP
European Patent Office
Prior art keywords
layer
contact piece
compound according
solder
copper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09011236A
Other languages
German (de)
English (en)
Other versions
EP2175532B1 (fr
EP2175532A3 (fr
Inventor
Bernhard Beck
Richard Verdezki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Belectric GmbH
Original Assignee
Adensis GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Adensis GmbH filed Critical Adensis GmbH
Priority to PL09011236T priority Critical patent/PL2175532T3/pl
Publication of EP2175532A2 publication Critical patent/EP2175532A2/fr
Publication of EP2175532A3 publication Critical patent/EP2175532A3/fr
Application granted granted Critical
Publication of EP2175532B1 publication Critical patent/EP2175532B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70—Insulation of connections
    • H01R4/72—Insulation of connections using a heat shrinking insulating sleeve

Definitions

  • the invention relates to a corrosion-resistant, permanent connection between a first contact piece, which consists of an aluminum body, and a second contact piece, which consists of a copper or brass body.
  • connections are widely in use and are preferably used in the field of photovoltaics to electrically connect PV modules to each other.
  • the ends of several strings are then connected together again and connected to the input terminals of an inverter.
  • the use of the compound must be electrically stable in that the flowing DC does not cause contact erosion between the aluminum body and the copper or brass body.
  • the use brings a high load against weather conditions with it.
  • the invention is therefore based on the object to protect a compound of the above type against contact erosion.
  • a protection against environmental aging processes should be achieved.
  • the first contact piece is at least partially provided with a nickel layer, which in turn is at least partially covered with a first tin layer and that the second body is connected by means of a solder layer with the first contact piece.
  • the nickel layer provides a barrier which prevents diffusion of aluminum atoms to the copper / brass and vice versa.
  • the tin layer in turn serves to provide a possibility for the nickel layer without injury, in order to permanently connect the first contact part to the second contact part.
  • the additional object is achieved in that the bodies are surrounded at the outer edge of the solder joint by a sheath that protects against moisture and air.
  • the bodies are surrounded at the solder joint by a heat-shrink tube, which at his Inside is provided with a melt adhesive layer. This measure results in a tight, adhesive connection with the first and second contact pieces as well as with the otherwise exposed soldering substance in between. Neither oxygen penetrates with its Oxydationsgefährdung at the soldering point nor pollutants, which can lead to corrosion of the body and the solder layer.
  • the copper or brass body is an electrical line, in particular a strand, which is soldered to the first tin layer. If the second contact piece is silvered, then it should be provided in its end region with a second tin layer, so that the solder layer connects the first and the second tin layer to one another.
  • the second contact piece directly contacts the nickel layer and then the first tin layer at least partially covers both the nickel layer and the second contact piece.
  • the first layer of tin thus not only encloses parts of the nickel layer, but at the same time also serves to protect the e.g. silvered end of the strand as a second contact piece to partially cover.
  • the solder layer to provide the required mechanical stability is provided.
  • 1 denotes the first contact piece, which consists of a preferably solid aluminum body 3, which is provided with a nickel layer 5. On the nickel layer 5, a tin layer 7 is applied.
  • the aluminum body 3 has on its free end face a pin 9, which is generated for example by a simple twisting and thus slimming the end of the aluminum body 3.
  • the layers 5 and 7 extend completely around the pin, so that there is no bare aluminum spot.
  • a second contact piece 11 is arranged, which consists of a copper or brass core 13 or of a suitable alloy of copper and brass.
  • the copper core 13 is coated with a further tin layer 15.
  • the free frontal end of the second contact piece 11 is turned out, so that there is only an outer wall, which forms a quasi quasi 17.
  • the first and the second contact piece 1,11 are joined together so that the pin 9 engages in the sleeve 17.
  • the gap formed between the two tin layers 7 and 15 is filled by solder 19, which freely contacts the atmosphere at the outer edge 21 of the solder joint.
  • FIG. 2 is the connection to the FIG. 1 shown, however, with a shrink tube 23 which is provided on its underside with a melt adhesive layer 25.
  • the shrink tube 23 covers the otherwise exposed outer edge 21 and about 2 cm to 5 cm of the right and left adjoining the first and second contact pieces 1,11.
