EP2037175B1 - Premixed burner - Google Patents

Premixed burner Download PDF

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Publication number
EP2037175B1
EP2037175B1 EP08015450.3A EP08015450A EP2037175B1 EP 2037175 B1 EP2037175 B1 EP 2037175B1 EP 08015450 A EP08015450 A EP 08015450A EP 2037175 B1 EP2037175 B1 EP 2037175B1
Authority
EP
European Patent Office
Prior art keywords
disk
holes
premixed burner
burner according
tubular body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08015450.3A
Other languages
German (de)
French (fr)
Other versions
EP2037175A3 (en
EP2037175A2 (en
Inventor
Domenico Peserico
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Polidoro SpA
Original Assignee
Polidoro SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Polidoro SpA filed Critical Polidoro SpA
Priority to PL08015450T priority Critical patent/PL2037175T3/en
Publication of EP2037175A2 publication Critical patent/EP2037175A2/en
Publication of EP2037175A3 publication Critical patent/EP2037175A3/en
Application granted granted Critical
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46—Details, e.g. noise reduction means
    • F23D14/48—Nozzles
    • F23D14/58—Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • F23D14/04—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
    • F23D14/10—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with elongated tubular burner head
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46—Details, e.g. noise reduction means
    • F23D14/70—Baffles or like flow-disturbing devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2203/00—Gaseous fuel burners
    • F23D2203/10—Flame diffusing means
    • F23D2203/101—Flame diffusing means characterised by surface shape
    • F23D2203/1012—Flame diffusing means characterised by surface shape tubular
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2203/00—Gaseous fuel burners
    • F23D2203/10—Flame diffusing means
    • F23D2203/102—Flame diffusing means using perforated plates
    • F23D2203/1023—Flame diffusing means using perforated plates with specific free passage areas
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2213/00—Burner manufacture specifications
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
    • F23D2900/00003—Fuel or fuel-air mixtures flow distribution devices upstream of the outlet

