EP2028725B1 - Connector bridge with hollow connector pin - Google Patents

Connector bridge with hollow connector pin Download PDF

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Publication number
EP2028725B1
EP2028725B1 EP08162503A EP08162503A EP2028725B1 EP 2028725 B1 EP2028725 B1 EP 2028725B1 EP 08162503 A EP08162503 A EP 08162503A EP 08162503 A EP08162503 A EP 08162503A EP 2028725 B1 EP2028725 B1 EP 2028725B1
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EP
European Patent Office
Prior art keywords
plug
region
bridge
hollow
pin
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EP08162503A
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German (de)
French (fr)
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EP2028725A1 (en
Inventor
Udo Kazmierczak
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Individual
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles

Definitions

  • the present invention relates to a connector bridge with a base plate and with at least one base plate penetrating plug hollow pin. Furthermore, the invention relates to a plug hollow pin for receiving in a connector bridge, comprising a socket-side plug-in area, a fixable in the connector bridge holding area and a connection area for a power cord.
  • a known such connector bridge including a corresponding pin is in the WO 03/092123 A1 described.
  • This connector bridge of the socket side open cavity of the hollow pin is provided with a seal against Grundplattenmasseneindringen in the connector bridge production.
  • the hollow pin of the known connector bridge is bent from a stamped and / or embossed sheet metal piece and thus represents a so-called stamped or stamped bent part.
  • WO 03/092123 A1 is also described the function of a connector bridge of the type mentioned. It is a part of a power plug, in which the connection between the contacts to be inserted into the socket, in particular the plug pins, on the one hand and the stripped strands of a power cord on the other hand takes place.
  • the plug bridge encloses the pins in the proper electrical alignment for the correct geometric alignment and has on the side of the Litzenan gleiches connection options, such as Crimperiel for crimping with the lines, Lötfahen, insertion crimp or screw or similar other elements on.
  • the cited document also describes a part of the problem associated with the use of hollow pins in known connector bridges.
  • a hollow pin in comparison with a pin, whose shape is turned from solid, is advantageous in the conventional encapsulation of the hollow pin connector contacts with the plug bridge forming due to a lower cost of materials and a technologically less complex manufacturing and weight savings
  • plastic is disadvantageously the possibility that plastic material penetrates into the cavity of the connector pin. Since, however, according to the current safety regulations no plastic material of the plug bridge may penetrate into the cavity of the plug pin, there is no way to equip waterproof plug with hollow pin contacts. Characterized in that the socket side open cavity according to the WO 03/092123 A1 of the hollow pin is provided with a seal, this problem should be remedied.
  • the known technical solution can not prevent water or moisture from penetrating into the interior of the socket-side part of the hollow pin and there causes corrosion, which also put a long-term stability of the plug and thus its usability in outdoor areas, in wet rooms and the like in question can.
  • no complete roundness or dimensional stability is achieved in cross section by a stamped or stamped bent part as a pin of the known type due to the presence of the longitudinal seam resulting from the production, which can lead to difficulties when plugging.
  • the present invention has for its object to provide a connector bridge and a plug hollow pin of the type mentioned, with or with the technologically little complex manner, the functionality and long-term stability of a equipped with these parts connector can be increased.
  • the plug hollow pin is made as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, Einsteckspitze, at least partially as a deep-drawn or extruded part.
  • the deep drawing is according to the definition of DIN 8584 a train-pressure-forming a sheet metal blank in a hollow body open on one side or an already preferred hollow body in such a smaller cross-section, without the sheet thickness is deliberately changed.
  • the former method is the classic and most widely used variant, wherein the pressing force necessary for forming is conducted by means of a punch on the bottom of the deep-drawn part to be produced on the bottom rounding and the side part (flange) in the actual forming area, which is located between a draw ring and a hold-down.
  • the forming takes place by radial tensile stress and thereby caused tangential compressive stresses.
  • Extrusion is according to DIN 8583 a pressure-forming process in which a massive forming of a blank takes place, as a result of a single or multi-stage manufacturing process, a solid body or - as provided according to the invention - a hollow body can arise.
  • the material is made to flow under the action of a high pressure.
  • a stamp pushes the blank through a shaping, reduced in cross-section, tool opening - a die.
  • This forming process can be carried out at room temperature - in this case one speaks of cold extrusion presses - or after a heating of the blank, which is then referred to as a semi-warm extrusion or hot extrusion.
  • a so-called cupping can be used preferably as cold extrusion.
  • a high dimensional accuracy and surface quality can be achieved.
  • the base plate of the connector bridge according to the invention can be cast and / or sprayed in a conventional manner, so that the plug hollow pin according to the invention - or as in a connector usual two plug hollow pins - twist-proof and secure in the plate fastened or secured / are.
  • plug hollow pins 3 are provided, which according to the invention are each made, at least in part, as a deep-drawn part or as a extruded part. It can also be provided that the plug hollow pin 3 is made by deep drawing or extrusion with subsequent forming and / or embossing.
  • the base plate 2 may preferably be a cast and / or molded part.
  • the plug hollow pin 3 according to the invention, the in 4 and 5 is shown as a single part, has according to the function and location of its parts on a plug-side plug-in area 4, a fixable in the connector bridge 2 holding area 5 and a connection area 6 for a power cord.
  • the plug hollow pin 3 is formed as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, plug-in 4a.
  • the plug bridge 2 is in particular part of a so-called non-re-connectable power plug, which forms a structural unit with a power cord whose components must be separated from each other without damage either by hand or using a tool.
  • the insertable into a socket contacts, a plug or a connector bridge 2, with the plug hollow pins 3 according to the invention in a conventional manner also called, in particular offset by 90 ° relative to the plane of the plug hollow pins 3 ground grounding strap exhibit.
  • connection area 6 for the power cord the attachment of the stripped strands of the cable, for which, for example, crimping, soldering or screwing can be provided.
  • the plug hollow pin 3 should be made at least in its plug socket side protruding from the base plate 2 plug-in area 4 as a deep-drawn or extruded part.
  • the holding region 5 and / or the connection region 6 for the power cable can additionally or alternatively be designed as a forming and / or embossing part.
  • a holding portion 5 which has a relation to the outer diameter D4 of the plug-in area 4 reduced outer diameter D5 at a concave curvature 7 generated by deformation.
  • this holding region 5 provided in particular by embossing - bead-like depressions or marked with the reference numeral 8 ribs.
  • the base plate 2 of the connector bridge 1 surrounds the plug hollow pins 3 in the correct geometric alignment for the respective electrical standard, in which the plug hollow pin 3 with its the base plate 2 penetrating holding portion 5 from the material by a positive and material-locking composite the base plate 2 is encapsulated or encapsulated, a mutual attachment is achieved, which reliably prevents a rotation or axial displacement of the plug hollow pin 3 according to the invention.
  • the cross section of the plug hollow pin 3 according to the invention is not limited to a circular design, but could also be formed by a rectangular shape.
  • the base plate 2 can - as in Fig. 1 to 3 shown - in an advantageous training z. B. be provided that formed in particular hook-shaped Auszieh Anlagensmaschine 9 for cable holder or attached.
  • connection region 6 of the plug hollow pin 3 can, as shown, be embodied at least in regions as a funnel 6a, wherein in particular a maximum outer diameter D6 of the funnel 6a is greater than a maximum outer diameter D4 of the plug region 4 and a maximum outer diameter D5 of the holding region 5
  • This shape design is of technological importance insofar as it makes it possible, according to the invention, to produce hollow plug pins 3 produced in a metal sheet by deep drawing and subsequent shaping and / or embossing in the region of the outside diameter D6 from the metal sheet punch.
  • the funnel 6a can serve as an insertion and fastening aid for the cable ends to be connected.
  • the male plug pin 3 according to the invention is designed as a two-part mounting part.
  • connection region 6 is formed.
  • the latter is designed as a plug part, in particular as a flat plug 6b, which forms the second component of the mounting part, while the plug-in region 4 and the holding region 5 form the first component.
  • the tab 6b has a plug-in section 61 running substantially in the direction of the longitudinal axis XX of the straightener hollow pin 3 and a fastening section 62 bent at right angles thereto.
  • the mounting portion 62 is crimped with the holding portion 5 of the plug hollow pin 3, wherein the holding portion 5 engages with a diameter-narrowed portion 51 located in an attachment portion 62 opening 63, over which a bead 52 is formed.
  • the present invention is not limited to the illustrated embodiment, but includes all means and measures in the sense of the invention equally effective. So it falls for example - as mentioned - also within the scope of the invention, when the plug hollow pin is not round.
  • the term hollow cylinder therefore also includes a design as a hollow prism.
  • the for the diameter of the individual axially (longitudinal axis XX) successive areas of the plug hollow pin according to the invention - plug-in area 4, holding area 5, connection area 6 - described geometric relations are then corresponding to the z.
  • the connection of the connection region 6 can be made on a clamp, a spring or by means of a thread without departing from the scope of the invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Panels For Use In Building Construction (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The plug bridge (1) has a baseplate (2) and a plug hollow pin (3) penetrating with the baseplate. The plug hollow pin is manufactured as seamless, one-sided open hollow cylinder with rounded insert tip closed at the other side, particularly, partly as deep-drawn part or as extruding press part. The plug hollow pin is manufactured by deep-drawing or extrusion with subsequent shaping or stamping.

