EP2028725A1 - Connector bridge with hollow connector pin - Google Patents
Connector bridge with hollow connector pin Download PDFInfo
- Publication number
- EP2028725A1 EP2028725A1 EP08162503A EP08162503A EP2028725A1 EP 2028725 A1 EP2028725 A1 EP 2028725A1 EP 08162503 A EP08162503 A EP 08162503A EP 08162503 A EP08162503 A EP 08162503A EP 2028725 A1 EP2028725 A1 EP 2028725A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plug
- hollow pin
- base plate
- area
- pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 238000004049 embossing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000000641 cold extrusion Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000000304 warm extrusion Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
Definitions
- the present invention relates to a connector bridge with a base plate and at least one of these base plate penetrating plug hollow pin. Furthermore, the invention relates to a plug hollow pin for receiving in a connector bridge, comprising a socket-side plug-in area, a fixable in the connector bridge holding area and a connection area for a power cord.
- a known such connector bridge including a corresponding pin is in the WO 03/092123 A1 described.
- This connector bridge of the socket side open cavity of the hollow pin is provided with a seal against Grundplattenmasseneindringen in the connector bridge production.
- the hollow pin of the known connector bridge is bent from a stamped and / or embossed sheet metal piece and thus represents a so-called stamped or stamped bent part.
- WO 03/092123 A1 is also described the function of a connector bridge of the type mentioned. It is a part of a power plug, in which the connection between the contacts to be inserted into the socket, in particular the plug pins, on the one hand and the stripped strands of a power cord on the other hand takes place.
- the plug bridge encloses the pins in the proper electrical alignment for the correct geometric alignment and has on the side of the Litzenan gleiches connection options, such as Crimperiel for crimping with the lines, Lötfahen, insertion crimp or screwing or other similar elements on.
- the cited document also describes a part of the problem associated with the use of hollow pins in known connector bridges.
- a hollow pin in comparison with a pin, whose shape is turned from solid, is advantageous in the conventional encapsulation of the hollow pin connector contacts with the plug bridge forming due to a lower cost of materials and a less technologically complex production
- plastic is disadvantageously the possibility that plastic material penetrates into the cavity of the connector pin. Since, however, according to the current safety regulations no plastic material of the plug bridge may penetrate into the cavity of the plug pin, there is no way to equip waterproof plug with hollow pin contacts. Characterized in that the socket side open cavity according to the WO 03/092123 A1 of the hollow pin is provided with a seal, this problem should be remedied.
- the known technical solution can not prevent water or moisture from penetrating into the interior of the socket-side part of the hollow pin and there causes corrosion, which also put a long-term stability of the plug and thus its usability in outdoor areas, in wet rooms and the like in question can.
- no complete roundness or dimensional stability is achieved in cross section by a stamped or stamped bent part as a pin of the known type due to the presence of the longitudinal seam resulting from the production, which can lead to difficulties when plugging.
- the present invention has for its object to provide a connector bridge and a plug hollow pin of the type mentioned, with or with the technologically little complex manner, the functionality and long-term stability of a equipped with these parts connector can be increased.
- the plug hollow pin is made as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, Einsteckspitze, preferably at least partially as a deep-drawn or extruded part.
- the deep drawing is according to the definition of DIN 8584 a train-pressure-forming a sheet metal blank in a hollow body open on one side or an already preferred hollow body in such a smaller cross-section, without the sheet thickness is deliberately changed.
- the former method is the classic and most widely used variant, wherein the pressing force necessary for forming is conducted by means of a punch on the bottom of the deep-drawn part to be produced on the bottom rounding and the side part (flange) in the actual forming area, which is located between a draw ring and a hold-down.
- the forming takes place by radial tensile stress and thereby caused tangential compressive stresses.
- Extrusion is according to DIN 8583 a pressure-forming process in which a massive forming of a blank takes place, as a result of a single or multi-stage manufacturing process, a solid body or - as provided according to the invention - a hollow body can arise.
- the material is made to flow under the action of a high pressure.
- a stamp pushes the blank through a shaping, reduced in cross-section, tool opening - a die.
- This forming process can be carried out at room temperature - in this case one speaks of cold extrusion presses - or after a heating of the blank, which is then referred to as a semi-warm extrusion or hot extrusion.
- a so-called cupping can be used preferably as cold extrusion.
- a high dimensional accuracy and surface quality can be achieved.
- the base plate of the connector bridge according to the invention can be cast and / or sprayed in a conventional manner, so that the plug hollow pin according to the invention - or as in a connector usual two plug hollow pins - twist-proof and secure in the plate fastened or secured / are.
- plug hollow pins 3 are provided, which according to the invention are each made, at least in part, as a deep-drawn part or as a flow-molded part. It can also be provided that the plug hollow pin 3 is made by deep drawing or extrusion with subsequent forming and / or embossing.
- the base plate 2 may preferably be a cast and / or molded part.