Definitions

  • the present invention relates to a premixed burner.
  • the present invention relates to a premixed burner, typically of cylindrical shape and especially suitable for combustion boilers.
  • premixed burners comprise a header along which a fan conveys the air-gas mixture.
  • Said burners are traditionally provided with an inner liner or distributor, provided with suitable through openings and that lead the mixture to the burner surface; the latter is also provided with multiple holes or slits having much smaller size than that of the header to prevent backfires. While this known solution is functional, it shows some considerable drawbacks.
  • the inner liner or distributor causes considerable unevenness of temperature on the burner surface; this is due to the fact that the mixture that flows from the inner distributor holes directly impinges the outer body, cooling it in correspondingly localised zones and thereby creating thermal gradients with consequent cyclical endurance stress, caused by the same boiler cycle. Due to the high temperatures reached, even higher than 700°C, microfissures may occur on the burner surface that over time, cause real and extended breakage; in these cases, the burner must be replaced in full, as it cannot be repaired anymore, but there is also a concrete risk of explosion due to backfire.
  • EP 1813864 discloses a burner with a double-wall diffuser.
  • the diffuser comprises a plate-like body with two opposite diffusion surfaces facing the outside of the formed plate-like body, with the upstream end of the diffuser closed by a further diffuser with openings peripherally located to admit the mixture between the diffusion surfaces.
  • the object of this invention is to obviate the drawbacks mentioned hereinabove.
  • the object of this invention is to provide a premixed burner which should not require setting up and coupling an inner distributor of the air-gas mixture to the burner itself.
  • a further object of the invention is to provide a premixed burner the surface whereof should show a substantial temperature evenness in operation, preventing or at least reducing in a substantial manner the risk of formation of microfissures and backfires.
  • a further object of the invention is to provide the users with a premixed burner suitable for ensuring high level of resistance and reliability over time, also such as to be easily and inexpensively constructed.
  • ⁇ EP 1 813 864 discloses a burner with a double-wall diffuser.
  • the diffuser comprises a plate-like body with two opposite diffusion surfaces facing the outside of the so formed plate-like body, such as to allow a combustion to take place on two
  • the premixed burner of the present invention globally indicated with 10 at figure 2 and by way of an example with cylindrical or optionally truncated-cone shape, comprises a tubular body 12, generally of steel, closed on a head by a welded or crimped plate 24.
  • the side surface of the tubular body 12 is provided with a plurality of small through openings or slits and holes of any shape, indicated with 14; by way of an example, said holes and slits are only represented on limited parts of body 12, it being understood that they may be made along the entire side surface of said body according to any configuration and/or size.
  • the head of the tubular body 12 opposite plate 24 is closed by at least one disk 16 provided with flange 18 with circumferential lowering 18' for coupling with the inlet indicated with 20; disk 16 is preferably made in a single body with flange 18 and is provided with a plurality of holes 22, having by way of an example a circular shape and even diameter.
  • Said holes 22, which extend almost by the entire surface of disk 16, in any case may have any diameter or shape and optionally be made in groups with different diameters and/or shapes, also distributed randomly on said surface of disk 16.
  • Diameter, shape and distribution of holes 22 along disk 16 are, in the practice, defined upon the system calibration and vary according to the different types of burners, since such calibration is specifically intended for optimising the efficiency thereof.
  • disk 16 with holes 22 replaces the traditional inner distributor; flange 18 is coupled in a known manner to the conventional header that feeds the air-gas mixture and the latter, as a consequence, enters frontally rather than circumferentially, into body 12 constituting the burner.
  • disk 16 defines the distribution head of burner 10, thus making the inner distributor unnecessary.
  • Experimental tests carried out by the applicant have enabled checking that the burner according to this invention ensures the same levels of efficiency of the known solutions that envisage the use of the inner distributor, with the further advantage of preventing lack of homogeneity in the heat distribution on the tubular body 12.
  • a solution of this type is also suitable for burners of the combustion type on fabric, wherein the side surface is covered by a metal or ceramic fabric layer.
  • Disk 16 with flange 18 is constrained by welding or crimping to the tubular body 12 and preferably has a planar development; it is also to be provided for said disk to have non-planar configuration, for example concave or convex according to specific requirements.
  • the distribution head of burner 10 it is possible to provide for the distribution head of burner 10 to be composed of two disks 16, suitably spaced from one another, respectively provided with holes, slots or through openings of different shape and/or extension, or for disk 16 to be spaced from flange 18 for creating one or more circumferentially open zones for the passage of mixture.
  • disk 16 with holes 22 that closes one of the heads of the tubular body 12 integrally and effectively replaces the inner distributor used on the conventional burners, with clear advantages in terms of production and assembly cost saving.
  • the absence of the inner distributor moreover, prevents the localised overheating of zones of the tubular body 12 along which the flame develops, preventing the onset of breakage phenomena and above all, excluding the risk of dangerous backfires.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gas Burners (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)

