EP2152614A2 - Procede et dispositif pour manoeuvrer des emballages - Google Patents

Procede et dispositif pour manoeuvrer des emballages

Info

Publication number
EP2152614A2
EP2152614A2 EP08758432A EP08758432A EP2152614A2 EP 2152614 A2 EP2152614 A2 EP 2152614A2 EP 08758432 A EP08758432 A EP 08758432A EP 08758432 A EP08758432 A EP 08758432A EP 2152614 A2 EP2152614 A2 EP 2152614A2
Authority
EP
European Patent Office
Prior art keywords
conveyor
rotary
distribution station
containers
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP08758432A
Other languages
German (de)
English (en)
Inventor
Kurt Perl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Publication of EP2152614A2 publication Critical patent/EP2152614A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • B65G47/08—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
    • B65G47/084—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern
    • B65G47/086—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern cubiform articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/32—Individual load-carriers
    • B65G17/34—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks
    • B65G17/345—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks the surfaces being equipped with a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B65G47/46—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points
    • B65G47/51—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination
    • B65G47/5104—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles
    • B65G47/5109—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles first In - First Out systems: FIFO
    • B65G47/5113—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles first In - First Out systems: FIFO using endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/18—Crossing conveyors

Definitions

  • the invention relates to a method and an apparatus for handling containers in a packaging installation according to the preambles of claims 1 and 5.
  • Such a method and a device of this type are known from DE 196 26 826 Al.
  • the known device contains a lifting head with which objects already packed in cartons can be palletized.
  • the boxes with the items packed therein arrive on a variety of linear conveyors in the working area of the lifting head and are picked up by this and placed on pallets. How and by which machines the objects are packed in the boxes, this document is not apparent. Furthermore, no rotation of the cartons is necessary in the known device.
  • DE 200 21 874 describes a device for the layered loading and depalletizing of pallets with articles.
  • the device includes a plurality of both vertically and horizontally controlled movable load receptor for moving the articles on and from a pallet.
  • the transfer station includes a first and a second transfer device, each provided with its own controlled motor drives, which can operate independently.
  • a packaging device and devices with which the articles can possibly be rotated, are not apparent.
  • further packaging systems in particular from the beverage bottling industry, are known in which at least one, preferably continuously operating packaging machine via intermediate conveyor, means for rotating and / or distributing packaging units on different conveyor tracks, collecting devices for forming Gebinde Glagutlagen with a rule Intermittently working palletizing machine for building of standing on pallets shipping units is linked. Disadvantageously, this connection section is between the
  • Packaging machine and the downstream palletizing often very space-consuming, since on the one hand by the transition from a continuously operating on a cyclically operating machine compensation lines must be available, and, in particular in packaging machines with a downstream thermal treatment unit, such. a shrink tunnel, often the boundary condition is that in the event of a downstream plant failure, e.g. in the field of palletizing machine, a possibility must be given to be able to drive at least one such shrink tunnel empty. This comparatively high space requirement and limited by the cyclic operation of production capacity of the palletizer are perceived as disadvantageous.
  • the invention is based on the object to provide an improved device and an improved method for handling containers or other general cargo in packaging systems, which requires as little space as possible despite high operational reliability despite high production capacity.
  • This object is achieved by the features specified in the characterizing part of claims 1 or 5.
  • Packaging section of a plant could be worked with very high performance and now advantageously in the further course of a packaging machine on the part of the palletizing process with equally high performance, which now also highest palletizing without the hitherto required very long-built pitch lines for high-performance palletizers can now be reached with container transport and pallet transport close to the ground.
  • the packaging machine In many packaging machines, in particular in shrink tunnels or the like, provisions should be made so that at least the packaging machine can be run empty when downstream Packing machine the promotion stops.
  • the rotary / distribution station is designed to receive the containers which are still in the packaging machine during the delivery stop. On the one hand, this can be done by using the already unloaded area of an endless conveyor, which is returned to the inlet for loading, for receiving these additional containers.
  • the conveyor of the rotary / Verteilstation can also be provided with an additional funding that can accommodate these surplus containers temporarily and is not needed in normal production operation.
  • This additional separate conveyor can be accommodated in a space-saving manner in the interior of an endless conveyor and can connect regions of the endless conveyor abkrichend each other.
  • Essential components of the device are on the one hand a rotary / distribution station with continuous operation, as well as a total of approximately continuously working palletizer.