  • the heat-shrinkable tube is preferably pushed over one of the contact pieces 1, 11 before introduction of the solder 19, returned to its desired end position after soldering and then shrunk there by means of heat.
  • FIG. 3 shows in a magnifying view, the junction of the two contact pieces 1,11. It can be seen how the adhesive of the hot-melt adhesive layer 25 penetrates into the irregularities of the solder layer 19 and provides an air-tight and watertight seal there.
  • the second contact piece is designed as a line 2 or a cable, as it is provided for connecting a DC voltage source, in particular a photovoltaic module to a manifold.
  • the cable 2 has a core 4, which is surrounded by an insulation 6.
  • the core 4 is made of either copper or brass, which may additionally be silver plated, and then surrounded at its free end with an outer layer of tin.
  • the cable 2 is stripped at its end 2 to 3 cm, so that there the soul 4 is exposed.
  • a cable contact piece 8 This comprises a half shell or an upwardly open trough part 10, in which the exposed end of the core 4 can be introduced from above.
  • the side parts of the trough part 10 should not project beyond the upper edge of the strand or core 4. It is sufficient if they provide sufficient support against unintentional slippage during the soldering process and have a minimum height, which prevents the liquid solder 12 in the tub from leaking.
  • the trough portion 10 is sized so that its edges do not protrude above the soul 4, as shown in the FIG. 6 is apparent. The solder 12 can then embed the exposed part of the soul 4 completely.
  • a rod member 14 connects, which is aligned with the trough part 10. It is also conceivable to allow the rod part 14 to bend and inclined at an angle to the trough part 10.
  • the embodiment shown has the advantage that the end face of the rod part 14 at the same time forms an end-side termination of the trough part, on which no soldering tin 12 can run out during the soldering process.
  • the trough part 10 and the rod part 14 are made in one piece and made of aluminum.
  • the aluminum body is provided with a nickel layer 16 as a diffusion barrier layer on which in turn a tin layer 18 is applied. This ensures a good solderability with the likewise tinned core 4 of the cable 2.
  • a rounding 19a To achieve a closed tin layer and possibly nickel layer 16 by means of electrolysis of the transition between the tub part 10 and the rod member 14 is provided with a rounding 19a, which entails a more harmonious flow of current brings as a sharp edge.
  • the pre-potting 20 also fills any voids that may have occurred during soldering of the end of the core into the trough portion 10.
  • the avoidance of cavities increases the dielectric strength of the cable contact piece 8.
  • the material of the Vorvergusses 20 should be elastic to be able to lie tightly against a penetrating sharp body and can preferably also hydrophobic, to prevent the ingress of moisture safely.
  • the pre-potting 20 extends over part of the insulation 6 of the cable 2.
  • a Endverguss 22 is arranged.
  • requirements such as e.g. To provide UV resistance and a stable curing, so that the Endverguss 22 also provides a kink protection.
  • FIG. 4 shows above the cable contact 8 symbolically a contact or cutting assembly 24 which, when pushed down along the arrow 26, first the Endverguss 22 and then the pre-potting 20 penetrates to sit on the rod member 14 and something in this to provide the Electricity transfer point to penetrate.
  • FIG. 5 shows the state with the cutting edge 24 pressed in.
  • the blade assembly 24 may be made double-ended and in the same way make electrical contact with the aluminum conductor of a bus 28.
  • Such cutter assemblies 24 are known per se in the market.
  • FIG. 4 In the left part of the picture FIG. 4 is still a fuse 30 shown, which is incorporated between the soul 4.
  • the protection against penetrating moisture is given in the same way by a pre-potting 20a and a subsequent or final casting 22a.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
EP09011236.8A 2008-09-03 2009-09-02 Liaison d'une pièce en aluminium et d'une pièce en cuivre Not-in-force EP2175532B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL09011236T PL2175532T3 (pl) 2008-09-03 2009-09-02 Łącznik elementu aluminiowego z elementem miedzianym

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008045670 2008-09-03
DE102008051323A DE102008051323A1 (de) 2008-09-03 2008-10-11 Verbindung eines Aluminiumteils mit einem Kupferteil

Publications (3)

Publication Number Publication Date
EP2175532A2 true EP2175532A2 (fr) 2010-04-14
EP2175532A3 EP2175532A3 (fr) 2012-04-25
EP2175532B1 EP2175532B1 (fr) 2013-05-15

Family

ID=41606228

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09011236.8A Not-in-force EP2175532B1 (fr) 2008-09-03 2009-09-02 Liaison d'une pièce en aluminium et d'une pièce en cuivre

Country Status (4)