Description

  • The present invention relates to a premixed burner.
  • More in particular, the present invention relates to a premixed burner, typically of cylindrical shape and especially suitable for combustion boilers.
  • As is known, premixed burners comprise a header along which a fan conveys the air-gas mixture. Said burners are traditionally provided with an inner liner or distributor, provided with suitable through openings and that lead the mixture to the burner surface; the latter is also provided with multiple holes or slits having much smaller size than that of the header to prevent backfires. While this known solution is functional, it shows some considerable drawbacks.
  • In the first place, the need of using an inner liner for distributing and delivering the air-gas mixture to the burner implies a considerable cost, both for making the burner itself and for the relative perforations and for assembling the same to the burner body.
  • Moreover, the inner liner or distributor causes considerable unevenness of temperature on the burner surface; this is due to the fact that the mixture that flows from the inner distributor holes directly impinges the outer body, cooling it in correspondingly localised zones and thereby creating thermal gradients with consequent cyclical endurance stress, caused by the same boiler cycle. Due to the high temperatures reached, even higher than 700°C, microfissures may occur on the burner surface that over time, cause real and extended breakage; in these cases, the burner must be replaced in full, as it cannot be repaired anymore, but there is also a concrete risk of explosion due to backfire.
  • Document EP1840460 A1 discloses a premixed burner according to the preamble of claim 1.
  • EP 1813864 discloses a burner with a double-wall diffuser. The diffuser comprises a plate-like body with two opposite diffusion surfaces facing the outside of the formed plate-like body, with the upstream end of the diffuser closed by a further diffuser with openings peripherally located to admit the mixture between the diffusion surfaces.
  • The object of this invention is to obviate the drawbacks mentioned hereinabove.
  • More in particular, the object of this invention is to provide a premixed burner which should not require setting up and coupling an inner distributor of the air-gas mixture to the burner itself.
  • A further object of the invention is to provide a premixed burner the surface whereof should show a substantial temperature evenness in operation, preventing or at least reducing in a substantial manner the risk of formation of microfissures and backfires.
  • A further object of the invention is to provide the users with a premixed burner suitable for ensuring high level of resistance and reliability over time, also such as to be easily and inexpensively constructed.
  • < EP 1 813 864 discloses a burner with a double-wall diffuser. The diffuser comprises a plate-like body with two opposite diffusion surfaces facing the outside of the so formed plate-like body, such as to allow a combustion to take place on two
  • These and other objects are attained by a premixed burner according to claim 1.
  • The construction and functional features of the premixed burner of the present invention shall be better understood from the following detailed description, wherein reference is made to the annexed drawing tables showing a preferred and non-limiting embodiment thereof, wherein:
    • figure 1 shows a schematic exploded perspective view of the premixed burner of this invention;
    • figure 2 shows a schematic perspective view of the same burner assembled in the various components thereof;
    • figure 3 shows a schematic perspective view of a half part of the same burner;
    • figures 4 and 5 show a schematic perspective view of further embodiments referred to the shape of the through openings or holes of distribution head of the same burner.
  • With reference to the above figures, the premixed burner of the present invention, globally indicated with 10 at figure 2 and by way of an example with cylindrical or optionally truncated-cone shape, comprises a tubular body 12, generally of steel, closed on a head by a welded or crimped plate 24. The side surface of the tubular body 12 is provided with a plurality of small through openings or slits and holes of any shape, indicated with 14; by way of an example, said holes and slits are only represented on limited parts of body 12, it being understood that they may be made along the entire side surface of said body according to any configuration and/or size. According to the invention, the head of the tubular body 12 opposite plate 24 is closed by at least one disk 16 provided with flange 18 with circumferential lowering 18' for coupling with the inlet indicated with 20; disk 16 is preferably made in a single body with flange 18 and is provided with a plurality of holes 22, having by way of an example a circular shape and even diameter.
  • Said holes 22, which extend almost by the entire surface of disk 16, in any case may have any diameter or shape and optionally be made in groups with different diameters and/or shapes, also distributed randomly on said surface of disk 16. Diameter, shape and distribution of holes 22 along disk 16 are, in the practice, defined upon the system calibration and vary according to the different types of burners, since such calibration is specifically intended for optimising the efficiency thereof.
  • According to this advantageous embodiment, disk 16 with holes 22 replaces the traditional inner distributor; flange 18 is coupled in a known manner to the conventional header that feeds the air-gas mixture and the latter, as a consequence, enters frontally rather than circumferentially, into body 12 constituting the burner. In the practice, disk 16 defines the distribution head of burner 10, thus making the inner distributor unnecessary. Experimental tests carried out by the applicant have enabled checking that the burner according to this invention ensures the same levels of efficiency of the known solutions that envisage the use of the inner distributor, with the further advantage of preventing lack of homogeneity in the heat distribution on the tubular body 12. A solution of this type is also suitable for burners of the combustion type on fabric, wherein the side surface is covered by a metal or ceramic fabric layer. Disk 16 with flange 18 is constrained by welding or crimping to the tubular body 12 and preferably has a planar development; it is also to be provided for said disk to have non-planar configuration, for example concave or convex according to specific requirements. Moreover, it is possible to provide for the distribution head of burner 10 to be composed of two disks 16, suitably spaced from one another, respectively provided with holes, slots or through openings of different shape and/or extension, or for disk 16 to be spaced from flange 18 for creating one or more circumferentially open zones for the passage of mixture. Further embodiments of disk 16, as detailed above, can be referred to the through openings or holes 22; with regard to such aspect, figures 4 and 5, show respectively a solution in which the openings 22 are bounded by an embossed collar 26 and in which the same through openings or holes 22 are obtained by partial cutting and folding of portion of disk 16, to form embossed tongues developing towards the inner part of the tubular body 12 and are alternated to the same openings 22.
  • As can be noticed from the above, the advantages achieved by the invention are clear.
  • In the premixed burner of this invention, disk 16 with holes 22 that closes one of the heads of the tubular body 12 integrally and effectively replaces the inner distributor used on the conventional burners, with clear advantages in terms of production and assembly cost saving.
  • The absence of the inner distributor, moreover, prevents the localised overheating of zones of the tubular body 12 along which the flame develops, preventing the onset of breakage phenomena and above all, excluding the risk of dangerous backfires.
  • Even if the invention has been described hereinbefore with particular reference to an embodiment thereof made by way of a non-limiting example, several changes and variations will appear clearly to a man skilled in the art in the light of the above description. This invention therefore is intended to include any changes and variations thereof falling within the scope of protection of the following claims.