  • the rotary / distribution station is equipped with a variety of movable on a closed orbit with a constant sense of rotation and engageable with the containers handling devices, so that always several coming out of a packaging machine at the same time when passing through the rotary / Verteilstation on a section of the Orbit of this station, at least according to the subsequent palletizing machine to be supplied location suitable distribution patterns are delivered to a layer forming station and, if necessary, can also be previously rotated to achieve certain ⁇ usrichtwolfen.
  • the number of containers required for a given alignment pattern is available for completing a complete package layer, it can be centered on all sides and inserted into or taken up by a transfer head of the palletizing machine which is provided at a package supply station.
  • the peculiarity is that several such transfer heads are in the same direction on a closed orbit substantially continuously moved in use.
  • Each of these offset in the direction of rotation arranged transfer heads is supported by a movable, for example, along a horizontal plane lying in a horizontal plane boom, the program can control a transfer head perpendicular to this horizontal orbital plane via its own preferably electromotive drive controlled as needed during a complete orbital motion individually controlled and lower These movements may vary in successive rounds.
  • the individual booms can also rotate independently programmable driven motors along the designated horizontal guide with any intermediate distances or at uniform pitches on a centrally driven traction means, such as. be attached to a chain or a toothed belt.
  • receiving stations eg for receiving a container layer, detecting an empty pallet, for receiving any necessary intermediate layers present and at least one charging station for stratified settling of the pack layers on a pallet with possibly interposed inserted liners.
  • the aforementioned stations are preferably associated with transport or conveying devices for bringing or removing the aforementioned objects.
  • each of the transfer heads is formed by a construction commonly known in the art as blind or roller carpet head having a divisible load bearing surface formed from a plurality of parallel, freely rotatable rollers and capable of forming a closed support plane for a package position in a working position , while in a releasing a container layer on a pallet under this can be preferably pulled away to the side to allow a drop of the package layer down (see DE 2945883 Al, DE 3409964 Al).
  • Such Venetian blind or roller carpet gripping heads can also be provided with controllable auxiliary devices for detecting pallets and / or intermediate layers, which allow them to detect on their underside either a pallet or intermediate layer and settle on the charging station.
  • transfer heads for transferring bundle layers, pallets and intermediate layers also allows a high degree of redundancy, especially if each of the transfer heads can be actuated individually controlled by its own independent travel drive along its circulation guide. Defective transfer heads can continue to circulate in the raised position substantially without loss of performance, without having to stop and check the palletizer immediately.
  • FIG. 1 shows a section of a packaging installation and FIG. 2 shows a perspective illustration from two different angles of view
  • Fig. 3 is a plan view of the packaging system in Fig. 1 and 2
  • Fig. 4 is a plan view of another
  • Embodiment of a rotary / distribution station Embodiment of a rotary / distribution station.
  • a packaging system which may be, for example, at the end of a beverage filling line, in which bottles made of glass or plastic, for example, in cartons and / or shrinkable plastic film are wrapped in groups, wherein in the case of using shrink film preferably a thermalshrinking treatment for applying the film to the container G formed in this way takes place.
  • the packaging is carried out with a preferably continuously operating packaging machine 1, which is followed as needed in the flow direction followed by a shrink tunnel 2, on the outlet side a controlled drivable metering conveyor 3 follows, which regulated the pitch of the upstream packaging machine 1 expiring container G positionally accurate to a Turning and distribution station 4 passes.
  • This substantially delta-shaped orbit having rotary and distribution station 4 has a plurality of uniformly spaced along the orbit continuously counterclockwise driven trolley 40, each of which formed from two transverse to the orbit parallel direction conveyor belts 41 and 42 formed support space for each a container, wherein the two parallel conveyor belts 41, 42 controlled independently of each other, for example, by integrated drum motors are equally driven in opposite directions or each other, in addition to a take place for receiving and dispensing of packages G transversely to the orbit overtravelling movement when required by an opposite translation movement to be able to perform a rotation of the container about its vertical axis on the two conveyor belts.
  • a transfer conveyor 5 is arranged in the container flow direction, to which the containers guided and aligned by the distributing conveyor 4 can be delivered at staggered delivery points to various laterally spaced conveyor tracks of the transfer conveyor by the two parallel conveyor belts 41 forming a respective transport carriage 40 , 42 at the various settling points the individual containers G according to their predetermined conveyor track by the same direction drive laterally, which are then transferred to a layer forming the location forming conveyor section 6, where all a complete package layer with predetermined location pattern forming individual container G are collected.
  • a stop rail 8 which can be controlled along the conveying direction and controllable perpendicular thereto can be arranged at the end section of this conveyor 6, which forms a counterhold for collecting a packaged layer.
