EP2087972A1 - Device for punching - Google Patents
Device for punching Download PDFInfo
- Publication number
- EP2087972A1 EP2087972A1 EP08105947A EP08105947A EP2087972A1 EP 2087972 A1 EP2087972 A1 EP 2087972A1 EP 08105947 A EP08105947 A EP 08105947A EP 08105947 A EP08105947 A EP 08105947A EP 2087972 A1 EP2087972 A1 EP 2087972A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- punching
- frame
- plate
- crucible
- counter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004080 punching Methods 0.000 title claims abstract description 102
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000004049 embossing Methods 0.000 claims abstract description 13
- 239000011111 cardboard Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 3
- 239000011087 paperboard Substances 0.000 claims abstract description 3
- 239000000123 paper Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 230000004913 activation Effects 0.000 claims 2
- 230000032258 transport Effects 0.000 description 10
- 238000006073 displacement reaction Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000000151 deposition Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/25—Surface scoring
- B31B50/252—Surface scoring using presses or dies
Definitions
- the invention relates to a punching device according to the preamble of claim 1 and further to a punching device according to the preamble of claim 10.
- punching As punching the cutting is referred to with closed geometric blank forms that can be circular, oval or polygonal and imaginary shapes of all kinds. Also the practices practiced in print finishing, such as punching with punch, corner punching and register punching are counted to this area.
- the punching takes place against a punching pad or against stamp, in some cases it is also shearing operations.
- Packaging materials made of paper, cardboard, cardboard or corrugated board are mainly punched in sheet format. When punching but also creasing lines or blind embossing can be introduced into the benefit. This complex process makes it indispensable to punch the sheets individually.
- Such a flat bed punch is for example from the DE 30 44 083 A1 known.
- the two tables are equipped with cutting and scoring tools or corresponding counter tools with which out of the cyclically guided between the table surface arches punched out the benefits and at the same time pressed the necessary for clean folding grooves. In the subsequent breakout the waste is removed by machine tools. Depending on the equipment of the machine finally the punched benefits can be separated in a provided for this purpose Intial breakout.
- the DE 195 16 073 A1 describes a punching apparatus having an upper positive mold and a lower negative mold.
- the upper mold consists of a frame in which the punching and Rillmesser holding support plate is held by adjusting and retaining screws.
- the lower mold consists of a metal plate, which forms the negative counterpart to the punching and Rillmessern.
- the device has adjustable stops, which serve to position the upper and / or lower mold.
- the EP 0 756 919 B1 describes a device for punching with an upper and a lower crucible.
- the one crucible carries punching knife, the other crucible a counter-punching plate.
- the counter-punching plate comprises a fixedly connected to the crucible bottom plate and also a thin top plate.
- the top plate is adjustable relative to the lower plate via at least one guide and drive element. By means of at least one locking element, the two plates are fixed relative to each other.
- the US 5,730,039 describes a device for adjusting the position of a punching plate in a punching machine.
- the device comprises a punching plate and a bearing plate.
- the bearing plate is provided with two adjusting devices, which each comprise eccentric.
- the punching plate has two recesses into which the adjusting devices engage. By rotating the eccentric adjusting the punching plate is moved relative to the bearing plate.
- the EP 1 153 716 B9 describes a punching machine with a punching station, which comprises a stamped sheet metal.
- the stamping sheet rests on a support plate and is held by moving stirrups.
- the movable brackets have two positions: a first clamping position, in which prevents the displacement of the punching plate on the punching plate and a rest position, in which the displacement of the punching plate on the support plate is made possible.
- the position of the support plate relative to the lower crucible can be changed horizontally via adjusting means.
- Object of the present invention is to provide a device for punching, which allows a simple and exact adjustment of a counter-mold comprehensive form, the mold after a job change is again easy to be brought into their zero position.
- the inventive device for punching sheet material of paper, cardboard and the like has an upper and a lower crucible.
- a first positive mold which carries punching and / or knives, is connected to the upper crucible.
- a second negative mold comprising a counter-mold is connected to the lower crucible.
- the counter-mold is connected to a plate, preferably screwed, and counter-mold and plate are held in a frame. This frame is connected via a clamping mechanism with the lower crucible.
- About an adjustment of the frame together with the counter-mold carrying plate and the counter-mold are adjusted horizontally relative to the lower crucible.
- the adjustment is preferably actuator or motor.
- the counter-mold is formed by a stamped sheet.
- the counter-form bearing plate is formed by a vacuum plate.
- the stamped sheet is bolted to this and is pressed by a vacuum to the vacuum plate.
- the vacuum is generated by a known to the expert vacuum generator.
- the vacuum plate is made substantially thicker than the stamped sheet and represents the supporting structure of the punching sheet.
- the vacuum plate usually has a thickness of about 4 to 10 mm, the stamped sheet has a thickness of about 1 mm.
- the clamping mechanism comprises at least two actuators which press the frame onto the lower crucible.
- the actuators can advantageously be designed as pneumatic cylinders. Particularly advantageous is the use of four pneumatic cylinders that ensure uniform contact pressure.
- pneumatic cylinders hydraulic cylinders or electric motors with driven spindles can also be used.
- the adjusting device has at least two actuators for adjusting the frame with plate and counter-mold in the horizontal plane of the frame. In this plane, a two-dimensional coordinate system is spanned.
- the first actuator causes an adjustment of the frame in the direction of the first axis and the second actuator causes an adjustment of the frame in the direction of the second axis of the coordinate system.
- controllable electric motors are suitable as actuators.
- the device for punching the plate and the counter-mold is clamped by means of a clamping mechanism with the frame.
- the clamping mechanism has at least one fixedly attached to the frame clamping nose and at least one of the fixed clamping lug opposite arranged releasable clamping lug.