- the plug hollow pin 3 according to the invention, the in 4 and 5 is shown as a single part, has according to the function and location of its parts on a plug-side plug-in area 4, a fixable in the connector bridge 2 holding area 5 and a connection area 6 for a power cord.
- the plug hollow pin 3 is designed as a seamless, one-sided open hollow cylinder with closed on other side, in particular rounded, insertion tip 4a.
- the plug bridge 2 is in particular part of a so-called non-re-connectable power plug, which forms a structural unit with a power cord whose components must be separated from each other without damage either by hand or using a tool.
- the insertable into a socket contacts, a plug or a plug bridge 2, with the plug hollow pins 3 according to the invention in a conventional manner also called, in particular offset by 90 ° relative to the plane of the plug hollow pins 3 ground grounding strap exhibit.
- connection area 6 for the power cord the attachment of the stripped strands of the cable, for which, for example, crimping, soldering or screwing can be provided.
- the plug hollow pin 3 should be made at least in its plug socket side protruding from the base plate 2 plug-in area 4 as a deep-drawn or extruded part.
- the holding region 5 and / or the connection region 6 for the power cable can additionally or alternatively be designed as a forming and / or embossing part.
- a holding portion 5 which has a relation to the outer diameter D4 of the plug-in area 4 reduced outer diameter D5 at a concave curvature 7 generated by deformation.
- this holding region 5 provided in particular by embossing - bead-like depressions or marked with the reference numeral 8 ribs.
- the base plate 2 of the connector bridge 1 surrounds the plug hollow pins 3 in the correct geometric alignment for the respective electrical standard, in which the plug hollow pin 3 with its the base plate 2 penetrating holding portion 5 of the material by a positive and material-locking composite the base plate 2 is encapsulated or encapsulated, a mutual attachment is achieved, which reliably prevents a rotation or axial displacement of the plug hollow pin 3 according to the invention.
- the cross section of the plug hollow pin 3 according to the invention is not limited to a circular design, but could also be formed by a rectangular shape.
- the base plate 2 can - as in Fig. 1 to 3 shown - in an advantageous training z. B. be provided that formed in particular hook-shaped Auszieh Anlagensmaschine 9 for cable holder or attached.
- connection region 6 of the plug hollow pin 3 can, as shown, be embodied at least in regions as a funnel 6a, wherein in particular a maximum outer diameter D6 of the funnel 6a is greater than a maximum outer diameter D4 of the plug region 4 and a maximum outer diameter D5 of the holding region 5
- This shape design is of technological importance insofar as it makes it possible, according to the invention, to produce hollow plug pins 3 produced in a metal sheet by deep drawing and subsequent shaping and / or embossing in the region of the outside diameter D6 from the metal sheet punch.
- the funnel 6a can serve as an insertion and fastening aid for the cable ends to be connected.
- the male plug pin 3 according to the invention is designed as a two-part mounting part.
- connection region 6 is formed.
- the latter is designed as a plug part, in particular as a flat plug 6b, which forms the second component of the mounting part, while the plug-in region 4 and the holding region 5 form the first component.
- the tab 6b has a plug-in section 61 running substantially in the direction of the longitudinal axis XX of the straightener hollow pin 3 and a fastening section 62 bent at right angles thereto.
- the mounting portion 62 is crimped with the holding portion 5 of the plug hollow pin 3, wherein the holding portion 5 engages with a diameter-narrowed portion 51 located in an attachment portion 62 opening 63, over which a bead 52 is formed.
- the present invention is not limited to the illustrated embodiment, but includes all means and measures in the sense of the invention equally effective. So it falls for example - as mentioned - also within the scope of the invention, when the plug hollow pin is not round.
- the term hollow cylinder therefore also includes according to the invention a design as a hollow prism.
- the for the diameter of each axial (longitudinal axis X-X) successive areas of the plug hollow pin according to the invention - plug-in area 4, holding area 5, terminal area 6 - described geometric relations are then corresponding to the z.
- B rectangular outer contours of the areas to transfer.
- the connection of the connection region 6 can be made on a clamp, a spring or by means of a thread without departing from the scope of the invention.
- the invention is not limited to the feature combinations defined in the independent claims, but may be limited by any other Be defined as a combination of certain features of all the individual features disclosed. This means that in principle virtually every individual feature of the independent claims can be omitted or replaced by at least one individual feature disclosed elsewhere in the application. In this respect, the claims are to be understood merely as a first formulation attempt for an invention.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Panels For Use In Building Construction (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft eine SteckerbrĂĽcke mit einer Grundplatte und mit mindestens einem diese Grundplatte durchdringenden Steckerhohlstift. Des Weiteren betrifft die Erfindung einen Steckerhohlstift zur Aufnahme in einer SteckerbrĂĽcke, umfassend einen steckdosenseitigen Steckbereich, einen in der SteckerbrĂĽcke befestigbaren Haltebereich und einen Anschlussbereich fĂĽr ein Netzkabel.The present invention relates to a connector bridge with a base plate and at least one of these base plate penetrating plug hollow pin. Furthermore, the invention relates to a plug hollow pin for receiving in a connector bridge, comprising a socket-side plug-in area, a fixable in the connector bridge holding area and a connection area for a power cord.
