EP2082897B1 - Panneaux de sol et leur procédé de fabrication - Google Patents

Panneaux de sol et leur procédé de fabrication Download PDF

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Publication number
EP2082897B1
EP2082897B1 EP09003647.6A EP09003647A EP2082897B1 EP 2082897 B1 EP2082897 B1 EP 2082897B1 EP 09003647 A EP09003647 A EP 09003647A EP 2082897 B1 EP2082897 B1 EP 2082897B1
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EP
European Patent Office
Prior art keywords
cork
layer
carrier plate
cork layer
embossing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09003647.6A
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German (de)
English (en)
Other versions
EP2082897A1 (fr
Inventor
Guido Schulte
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Individual
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Individual
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24—Pressing or stamping ornamental designs on surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips

Definitions

  • the invention relates to a floor panel, which has a support plate and a top layer applied to the support plate wear layer of cork and a method for producing such a floor panels.
  • Cork flooring especially cork flooring, is enjoying increasing popularity, predominantly in private homes. Cork flooring is easy to care for, elastic and gentle on the joints and creates a healthy indoor climate with soothing foot warmth. In addition, cork floors are pleasantly quiet.
  • a multilayer cork floor goes from the EP 0 611 408 B1 out.
  • the DE 10 2005 006 532 A1 describes a panel consisting of several layers, wherein the upper visible wear layer may also consist of cork.
  • the DE 102 01 087 A1 includes an elastic flooring to the prior art, consisting of interconnectable multilayer floor panels with at least one upper layer of linoleum, plastic or cork.
  • the panel member is a molded part, which is formed from a mixture containing a renewable raw material and a material combining the renewable raw material and optionally Auxiliaries and additives. Cork is proposed as a renewable raw material for the formation of the molded part.
  • the EP 0 442 863 A2 describes a panel made of a heat and sound insulating material, such as agglomerated cork.
  • the surface of the panels is engraved, for example, to give the panels a wall look, and painted with a water-resistant paint.
  • the sealing layer is heated and a metal strip is pressed onto the sealing layer.
  • the sealant layer is then cooled, with the metal web contacting the surface of the sealant layer until it solidifies.
  • the metal strip may have a matte, smooth, etched, embossed or textured surface.
  • the composite trim consists of two trim elements with two different decorative surfaces.
  • the first decorative visible surface of the first decorative element consists of a decorative layer which is formed as a veneer layer, textile layer or film layer.
  • the decorative layer can also be made of cork.
  • the decorative layers may be printed or provided with a surface embossing. For use under the harsh conditions of a floor covering the known composite trim is not suitable.
  • stamping foil known as a decorative material.
  • the embossing foil is used for the production of decorative patterns on a flat substrate, for example made of cork.
  • the carrier plate or middle layer consists of a high-density fibreboard (HDF).
  • HDF high-density fibreboard
  • the click connection is milled into the carrier plate.
  • a cork layer is laminated onto the carrier plate.
  • a return which also consists of a cork layer. This also serves as impact sound lamination.
  • cork panels are available in different colors and looks. Nevertheless, there is a need to broaden the look and variation of this natural material.
  • the invention is therefore based on the prior art based on the object to provide a floor panels, which has a wear layer of cork with a striking appearance and a method for producing such a floor panels show.