- the detachable clamping nose can be operated manually, pneumatically, hydraulically or by motor. Depending on the size of plate, counter-shape and frame as well as the forces acting, it may be useful to perform the clamping mechanism with a plurality of fixed and releasable clamping lugs.
- this has a control device for driving the clamping mechanism and the adjusting device. This allows the actuation of the actuators for clamping the frame with the lower crucible and the actuation of the actuators for adjusting the frame with plate and counter-shape in the horizontal plane of the frame.
- the invention further includes an apparatus for punching sheet paper, paperboard and the like with upper and lower crucibles in an alternative embodiment.
- the device comprises a first positive mold comprising a punch and / or knife carrying a blade held in a first frame, and / or a second negative mold comprising a plate held in a second frame and carrying a counter-mold.
- the counter-mold is connected to the counter-form bearing plate, advantageously bolted.
- the first frame is detachably connected to one of the crucibles, in particular the upper crucible, and horizontally adjustable by means of a first adjusting device relative to this crucible and / or the second frame is detachably connected to the other crucible, in particular the lower crucible, and by means of a second Adjustment relative to this crucible horizontally adjustable. So it can either only one of the two forms or both forms can have an adjustable frame. The adjustment is advantageously in all cases aktuatorisch.
- This second embodiment of the device for punching can be developed analogously to the first embodiment for punching, as described above.
- a punching and / or scoring knife comprehensive form is connected to the upper crucible.
- the counter-form screwed with the counter-mold plate is inserted into the lower frame.
- the device for punching can be set up: In a first step, the tension of the frame and crucible is solved by the clamping mechanism is released. For this purpose, the actuators are controlled by the control device accordingly. In a second step, the horizontal displacement of the frame with plate and counter-mold relative to the punching and / or scoring knives of the upper positive mold by the actuators of the adjuster are driven accordingly. Once the counter-mold is positioned relative to the punching and / or scoring knives, in a third step, the clamping of the frame and crucible by activating the clamping mechanism. For this purpose, the actuators are controlled by the control device accordingly.
- the invention also includes a sheet punching and embossing machine comprising a punching apparatus in one of the embodiments described above.
- the sheet punching and embossing machine has separate drives of the sheet transport system and the individual processing stations.
- the drive of the sheet transport system can be designed in particular as an electric linear drive with alternating field motors.
- FIG. 1 the basic structure of a sheet punching and embossing machine 100 for punching, breaking and depositing sheets of paper, cardboard and the like is shown.
- the punching and embossing machine 100 has a feeder 1, a punching station 2 with a device for punching, a breaking station 3 and a boom 4, which are supported and enclosed by a common machine housing 5.
- the sheets 6 are separated by a feeder 1 from a stack, fed to the sheet transport system 7 and gripped by gripper bars of a gripper carriage 8 grippers at its front edge and intermittently in the sheet transport direction B through the various stations 2, 3 and 4 of the punching and embossing machine 100th pulled.
- the sheet transport system 7 has a plurality of gripper carriages 8, so that a plurality of sheets 6 can be processed simultaneously in the various stations 2, 3 and 4.
- the punching station 2 consists of a lower crucible, a so-called. Subtable 9, and an upper crucible, a so-called. Obertisch 10.
- the upper table 10 is mounted vertically moved back and forth and provided with punching and Rillmessern.
- the lower table 9 is fixedly mounted in the machine frame and provided with a counter plate to the punching and Rillmessern.
- the gripper carriage 8 transports the sheet 6 from the punching and embossing station 2 in the subsequent breaking station 3, which is equipped with breakout tools.
- the breaking station 3 the unwanted pieces of waste are pushed out of the sheet 6 downwards with the aid of the stripping tools, whereby the waste pieces 11 fall into a container-like carriage 12 inserted below the station.
- the boom 4 may also include a pallet 13 on which the individual sheets 6 are stacked in the form of a stack 14, so that after reaching a certain stack height, the pallets 14 are moved away with the stacked sheets 6 from the field of punching and embossing machine 100 can.
- Fig. 2 shows a part of the device according to the invention for punching in a spatial representation.
- a vacuum plate with punching plate 20 is held by a clamping mechanism 22 in a frame 24.
- the frame 24 is adjustable via an adjusting device 23 in the plane of the frame 24.
- a clamping mechanism which comprises four pneumatic cylinders 21, the frame 24 is pressed against the lower table 9.
- the mode of operation of the adjusting device 23 results from the top view in FIG Fig. 3 ,
- the adjusting device 23 comprises three electric motors 23.1, 23.2 and 23.3.
- a two-dimensional Cartesian coordinate system is spanned, which has the axes x and y.
- the electric motors 23.1 and 23.2 are synchronized with each other and cause an adjustment, i. Displacement of the frame 24 with the vacuum plate with punching plate 20 parallel to the axis x.
- the electric motor 23.3 causes an adjustment, i. Displacement of the frame 24 with vacuum plate with punching plate 20 parallel to the axis y.
- the frame 24 can be adjusted obliquely to the x-axis, d. H. the punching plate 24 can undergo a rotation.
- the clamping of the vacuum plate with punching plate 20 in the frame 24 results from a sectional view in Fig. 4 ,
- the frame 24 has on one side via a fixed clamping nose 22.2 and on the opposite side via a detachable clamping nose 22.1.
- the mechanism for releasing and actuating the clamping nose 22. 1 is shown in detail in FIG Fig. 5 shown.
- equipping the device for punching with a vacuum plate with stamped sheet 20 this is inserted into the frame 24, at its one end under the fixed Clamping 22.2 pushed and gripped at its opposite end by the movable clamping lug 22.1 and clamped.
- connection of the electric motors 23.1, 23.2 and 23.3 and the pneumatic cylinder 21 to the control device 15 in the FIGS. 2 to 5 not shown.