Description

Die vorliegende Erfindung betrifft eine Steckerbrücke mit einer Grundplatte und mit mindestens einem diese Grundplatte durchdringenden Steckerhohlstift. Des Weiteren betrifft die Erfindung einen Steckerhohlstift zur Aufnahme in einer Steckerbrücke, umfassend einen steckdosenseitigen Steckbereich, einen in der Steckerbrücke befestigbaren Haltebereich und einen Anschlussbereich für ein Netzkabel.The present invention relates to a connector bridge with a base plate and with at least one base plate penetrating plug hollow pin. Furthermore, the invention relates to a plug hollow pin for receiving in a connector bridge, comprising a socket-side plug-in area, a fixable in the connector bridge holding area and a connection area for a power cord.

Eine bekannte derartige Steckerbrücke einschließlich eines entsprechenden Steckerstiftes ist in der WO 03/092123 A1 beschrieben. Bei dieser Steckerbrücke ist der steckdosenseitig offene Hohlraum des Hohlstiftes mit einer Abdichtung gegen Grundplattenmasseneindringen bei der Steckerbrückenfertigung versehen. Der Hohlstift der bekannten Steckerbrücke wird aus einem gestanzten und/oder geprägten Blechstück gebogen und stellt somit ein sogenanntes Stanz- oder Prägebiegeteil dar.A known such connector bridge including a corresponding pin is in the WO 03/092123 A1 described. In this connector bridge of the socket side open cavity of the hollow pin is provided with a seal against Grundplattenmasseneindringen in the connector bridge production. The hollow pin of the known connector bridge is bent from a stamped and / or embossed sheet metal piece and thus represents a so-called stamped or stamped bent part.