Eine bekannte derartige SteckerbrĂĽcke einschlieĂźlich eines entsprechenden Steckerstiftes ist in der
In der
In dem genannten Dokument ist auch ein Teil der Problematik beschrieben, die mit dem Einsatz von Hohlstiften in bekannten Steckerbrücken verbunden ist. Zwar ist wegen eines geringeren Materialaufwandes und einer technologisch weniger aufwändigen Fertigung sowie wegen einer Gewichtsersparnis beim Transport der Einsatz eines Hohlstiftes im Vergleich mit einem Steckerstift, dessen Form aus dem Vollen gedreht wird, vorteilhaft, beim üblichen Umspritzen der Hohlstift-Steckerkontakte mit dem die Steckerbrücke bildenden Kunststoff besteht jedoch nachteiligerweise die Möglichkeit, dass Kunststoffmaterial in den Hohlraum des Steckerstiftes eindringt. Da aber nach den geltenden Sicherheitsvorschriften kein Kunststoffmaterial der Steckerbrücke in den Hohlraum des Steckerstiftes eindringen darf, besteht keine Möglichkeit, wasserdichte Stecker mit Hohlstift-Kontakten auszurüsten. Dadurch, dass der steckdosenseitig offene Hohlraum gemäß der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, eine Steckerbrücke und einen Steckerhohlstift der eingangs genannten Art zu schaffen, mit der bzw. mit dem in technologisch wenig aufwändiger Weise die Funktionalität und Langzeitstabilität eines mit diesen Teilen ausgerüsteten Steckers erhöht werden kann.The present invention has for its object to provide a connector bridge and a plug hollow pin of the type mentioned, with or with the technologically little complex manner, the functionality and long-term stability of a equipped with these parts connector can be increased.
Erfindungsgemäß wird dies dadurch erreicht, dass der Steckerhohlstift als nahtfreier, einseitig offener Hohlzylinder mit anderseitig geschlossener, insbesondere abgerundeter, Einsteckspitze, vorzugsweise zumindest teilweise als Tiefziehteil oder als Fließpressteil gefertigt ist. Hierdurch gelingt es vorteilhafterweise, in technologisch einfacher Weise einen vollkommen nahtfrei ausgebildeten formstabilen Steckerhohlstift herzustellen, der vollständig gegen das Eindringen von Feuchtigkeit und Schmutz geschützt ist.According to the invention this is achieved in that the plug hollow pin is made as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, Einsteckspitze, preferably at least partially as a deep-drawn or extruded part. This makes it possible, advantageously, in a technologically simple manner, a completely seamlessly formed dimensionally stable plug hollow pin which is completely protected against ingress of moisture and dirt.
Das Tiefziehen ist entsprechend der Definition der DIN 8584 ein Zug-Druck-Umformen eines Blechzuschnitts in einen einseitig offenen Hohlkörper oder eines bereits vorgezogenen Hohlkörpers in einen solchen mit geringerem Querschnitt, ohne dass die Blechdicke gewollt verändert wird. Man unterscheidet dabei ein Tiefziehen mit Werkzeugen, ein Tiefziehen mit Wirkmedien, wie Gasen oder Flüssigkeiten, und ein Tiefziehen mit Wirkenergie. Das erstgenannte Verfahren stellt dabei die klassische und weitestverbreitete Variante dar, wobei die zur Umformung notwendige Presskraft mit Hilfe eines Stempels auf den Boden des zu fertigenden Tiefziehteiles über die Bodenrundung und dem Seitenteil (Flansch) in den eigentlichen Umformbereich geleitet wird, der sich zwischen einem Ziehring und einem Niederhalter befindet. Die Umformung erfolgt durch radiale Zugspannung und dadurch bewirkte tangentiale Druckspannungen. Durch die Druckspannungen erfolgt eine Durchmesserreduzierung z. B. bei einer Ronde. Durch die radialen Zugspannungen im Umformbereich wird eine Blechverdickung vermieden. Mit dem Stempel wird der Blechzuschnitt durch den Ziehring gedrückt. Der Niederhalter verhindert die Bildung von Falten am Ziehteil.The deep drawing is according to the definition of DIN 8584 a train-pressure-forming a sheet metal blank in a hollow body open on one side or an already preferred hollow body in such a smaller cross-section, without the sheet thickness is deliberately changed. A distinction is made between deep drawing with tools, deep drawing with active media such as gases or liquids, and deep drawing with active energy. The former method is the classic and most widely used variant, wherein the pressing force necessary for forming is conducted by means of a punch on the bottom of the deep-drawn part to be produced on the bottom rounding and the side part (flange) in the actual forming area, which is located between a draw ring and a hold-down. The forming takes place by radial tensile stress and thereby caused tangential compressive stresses. Due to the compressive stresses a diameter reduction z. B. at a Ronde. Due to the radial tensile stresses in the forming area a plate thickening is avoided. With the stamp, the sheet metal blank is pressed through the drawing ring. The hold-down prevents the formation of wrinkles on the drawn part.