Claims (10)

  1. A premixed burner (10), especially for condensation boilers, comprising:
    a tubular body (12), the side surface of which is provided with a plurality of holes and slits (14),
    and at least one disk (16), fixed to one head of said tubular body (12) characterized in that the at least one disk (16) is provided with
    through openings or holes (22) and constituting the distribution head of the air-gas mixture into the same body (12), and that said tubular body (12) is closed on the other head by a plate (24),
    the disc (16) with holes (22) which closes one of the ends of the tubular body (12) performing the function of the internal distributor air-gas mixture.
  2. The premixed burner according to claim 1, characterized in that said holes (22) extend almost by the entire surface of said disk (16), said plate (24) being welded or crimped along the said side surface thereof.
  3. The premixed burner according to claim 1, characterized in that the through openings or holes (22) are bounded by an embossed collar (26) oriented towards the inner part of the tubular body (12).
  4. The premixed burner according to claim 1, characterized in that the through openings or holes (22) are obtained by partial cutting and folding of portion of disk (16) to form embossed tongues developing towards the inner part of the tubular body (12) and are alternated to the same openings (22).
  5. The premixed burner according to any of the previous claims 2 or 3, characterized in that the disk (16) is coupled to a flange (18) with circumferential lowering (18') for coupling with the inlet (20) of the body (12) opposite the head closed by the plate (24).
  6. The premixed burner according to claim 4, characterized in that the disk (16) is obtained integrally with the flange (18).
  7. The premixed burner according to claim 6, characterized in that the disk (16) with the flange (18) is constrained by welding and/or crimping to a head of the tubular body (12).
  8. The premixed burner according to claim 7, characterized in that the disk (16) has a non planar development.
  9. The premixed burner according to one or more of the previous claims, characterized in that the through openings or holes (22) have heterogeneous diameter or surface.
  10. The premixed burner according to claim 9, characterized in that said through openings or holes (22) are made on two disks (16) spaced from one another.
EP08015450.3A 2007-09-12 2008-09-02 Premixed burner Active EP2037175B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08015450T PL2037175T3 (en) 2007-09-12 2008-09-02 Premixed burner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT001751A ITMI20071751A1 (en) 2007-09-12 2007-09-12 PREMIXED BURNER

Publications (3)

Publication Number Publication Date
EP2037175A2 EP2037175A2 (en) 2009-03-18
EP2037175A3 EP2037175A3 (en) 2012-11-21
EP2037175B1 true EP2037175B1 (en) 2016-11-23

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ID=40111124

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08015450.3A Active EP2037175B1 (en) 2007-09-12 2008-09-02 Premixed burner

Country Status (5)

Country Link
EP (1) EP2037175B1 (en)
ES (1) ES2616500T3 (en)
IT (1) ITMI20071751A1 (en)
PL (1) PL2037175T3 (en)
PT (1) PT2037175T (en)

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WO2011069839A1 (en) 2009-12-11 2011-06-16 Bekaert Combustion Technology B.V. Burner with low porosity burner deck
EP3018408B1 (en) 2014-11-05 2017-06-07 WORGAS BRUCIATORI S.r.l. Burner
EP3628924A1 (en) 2018-09-25 2020-04-01 Polidoro S.p.A. Variable cross-section distributor device for a premixing burner and burner comprising such distributor
EP3628923A1 (en) 2018-09-25 2020-04-01 Polidoro S.p.A. Distributor device for a premixing burner and burner comprising such distributor