  • the objective part of the object is achieved by a floor panels according to claim 1.
  • the top-side cork layer has an embossed surface structure.
  • the cork layer has a thickness of at least 2 mm.
  • the cork layer itself can have a multilayer structure and, for example, consist of a cork veneer on a granulated cork. Of course, it is also possible to use a compact cork layer.
  • the surface of the cork layer is printed with a decor, preferably with a two-layer printed image. To increase the resistance of the cork layer this is provided with a seal. This is possible in the form of the application of a paint, oil or wax layer.
  • the core of the process according to the invention is the embossing of a surface structure into the cork layer.
  • decorative and durable surface structures in the cork layer can be created, which support the natural design of the cork layer and or add extra accents.
  • the cork layer is printed with a decor.
  • the cork layer is printed before embossing the surface structure. This can be done in one or more print layers. Particularly attractive decors, e.g. with floral elements, can be generated by pressure rollers. As a result, the aesthetic effect of the embossed surface structure can be supported.
  • the optical properties as well as the performance characteristics and abrasion resistance of a floor panel according to the invention can be further increased if the cork layer is sealed.
  • the cork layer is painted, oiled and / or waxed.
  • the cork layer is heated before or during embossing, in particular to a temperature between 40 ° C and 60 ° C.
  • Cork is elastic and has a high rebound behavior. At normal temperatures, therefore, an embossed structure can only be produced to a limited extent in the cork layer or the results are less satisfactory. But if the cork layer is heated to a temperature range of 40 ° C to 60 ° C, the cork can be deformed very well and the surface structure applied. The surface structure is permanently retained. This applies in particular in connection with a carrier plate based on HDF or MDF.
  • a pressure-stable carrier plate ensures that the adhesive layer between the cork layer and the carrier plate is not destroyed during embossing and the forces acting on it.
  • a carrier plate made of a material having a density greater than 820 kg / m 3 is used.
  • the cork layer is glued to the carrier plate by means of a laminating agent.
  • the laminating agents used may be dispersion adhesives, urea resins, polyurethane systems and similar adhesives.
  • the heating of the cork layer preferably takes place indirectly via the embossing roller.
  • the surface structure is produced in the cork layer by means of a heated embossing roller.
  • the embossing roller is preferably heated electrically or by means of thermal oil. The temperature of the embossing roller and the contact time between embossing roller and cork layer are adjusted so that the desired embossing temperature between 40 ° C and 60 ° C of the cork layer is reliably achieved.
  • the print decor's job is matched to the embossed surface texture so that the embossing appears in sync with the printed decor.
  • the decor is applied congruent with the embossing, with an overlap of decor and embossing of +/- 2 mm is possible.
  • the cork layer should have a thickness of at least 2 mm.
  • Such a cork layer can be very well embossed technically, so that stable structures can be produced.
  • Support plate have proven useful as a support plate are those made of fiber materials, such as high-density or medium-density fiberboard.
  • carrier plates made of layer materials, such as plywood boards, can also be used.
  • a panel according to the invention in the floor area, ie as a floorboard, this can be provided with an underside impact sound insulation.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Floor Finish (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)
  • Panels For Use In Building Construction (AREA)
  • Load-Bearing And Curtain Walls (AREA)