- the connection of the vacuum plate with punching plate 20 with the vacuum generator 17 is in the FIGS. 2 to 5 for the sake of clarity not shown.
- Fig. 6 shows a representation analogous to Fig. 3 , From this, the adjustment of a located in a frame 24 punching and / or Rillmesser carrying plate 25 is shown relative to the upper crucible 10.
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Making Paper Articles (AREA)
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zum Stanzen gemäß dem Oberbegriff von Anspruch 1 und weiter eine Vorrichtung zum Stanzen gemäß dem Oberbegriff von Anspruch 10.The invention relates to a punching device according to the preamble of
Als Stanzen wird das Schneiden mit in sich geschlossenen geometrischen Zuschnittsformen bezeichnet, die kreisförmig, oval oder mehreckig sowie Phantasieformen aller Art sein können. Auch die in der Druckweiterverarbeitung geübten Praktiken, wie Stanzen mit Locheisen, Eckenabstoßen und Registerstanzen werden zu diesem Bereich gezählt. Die Stanzung erfolgt gegen eine Stanzunterlage oder gegen Stempel, teilweise sind es auch Schervorgänge. Verpackungsmaterialien aus Papier, Karton, Pappe oder Wellpappe werden hauptsächlich im Bogenformat gestanzt. Beim Stanzvorgang können zusätzlich aber auch Rilllinien oder Blindprägungen in den Nutzen eingebracht werden. Dieser komplexe Prozess macht es unabdingbar, die Bogen einzeln zu stanzen. Da es sich bei den Endprodukten um anspruchsvolle Verpackungen hinsichtlich technischer und graphischer Ausführung handelt (etwa Verpackungen für Kosmetik, Zigaretten, Pharmazie, Lebensmittel, etc.), werden besondere Anforderungen nicht nur an die Verpackungsmaterialien selbst gestellt, sondern es sind für optimale Resultate auch Stanzwerkzeuge mit geringsten Toleranzen und äußerst präzise und zuverlässig arbeitende Stanzmaschinen erforderlich. Diesen Ansprüchen wird das Flachbettstanzen am besten gerecht. Dabei werden die gedruckten und auf einer Palette gestapelten Bogen der Stanzmaschine zugeführt. In der Maschine werden in einer Ausrichteinrichtung die zu stanzenden Bogen passgenau ausgerichtet, von einem Greiferwagen übernommen und exakt in der Stanzeinrichtung zwischen einem fest gelagerten Untertisch und einem über einen Kniehebel oder Exzentergetriebe vertikal bewegbaren Obertisch positioniert.As punching the cutting is referred to with closed geometric blank forms that can be circular, oval or polygonal and imaginary shapes of all kinds. Also the practices practiced in print finishing, such as punching with punch, corner punching and register punching are counted to this area. The punching takes place against a punching pad or against stamp, in some cases it is also shearing operations. Packaging materials made of paper, cardboard, cardboard or corrugated board are mainly punched in sheet format. When punching but also creasing lines or blind embossing can be introduced into the benefit. This complex process makes it indispensable to punch the sheets individually. Since the end products are sophisticated packaging in terms of technical and graphic design (such as packaging for cosmetics, cigarettes, pharmacy, food, etc.), special requirements are not only placed on the packaging materials themselves, but are also punching tools for optimum results required with the smallest tolerances and extremely precise and reliable punching machines. Flatbed punching best meets these demands. The printed sheets stacked on a pallet are fed to the punching machine. In the machine, the sheets to be punched are precisely aligned in an alignment device, taken over by a gripper carriage and positioned exactly in the punching device between a fixed undercounter and a vertical over a knee lever or eccentric upper table.
In bekannten Bogenstanz- und Prägemaschinen, die zum Stanzen, Ausbrechen, Prägen und Ablegen von Bögen aus Papier, Pappe und der gleichen eingesetzt werden, ist es bekannt die Bögen mittels Greiferwagen durch die einzelnen Stationen der Maschine zu bewegen. Ein jeweiliger Greiferwagen besitzt eine Greiferbrücke, an der Greifer befestigt sind, die die Bögen an einem vorderen Ende ergreifen. Ein Greiferwagen besitzt weiterhin seitliche Fahrwagen, welche mit endlosen Ketten des Transportsystems verbunden sind und wodurch die Greiferwagen durch die Maschine bewegt werden. Durch diese Art der Bewegung der Bögen durch die Maschine wird ein kontinuierliches Arbeiten in den einzelnen hintereinander angeordneten Stationen der Maschine, insbesondere Stanz-, Ausbrech- und Nutzentrennstation, ermöglicht.In known sheet punching and embossing machines, which are used for punching, breaking, stamping and depositing sheets of paper, cardboard and the like, it is known to move the sheets by means of gripper carriage through the individual stations of the machine. A respective gripper carriage has a gripper bridge, to which grippers are fixed, which grasp the arches at a front end. A gripper carriage still has lateral Trolleys which are connected to endless chains of the transport system and whereby the gripper carriages are moved through the machine. By this type of movement of the sheets through the machine, a continuous work in the individual successively arranged stations of the machine, in particular punching, break-away and Nutzentrennstation allows.
Eine derartige Flachbettstanze ist beispielsweise aus der
Für ein exaktes und hochwertiges Stanzen ist es notwendig, dass die Schneid- und Rillwerkzeuge relativ zu den Gegenwerkzeugen positioniert werden. Die
Die
Die
Die
Aufgabe der vorliegenden Erfindung ist es, eine Vorrichtung zum Stanzen zu schaffen, die eine einfache und exakte Verstellung einer eine Gegenform umfassende Form ermöglicht, wobei die Form nach einem Auftragswechsel wieder einfach in ihre Nullstellung verbringbar ist.Object of the present invention is to provide a device for punching, which allows a simple and exact adjustment of a counter-mold comprehensive form, the mold after a job change is again easy to be brought into their zero position.