In der WO 03/092123 A1 ist auch die Funktion einer Steckerbrücke der eingangs genannten Art beschrieben. Es handelt sich dabei um ein Teil eines Netzsteckers, in dem die Verbindung zwischen von in die Steckdose einzuschiebenden Kontakten, insbesondere den Steckerstiften, einerseits und den abisolierten Litzen eines Netzanschlusskabels andererseits erfolgt. Die Steckerbrücke umschließt dabei die Stifte in der für die jeweilige elektrische Norm korrekten geometrischen Ausrichtung und weist auf der Seite des Litzenanschlusses Verbindungsmöglichkeiten, wie Crimpflügel zum Vercrimpen mit den Leitungen, Lötfahnen, Einführtrichter für die Vercrimpung oder Verschraubung oder ähnliche andere Elemente, auf.In the WO 03/092123 A1 is also described the function of a connector bridge of the type mentioned. It is a part of a power plug, in which the connection between the contacts to be inserted into the socket, in particular the plug pins, on the one hand and the stripped strands of a power cord on the other hand takes place. The plug bridge encloses the pins in the proper electrical alignment for the correct geometric alignment and has on the side of the Litzenanschlusses connection options, such as Crimpflügel for crimping with the lines, Lötfahnen, insertion crimp or screw or similar other elements on.

In dem genannten Dokument ist auch ein Teil der Problematik beschrieben, die mit dem Einsatz von Hohlstiften in bekannten Steckerbrücken verbunden ist. Zwar ist wegen eines geringeren Materialaufwandes und einer technologisch weniger aufwändigen Fertigung sowie wegen einer Gewichtsersparnis beim Transport der Einsatz eines Hohlstiftes im Vergleich mit einem Steckerstift, dessen Form aus dem Vollen gedreht wird, vorteilhaft, beim üblichen Umspritzen der Hohlstift-Steckerkontakte mit dem die Steckerbrücke bildenden Kunststoff besteht jedoch nachteiligerweise die Möglichkeit, dass Kunststoffmaterial in den Hohlraum des Steckerstiftes eindringt. Da aber nach den geltenden Sicherheitsvorschriften kein Kunststoffmaterial der Steckerbrücke in den Hohlraum des Steckerstiftes eindringen darf, besteht keine Möglichkeit, wasserdichte Stecker mit Hohlstift-Kontakten auszurüsten. Dadurch, dass der steckdosenseitig offene Hohlraum gemäß der WO 03/092123 A1 des Hohlstiftes mit einer Abdichtung versehen ist, soll diesem Problem abgeholfen werden. Die bekannte technische Lösung vermag jedoch nicht zu verhindern, dass Wasser oder Feuchtigkeit in das Innere des steckdosenseitigen Teils des Hohlstiftes eindringt und dort eine Korrosion verursacht, was ebenfalls eine langfristige Stabilität des Steckers und damit dessen Verwendbarkeit im Außenbereich, in Feuchträumen und dergleichen in Frage stellen kann. Außerdem wird durch ein Stanz- oder Prägebiegeteil als Steckerstift der bekannten Art aufgrund des Vorhandenseins der mit der Fertigung entstehenden Längsnaht keine vollständige Rundheit bzw. Formstabilität im Querschnitt erreicht, was zu Schwierigkeiten beim Stecken führen kann.The cited document also describes a part of the problem associated with the use of hollow pins in known connector bridges. Although the use of a hollow pin in comparison with a pin, whose shape is turned from solid, is advantageous in the conventional encapsulation of the hollow pin connector contacts with the plug bridge forming due to a lower cost of materials and a technologically less complex manufacturing and weight savings However, plastic is disadvantageously the possibility that plastic material penetrates into the cavity of the connector pin. Since, however, according to the current safety regulations no plastic material of the plug bridge may penetrate into the cavity of the plug pin, there is no way to equip waterproof plug with hollow pin contacts. Characterized in that the socket side open cavity according to the WO 03/092123 A1 of the hollow pin is provided with a seal, this problem should be remedied. However, the known technical solution can not prevent water or moisture from penetrating into the interior of the socket-side part of the hollow pin and there causes corrosion, which also put a long-term stability of the plug and thus its usability in outdoor areas, in wet rooms and the like in question can. In addition, no complete roundness or dimensional stability is achieved in cross section by a stamped or stamped bent part as a pin of the known type due to the presence of the longitudinal seam resulting from the production, which can lead to difficulties when plugging.

Weiter sei auf Dokument GB 2 083 716 A verwiesen, das die Merkmale des jeweiligen Oberbegriffs der Ansprüche 1 und 12 offenbart.Next is on document GB 2 083 716 A referenced, which discloses the features of the respective preamble of claims 1 and 12.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, eine Steckerbrücke und einen Steckerhohlstift der eingangs genannten Art zu schaffen, mit der bzw. mit dem in technologisch wenig aufwändiger Weise die Funktionalität und Langzeitstabilität eines mit diesen Teilen ausgerüsteten Steckers erhöht werden kann.The present invention has for its object to provide a connector bridge and a plug hollow pin of the type mentioned, with or with the technologically little complex manner, the functionality and long-term stability of a equipped with these parts connector can be increased.