Claims (15)

  1. Panneau de sol, qui présente une plaque de support et une couche de liège appliquée par-dessus la plaque de support, caractérisé en ce que la couche de liège possède une structure de surface gaufrée et est imprimée avec un motif et est pourvue d'un scellage, dans lequel le scellage est formé d'une couche de vernis, d'huile ou de cire.
  2. Panneau de sol selon la revendication 1, caractérisé en ce que la couche de liège présente une épaisseur d'au moins 2 mm.
  3. Panneau de sol selon la revendication 1 ou 2, caractérisé en ce que la couche de liège est collée sur la plaque de support.
  4. Panneau de sol selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le motif est pressé de manière à couvrir totalement la structure de surface gaufrée.
  5. Panneau de sol selon l'une quelconque des revendications 1 à 4, caractérisé en ce que la plaque de support est constituée d'un matériau fibreux.
  6. Panneau de sol selon l'une quelconque des revendications 1 à 4, caractérisé en ce que la plaque de support est constituée d'un matériau stratifié.
  7. Procédé de fabrication d'un panneau de sol, qui présente une plaque de support et une couche de liège appliquée par-dessus la plaque de support, avec les étapes consistant à :
    - préparer la plaque de support ;
    - appliquer la couche de liège sur la plaque de support ;
    et caractérisé par les étapes suivantes :
    - imprimer un motif sur la couche de liège ;
    - gaufrer une structure de surface dans la couche de liège et l'imprimer avec un motif ;
    - appliquer un scellage sous la forme d'une couche de vernis, d'huile ou de cire sur la couche de liège.
  8. Procédé selon la revendication 7, caractérisé en ce que la couche de liège est chauffée avant ou pendant le gaufrage.
  9. Procédé selon la revendication 8, caractérisé en ce que la couche de liège est chauffée avant ou pendant le gaufrage à une température comprise entre 40 °C et 60 °C.
  10. Procédé selon l'une quelconque des revendications 7 à 9, caractérisé en ce que la couche de liège est collée sur la plaque de support.
  11. Procédé selon au moins l'une quelconque des revendications 7 à 10, caractérisé en ce que la structure de surface est produite dans la couche de liège au moyen d'un rouleau de gaufrage chauffé.
  12. Procédé selon l'une quelconque des revendications 7 à 11, caractérisé en ce que le motif est imprimé sur la totalité de la structure de surface gaufrée.
  13. Procédé selon au moins l'une quelconque des revendications 7 à 12, caractérisé en ce que l'on prépare une couche de liège d'une épaisseur d'au moins 2 mm.
  14. Procédé selon au moins l'une quelconque des revendications 7 à 13, caractérisé en ce que l'on prépare une plaque de support à partir d'un matériau fibreux.
  15. Procédé selon au moins l'une quelconque des revendications 7 à 13, caractérisé en ce que l'on prépare une plaque de support à partir d'un matériau stratifié.
EP09003647.6A 2007-09-11 2008-08-22 Panneaux de sol et leur procédé de fabrication Active EP2082897B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007043204A DE102007043204A1 (de) 2007-09-11 2007-09-11 Fußboden-, Wand- oder Deckenpaneele sowie Verfahren zu deren Herstellung
EP08014881A EP2039530B1 (fr) 2007-09-11 2008-08-22 Panneaux de sol, de mur ou de plafond et leur procédé de fabrication

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP08014881A Division EP2039530B1 (fr) 2007-09-11 2008-08-22 Panneaux de sol, de mur ou de plafond et leur procédé de fabrication
EP08014881.0 Division 2008-08-22

Publications (2)

Publication Number Publication Date
EP2082897A1 EP2082897A1 (fr) 2009-07-29
EP2082897B1 true EP2082897B1 (fr) 2013-09-18

Family

ID=40257018

Family Applications (2)

Application Number Title Priority Date Filing Date
EP09003647.6A Active EP2082897B1 (fr) 2007-09-11 2008-08-22 Panneaux de sol et leur procédé de fabrication
EP08014881A Active EP2039530B1 (fr) 2007-09-11 2008-08-22 Panneaux de sol, de mur ou de plafond et leur procédé de fabrication

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP08014881A Active EP2039530B1 (fr) 2007-09-11 2008-08-22 Panneaux de sol, de mur ou de plafond et leur procédé de fabrication

Country Status (5)

Country Link
EP (2) EP2082897B1 (fr)
AT (1) ATE447495T1 (fr)
DE (3) DE102007043204A1 (fr)
ES (1) ES2334862T3 (fr)
PT (2) PT2082897E (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017042215A1 (fr) 2015-09-10 2017-03-16 Proverum Ag Sol en liège structuré
CN107627780A (zh) * 2016-07-18 2018-01-26 具本埈 浮雕装饰墙面形成方法
US10583644B2 (en) 2017-08-16 2020-03-10 Corkart SA Process for manufacturing cork tile