Das Fließpressen ist nach der DIN 8583 ein Druck-Umform-Verfahren, bei dem eine Massivumformung eines Rohlings erfolgt, wobei im Ergebnis durch einen ein- oder mehrstufigen Fertigungsvorgang ein Vollkörper oder - wie erfindungsgemäß vorgesehen - ein Hohlkörper entstehen kann. Dabei wird der Werkstoff unter Einwirkung eines hohen Druckes zum Fließen gebracht. Ein Stempel drückt den Rohling durch eine formgebende, im Querschnitt verminderte, Werkzeugöffnung - eine Matrize. Dieser Umformprozess kann bei Raumtemperatur - in diesem Fall spricht man von Kaltfließpressen - oder nach einer Erwärmung des Rohlings erfolgen, wobei man dann von einem Halbwarmfließpressen oder Warmfließpressen spricht. Zur Fertigung des erfindungsgemäßen Steckerhohlstiftes kann bevorzugt als Kaltfließpressen ein sogenanntes Napfen eingesetzt werden. Hierbei werden eine hohe Maßgenauigkeit sowie Oberflächengüte erreicht.Extrusion is according to DIN 8583 a pressure-forming process in which a massive forming of a blank takes place, as a result of a single or multi-stage manufacturing process, a solid body or - as provided according to the invention - a hollow body can arise. The material is made to flow under the action of a high pressure. A stamp pushes the blank through a shaping, reduced in cross-section, tool opening - a die. This forming process can be carried out at room temperature - in this case one speaks of cold extrusion presses - or after a heating of the blank, which is then referred to as a semi-warm extrusion or hot extrusion. For the production of the plug hollow pin according to the invention, a so-called cupping can be used preferably as cold extrusion. Here, a high dimensional accuracy and surface quality can be achieved.
Die Grundplatte der erfindungsgemäßen Steckerbrücke kann dabei in an sich bekannter Weise gegossen und/oder gespritzt sein, so dass der erfindungsgemäße Steckerhohlstift - bzw. wie bei einem Stecker üblich zwei Steckerhohlstifte - verdreh- und auszugsicher in der Platte befestigbar bzw. befestigt ist/sind.The base plate of the connector bridge according to the invention can be cast and / or sprayed in a conventional manner, so that the plug hollow pin according to the invention - or as in a connector usual two plug hollow pins - twist-proof and secure in the plate fastened or secured / are.
Weitere vorteilhafte Merkmale sind aus den Unteransprüchen und aus der nachfolgenden Beschreibung zu entnehmen. Anhand mehrerer durch die beiliegende Zeichnung veranschaulichter Ausführungsbeispiele wird die Erfindung näher erläutert.Further advantageous features can be taken from the subclaims and from the following description. On the basis of several embodiments illustrated by the accompanying drawings, the invention will be explained in more detail.
- Fig. 1Fig. 1
- eine perspektivische Darstellung einer bevorzugten Ausführung einer erfindungsgemäßen Steckerbrücke,a perspective view of a preferred embodiment of a connector bridge according to the invention,
- Fig. 2Fig. 2
-
eine teilweise geschnittene Vorderansicht der in
Fig. 1 gezeigten Ausführung einer erfindungsgemäßen Steckerbrücke,a partially sectioned front view of inFig. 1 shown embodiment of a connector bridge according to the invention, - Fig. 3Fig. 3
-
eine Seitenansicht der in
Fig. 1 und2 gezeigten Ausführung einer erfindungsgemäßen Steckerbrücke,a side view of inFig. 1 and2 shown embodiment of a connector bridge according to the invention, - Fig. 4Fig. 4
- eine Darstellung einer bevorzugten Ausführung eines erfindungsgemäßen Steckerhohlstiftes,an illustration of a preferred embodiment of a plug hollow pin according to the invention,
- Fig. 5Fig. 5
-
eine Darstellung wie in
Fig. 4 , jedoch geschnitten,a representation like inFig. 4 , but cut, - Fig. 6Fig. 6
- eine Darstellung einer weiteren bevorzugten Ausführung eines erfindungsgemäßen Steckerhohlstiftes,a representation of another preferred embodiment of a plug hollow pin according to the invention,
- Fig. 7Fig. 7
-
eine Darstellung wie in
Fig. 6 , jedoch geschnitten.a representation like inFig. 6 , but cut.
In den Figuren der Zeichnung sind dieselben bzw. einander entsprechende Teile stets auch mit den gleichen Bezugszeichen versehen, so dass sie in der Regel auch jeweils nur einmal beschrieben werden.In the figures of the drawing, the same or corresponding parts are always provided with the same reference numerals, so that they are usually described only once in each case.