  • the ready-for-use and centered package layer can be retracted laterally into the roller carpet head, possibly with sliding support by the controllably movable slider 8.
  • the palletizing machine 9 has a circular guide 12 held horizontally at the upper end of a support column, along which a total of four roller carpet heads 10 are continuously guided in a counterclockwise direction by means of suspensions 11 movably mounted on the circulation guide.
  • each suspension has its own independently programmable electric motor drive for horizontal orbital motion, i. It is a movement without fixed distances possible.
  • each suspension 11 has a perpendicular to the orbital plane, ie vertical guide with its own also programmatically electric motor drive for vertical lifting movement for a roller carpet head 10. By overlaying both movements any trajectories for the roller carpet heads 10 can be generated.
  • bundle layer providing site 7 are along the circulation guide 12 by approximately 90 each Degrees still offset a pallet delivery point 13, a loading point 14 and a liner preparation site 15. The last three places are each formed by end sections of near-ground conveyors with which empty pallet stack and stack of interleaf brought and loaded full pallets can be removed.
  • a first roller carpet head 10 at the pallet preparation station 13 first detects an empty pallet at the upper end of the ready empty pallet stack and deposits it at the loading location 14. Then he recorded with his attached at the bottom controllable Saugnäpfen at emblagenranssplatz 15 an intermediate layer, which is now taken along below the roller carpet to the supply point 7, where now a complete package layer is introduced laterally on the top of the roller carpet. Now the roller carpet head 10 is driven by its programmatically motor-operated suspension 11 to the loading point 14, where it deposits its package layer with the lower side held intermediate layer on previously deposited from the other roll carpet heads previously packaged layers. This cycle is repeated as often as required until the complete loading of a pallet. Then it is removed and replaced by a new empty pallet.
  • the rotary / distribution station 4 includes an endless conveyor with an inlet region 4a, which is assigned to the dosing conveyor 3 in the illustrated embodiment, and a discharge region 4b, which is assigned to the transfer conveyor 5 here.
  • the two areas 4a, 4b are on adjacent legs of the delta shape and are connected by a leading through a tip of the delta shape, normally not occupied with containers G return area 4c.
  • the return area 4c thus forms a storage area 50, with which an additional capacity for containers is provided.
  • the storage area 50 ie the tip of the delta shape, reaches into the necessary space between the dosing conveyor 3 and the transfer conveyor 5 anyway, so that the storage area 50 does not take up any additional space.
  • the area of the shrinking tunnel which is sensitive to the shrink film of the container can still be emptied by the carrying stations of the transporting trolleys 40 of the rotating and distributing station 4 remaining unoccupied in trouble-free normal operation in the storage area 50 between the transfer conveyors 5 and 5 the laterally spaced dosing conveyor 3 are temporarily occupied.
  • the laterally spaced dosing conveyor 3 are temporarily occupied.
  • FIG. 4 shows a further exemplary embodiment of a rotating / distributing station 4 'designed according to the invention and extending from the rotary / distribution station 4 of FIGS. 1 to 3 only differs by the details described below. Matching components are identified by the same reference numerals and will not be explained again.
  • the rotary / distribution station 4 ' preferably contains the delta-shaped endless conveyor of the first embodiment and in turn has an inlet region 4'a associated with the dosing conveyor 3, a delivery region 4'b to which the transfer conveyor 5 is associated and an intermediate return path 4 'c, which is normally free of containers G and can be used as storage area 50 as in the first embodiment.
  • the rotary / distribution station 4 ' contains a further storage area 50', which is formed by at least one additional, separate conveying means.
  • the storage area 50 ' includes three additional conveyors 50'a, 50'b and 50'c.
  • the additional conveying means 50 'a to 50' c are preferably designed as linear conveyors and arranged in the interior of the endless conveyor. They connect two areas of the endless conveyor such that the container G can be abandoned on one side on the additional funding and removed from the other side.
  • the additional conveying means 50 'a to 50' c are preferably associated with their inlet side to the inlet region 4'a and with their delivery side to the delivery region 4'b.
  • the additional conveying means 5'a to 5'c are dimensioned so that the packaging machine 2 can be driven at least empty, if a conveyor failure occurs. All movements of the turning and distribution station 4, 4 'of the palletizing machine 9 as well as all associated conveyors are coordinated by PLC controls and synchronized to each other.
  • the rotary / distribution station can be formed by other conveyors or by endless conveyors of another kind.
  • the storage area, in particular the additional conveying means of the storage area can, as shown, be of the same type of conveying as the conveyor of the rotary / distribution station, i. H. they may be provided with a conveying surface for setting up the containers G and provided with elements for rotating the containers, but they may also be designed for another type of conveying, for example for a suspended conveyor.
  • the rotation of the containers can be effected not only by the parallel conveyor belts, but it can also grippers, robotic arms, retractable obstacles or the like known structures are used.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