Gelöst wird diese Aufgabe durch eine Vorrichtung zum Stanzen mit den kennzeichnenden Merkmalen von Anspruch 1 und durch eine Vorrichtung zum Stanzen mit den kennzeichnenden Merkmalen von Anspruch 10.This object is achieved by a punching device having the characterizing features of
Die erfindungsgemäße Vorrichtung zum Stanzen von bogenförmigem Material aus Papier, Pappe und dergleichen besitzt einen oberen und einen unteren Tiegel. Eine erste positive Form, welche Stanz- und / oder Rillmesser trägt, ist mit dem oberen Tiegel verbunden. Eine zweite negative Form, welche eine Gegenform umfasst, ist mit dem unteren Tiegel verbunden. Die Gegenform ist mit einer Platte verbunden, bevorzugterweise verschraubt, und Gegenform und Platte werden in einem Rahmen gehalten. Dieser Rahmen ist über einen Spannmechanismus mit dem unteren Tiegel verbunden. Über eine Einstelleinrichtung kann der Rahmen zusammen mit der die Gegenform tragenden Platte und der Gegenform relativ zum unteren Tiegel horizontal verstellt werden. Die Verstellung erfolgt bevorzugterweise aktuatorisch bzw. motorisch.The inventive device for punching sheet material of paper, cardboard and the like has an upper and a lower crucible. A first positive mold, which carries punching and / or knives, is connected to the upper crucible. A second negative mold comprising a counter-mold is connected to the lower crucible. The counter-mold is connected to a plate, preferably screwed, and counter-mold and plate are held in a frame. This frame is connected via a clamping mechanism with the lower crucible. About an adjustment of the frame together with the counter-mold carrying plate and the counter-mold are adjusted horizontally relative to the lower crucible. The adjustment is preferably actuator or motor.
In einer bevorzugten Ausführungsform wird die Gegenform durch ein Stanzblech gebildet. In einer bevorzugten Weiterbildung dieser Ausführung wird die die Gegenform tragende Platte durch eine Vakuumplatte gebildet. Das Stanzblech ist mit dieser verschraubt und wird durch ein Vakuum an die Vakuumplatte angepresst. Das Vakuum wird dabei durch einen dem Fachmann bekannten Unterdruckerzeuger erzeugt. Vorteilhafterweise ist die Vakuumplatte wesentlich dicker als das Stanzblech ausgeführt und stellt die tragende Struktur des Stanzblechs dar. Die Vakuumplatte besitzt üblicherweise eine Dicke von ca. 4 bis 10 mm, das Stanzblech eine Dicke von ca. 1 mm.In a preferred embodiment, the counter-mold is formed by a stamped sheet. In a preferred development of this embodiment, the counter-form bearing plate is formed by a vacuum plate. The stamped sheet is bolted to this and is pressed by a vacuum to the vacuum plate. The vacuum is generated by a known to the expert vacuum generator. Advantageously, the vacuum plate is made substantially thicker than the stamped sheet and represents the supporting structure of the punching sheet. The vacuum plate usually has a thickness of about 4 to 10 mm, the stamped sheet has a thickness of about 1 mm.
In einer vorteilhaften Weiterbildung umfasst der Spannmechanismus mindestens zwei Aktoren, welche den Rahmen auf den unteren Tiegel pressen. Die Aktoren können vorteilhaftertweise als Pneumatikzylinder ausgeführt sein. Besonders vorteilhaft ist der Einsatz von vier Pneumatikzylindern, die eine gleichmäßige Anpressung sicherstellen. Alternativ zu den Pneumatikzylindern können auch Hydraulikzylinder oder Elektromoren mit angetriebenen Spindeln zum Einsatz kommen.In an advantageous development, the clamping mechanism comprises at least two actuators which press the frame onto the lower crucible. The actuators can advantageously be designed as pneumatic cylinders. Particularly advantageous is the use of four pneumatic cylinders that ensure uniform contact pressure. As an alternative to the pneumatic cylinders, hydraulic cylinders or electric motors with driven spindles can also be used.
In einer vorteilhaften Weiterbildung der Erfindung verfügt die Einstelleinrichtung über mindestens zwei Aktuatoren zur Verstellung des Rahmens mit Platte und Gegenform in der horizontalen Ebene des Rahmens. In dieser Ebene ist ein zweidimensionales Koordinatensystem aufgespannt. Der erste Aktuator bewirkt eine Verstellung des Rahmens in Richtung der ersten Achse und der zweite Aktuator bewirkt eine Verstellung des Rahmens in Richtung der zweiten Achse des Koordinatensystems. Besonders vorteilhaft ist es, einen Aktuator durch zwei Aktuatoren zu ersetzen, welche jeweils am äußeren Ende des Rahmens angreifen und synchronisiert zueinander angetrieben werden. Dadurch wird sichergestellt, dass der Rahmen parallel zur Achse verschoben wird und keine Drehbewegung ausführt. In dem Fall, dass eine definierte Verdrehung des Rahmens erzielt werden soll, werden die Aktuatoren des Aktuatorpaars nicht synchron, sondern asynchron zueinander betrieben. Als Aktuatoren eignen sich insbesondere steuerbare Elektromotoren.In an advantageous development of the invention, the adjusting device has at least two actuators for adjusting the frame with plate and counter-mold in the horizontal plane of the frame. In this plane, a two-dimensional coordinate system is spanned. The first actuator causes an adjustment of the frame in the direction of the first axis and the second actuator causes an adjustment of the frame in the direction of the second axis of the coordinate system. It is particularly advantageous to replace an actuator by two actuators, which each act on the outer end of the frame and are driven in synchronism with one another. This ensures that the frame is moved parallel to the axis and does not rotate. In the event that a defined rotation of the frame is to be achieved, the actuators of the actuator pair are not synchronized, but operated asynchronously to each other. In particular, controllable electric motors are suitable as actuators.