Wie zunächst aus
Der erfindungsgemäße Steckerhohlstift 3, der in
Die Steckerbrücke 2 ist dabei insbesondere Bestandteil eines sogenannten nicht wieder anschließbaren Netzsteckers, der mit einem Netzkabel eine bauliche Einheit bildet, deren Bestandteile weder von Hand noch unter Verwendung eines Werkzeugs beschädigungsfrei voneinander trennbar sein dürfen.The
Außer den Steckbereichen 4, die in eine Steckdose einschiebbare Kontakte darstellen, kann ein Stecker bzw. eine Steckerbrücke 2, mit den erfindungsgemäßen Steckerhohlstiften 3 in an sich bekannter Weise auch sogenannte, insbesondere um 90° gegenüber der Ebene der Steckerhohlstifte 3 versetzt liegende Masse-Erdungsbügel aufweisen.In addition to the plug-in
Im Anschlussbereich 6 für das Netzkabel erfolgt die Befestigung der abisolierten Litzen des Kabels, wofür beispielsweise ein Vercrimpen, Verlöten oder eine Verschraubung vorgesehen werden kann.In the
Der Steckerhohlstift 3 sollte zumindest in seinem steckdosenseitig aus der Grundplatte 2 herausragenden Steckbereich 4 als Tiefziehteil oder als FlieĂźpressteil gefertigt sein.The plug
Der Haltebereich 5 und/oder der Anschlussbereich 6 für das Netzkabel kann zusätzlich oder alternativ als Umform- und/oder Prägeteil ausgebildet sein.The
So zeigt die in
Sowohl für die Grundplatte 2 als auch für den Steckerhohlstift 3 sind verschiedenartige Ausbildungen möglich. So ist der Querschnitt des erfindungsgemäßen Steckerhohlstiftes 3 nicht auf eine kreisrunde Ausbildung beschränkt, sondern könnte auch durch eine rechteckige Form gebildet sein. Für die Grundplatte 2 kann - wie in
Der Anschlussbereich 6 des erfindungsgemäßen Steckerhohlstiftes 3 kann in bevorzugter Ausbildung - wie gezeigt - zumindest bereichsweise als Trichter 6a ausgebildet sein, wobei insbesondere ein maximaler Außendurchmesser D6 des Trichters 6a größer ist als ein maximaler Außendurchmesser D4 des Steckbereichs 4 und ein maximaler Außendurchmesser D5 des Haltebereiches 5. Diese Formgestaltung ist insofern von technologischer Bedeutung, als sie es ermöglicht, erfindungsgemäß in einem Blech durch Tiefziehen und nachfolgende Umformung und/oder Prägung erzeugte Steckerhohlstifte 3 im Bereich des Außendurchmessers D6 aus dem Blech auszustanzen. Der Trichter 6a kann als Einführ- und Befestigungshilfe für die anzuschließenden Kabelenden dienen.The
In einer weiteren Ausführung der Erfindung kann auch vorgesehen sein, dass der erfindungsgemäße Steckerhohlstift 3 als ein aus zwei Komponenten bestehendes Montageteil ausgebildet ist.In a further embodiment of the invention can also be provided that the
Eine solche zweiteilige AusfĂĽhrung zeigen
Wie schon aus den vorstehenden Ausführungen hervorgeht, ist die vorliegende Erfindung nicht auf das dargestellte Ausführungsbeispiel beschränkt, sondern umfasst alle im Sinne der Erfindung gleichwirkenden Mittel und Maßnahmen. So fällt es beispielsweise - wie erwähnt - auch in den Rahmen der Erfindung, wenn der Steckerhohlstift nicht rund ist. Der Begriff Hohlzylinder umfasst mithin erfindungsgemäß auch eine Ausbildung als Hohlprisma. Die für die Durchmesser der einzelnen axial (Längsachse X-X) hintereinander liegenden Bereiche des erfindungsgemäßen Steckerhohlstiftes - Steckbereich 4, Haltebereich 5, Anschlussbereich 6 - beschriebenen geometrischen Relationen sind dann entsprechend auf die z. B. rechteckigen Außenkonturen der Bereiche zu übertragen. Der Anschluss des Anschlussbereichs 6 kann auf eine Klemme, eine Feder oder mittels eines Gewindes erfolgen, ohne dass der Rahmen der Erfindung verlassen wird.As already apparent from the foregoing, the present invention is not limited to the illustrated embodiment, but includes all means and measures in the sense of the invention equally effective. So it falls for example - as mentioned - also within the scope of the invention, when the plug hollow pin is not round. The term hollow cylinder therefore also includes according to the invention a design as a hollow prism. The for the diameter of each axial (longitudinal axis X-X) successive areas of the plug hollow pin according to the invention - plug-in
Ferner ist die Erfindung nicht auf die in den unabhängigen Ansprüchen definierten Merkmalskombinationen beschränkt, sondern kann auch durch jede beliebige andere Kombination von bestimmten Merkmalen aller insgesamt offenbarten Einzelmerkmale definiert sein. Dies bedeutet, dass grundsätzlich praktisch jedes Einzelmerkmal der unabhängigen Ansprüche weggelassen bzw. durch mindestens ein an anderer Stelle der Anmeldung offenbartes Einzelmerkmal ersetzt werden kann. Insofern sind die Ansprüche lediglich als ein erster Formulierungsversuch für eine Erfindung zu verstehen.Further, the invention is not limited to the feature combinations defined in the independent claims, but may be limited by any other Be defined as a combination of certain features of all the individual features disclosed. This means that in principle virtually every individual feature of the independent claims can be omitted or replaced by at least one individual feature disclosed elsewhere in the application. In this respect, the claims are to be understood merely as a first formulation attempt for an invention.