L'invention concerne un procédé et un dispositif permettant de manoeuvrer des emballages (G) ou des marchandises similaires dans une unité d'emballage, selon lequel des emballages provenant de l'emballeuse (2), sont répartis, éventuellement tournés et mis en palette dans une machine de palettisation. Les étapes de répartition, de rotation, de palettisation sont réalisées, directement les unes à la suite des autres et sensiblement en continu, de la machine d'emballage (2) à la machine de palettisation (9)
EP08758432A 2007-05-14 2008-05-09 Procede et dispositif pour manoeuvrer des emballages Withdrawn EP2152614A2 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102007022909 2007-05-14
DE102007063289 2007-12-27
PCT/EP2008/003742 WO2008138556A2 (fr) 2007-05-14 2008-05-09 Procédé et dispositif pour manoeuvrer des emballages

Publications (1)

Publication Number Publication Date
EP2152614A2 true EP2152614A2 (fr) 2010-02-17

Family

ID=39712401

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08758432A Withdrawn EP2152614A2 (fr) 2007-05-14 2008-05-09 Procede et dispositif pour manoeuvrer des emballages

Country Status (4)

Country Link
US (1) US8833545B2 (fr)
EP (1) EP2152614A2 (fr)
CN (1) CN101720302B (fr)
WO (1) WO2008138556A2 (fr)

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DE102016203435A1 (de) 2016-03-02 2017-09-07 Krones Aktiengesellschaft Abschnitt einer Verpackungslinie für Getränkebehältnisse und Verfahren zum Umgang mit Getränkebehältnissen während ihres Transportes entlang einer Verpackungslinie
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CN109761052B (zh) * 2018-12-17 2020-11-24 上海新时达机器人有限公司 用于机器人码垛的输送***
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CN101720302A (zh) 2010-06-02
US20100316479A1 (en) 2010-12-16
CN101720302B (zh) 2013-06-19
US8833545B2 (en) 2014-09-16
WO2008138556A3 (fr) 2009-03-05

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