Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
  • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
  • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
  • B07B1/005—Transportable screening plants
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
  • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
  • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
  • B07B1/46—Constructional details of screens in general; Cleaning or heating of screens

Definitions

• the present invention relates to a material screening apparatus for separating bulk particulate material into groups of particles of differing sizes.
• a mobile screening apparatus whereby the material to be screened is fed via an apron feeder which receives and conveys said material onto a horizontal screen box with two decks, an upper deck where the largest particles are removed and a lower deck. Particles having a smaller size fall through the upper screen deck onto the lower screen deck below. At the lower screen deck, particles of the next largest size grouping are separated from the remaining smaller particulate matter which falls through the lower screen deck.
• Elongate conveyers which are mounted to and extend away from the screening apparatus, convey the separated materials to three distinct and separate locations where they are deposited in stockpiles, according to particle grade.
• Figure 1 is a schematic side elevation of a screening apparatus of the prior art having a conventional apron feeder and shown in its operating mode;
• Figure 2 is a schematic end elevation of a screening apparatus having a conventional apron feeder and shown in its operating mode;
• Figure 3 is a schematic side elevation of a screening apparatus of the invention shown in its operating mode
• Figure 4 is a schematic side elevation of the screening apparatus of the invention shown in its stowed mode
• Figure 5a is a schematic plan view of a screening apparatus of the invention shown on- site and in its operating mode;
• Figure 5b is a schematic plan view of a screening apparatus of the invention shown on- site and in an alternative operating mode;
• Figure 6a is a schematic plan view of a preferred embodiment of a screening apparatus of the invention shown on-site and in its operating mode;
• Figure 6b is a schematic plan view of the preferred embodiment of a screening apparatus of the invention shown on-site and in an alternative operating mode;
• Figure 7a and 7b are isometric illustrations of the preferred embodiment of a screening apparatus of the invention shown in its operating mode
• Figure 7c is a detailed illustration of the connection of a conveyor to the pre-screening module 50 when in a deployed position
• Figure 8a is an isometric illustration of the preferred embodiment of a screening apparatus of the invention shown in its stowed mode
• Figure 8b is a detailed illustration of the connection of a conveyor to the pre-screening module 50 when in a stowed position
• Figure 9a is a schematic illustration of a folding end conveyor of the preferred embodiment of a screening apparatus of the invention shown in an operating mode
• Figure 9b is a schematic illustration of the folding conveyor of the preferred embodiment of a screening apparatus of the invention shown in a stowed mode;
• Figure 10a is an isometric illustration of a pre-screening module which comprises a telescopically movable upper conveyor and is shown in a deployed mode;
• Figure 10b is an isometric illustration of a pre-screening module which comprises a telescopically movable upper conveyor and is shown in a stowed mode;
• Figure 10c is a detailed side elevation a pre-screening module which comprises a telescopically movable upper conveyor and is shown in a retracted mode.
• a mobile screening apparatus 1 of the prior art comprises a chassis 2 mounted on tracks 2a, a horizontal screen box 3 having an upper screen deck 3a and a lower screen deck 3b, a catwalk 6, conveyors 7, 8, 9, a rear mount 10 and an apron feeder 11.
• Bulk material to be screened is fed via apron feeder 1 1 to the upper screen deck 3a of horizontal screen box 3 which separates the largest particles. Movement of the screen propagates the large particles remaining on the screen surface towards conveyor 7 which conveys them away from the screening apparatus 1 to a remote heap 95, as shown in Figure 5a. All particles that are not screened off at this initial stage fall downwardly through upper upper screen deck 3a onto the lower screen deck 3b of the horizontal screen box 3. At lower screen deck 3b, particles of the next largest size grouping are separated from the remaining smaller particulate matter which falls through the screen. The particles which are retained by lower screen deck 3b are removed from the screening apparatus 1 via conveyor 8 which conveys them to a remote heap 96, as shown in Figure 5a. The remaining particles which are sieved off from lower screen deck 3b fall downwardly and are transferred via either a chute or a conveyor (not shown) to conveyor 9 which further conveys them to remote heap 97, as shown in Figure 5a.
• the mobile screening apparatus 100 of the invention is shown in its operating configuration. Components of the apparatus indicated by reference numerals 2 through to 10 are common with those of the prior art screening apparatus 1 shown in Figure 1 and Figure 2.
• the mobile screening apparatus 100 of the invention further comprises a pre-screening module indicated generally by the reference numeral 50.
• the pre-screening module 50 comprises an upper conveyor 51 , a lower conveyor 52, an inclined two-deck screen box 53, a mounting bracket 54, a dual acting folding ram 55 and a dual acting lifting ram 56.
• the two-deck inclined screen box 53 further comprises an upper inclined screen 57, a lower inclined screen (not shown) and upper and lower chutes 58, 59, respectively.
• Pre-screening module 50 is pivotally mounted to the screening apparatus 100 via mounting bracket 54 which is adapted to fit onto rear mount 10 such that the module 50 can revert from an inclined operational position as shown in Figure 3 to a horizontal stowed position as shown in Figure 4 upon actuation of dual acting lift ram 56 which extends from the rear of the chassis 2 at mounting point 60 to the uppermost portion of the two-deck screen box 53.