- 11
- SteckerbrĂĽckeplug link
- 22
- Grundplattebaseplate
- 33
- SteckerhohlstiftPlug hollow pin
- 44
- Steckbereich von 4Plug-in area of 4
- 4a4a
- Einsteckspitze von 4Insertion tip of 4
- 55
- Haltebereich von 4Holding area of 4
- 5151
- durchmesserverengter Abschnitt von 5narrowed-down section of 5
- 5252
- Bördelrand von 5Border rim of 5
- 66
- Anschlussbereich von 4Connection area of 4
- 6a6a
- Trichter in 6Funnels in 6
- 6b6b
- Flachstecker in 6Flat connector in 6
- 6161
- Steckabsabschnitt von 6bPlug-in section of 6b
- 6262
- Befestigungsabschnitt von 6bAttachment section of 6b
- 6363
- Ă–ffnung in 62Opening in 62
- 77
- Wölbung in 5Vault in 5
- 88th
- Rippe in 5Rib in 5
- 99
- Auszugsicherung auf 2Pull-out protection on 2
- D4D4
- Durchmesser von 4Diameter of 4
- D5D5
- Durchmesser von 5Diameter of 5
- D6D6
- Durchmesser von 6Diameter of 6
- X-XX X
- Längsachselongitudinal axis
Claims (20)
dadurch gekennzeichnet, dass der Steckerhohlstift (3) als nahtfreier, einseitig offener Hohlzylinder mit anderseitig geschlossener, insbesondere abgerundeter, Einsteckspitze, vorzugsweise zumindest teilweise als Tiefziehteil oder als FlieĂźpressteil, gefertigt ist.Connector bridge (1) with a base plate (2) and with at least one of these base plate (2) penetrating plug hollow pin (3),
characterized in that the plug hollow pin (3) as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, Einsteckspitze, preferably at least partially as a deep-drawn or extruded part, is made.
dadurch gekennzeichnet, dass der Steckerhohlstift (3) durch Tiefziehen oder Fließpressen mit anschließender Umformung und/oder Prägung gefertigt ist.Plug bridge (1) according to claim 1,
characterized in that the plug hollow pin (3) is made by deep drawing or extrusion with subsequent forming and / or embossing.
dadurch gekennzeichnet, dass der Steckerhohlstift (3) zumindest in einem steckdosenseitig aus der Grundplatte (2) herausragenden Steckbereich (4) als Tiefziehteil oder als FlieĂźpressteil gefertigt ist.Connector bridge (1) according to claim 1 or 2,
characterized in that the plug hollow pin (3) is made at least in a plug socket side of the base plate (2) outstanding plug-in area (4) as a deep-drawn part or as extruded part.
dadurch gekennzeichnet, dass die Grundplatte (2) gegossen und/oder gespritzt ist.Connector bridge (1) according to one of claims 1 to 3,
characterized in that the base plate (2) is poured and / or sprayed.
dadurch gekennzeichnet, dass der Steckerhohlstift (3) in einem die Grundplatte (2) durchdringenden, in der Grundplatte (2) befestigten Haltebereich (5) vom Material der Grundplatte (2) umspritzt bzw. umgossen ist.Connector bridge (1) according to one of claims 1 to 4,
characterized in that the plug hollow pin (3) in a base plate (2) penetrating, in the base plate (2) fixed holding portion (5) from the material of the base plate (2) is encapsulated or encapsulated.
dadurch gekennzeichnet, dass der Steckerhohlstift (3) in einem/dem in der Grundplatte (2) befestigten Haltebereich (5) und/oder in einem Anschlussbereich (6) für ein Netzkabel als Umform- und/oder Prägeteil gefertigt ist.Connector bridge (1) according to one of claims 1 to 5,
characterized in that the plug hollow pin (3) in a / in the base plate (2) fixed holding portion (5) and / or in a Connection area (6) is made for a power cord as a forming and / or embossing part.
dadurch gekennzeichnet, dass an der Grundplatte (2) insbesondere hakenförmig ausgebildete Ausziehsicherungsteile (9) zur Kabelhalterung ausgebildet oder befestigt sind.Connector bridge (1) according to one of claims 1 to 6,
characterized in that on the base plate (2) in particular hook-shaped Ausziehsicherungsteile (9) are formed or attached to the cable holder.
gekennzeichnet durch eine Ausbildung des Steckerhohlstiftes (3) nach einem der AnsprĂĽche 9 bis 17.Connector bridge (1) according to one of claims 1 to 7,
characterized by an embodiment of the plug hollow pin (3) according to one of claims 9 to 17.