Country Link
EP (1) EP2175532B1 (fr)
DE (1) DE102008051323A1 (fr)
ES (1) ES2415413T3 (fr)
PL (1) PL2175532T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010124948A1 (fr) * 2009-04-30 2010-11-04 Siemens Aktiengesellschaft Élément destiné au guidage d'un courant électrique entre un matériau en alliage al et une pièce de contact en alliage cu, procédé de fabrication correspondant

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202012008242U1 (de) 2012-02-26 2012-11-09 Kromberg & Schubert Kg Verbindung eines ersten metallischen Bauteils mit einemumhüllten zweiten metallischen Bauteil
JP6616058B2 (ja) 2014-01-28 2019-12-04 住友電装株式会社 端子及び該端子のアルミ電線接続構造
DE102014009467A1 (de) * 2014-06-30 2015-12-31 Auto-Kabel Management Gmbh Elektrische Verbindung, Verfahren zu deren Herstellung und Verwendung eines Schutzlacks
DE102023102473A1 (de) 2023-02-01 2024-08-01 Man Truck & Bus Se Elektrisches Verbindungssystem aufweisend eine erste Stromschiene, eine zweite Stromschiene und eine Ummantelung

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB765754A (en) 1954-01-05 1957-01-09 Kaiser Aluminium Chem Corp Improvements in or relating to electrical connections between aluminium and copper conductors
US5098319A (en) 1989-10-20 1992-03-24 Metcal, Inc. Multipin connector
DE19744667A1 (de) 1996-10-09 1998-04-16 Kabelwerk Lausitz Gmbh Niederspannungsleitung für Kraftfahrzeuge
DE19727314A1 (de) 1997-06-27 1999-01-07 Bayerische Motoren Werke Ag Crimpverbindung
WO2004047227A1 (fr) 2002-11-19 2004-06-03 Gebauer & Griller Kabelwerke Gesellschaft M.B.H. Procede pour connecter un element de raccordement a un cable electrique
DE102006031839A1 (de) 2006-07-07 2008-01-10 Auto Kabel Managementgesellschaft Mbh Elektrisches Kontaktelement

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH351651A (de) * 1955-12-28 1961-01-31 Amp Inc Verfahren zur Herstellung einer elektrischen Pressverbindung, Stabilisierungsmasse zur Durchführung des Verfahrens und nach dem Verfahren hergestellte elektrische Pressverbindung
DE6805105U (de) * 1968-11-02 1969-05-22 Ingenieur Heinz Hartmann Stromkreisleisten und sicherungsunterteile fuer nh-sicherungspatronen zum direkten anschluss von aluminiumleitern
US4129744A (en) * 1976-08-02 1978-12-12 Rca Corporation Solder connection between copper and aluminum conductors
FR2787251B1 (fr) * 1998-12-14 2001-01-26 Schneider Electric Sa Barre pour canalisation de distribution electrique
DE10357048A1 (de) * 2003-12-04 2005-07-21 Leoni Bordnetz-Systeme Gmbh & Co Kg Verfahren zum Herstellen einer elektrischen Verbindung zwischen einem Aluminiumleiter und einem Kontaktelement

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB765754A (en) 1954-01-05 1957-01-09 Kaiser Aluminium Chem Corp Improvements in or relating to electrical connections between aluminium and copper conductors
US5098319A (en) 1989-10-20 1992-03-24 Metcal, Inc. Multipin connector
DE19744667A1 (de) 1996-10-09 1998-04-16 Kabelwerk Lausitz Gmbh Niederspannungsleitung für Kraftfahrzeuge
DE19727314A1 (de) 1997-06-27 1999-01-07 Bayerische Motoren Werke Ag Crimpverbindung
WO2004047227A1 (fr) 2002-11-19 2004-06-03 Gebauer & Griller Kabelwerke Gesellschaft M.B.H. Procede pour connecter un element de raccordement a un cable electrique
DE102006031839A1 (de) 2006-07-07 2008-01-10 Auto Kabel Managementgesellschaft Mbh Elektrisches Kontaktelement

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010124948A1 (fr) * 2009-04-30 2010-11-04 Siemens Aktiengesellschaft Élément destiné au guidage d'un courant électrique entre un matériau en alliage al et une pièce de contact en alliage cu, procédé de fabrication correspondant

Also Published As

Publication number Publication date
EP2175532B1 (fr) 2013-05-15
EP2175532A3 (fr) 2012-04-25
PL2175532T3 (pl) 2013-10-31
DE102008051323A1 (de) 2010-03-04
ES2415413T3 (es) 2013-07-25

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