In einer besonders vorteilhaften Weiterbildung der Vorrichtung zum Stanzen ist die Platte und die Gegenform mittels eines Klemmmechanismus mit dem Rahmen verspannt. Der Klemmmechanismus verfügt mindestens über eine am Rahmen fest angebrachte Klemmnase und mindestens eine der festen Klemmnase gegenüber liegend angeordnete lösbare Klemmnase. Die lösbare Klemmnase kann dabei manuell, pneumatisch, hydraulisch oder motorisch bedient werden. Je nach Größe von Platte, Gegenform und Rahmen als auch den wirkenden Kräften, kann es sinnvoll sein, den Klemmmechanismus mit einer Mehrzahl von festen und lösbaren Klemmnasen auszuführen.In a particularly advantageous embodiment of the device for punching the plate and the counter-mold is clamped by means of a clamping mechanism with the frame. The clamping mechanism has at least one fixedly attached to the frame clamping nose and at least one of the fixed clamping lug opposite arranged releasable clamping lug. The detachable clamping nose can be operated manually, pneumatically, hydraulically or by motor. Depending on the size of plate, counter-shape and frame as well as the forces acting, it may be useful to perform the clamping mechanism with a plurality of fixed and releasable clamping lugs.
In einer vorteilhaften Weiterbildung der Vorrichtung zum Stanzen besitzt diese eine Steuereinrichtung zum Ansteuern des Spannmechanismus und der Einstelleinrichtung.
Dies ermöglicht die Ansteuerung der Aktoren zum Verspannen des Rahmens mit dem unteren Tiegel und die Ansteuerung der Aktuatoren zur Verstellung des Rahmens mit Platte und Gegenform in der horizontalen Ebene des Rahmens.In an advantageous embodiment of the device for punching this has a control device for driving the clamping mechanism and the adjusting device.
This allows the actuation of the actuators for clamping the frame with the lower crucible and the actuation of the actuators for adjusting the frame with plate and counter-shape in the horizontal plane of the frame.
Die Erfindung umfasst weiter eine Vorrichtung zum Stanzen von bogenförmigem Material aus Papier, Pappe und dergleichen mit einem oberen und einem unteren Tiegel in einer alternativen Ausführungsform. Die Vorrichtung umfasst eine erste positive Form, welche eine in einem ersten Rahmen gehaltene Stanz- und / oder Rillmesser tragende Platte umfasst, und / oder eine zweite negative Form, welche eine in einem zweiten Rahmen gehaltene, eine Gegenform tragende, Platte umfasst. Die Gegenform ist mit der Gegenform tragenden Platte verbunden, vorteilhafterweise verschraubt. Der erste Rahmen ist mit einem der Tiegel, insbesondere dem oberen Tiegel, lösbar verbunden und mittels einer ersten Einstelleinrichtung relativ zu diesem Tiegel horizontal verstellbar und / oder der zweite Rahmen ist mit dem anderen Tiegel, insbesondere dem unteren Tiegel, lösbar verbunden und mittels einer zweiten Einstelleinrichtung relativ zu diesem Tiegel horizontal verstellbar. Es kann also entweder nur eine der beiden Formen oder es können beide Formen über einen verstellbaren Rahmen verfügen. Die Verstellung erfolgt in allen Fällen vorteilhafterweise aktuatorisch.The invention further includes an apparatus for punching sheet paper, paperboard and the like with upper and lower crucibles in an alternative embodiment. The device comprises a first positive mold comprising a punch and / or knife carrying a blade held in a first frame, and / or a second negative mold comprising a plate held in a second frame and carrying a counter-mold. The counter-mold is connected to the counter-form bearing plate, advantageously bolted. The first frame is detachably connected to one of the crucibles, in particular the upper crucible, and horizontally adjustable by means of a first adjusting device relative to this crucible and / or the second frame is detachably connected to the other crucible, in particular the lower crucible, and by means of a second Adjustment relative to this crucible horizontally adjustable. So it can either only one of the two forms or both forms can have an adjustable frame. The adjustment is advantageously in all cases aktuatorisch.
Diese zweite Ausführungsvariante der Vorrichtung zum Stanzen kann analog der ersten Ausführungsvariante zum Stanzen, wie oben beschrieben, weitergebildet sein.This second embodiment of the device for punching can be developed analogously to the first embodiment for punching, as described above.
Zur Bestückung der Vorrichtung zum Stanzen mit Werkzeugen wird eine Stanz- und / oder Rillmesser umfassende Form mit dem oberen Tiegel verbunden. Die mit der Gegenform tragenden Platte verschraubte Gegenform wird in den unteren Rahmen eingesetzt. Nachfolgend kann die Vorrichtung zum Stanzen eingerichtet werden: In einem ersten Schritt wird die Verspannung von Rahmen und Tiegel gelöst, indem der Spannmechanismus gelöst wird. Dazu werden die Aktoren durch die Steuereinrichtung entsprechend angesteuert. In einem zweiten Schritt erfolgt die horizontale Verschiebung des Rahmens mit Platte und Gegenform relativ zu den Stanz- und / oder Rillmessern der oberen positiven Form, indem die Aktuatoren der Einstelleinrichtung entsprechend angesteuert werden. Sobald die Gegenform relativ zu den Stanz- und / oder Rillmessern positioniert ist, erfolgt in einem dritten Schritt die Verspannung von Rahmen und Tiegel durch ein Aktivieren des Spannmechanismus. Dazu werden die Aktoren durch die Steuereinrichtung entsprechend angesteuert.For equipping the device for punching with tools, a punching and / or scoring knife comprehensive form is connected to the upper crucible. The counter-form screwed with the counter-mold plate is inserted into the lower frame. Subsequently, the device for punching can be set up: In a first step, the tension of the frame and crucible is solved by the clamping mechanism is released. For this purpose, the actuators are controlled by the control device accordingly. In a second step, the horizontal displacement of the frame with plate and counter-mold relative to the punching and / or scoring knives of the upper positive mold by the actuators of the adjuster are driven accordingly. Once the counter-mold is positioned relative to the punching and / or scoring knives, in a third step, the clamping of the frame and crucible by activating the clamping mechanism. For this purpose, the actuators are controlled by the control device accordingly.