gekennzeichnet durch eine Ausbildung als nahtfreier, einseitig offener Hohlzylinder mit anderseitig geschlossener, insbesondere abgerundeter, Einsteckspitze, vorzugsweise mit einer zumindest bereichsweisen Ausbildung als Tiefziehteil oder als FlieĂźpressteil.Plug hollow pin (3) for receiving in a plug bridge (2) according to one of claims 1 to 8, comprising a socket-side plug-in area (4), a in the connector bridge (2) attachable holding portion (5) and a connection area (6) for a power cable,
characterized by a design as a seam-free, one-sided open hollow cylinder with other closed, in particular rounded, Einsteckspitze, preferably with an at least partially trained as a deep-drawn or extruded part.
gekennzeichnet durch eine zumindest bereichsweise Ausbildung als Umform- und/oder Prägeteil.Plug hollow pin (3) according to claim 9,
characterized by an at least partially formed as a forming and / or embossing part.
dadurch gekennzeichnet, dass zumindest der Steckbereich (4) als Tiefziehteil oder als FlieĂźpressteil gefertigt ist.Plug hollow pin (3) according to claim 9 or 10,
characterized in that at least the plug-in area (4) is made as a deep-drawn part or as a flow-molded part.
dadurch gekennzeichnet, dass der Haltebereich (5) und/oder der Anschlussbereich (6) für das Netzkabel als Umform- und/oder Prägeteil ausgebildet ist.Plug lift pin (3) according to one of claims 9 to 11,
characterized in that the holding area (5) and / or the connection area (6) for the power cable is designed as a forming and / or embossing part.
dadurch gekennzeichnet, dass der Haltebereich (5), insbesondere bei Vorliegen einer durch Umformung erzeugten konkaven Wölbung (7) einen gegenüber einem Außendurchmesser (D4) des Steckbereiches (4) verringerten Außendurchmesser (D5) aufweist.Plug hollow pin (3) according to one of claims 9 to 12,
characterized in that the holding region (5), in particular in the presence of a concave curvature (7) produced by deformation, has an outer diameter (D5) which is smaller than an outer diameter (D4) of the plug-in region (4).
dadurch gekennzeichnet, dass im Haltebereich (5) insbesondere durch Prägung erzeugte sickenartige Vertiefungen und/oder Rippen (8) angeordnet sind.Plug hollow pin (3) according to one of claims 9 to 13,
characterized in that bead-like depressions and / or ribs (8) produced in particular by embossing are arranged in the holding region (5).
dadurch gekennzeichnet, dass der Anschlussbereich (6) fĂĽr das Netzkabel zumindest bereichsweise als Trichter (6a) ausgebildet ist.Plug hollow pin (3) according to one of claims 9 to 14,
characterized in that the connection region (6) for the power cable is at least partially formed as a funnel (6a).
dadurch gekennzeichnet, dass ein maximaler Außendurchmesser (D6) des Trichters (6a) größer ist als ein maximaler Außendurchmesser (D4) des Steckbereichs (4) und ein maximaler Außendurchmesser (D5) des Haltebereiches (5).Plug hollow pin (3) according to claim 15,
characterized in that a maximum outer diameter (D6) of the funnel (6a) is greater than a maximum outer diameter (D4) of the plug-in region (4) and a maximum outer diameter (D5) of the holding region (5).
dadurch gekennzeichnet, dass der Anschlussbereich (6) fĂĽr das Netzkabel als Steckerteil, insbesondere als Flachstecker (6b), ausgebildet ist.Plug hollow pin (3) according to one of claims 9 to 14,
characterized in that the connection region (6) for the power cable is designed as a plug part, in particular as a flat plug (6b).
gekennzeichnet durch eine Ausbildung als ein aus zwei Komponenten bestehendes Montageteil.Plug hollow pin (3) according to one of claims 9 to 17,
characterized by being designed as a two-part mounting part.
dadurch gekennzeichnet, dass die Komponenten des Montageteils miteinander verbördelt sind.Plug hollow pin (3) according to claim 18,
characterized in that the components of the mounting part are crimped together.