Erfindungsgemäß wird dies durch die Merkmale gemäß den Ansprüchen 1 und 12 erreicht, wobei der Steckerhohlstift als nahtfreier, einseitig offener Hohlzylinder mit anderseitig geschlossener, insbesondere abgerundeter, Einsteckspitze, zumindest teilweise als Tiefziehteil oder als Fließpressteil gefertigt ist. Hierdurch gelingt es vorteilhafterweise, in technologisch einfacher Weise einen vollkommen nahtfrei ausgebildeten formstabilen Steckerhohlstift herzustellen, der vollständig gegen das Eindringen von Feuchtigkeit und Schmutz geschützt ist.According to the invention this is achieved by the features according to claims 1 and 12, wherein the plug hollow pin is made as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, Einsteckspitze, at least partially as a deep-drawn or extruded part. This makes it possible, advantageously, in a technologically simple manner, a completely seamlessly formed dimensionally stable plug hollow pin which is completely protected against ingress of moisture and dirt.

Das Tiefziehen ist entsprechend der Definition der DIN 8584 ein Zug-Druck-Umformen eines Blechzuschnitts in einen einseitig offenen Hohlkörper oder eines bereits vorgezogenen Hohlkörpers in einen solchen mit geringerem Querschnitt, ohne dass die Blechdicke gewollt verändert wird. Man unterscheidet dabei ein Tiefziehen mit Werkzeugen, ein Tiefziehen mit Wirkmedien, wie Gasen oder Flüssigkeiten, und ein Tiefziehen mit Wirkenergie. Das erstgenannte Verfahren stellt dabei die klassische und weitestverbreitete Variante dar, wobei die zur Umformung notwendige Presskraft mit Hilfe eines Stempels auf den Boden des zu fertigenden Tiefziehteiles über die Bodenrundung und dem Seitenteil (Flansch) in den eigentlichen Umformbereich geleitet wird, der sich zwischen einem Ziehring und einem Niederhalter befindet. Die Umformung erfolgt durch radiale Zugspannung und dadurch bewirkte tangentiale Druckspannungen. Durch die Druckspannungen erfolgt eine Durchmesserreduzierung z. B. bei einer Ronde. Durch die radialen Zugspannungen im Umformbereich wird eine Blechverdickung vermieden. Mit dem Stempel wird der Blechzuschnitt durch den Ziehring gedrückt. Der Niederhalter verhindert die Bildung von Falten am Ziehteil.The deep drawing is according to the definition of DIN 8584 a train-pressure-forming a sheet metal blank in a hollow body open on one side or an already preferred hollow body in such a smaller cross-section, without the sheet thickness is deliberately changed. A distinction is made between deep drawing with tools, deep drawing with active media such as gases or liquids, and deep drawing with active energy. The former method is the classic and most widely used variant, wherein the pressing force necessary for forming is conducted by means of a punch on the bottom of the deep-drawn part to be produced on the bottom rounding and the side part (flange) in the actual forming area, which is located between a draw ring and a hold-down. The forming takes place by radial tensile stress and thereby caused tangential compressive stresses. Due to the compressive stresses a diameter reduction z. B. at a Ronde. Due to the radial tensile stresses in the forming area a plate thickening is avoided. With the stamp, the sheet metal blank is pressed through the drawing ring. The hold-down prevents the formation of wrinkles on the drawn part.

Das Fließpressen ist nach der DIN 8583 ein Druck-Umform-Verfahren, bei dem eine Massivumformung eines Rohlings erfolgt, wobei im Ergebnis durch einen ein- oder mehrstufigen Fertigungsvorgang ein Vollkörper oder - wie erfindungsgemäß vorgesehen - ein Hohlkörper entstehen kann. Dabei wird der Werkstoff unter Einwirkung eines hohen Druckes zum Fließen gebracht. Ein Stempel drückt den Rohling durch eine formgebende, im Querschnitt verminderte, Werkzeugöffnung - eine Matrize. Dieser Umformprozess kann bei Raumtemperatur - in diesem Fall spricht man von Kaltfließpressen - oder nach einer Erwärmung des Rohlings erfolgen, wobei man dann von einem Halbwarmfließpressen oder Warmfließpressen spricht. Zur Fertigung des erfindungsgemäßen Steckerhohlstiftes kann bevorzugt als Kaltfließpressen ein sogenanntes Napfen eingesetzt werden. Hierbei werden eine hohe Maßgenauigkeit sowie Oberflächengüte erreicht.Extrusion is according to DIN 8583 a pressure-forming process in which a massive forming of a blank takes place, as a result of a single or multi-stage manufacturing process, a solid body or - as provided according to the invention - a hollow body can arise. The material is made to flow under the action of a high pressure. A stamp pushes the blank through a shaping, reduced in cross-section, tool opening - a die. This forming process can be carried out at room temperature - in this case one speaks of cold extrusion presses - or after a heating of the blank, which is then referred to as a semi-warm extrusion or hot extrusion. For the production of the plug hollow pin according to the invention, a so-called cupping can be used preferably as cold extrusion. Here, a high dimensional accuracy and surface quality can be achieved.

Die Grundplatte der erfindungsgemäßen Steckerbrücke kann dabei in an sich bekannter Weise gegossen und/oder gespritzt sein, so dass der erfindungsgemäße Steckerhohlstift - bzw. wie bei einem Stecker üblich zwei Steckerhohlstifte - verdreh- und auszugsicher in der Platte befestigbar bzw. befestigt ist/sind.The base plate of the connector bridge according to the invention can be cast and / or sprayed in a conventional manner, so that the plug hollow pin according to the invention - or as in a connector usual two plug hollow pins - twist-proof and secure in the plate fastened or secured / are.

Weitere vorteilhafte Merkmale sind aus den Unteransprüchen und aus der nachfolgenden Beschreibung zu entnehmen. Anhand mehrerer durch die beiliegende Zeichnung veranschaulichter Ausführungsbeispiele wird die Erfindung näher erläutert.Further advantageous features can be taken from the subclaims and from the following description. On the basis of several embodiments illustrated by the accompanying drawings, the invention will be explained in more detail.