Die Erfindung umfasst auch eine Bogenstanz- und -prägemaschine, welche eine Vorrichtung zum Stanzen in einer der oben beschriebenen Ausführungsformen umfasst.The invention also includes a sheet punching and embossing machine comprising a punching apparatus in one of the embodiments described above.
Dabei ist es vorteilhaft, wenn die Bogenstanz- und -prägemaschine über getrennte Antriebe des Bogentransportsystems und der einzelnen Bearbeitungsstationen verfügt. Der Antrieb des Bogentransportsystems kann dabei insbesondere als elektrischer Linearantrieb mit Wechselfeldmotoren ausgebildet sein.It is advantageous if the sheet punching and embossing machine has separate drives of the sheet transport system and the individual processing stations. The drive of the sheet transport system can be designed in particular as an electric linear drive with alternating field motors.
Hinsichtlich weiterer vorteilhafter Ausgestaltungen der Erfindung wird auf die Unteransprüche sowie die Beschreibung eines Ausführungsbeispiels unter Bezugnahme auf die beiliegenden Zeichnungen verwiesen.With regard to further advantageous embodiments of the invention, reference is made to the dependent claims and the description of an embodiment with reference to the accompanying drawings.
Die Erfindung soll an Hand eines Ausführungsbeispiels noch näher erläutert werden. Es zeigen in schematischer Darstellung
- Fig. 1
- eine Bogenstanz- und -prägemaschine
- Fig. 2
- die erfindungsgemäße Vorrichtung zum Stanzen in einer räumlichen Darstellung
- Fig. 3
- eine Draufsicht von
Fig. 2 - Fig. 4
- einen Schnitt von
Fig. 3 entlang 4-4 - Fig. 5
- das Detail 5 aus
Fig. 4 - Fig. 6
- eine Ansicht von unten auf den oberen Tiegel mit Werkzeug
- Fig. 1
- a sheet punching and embossing machine
- Fig. 2
- the inventive device for punching in a spatial representation
- Fig. 3
- a top view of
Fig. 2 - Fig. 4
- a cut of
Fig. 3 along 4-4 - Fig. 5
- the detail 5 off
Fig. 4 - Fig. 6
- a bottom view of the upper crucible with tool
In
Die Bögen 6 werden durch einen Anleger 1 von einem Stapel vereinzelt, dem Bogentransportsystem 7 zugeführt und von an Greiferbrücken eines Greiferwagens 8 befestigten Greifern an ihrer Vorderkante ergriffen und in Bogentransportrichtung B intermittierend durch die verschiedenen Stationen 2, 3 und 4 der Stanz- und Prägemaschine 100 hindurchgezogen.
Wie zu erkennen ist, besitzt das Bogentransportsystem 7 mehrere Greiferwagen 8, so dass mehrere Bögen 6 gleichzeitig in den verschiedenen Stationen 2, 3 und 4 bearbeitet werden können.The sheets 6 are separated by a
As can be seen, the
Die Stanzstation 2 besteht aus einem unteren Tiegel, einem sog. Untertisch 9, und einem oberen Tiegel, einem sog. Obertisch 10. Der Obertisch 10 ist vertikal hin- und herbewegbar gelagert und mit Stanz- und Rillmessern versehen. Der Untertisch 9 ist fest im Maschinengestell gelagert und mit einer Gegenplatte zu den Stanz- und Rillmessern versehen.The punching
Der Greiferwagen 8 transportiert den Bogen 6 von der Stanz- und Prägestation 2 in die nachfolgende Ausbrechstation 3, die mit Ausbrechwerkzeugen ausgestattet ist. In der Ausbrechstation 3 werden mit Hilfe der Ausbrechwerkzeuge die nicht benötigten Abfallstücke aus dem Bogen 6 nach unten herausgestoßen, wodurch die Abfallstücke 11 in einen unter der Station eingeschobenen behälterartigen Wagen 12 fallen.The gripper carriage 8 transports the sheet 6 from the punching and
Von der Ausbrechstation 3 gelangt der Bogen 6 in den Ausleger 4, wo der Bogen 6 entweder nur einfach abgelegt wird, oder aber gleichzeitig eine Trennung der einzelnen Nutzen erfolgt. Der Ausleger 4 kann auch eine Palette 13 enthalten, auf der die einzelnen Bögen 6 in Form eines Stapels 14 aufgestapelt werden, so dass nach Erreichen einer bestimmten Stapelhöhe die Paletten 14 mit den aufgestapelten Bögen 6 aus dem Bereich der Stanz- und Prägemaschine 100 weggefahren werden können.From the breaking
Die Einstelleinrichtung 23 umfasst drei Elektromotoren 23.1, 23.2 und 23.3. In der Ebene des Rahmens 24 ist ein zweidimensionales kartesisches Koordinatensystem aufgespannt, welches die Achsen x und y besitzt. Die Elektromotoren 23.1 und 23.2 sind miteinander synchronisiert und bewirken eine Verstellung, d.h. Verschiebung, des Rahmens 24 mit der Vakuumplatte mit Stanzblech 20 parallel zur Achse x. Der Elektromotor 23.3 bewirkt eine Verstellung, d.h. Verschiebung, des Rahmens 24 mit Vakuumplatte mit Stanzblech 20 parallel zur Achse y. Bei nicht synchronisiertem Betrieb der Elektromotoren 23.-1,23.2 und 23.3 kann der Rahmen 24 schräg zur x-Achse verstellt werden, d. h. das Stanzblech 24 kann eine Drehung erfahren.The adjusting