dadurch gekennzeichnet, dass eine erste Komponente des Montageteils durch den Steckbereich (4) und den Haltebereich (5) und eine zweite Komponente durch den Anschlussbereich (6) gebildet sind.Plug hollow pin (3) according to claim 18 or 19,
characterized in that a first component of the mounting part are formed by the plug-in area (4) and the holding area (5) and a second component by the connection area (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08162503T PL2028725T3 (en) | 2007-08-23 | 2008-08-18 | Connector bridge with hollow connector pin |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202007011813 | 2007-08-23 | ||
DE202007015161 | 2007-10-30 | ||
DE202007017752U DE202007017752U1 (en) | 2007-08-23 | 2007-12-18 | Connector bridge with plug hollow pin |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2028725A1 true EP2028725A1 (en) | 2009-02-25 |
EP2028725B1 EP2028725B1 (en) | 2010-10-13 |
Family
ID=40176255
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08162503A Active EP2028725B1 (en) | 2007-08-23 | 2008-08-18 | Connector bridge with hollow connector pin |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2028725B1 (en) |
AT (1) | ATE484861T1 (en) |
DE (2) | DE202007017752U1 (en) |
PL (1) | PL2028725T3 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013208171A1 (en) * | 2013-05-03 | 2014-11-06 | Taller Gmbh | Part-massive hollow pin |
US9407018B2 (en) | 2011-07-20 | 2016-08-02 | Bals Elektrotechnik Gmbh & Co. Kg | Contact element for an electrical plug connector apparatus |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202013101939U1 (en) * | 2013-05-03 | 2013-05-15 | Taller Gmbh | Part-massive hollow pin |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2083716A (en) * | 1980-07-29 | 1982-03-24 | Ashley Accessories Ltd | Electrical connector pins |
EP0128990A1 (en) * | 1983-06-21 | 1984-12-27 | Cemrep | Conductive pin for an electrical plug |
DE9114273U1 (en) * | 1991-11-15 | 1992-03-05 | Gem Machinery Ind. Co., Ltd., Lu-Chu, Kaohsiung | Plugs with specially designed pins |
DE29601892U1 (en) * | 1996-02-05 | 1996-04-04 | Su, Tun-Li, Lu-Chu, Kaohsiung | Connector structure |
EP1182739A2 (en) * | 2000-08-24 | 2002-02-27 | Harting Automotive GmbH & Co. KG | High current contact |
DE10151990A1 (en) * | 2001-10-22 | 2003-04-30 | Taller Gmbh | Two-part plug pin has tubular body and rounded head end formed as separate components permanently secured together |
DE10203171A1 (en) * | 2002-01-28 | 2003-08-07 | Friwo Geraetebau Gmbh | Electrical plug pin for insertion into a mains plug socket has electrically conducting core manufactured using extrusion molding method |
WO2003092123A1 (en) | 2002-04-26 | 2003-11-06 | Taller Gmbh | Plug bridge comprising a hollow pin |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE112008002761A5 (en) * | 2007-08-13 | 2010-07-15 | Michael Taller | Flush-molded connector pin |
-
2007
- 2007-12-18 DE DE202007017752U patent/DE202007017752U1/en not_active Expired - Lifetime
-
2008
- 2008-08-18 EP EP08162503A patent/EP2028725B1/en active Active
- 2008-08-18 PL PL08162503T patent/PL2028725T3/en unknown
- 2008-08-18 AT AT08162503T patent/ATE484861T1/en active
- 2008-08-18 DE DE502008001502T patent/DE502008001502D1/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2083716A (en) * | 1980-07-29 | 1982-03-24 | Ashley Accessories Ltd | Electrical connector pins |
EP0128990A1 (en) * | 1983-06-21 | 1984-12-27 | Cemrep | Conductive pin for an electrical plug |
DE9114273U1 (en) * | 1991-11-15 | 1992-03-05 | Gem Machinery Ind. Co., Ltd., Lu-Chu, Kaohsiung | Plugs with specially designed pins |
DE29601892U1 (en) * | 1996-02-05 | 1996-04-04 | Su, Tun-Li, Lu-Chu, Kaohsiung | Connector structure |
EP1182739A2 (en) * | 2000-08-24 | 2002-02-27 | Harting Automotive GmbH & Co. KG | High current contact |
DE10151990A1 (en) * | 2001-10-22 | 2003-04-30 | Taller Gmbh | Two-part plug pin has tubular body and rounded head end formed as separate components permanently secured together |
DE10203171A1 (en) * | 2002-01-28 | 2003-08-07 | Friwo Geraetebau Gmbh | Electrical plug pin for insertion into a mains plug socket has electrically conducting core manufactured using extrusion molding method |
WO2003092123A1 (en) | 2002-04-26 | 2003-11-06 | Taller Gmbh | Plug bridge comprising a hollow pin |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9407018B2 (en) | 2011-07-20 | 2016-08-02 | Bals Elektrotechnik Gmbh & Co. Kg | Contact element for an electrical plug connector apparatus |
US9660358B2 (en) | 2011-07-20 | 2017-05-23 | Bals Elektrotechnik Gmbh & Co. Kg | Contact element for an electrical plug connector device |
DE102013208171A1 (en) * | 2013-05-03 | 2014-11-06 | Taller Gmbh | Part-massive hollow pin |
DE102013208171B4 (en) | 2013-05-03 | 2022-09-08 | Taller Gmbh | Part-solid hollow pin |
Also Published As
Publication number | Publication date |
---|---|
ATE484861T1 (en) | 2010-10-15 |
DE202007017752U1 (en) | 2009-01-02 |
PL2028725T3 (en) | 2011-04-29 |
DE502008001502D1 (en) | 2010-11-25 |
EP2028725B1 (en) | 2010-10-13 |
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