Dabei zeigenShow

Fig. 1Fig. 1
eine perspektivische Darstellung einer bevorzugten Ausführung einer erfindungsgemäßen Steckerbrücke,a perspective view of a preferred embodiment of a connector bridge according to the invention,
Fig. 2Fig. 2
eine teilweise geschnittene Vorderansicht der in Fig. 1 gezeigten Ausführung einer erfindungsgemäßen Steckerbrücke,a partially sectioned front view of in Fig. 1 shown embodiment of a connector bridge according to the invention,
Fig. 3Fig. 3
eine Seitenansicht der in Fig. 1 und 2 gezeigten Ausführung einer erfindungsgemäßen Steckerbrücke,a side view of in Fig. 1 and 2 shown embodiment of a connector bridge according to the invention,
Fig. 4Fig. 4
eine Darstellung einer bevorzugten Ausführung eines erfindungsgemäßen Steckerhohlstiftes,an illustration of a preferred embodiment of a plug hollow pin according to the invention,
Fig. 5Fig. 5
eine Darstellung wie in Fig. 4, jedoch geschnitten,a representation like in Fig. 4 , but cut,
Fig. 6Fig. 6
eine Darstellung einer weiteren bevorzugten Ausführung eines erfindungsgemäßen Steckerhohlstiftes,a representation of another preferred embodiment of a plug hollow pin according to the invention,
Fig. 7Fig. 7
eine Darstellung wie in Fig. 6, jedoch geschnitten.a representation like in Fig. 6 , but cut.

In den Figuren der Zeichnung sind dieselben bzw. einander entsprechende Teile stets auch mit den gleichen Bezugszeichen versehen, so dass sie in der Regel auch jeweils nur einmal beschrieben werden.In the figures of the drawing, the same or corresponding parts are always provided with the same reference numerals, so that they are usually described only once in each case.

Wie zunächst aus Fig. 1, aber auch aus Fig. 2 und 3, hervorgeht, umfasst eine erfindungsgemäße Steckerbrücke 1 eine Grundplatte 2 und mindestens einen diese Grundplatte 2 durchdringenden erfindungsgemäßen Steckerhohlstift 3. Vorzugsweise sind - wie dargestellt - zwei derartige Steckerhohlstifte 3 vorgesehen, die erfindungsgemäß jeweils - zumindest teilweise - als Tiefziehteil oder als Fließpressteil gefertigt sind. Dabei kann auch vorgesehen sein, dass der Steckerhohlstift 3 durch Tiefziehen oder Fließpressen mit anschließender Umformung und/oder Prägung gefertigt ist. Bei der Grundplatte 2 kann es sich bevorzugt um ein Guß- und/oder Spritzteil handeln.As first off Fig. 1 but also out FIGS. 2 and 3 As shown, two such plug hollow pins 3 are provided, which according to the invention are each made, at least in part, as a deep-drawn part or as a extruded part. It can also be provided that the plug hollow pin 3 is made by deep drawing or extrusion with subsequent forming and / or embossing. The base plate 2 may preferably be a cast and / or molded part.

Der erfindungsgemäße Steckerhohlstift 3, der in Fig. 4 und 5 als Einzelteil dargestellt ist, weist entsprechend der Funktion und Lage seiner Teile einen steckdosenseitigen Steckbereich 4, einen in der Steckerbrücke 2 befestigbaren Haltebereich 5 und einen Anschlussbereich 6 für ein Netzkabel auf. Der Steckerhohlstift 3 ist als nahtfreier, einseitig offener Hohlzylinder mit anderseitig geschlossener, insbesondere abgerundeter, Einsteckspitze 4a ausgebildet.The plug hollow pin 3 according to the invention, the in 4 and 5 is shown as a single part, has according to the function and location of its parts on a plug-side plug-in area 4, a fixable in the connector bridge 2 holding area 5 and a connection area 6 for a power cord. The plug hollow pin 3 is formed as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, plug-in 4a.

Die Steckerbrücke 2 ist dabei insbesondere Bestandteil eines sogenannten nicht wieder anschließbaren Netzsteckers, der mit einem Netzkabel eine bauliche Einheit bildet, deren Bestandteile weder von Hand noch unter Verwendung eines Werkzeugs beschädigungsfrei voneinander trennbar sein dürfen.The plug bridge 2 is in particular part of a so-called non-re-connectable power plug, which forms a structural unit with a power cord whose components must be separated from each other without damage either by hand or using a tool.

Außer den Steckbereichen 4, die in eine Steckdose einschiebbare Kontakte darstellen, kann ein Stecker bzw. eine Steckerbrücke 2, mit den erfindungsgemäßen Steckerhohlstiften 3 in an sich bekannter Weise auch sogenannte, insbesondere um 90° gegenüber der Ebene der Steckerhohlstifte 3 versetzt liegende Masse-Erdungsbügel aufweisen.In addition to the plug-in areas 4, the insertable into a socket contacts, a plug or a connector bridge 2, with the plug hollow pins 3 according to the invention in a conventional manner also called, in particular offset by 90 ° relative to the plane of the plug hollow pins 3 ground grounding strap exhibit.

Im Anschlussbereich 6 für das Netzkabel erfolgt die Befestigung der abisolierten Litzen des Kabels, wofür beispielsweise ein Vercrimpen, Verlöten oder eine Verschraubung vorgesehen werden kann.In the connection area 6 for the power cord, the attachment of the stripped strands of the cable, for which, for example, crimping, soldering or screwing can be provided.