Die Klemmung der Vakuumplatte mit Stanzblech 20 in dem Rahmen 24 ergibt sich aus einer Schnittdarstellung in
Aus Gründen der besseren Übersicht ist die Verbindung der Elektromotoren 23.1, 23.2 und 23.3 sowie der Pneumatikzylinder 21 mit der Steuereinrichtung 15 in den
- 11
- Anlegerinvestor
- 22
- Stanzstationpunching station
- 33
- Ausbrechstationstripping
- 44
- Auslegerboom
- 55
- Maschinengehäusemachine housing
- 66
- Bogenbow
- 77
- BogentransportsystemSheet transport system
- 88th
- Greiferwagengripper carriages
- 99
- Untertischunder table
- 1010
- Obertisch mit Stanz und / oder RillmessernUpper table with punching and / or knives
- 1111
- Abfallstücketrimmings
- 1212
- Wagendare
- 1313
- Palettepalette
- 1414
- Auslagestapeldelivery pile
- 1515
- Steuerung mit Interface und EingabegerätenControl with interface and input devices
- 1616
- Zuführtischfeed
- 1717
- UnterdruckerzeugerVacuum generator
- 2020
- Vakuumplatte mit StanzblechVacuum plate with stamped sheet
- 2121
- Pneumatikzylinderpneumatic cylinder
- 2222
- Klemmmechanismusclamping mechanism
- 22.122.1
- lösbare Klemmnasedetachable clamping nose
- 22.222.2
- feste Klemmnasefixed clamping nose
- 2323
- Einstelleinrichtungadjustment
- 23.123.1
- erster Elektromotorfirst electric motor
- 23.223.2
- zweiter Elektromotorsecond electric motor
- 2424
- Rahmenframe
- 2525
- Stanz- und / oder Rillmesser tragende PlattePunching and / or scoring knife carrying plate
- 100100
- Bogenstanz- und -prägemaschineSheet punching and embossing machine
- BB
- BogentransportrichtungSheet transport direction
- Ee
- BogentransportebeneSheet transport plane
Claims (13)
dadurch gekennzeichnet,
dass der Rahmen (24) mittels eines Spannmechanismus (21) mit dem unteren Tiegel (9) verbunden ist, und dass der Rahmen (24) zusammen mit der die Gegenform tragenden Platte (20) mittels einer Einstelleinrichtung (23) relativ zum unteren Tiegel (9) horizontal verstellbar ist.Apparatus for punching (2) sheet-like material (6) of paper, cardboard and the like with an upper (10) and a lower (9) crucible, having a first positive punching and / or knifing knife, which is connected to the upper crucible (10) is connected, and with a second negative mold, which comprises a in a frame (24) held, a counter-form carrying plate (20), wherein the counter-mold connected to the plate, in particular screwed,
characterized,
in that the frame (24) is connected to the lower crucible (9) by means of a tensioning mechanism (21), and in that the frame (24), together with the counter-supporting plate (20), is adjusted relative to the lower crucible (23) by means of an adjusting device (23). 9) is horizontally adjustable.
dadurch gekennzeichnet,
dass die Verstellung aktuatorisch erfolgt.Punching device according to claim 1,
characterized,
that the adjustment is actuarial.
dadurch gekennzeichnet,
dass die Gegenform durch ein Stanzblech gebildet wird.Punching device according to one of claims 1 to 2,
characterized,
that the countershape is formed by a stamped sheet metal.
dadurch gekennzeichnet,
dass die Gegenform tragende Platte (20) durch eine Vakuumplatte gebildet wird, das Stanzblech mit dieser verschraubt ist, und durch ein mittels eines Unterdruckerzeugers (17) erzeugtes Vakuum an die Vakuumplatte gepresst wird.Punching device according to claim 3,
characterized,
in that the counter-form bearing plate (20) is formed by a vacuum plate, the stamped sheet is screwed thereto, and is pressed by a vacuum generated by means of a vacuum generator (17) to the vacuum plate.
dadurch gekennzeichnet,
dass die Vakuumplatte wesentlich dicker als das Stanzblech ausgeführt ist.Punching device according to claim 4,
characterized,
that the vacuum plate is designed substantially thicker than the stamped sheet.
dadurch gekennzeichnet,
dass der Spannmechanismus mindestens zwei Aktoren, insbesondere zwei Pneumatikzylinder (21) umfasst, welche den Rahmen (24) auf den unteren Tiegel (9) pressen.Punching device according to one of claims 1 to 5,
characterized,
in that the clamping mechanism comprises at least two actuators, in particular two pneumatic cylinders (21), which press the frame (24) onto the lower crucible (9).