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ITPD20070388A1 (en) * 2007-11-19 2009-05-20 Sit La Precisa S P A Con Socio BURNER, IN PARTICULAR GAS BURNER WITH PRE-MIXING
ITMO20080069A1 (en) * 2008-03-10 2009-09-11 Worgas Bruciatori Srl BURNER EQUIPPED WITH NOISE REDUCTION MEANS
DE202011005262U1 (en) 2010-05-28 2011-12-22 Jaroslav Klouda Burner with ignition aid
CN103228989A (en) * 2010-11-26 2013-07-31 贝卡尔特燃烧技术股份有限公司 Burner with secondary axial flow elements
DE102011017023A1 (en) 2011-04-14 2011-12-01 Jaroslav Klouda Burner device for burning gas to produce heat for cooking food, has flow deflector for tapping partial flow of gas and/or fuel mixture and turning partial flow into ignition area, where deflector is arranged in burner body
DE202011107309U1 (en) 2011-11-02 2012-07-24 Jaroslav Klouda Burner with ignition aid device
WO2013107661A2 (en) 2012-01-19 2013-07-25 Bekaert Combustion Technology B.V. Cylindrical gas premix burner
WO2013120716A1 (en) 2012-02-16 2013-08-22 Bekaert Combustion Technology B.V. Premix gas burner
EP2815179A1 (en) 2012-02-16 2014-12-24 Bekaert Combustion Technology B.V. Premix gas burner
FR2993040B1 (en) * 2012-07-05 2016-07-15 Giannoni France GAS BURNER WITH SURFACE COMBUSTION
CN103742911B (en) * 2014-01-07 2015-12-23 天津城建大学 Fully premixed gas burner
GB2529233B (en) * 2014-08-14 2017-09-27 Munster Simms Eng Ltd Burner device for heating apparatus
EP3006826B1 (en) * 2014-10-10 2017-05-03 WORGAS BRUCIATORI S.r.l. Burner
US10767900B2 (en) 2015-05-14 2020-09-08 Lochinvar, Llc Burner with flow distribution member
US10533740B2 (en) 2015-07-09 2020-01-14 Carrier Corporation Inward fired ultra low NOX insulating burner flange
TR201517546A2 (en) * 2015-12-30 2017-07-21 Bosch Termoteknik Isitma ve Klima Sanayi Ticaret Anonim Sirketi The burner having an opening for air and / or fuel and a heating device having such a burner.
EP3455555A1 (en) 2016-05-13 2019-03-20 Bekaert Combustion Technology B.V. Cylindrical gas premix burner
WO2017194394A1 (en) 2016-05-13 2017-11-16 Bekaert Combustion Technology B.V. Gas premix burner with a cylindrical burner deck
JP6988209B2 (en) * 2017-07-11 2022-01-05 株式会社Ihi Fluid disperser and fluid disperser
WO2019158382A1 (en) 2018-02-14 2019-08-22 Bekaert Combustion Technology B.V. Cylindrical premix gas burner
DE102019129639A1 (en) * 2019-11-04 2021-05-06 Rational Aktiengesellschaft Gas burner assembly for a cooking device and cooking device
WO2021140036A1 (en) 2020-01-08 2021-07-15 Bekaert Combustion Technology B.V. Gas burner and heating appliance
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NL2028637B1 (en) 2021-07-06 2023-01-12 Bekaert Combustion Tech Bv Premix gas burner system and method

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EP1830036A2 (en) 2006-03-03 2007-09-05 Pratt & Whitney Canada Corp. Internal fuel manifold with turned channel having a variable cross-sectional area
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EP1914476A2 (en) 2006-10-13 2008-04-23 Polidoro S.p.A. Differentiated distributor, suitable for premixed gas burners
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EP0309838A1 (en) 1987-09-26 1989-04-05 Ruhrgas Aktiengesellschaft Gasburner
EP0314897A1 (en) 1987-10-31 1989-05-10 Ruhrgas Aktiengesellschaft Excess-air premix gas burner for gas heating devices
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Publication number Priority date Publication date Assignee Title
WO2011069839A1 (en) 2009-12-11 2011-06-16 Bekaert Combustion Technology B.V. Burner with low porosity burner deck
EP3018408B1 (en) 2014-11-05 2017-06-07 WORGAS BRUCIATORI S.r.l. Burner
EP3628924A1 (en) 2018-09-25 2020-04-01 Polidoro S.p.A. Variable cross-section distributor device for a premixing burner and burner comprising such distributor
EP3628923A1 (en) 2018-09-25 2020-04-01 Polidoro S.p.A. Distributor device for a premixing burner and burner comprising such distributor

Also Published As

Publication number Publication date
PT2037175T (en) 2017-02-27
PL2037175T3 (en) 2017-05-31
EP2037175A3 (en) 2012-11-21
EP2037175A2 (en) 2009-03-18
ITMI20071751A1 (en) 2009-03-13
ES2616500T3 (en) 2017-06-13

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