Der Steckerhohlstift 3 sollte zumindest in seinem steckdosenseitig aus der Grundplatte 2 herausragenden Steckbereich 4 als Tiefziehteil oder als Fließpressteil gefertigt sein.The plug hollow pin 3 should be made at least in its plug socket side protruding from the base plate 2 plug-in area 4 as a deep-drawn or extruded part.

Der Haltebereich 5 und/oder der Anschlussbereich 6 für das Netzkabel kann zusätzlich oder alternativ als Umform- und/oder Prägeteil ausgebildet sein.The holding region 5 and / or the connection region 6 for the power cable can additionally or alternatively be designed as a forming and / or embossing part.

So zeigt die in Fig. 4 und 5 dargestellte Ausführung des erfindungsgemäßen Steckerhohlstiftes 3 einen Haltebereich 5, der bei einer durch Umformung erzeugten konkaven Wölbung 7 einen gegenüber dem Außendurchmesser D4 des Steckbereiches 4 verringerten Außendurchmesser D5 aufweist. Außerdem sind in diesem Haltebereich 5 - insbesondere durch Prägung erzeugte - sickenartige Vertiefungen bzw. mit dem Bezugszeichen 8 gekennzeichnete Rippen vorgesehen. Dadurch wird erreicht, dass die Grundplatte 2 der Steckerbrücke 1 die Steckerhohlstifte 3 in der für die jeweilige elektrische Norm korrekten geometrischen Ausrichtung umschließt, wobei durch einen form- und materialschlüssigen Verbund, in welchem der Steckerhohlstift 3 mit seinem die Grundplatte 2 durchdringenden Haltebereich 5 vom Material der Grundplatte 2 umspritzt bzw. umgossen ist, eine gegenseitige Befestigung erzielt wird, die eine Verdrehung oder Axialverschiebung des erfindungsgemäßen Steckerhohlstiftes 3 sicher verhindert.So shows the in 4 and 5 illustrated embodiment of the plug hollow pin 3 according to the invention a holding portion 5, which has a relation to the outer diameter D4 of the plug-in area 4 reduced outer diameter D5 at a concave curvature 7 generated by deformation. In addition, in this holding region 5 - provided in particular by embossing - bead-like depressions or marked with the reference numeral 8 ribs. This ensures that the base plate 2 of the connector bridge 1 surrounds the plug hollow pins 3 in the correct geometric alignment for the respective electrical standard, in which the plug hollow pin 3 with its the base plate 2 penetrating holding portion 5 from the material by a positive and material-locking composite the base plate 2 is encapsulated or encapsulated, a mutual attachment is achieved, which reliably prevents a rotation or axial displacement of the plug hollow pin 3 according to the invention.

Sowohl für die Grundplatte 2 als auch für den Steckerhohlstift 3 sind verschiedenartige Ausbildungen möglich. So ist der Querschnitt des erfindungsgemäßen Steckerhohlstiftes 3 nicht auf eine kreisrunde Ausbildung beschränkt, sondern könnte auch durch eine rechteckige Form gebildet sein. Für die Grundplatte 2 kann - wie in Fig. 1 bis 3 dargestellt - in vorteilhafter Ausbildung z. B. vorgesehen sein, dass daran insbesondere hakenförmig ausgebildete Ausziehsicherungsteile 9 zur Kabelhalterung ausgebildet oder befestigt sind.Both for the base plate 2 and the plug hollow pin 3 various types are possible. Thus, the cross section of the plug hollow pin 3 according to the invention is not limited to a circular design, but could also be formed by a rectangular shape. For the base plate 2 can - as in Fig. 1 to 3 shown - in an advantageous training z. B. be provided that formed in particular hook-shaped Ausziehsicherungsteile 9 for cable holder or attached.

Der Anschlussbereich 6 des erfindungsgemäßen Steckerhohlstiftes 3 kann in bevorzugter Ausbildung - wie gezeigt - zumindest bereichsweise als Trichter 6a ausgebildet sein, wobei insbesondere ein maximaler Außendurchmesser D6 des Trichters 6a größer ist als ein maximaler Außendurchmesser D4 des Steckbereichs 4 und ein maximaler Außendurchmesser D5 des Haltebereiches 5. Diese Formgestaltung ist insofern von technologischer Bedeutung, als sie es ermöglicht, erfindungsgemäß in einem Blech durch Tiefziehen und nachfolgende Umformung und/oder Prägung erzeugte Steckerhohlstifte 3 im Bereich des Außendurchmessers D6 aus dem Blech auszustanzen. Der Trichter 6a kann als Einführ- und Befestigungshilfe für die anzuschließenden Kabelenden dienen.The connection region 6 of the plug hollow pin 3 according to the invention can, as shown, be embodied at least in regions as a funnel 6a, wherein in particular a maximum outer diameter D6 of the funnel 6a is greater than a maximum outer diameter D4 of the plug region 4 and a maximum outer diameter D5 of the holding region 5 This shape design is of technological importance insofar as it makes it possible, according to the invention, to produce hollow plug pins 3 produced in a metal sheet by deep drawing and subsequent shaping and / or embossing in the region of the outside diameter D6 from the metal sheet punch. The funnel 6a can serve as an insertion and fastening aid for the cable ends to be connected.

In einer weiteren Ausführung der Erfindung kann auch vorgesehen sein, dass der erfindungsgemäße Steckerhohlstift 3 als ein aus zwei Komponenten bestehendes Montageteil ausgebildet ist.In a further embodiment of the invention can also be provided that the male plug pin 3 according to the invention is designed as a two-part mounting part.