dadurch gekennzeichnet,
dass die Einstelleinrichtung (23) über mindestens zwei Aktuatoren, insbesondere zwei Elektromotoren (23.1, 23.2, 23.3) verfügt, wobei die Verstellung des Rahmens (24) mit Platte und Gegenform (20) in der horizontalen Ebene des Rahmens (24), in welcher ein zweidimensionales Koordinatensystem aufgespannt ist, durch den ersten Aktuator (23:1, 23.2) in Richtung der ersten Achse (x) und durch den zweiten Aktuator (23.3) in Richtung der zweiten Achse (y) des Koordinatensystems geschieht.Punching device according to one of claims 1 to 6,
characterized,
in that the adjusting device (23) has at least two actuators, in particular two electric motors (23.1, 23.2, 23.3), wherein the adjustment of the frame (24) with plate and countershape (20) in the horizontal plane of the frame (24), in which a two-dimensional coordinate system is spanned by the first actuator (23: 1, 23.2) in the direction of the first axis (x) and by the second actuator (23.3) in the direction of the second axis (y) of the coordinate system.
dadurch gekennzeichnet,
dass die Platte und die Gegenform (20) mittels eines Klemmmechanismus (22) mit dem Rahmen (24) verspannt sind und der Klemmmechanismus (22) mindestens eine am Rahmen (24) fest angebrachte Klemmnase (22.2) und mindestens eine der festen Klemmnase gegenüberliegend angeordnete lösbare Klemmnase (22.1) besitzt.Punching device according to one of claims 1 to 7,
characterized,
in that the plate and the counter-mold (20) are clamped to the frame (24) by means of a clamping mechanism (22) and the clamping mechanism (22) has at least one clamping nose (22.2) fixedly attached to the frame (24) and at least one of the fixed clamping lugs releasable clamping nose (22.1) has.
dadurch gekennzeichnet,
dass die Vorrichtung zum Stanzen eine Steuereinrichtung (15) zum Ansteuern des Spannmechanismus (21) und der Einstelleinrichtung (23) besitzt.Punching device according to claims 6 and 7,
characterized,
in that the punching device has a control device (15) for actuating the clamping mechanism (21) and the adjusting device (23).
dadurch gekennzeichnet,
dass der erste Rahmen mit einem der Tiegel (9, 10), insbesondere dem oberen Tiegel (10), lösbar verbunden und mittels einer ersten Einstelleinrichtung relativ zu diesem Tiegel (9, 10) horizontal verstellbar ist, und / oder dass der zweite Rahmen (24) mit dem anderen Tiegel (10, 9), insbesondere dem unteren Tiegel (9), lösbar verbunden ist, und mittels einer zweiten Einstelleinrichtung (23) relativ zu diesem Tiegel (10, 9) horizontal verstellbar ist.Apparatus for punching (2) sheet material (6) of paper, paperboard and the like with upper (10) and lower (9) crucibles, having a first positive die, which has a punched and / or held in a first frame Knife-carrying plate comprises, and / or with a second negative mold, which in a second frame (24) held, a counter-plate carrying (20), wherein the counter-mold is connected to the plate, in particular screwed,
characterized,
that the first frame with one of the crucible (9, 10), in particular the upper crucible (10), detachably connected and relative to this crucible (9, 10) by means of a first adjustment device is horizontally adjustable, and / or that the second frame ( 24) with the other crucible (10, 9), in particular the lower crucible (9), is detachably connected, and by means of a second adjusting device (23) relative to this crucible (10, 9) is horizontally adjustable.
dadurch gekennzeichnet,
dass die Verstellung jeweils aktuatorisch erfolgen.Punching apparatus according to claim 10,
characterized,
that the adjustment takes place in each case actuator.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008008112A DE102008008112A1 (en) | 2008-02-08 | 2008-02-08 | Device for punching |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2087972A1 true EP2087972A1 (en) | 2009-08-12 |
EP2087972B1 EP2087972B1 (en) | 2012-02-15 |
Family
ID=40652723
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08105947A Active EP2087972B1 (en) | 2008-02-08 | 2008-12-08 | Device for punching |
Country Status (3)
Country | Link |
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EP (1) | EP2087972B1 (en) |
AT (1) | ATE545490T1 (en) |
DE (1) | DE102008008112A1 (en) |
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US8708881B2 (en) | 2010-05-17 | 2014-04-29 | Highcon Systems Ltd | Method and system for creating surface adhesive rule counter die |
US9102818B2 (en) | 2010-05-17 | 2015-08-11 | Highcon Systems Ltd. | Method and system for surface adhesive rule technology |
WO2021032592A1 (en) | 2019-08-16 | 2021-02-25 | Pantec Gs Systems Ag | Device for the tool-plate positioning of flat embossing machines |
CN113894872A (en) * | 2021-11-10 | 2022-01-07 | 深圳市宇隆宏天科技有限公司 | PCB technology edge separation clamp and system of TYPE C switching module and separation technology |
WO2024094448A1 (en) * | 2022-10-31 | 2024-05-10 | Bobst Mex Sa | Mounting device for mounting a supporting board in a flatbed die cutting machine, supporting board and a flatbed die cutting machine |
WO2024115330A1 (en) * | 2022-12-02 | 2024-06-06 | Bobst Mex Sa | A supporting device and a cardboard processing machine |
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DE102010024274A1 (en) | 2010-06-18 | 2011-12-22 | Heidelberger Druckmaschinen Ag | Punching and / or embossing station of a sheet punching machine |
DE102017110265B4 (en) * | 2017-05-11 | 2021-02-04 | Packex GmbH | Locking frame and counter punching frame for a punching device |
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WO2024094448A1 (en) * | 2022-10-31 | 2024-05-10 | Bobst Mex Sa | Mounting device for mounting a supporting board in a flatbed die cutting machine, supporting board and a flatbed die cutting machine |
WO2024115330A1 (en) * | 2022-12-02 | 2024-06-06 | Bobst Mex Sa | A supporting device and a cardboard processing machine |
Also Published As
Publication number | Publication date |
---|---|
DE102008008112A1 (en) | 2009-08-13 |
EP2087972B1 (en) | 2012-02-15 |
ATE545490T1 (en) | 2012-03-15 |
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