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011012015B4 (de) 2011-02-22 2014-10-02 Fritz Egger Gmbh & Co. Og Fußbodenpaneel mit bedruckter Korkschicht
DE102012112562B4 (de) * 2012-12-18 2019-06-06 Guido Schulte Fußbodenelement
CH708805B1 (de) * 2013-11-01 2017-11-15 Proverum Ag Verfahren und Vorrichtung zum Erzeugen einer vorgegebenen Oberflächenstruktur in einer flächigen Materialportion.
CH709448A1 (de) * 2014-03-31 2015-10-15 Proverum Ag Verfahren zur Bearbeitung einer Nutzoberfläche eines Bodenbelags.
RU2592342C1 (ru) * 2015-06-03 2016-07-20 Денис Александрович Фомахин Способ нанесения уф печати на поверхность плоских пробковых панелей
RU2630759C1 (ru) * 2016-08-18 2017-09-12 Денис Александрович Фомахин Способ нанесения изображения на поверхность плоских пробковых панелей
RU2672484C1 (ru) * 2017-10-11 2018-11-15 Денис Александрович Фомахин Способ получения художественного декоративного покрытия на поверхности плоских пробковых панелей
AT18230U1 (de) * 2022-09-02 2024-06-15 Reiter Klaus Diele

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LU73205A1 (fr) * 1975-08-14 1977-04-13
DE3218988A1 (de) * 1982-05-19 1983-11-24 Metzeler Kautschuk GmbH, 8000 München Mit noppen versehene bahn aus einem elastomer und korkmehl sowie verfahren zur herstellung einer solchen bahn
ES1013210Y (es) * 1990-02-15 1991-05-01 Aillaments Generals Gironins Serveis Asegurats. Placa para revestimiento y reestructuracion de fachadas y paredes de edificaciones.
DE59309348D1 (de) 1992-05-26 1999-03-11 Guenter Tesch Formkörper aus stückigen zellulosehaltigen kunststoffmaterial und einem thermoplastischen kunststoffmaterial
DE19927175A1 (de) 1999-06-15 2000-11-30 Daimler Chrysler Ag Verwendung einer Prägefolie als Dekorationsmaterial
DE10025360C1 (de) 2000-05-23 2001-10-25 Draexlmaier Lisa Gmbh Verbundzierteil und Herstellungsverfahren
DE10201087A1 (de) * 2001-01-15 2002-07-25 Li & Co Gmbh Muestair Elastischer Bodenbelag
BE1014345A3 (nl) * 2001-08-14 2003-09-02 Unilin Beheer Bv Vloerpaneel en werkwijze voor het vervaardigen ervan.
DE10354482B4 (de) * 2003-11-21 2008-04-10 Parkett Franz Gmbh Verfahren und Vorrichtung zum Beschichten von Holz oder Holzwerkstoffen
DE102005006532A1 (de) 2005-02-11 2006-08-24 Kaindl Flooring Gmbh Paneel mit dekorativer Schicht
US20060191222A1 (en) * 2005-02-28 2006-08-31 Vincente Sabater Flooring system having large floor pattern
DE102006008147A1 (de) * 2006-02-20 2007-08-23 Technamation Technical Europe Gmbh Verfahren zum Herstellen eines Paneelelementes sowie ein Paneelelement zur Ausbildung eines Fußboden-, Wand- oder Deckenbelags

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017042215A1 (fr) 2015-09-10 2017-03-16 Proverum Ag Sol en liège structuré
CN107627780A (zh) * 2016-07-18 2018-01-26 具本埈 浮雕装饰墙面形成方法
US10583644B2 (en) 2017-08-16 2020-03-10 Corkart SA Process for manufacturing cork tile

Also Published As

Publication number Publication date
EP2039530B1 (fr) 2009-11-04
PT2082897E (pt) 2013-10-17
ATE447495T1 (de) 2009-11-15
DE202008018382U1 (de) 2013-06-06
EP2039530A1 (fr) 2009-03-25
ES2334862T3 (es) 2010-03-16
DE502008000174D1 (de) 2009-12-17
DE102007043204A1 (de) 2009-03-12
PT2039530E (pt) 2010-02-11
EP2082897A1 (fr) 2009-07-29

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