Eine solche zweiteilige Ausführung zeigen Fig. 6 und 7. Diese Ausführung unterscheidet sich von der ersten Ausführung durch die Ausbildung des Anschlussbereiches 6. Dieser ist in der zweiten Ausführung der Erfindung als Steckerteil, insbesondere als Flachstecker 6b, ausgebildet, der die zweite Komponente des Montageteils bildet, während der Steckbereich 4 und der Haltebereich 5 die erste Komponente bilden. Der Flachstecker 6b weist dabei einen im Wesentlichen in Richtung der Längsachse X-X des Streckerhohlstiftes 3 verlaufenden Steckabschnitt 61 und einen rechtwinklig dazu abgebogenen Befestigungsabschnitt 62 auf. Der Befestigungsabschnitt 62 ist mit dem Haltebereich 5 des Steckerhohlstiftes 3 verbördelt, wobei der Haltebereich 5 mit einem durchmesserverengten Abschnitt 51 eine im Befestigungsabschnitt 62 befindliche Öffnung 63 durchgreift, über der ein Bördelrand 52 gebildet ist.Such a two-part design show 6 and 7 , This embodiment differs from the first embodiment in that the connection region 6 is formed. In the second embodiment of the invention, the latter is designed as a plug part, in particular as a flat plug 6b, which forms the second component of the mounting part, while the plug-in region 4 and the holding region 5 form the first component. In this case, the tab 6b has a plug-in section 61 running substantially in the direction of the longitudinal axis XX of the straightener hollow pin 3 and a fastening section 62 bent at right angles thereto. The mounting portion 62 is crimped with the holding portion 5 of the plug hollow pin 3, wherein the holding portion 5 engages with a diameter-narrowed portion 51 located in an attachment portion 62 opening 63, over which a bead 52 is formed.

Wie schon aus den vorstehenden Ausführungen hervorgeht, ist die vorliegende Erfindung nicht auf das dargestellte Ausführungsbeispiel beschränkt, sondern umfasst alle im Sinne der Erfindung gleichwirkenden Mittel und Maßnahmen. So fällt es beispielsweise - wie erwähnt - auch in den Rahmen der Erfindung, wenn der Steckerhohlstift nicht rund ist. Der Begriff Hohlzylinder umfasst mithin erfindungsgemäß auch eine Ausbildung als Hohlprisma. Die für die Durchmesser der einzelnen axial (Längsachse X-X) hintereinander liegenden Bereiche des erfindungsgemäßen Steckerhohlstiftes - Steckbereich 4, Haltebereich 5, Anschlussbereich 6 - beschriebenen geometrischen Relationen sind dann entsprechend auf die z. B. rechteckigen Außenkonturen der Bereiche zu übertragen. Der Anschluss des Anschlussbereichs 6 kann auf eine Klemme, eine Feder oder mittels eines Gewindes erfolgen, ohne dass der Rahmen der Erfindung verlassen wird.As already apparent from the foregoing, the present invention is not limited to the illustrated embodiment, but includes all means and measures in the sense of the invention equally effective. So it falls for example - as mentioned - also within the scope of the invention, when the plug hollow pin is not round. According to the invention, the term hollow cylinder therefore also includes a design as a hollow prism. The for the diameter of the individual axially (longitudinal axis XX) successive areas of the plug hollow pin according to the invention - plug-in area 4, holding area 5, connection area 6 - described geometric relations are then corresponding to the z. B. rectangular outer contours of the areas to transfer. The connection of the connection region 6 can be made on a clamp, a spring or by means of a thread without departing from the scope of the invention.

Bezugszeichenreference numeral

11
Steckerbrückeplug link
22
Grundplattebaseplate
33
SteckerhohlstiftPlug hollow pin
44
Steckbereich von 4Plug-in area of 4
4a4a
Einsteckspitze von 4Insertion tip of 4
55
Haltebereich von 4Holding area of 4
5151
durchmesserverengter Abschnitt von 5narrowed-down section of 5
5252
Bördelrand von 5Border rim of 5
66
Anschlussbereich von 4Connection area of 4
6a6a
Trichter in 6Funnels in 6
6b6b
Flachstecker in 6Flat connector in 6
6161
Steckabsabschnitt von 6bPlug-in section of 6b
6262
Befestigungsabschnitt von 6bAttachment section of 6b
6363
Öffnung in 62Opening in 62
77
Wölbung in 5Vault in 5
88th
Rippe in 5Rib in 5
99
Auszugsicherung auf 2Pull-out protection on 2
D4D4
Durchmesser von 4Diameter of 4
D5D5
Durchmesser von 5Diameter of 5
D6D6
Durchmesser von 6Diameter of 6
X-XX X
Längsachselongitudinal axis

Claims (13)

  1. A plug bridge (1) having a base plate (2) and having at least one plug hollow-pin (3), passing through this base plate (2), which is in the form of a seamless hollow cylinder, open at one end and with a plug-in tip closed at the other end, and which has a plug-in region (4), at the socket end, a holding region (5), securable in the base plate (2), and a connection region (6) for a mains cable, wherein at least the plug-in region (4) and the holding region (5) form a single component manufactured as a deep-drawn part or extruded part, characterised in that the deep-drawn or extruded holding region (5) has a concave curvature (7), formed by shaping, with a reduced external diameter (D5) with respect to the external diameter (D4) of the plug-in region (4), corrugation-like depressions and ribs (8) produced by stamping being arranged at this curvature (7).
  2. A plug bridge (1) according to claim 1, characterised in that the base plate (2) is cast and/or injection-moulded.
  3. A plug bridge (1) according to claim 1 or 2, characterised in that in its holding region (5), passing through the base plate (2) and secured therein, the plug hollow-pin (3) is surrounded by moulding or casting by the material of the base plate (2).
  4. A plug bridge (1) according to any one of claims 1 to 3, characterised in that the plug hollow-pin (3) is manufactured as a shaped part and/or stamped part in its holding region (5) and/or its connection region (6) for the mains cable.
  5. A plug bridge (1) according to any one of claims 1 to 4, characterised in that removal-prevention parts (9), in particular hook-shaped, for cable securing are formed or secured on the base plate (2).
  6. A plug bridge (1) according to any one of claims 1 to 5, characterised in that at least regions of the connection region (6) of the plug hollow-pin (3) for the mains cable are in the form of a hopper (6a).
  7. A plug bridge (1) according to claim 6, characterised in that a maximum external diameter (D6) of the hopper (6a) is greater than a maximum external diameter (D4) of the plug-in region (4) and a maximum external diameter (D5) of the holding region (5).
  8. A plug bridge (1) according to any one of claims 1 to 5, characterised in that the connection region (6) of the plug hollow-pin (3) for the mains cable is in the form of a plug part, in particular in the form of a blade terminal (6b).
  9. A plug bridge (1) according to any one of claims 1 to 8, characterised by a design of the plug hollow-pin (3) as an assembly part consisting of two components.
  10. A plug bridge (1) according to claim 9, characterised in that the components of the assembly part are flange-connected to one another.
  11. A plug bridge (1) according to claim 9 or 10, characterised in that a first component of the assembly part is formed by the plug-in region (4) and the holding region (5) and a second component is formed by the connection region (6).
  12. A plug hollow-pin (3) to be received in a plug bridge (2) according to any one of claims 1 to 11, which is in the form of a seamless hollow cylinder open at one end with a plug-in tip closed at the other end and which has a plug-in region (4), at the socket end, a holding region (5), securable in the base plate (2), and a connection region (6) for a mains cable, wherein at least the plug-in region (4) and the holding region (5) form a single component manufactured as a deep-drawn part or extruded part, characterised in that the deep-drawn or extruded holding region (5) has a concave curvature (7), formed by shaping, with a reduced external diameter (D5) with respect to the external diameter (D4) of the plug-in region (4), corrugation-like depressions and ribs (8) produced by stamping being arranged at this curvature (7).
  13. A plug hollow-pin (3) according to claim 12, characterised by one or a plurality of the features of the characterizing part of claims 4 or 6 to 11.
EP08162503A 2007-08-23 2008-08-18 Connector bridge with hollow connector pin Active EP2028725B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08162503T PL2028725T3 (en) 2007-08-23 2008-08-18 Connector bridge with hollow connector pin

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE202007011813 2007-08-23
DE202007015161 2007-10-30
DE202007017752U DE202007017752U1 (en) 2007-08-23 2007-12-18 Connector bridge with plug hollow pin

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EP2028725A1 EP2028725A1 (en) 2009-02-25
EP2028725B1 true EP2028725B1 (en) 2010-10-13

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Country Link
EP (1) EP2028725B1 (en)
AT (1) ATE484861T1 (en)
DE (2) DE202007017752U1 (en)
PL (1) PL2028725T3 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012002350A1 (en) * 2011-07-20 2013-01-24 Bals Elektrotechnik Gmbh & Co. Kg Contact element for an electrical connector device
DE102013208171B4 (en) * 2013-05-03 2022-09-08 Taller Gmbh Part-solid hollow pin
DE202013101939U1 (en) * 2013-05-03 2013-05-15 Taller Gmbh Part-massive hollow pin

Citations (1)

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Publication number Priority date Publication date Assignee Title
WO2009021491A2 (en) * 2007-08-13 2009-02-19 Global Genius (Hong Kong) Limited Plug pin formed using an extrusion process

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Publication number Priority date Publication date Assignee Title
GB2083716A (en) * 1980-07-29 1982-03-24 Ashley Accessories Ltd Electrical connector pins
EP0128990A1 (en) * 1983-06-21 1984-12-27 Cemrep Conductive pin for an electrical plug
DE9114273U1 (en) * 1991-11-15 1992-03-05 Gem Machinery Ind. Co., Ltd., Lu-Chu, Kaohsiung, Tw
DE29601892U1 (en) * 1996-02-05 1996-04-04 Su Tun Li Connector structure
DE10041516B4 (en) * 2000-08-24 2010-09-09 Harting Electric Gmbh & Co. Kg Electrical connection device for high currents
DE10151990A1 (en) * 2001-10-22 2003-04-30 Taller Gmbh Two-part plug pin has tubular body and rounded head end formed as separate components permanently secured together
DE10203171B4 (en) * 2002-01-28 2008-02-14 Friwo Gerätebau Gmbh Electrical connector pin with electrically conductive core in extrusion technology and method for its production
DE10218865A1 (en) 2002-04-26 2004-03-18 Taller Gmbh Plug bridge with hollow pin

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
WO2009021491A2 (en) * 2007-08-13 2009-02-19 Global Genius (Hong Kong) Limited Plug pin formed using an extrusion process

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PL2028725T3 (en) 2011-04-29
DE502008001502D1 (en) 2010-11-25
ATE484861T1 (en) 2010-10-15
EP2028725A1 (en) 2009-02-25
DE202007017752U1 (en) 2009-01-02

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