• dual acting lift ram 56 With the dual acting lifting ram 56 extended the pre- screening module 50 is tilted about rear mount 10 such that the pre-screening module 50 can operate at various inclined angles.
• extension of dual acting folding ram 55 deploys upper conveyor 51 which thereby rises above two-deck screen box 53.
• Bulk material which may be in the form of quarried rocks, stones, gravel, coal, ash or particulate minerals, is transferred from a crusher 90 or transportation means onto the upper conveyor 51 of pre-screening module 50.
• the bulk material is conveyed upwardly by inclined conveyor 51 until it reaches the uppermost point of the conveyor.
• the bulk material drops into the top portion of the two-deck screen box 53 before travelling downwardly over upper inclined screen 57 where at a first screening stage the largest particles are separated from the bulk material.
• the inclination of the screen box 53 assists in the separation of and removal of the large particles which then exit the rear of the screen box 53 via upper chute 58 before being transferred by mobile wheeled stockpiler 91 to a heap 94 as shown in Figure 5a.
• the large particles that exit upper chute 58 may be fed via mobile-wheeled stockpiler 92 back to a crushing device 90a which can reprocess the particles before returning the recycled material via a conveyor to the inclined screen 57 for re-screening.
• the bulk material which has passed through both upper 57 and lower inclined screens falls onto continuously moving lower inclined conveyor 52 which elevates to the upper screen deck 3a of horizontal screen box 3 on the main mobile screening apparatus 1 for further screening as described previously.
• pre-screening module 50 is provided with a deploying mechanism that raises the module from a horizontal stowed position ( Figure 8a) to an inclined operational position ( Figures 7a and 7b) using lifts 61 that extend from mounting point 62 on chassis 2 to the rear of pre-screening module 50.
• Raising lifts 61 which are actuated by hydraulic lifting rams 61a, causes pre-screening module 50 to tilt upwardly about rear mount 10 such that the pre-screening module 50 can operate at various inclined angles.
• lifts 61 Upon tilting the pre-screening module 50, lifts 61 also serve to pull said module rearwards along a plurality of rollers (not shown) provided on module support structure 200 so that the upper end of lower inclined conveyor 52 is retained in relative proximity to upper conveyor 5 (shown without conveyor belt) of the horizontal screen box 3 provided on the main mobile screening apparatus 100 as shown in Figures 7a and 7b.
• Pre-screening module 50 is also provided with a plurality of damping springs 201 which are required for the vibration function of the apparatus and also help absorb the impact of heavy bulk material being loaded onto said module and damp the vibrational forces imparted by the module during the initial sequence of pre-screening.
• pre- screening module 50 is integrally provided with hanging conveyors 910 and 920 (shown without conveyor belts) which obviate the need for separate mobile wheeled stockpilers to transport the pre-screened bulk particulate material from the module 50.
• Conveyor 910 which extends further than conveyor 920, is deployed obliquely from the support structure 200 of pre-screening module 50 such that the largest particles separated from the bulk material may either be conveyed to a separate heap 94 ( Figure 6a) or be fed back to a crushing device 90a ( Figure 6b) where they can be reprocessed before being returning as recycled material via a conveyor to the pre-screening module 50 for re-screening.
• hanging conveyors 910, 920 each comprise a beam 930 that is connected to a universal joint 931 which is rotatably mounted to the support structure 200 of pre-screening module 50.
• Support spars 932 which are rotatably attached to at one end to support structure 200 by means of pivotal hinges 932a connect via pivotal joints 932b to mounting members 930a provided on beams 930.
• Pivotal hinges 932a are vertically and horizontally offset from universal joints 931.
• Hydraulic rams 933 act upon support spars 932 such that when said rams are retracted, conveyors 910, 930 are deployed outwardly from mobile screening apparatus 100 as shown in Figures 7a, 7b and 7c.
• support spars are each rotated about a plane as determined by pivotal hinges 932a and beams 930 are in turn moved substantially in the direction of rotation of the support spar and are thus moved inwardly towards the pre-screening module 50 and are simultaneously revolved about universal joints 931 so that the stockpilers 910, 920 are stowed substantially parallel to and vertically against, mobile screening apparatus 100 as shown in Figures 8a and 8b, respectively.
• Flexible linkages 934 which may comprise chains, cables or other suitable means extend between beams 930 and the module support structure 200 to provide additional support to the outwardly extended conveyors 910, 920 and to locate the conveyor in the optimum working position with the head drum 950 of the conveyor in a horizontal position. Further support may be provided to the conveyors by means of separately detachable rigid support spars 940 which can be connected between beams 930 and the module support structure 200 as shown in Figures 10a and 10c. Detailed illustrations showing the connection of a conveyor (910) to pre-screening module 50 together with the associated linkages in deployed and stowed positions are provided in Figures 7c and 8b, respectively.
• Conveyors 8 and 9 located on opposing sides of mobile screening apparatus 100 and shown without conveyor belts in place, each comprise a beam 930 that is connected to a universal joint 935 which is rotatably mounted to chassis member 936.
• Support spars 937, 938 which extend upwardly from universal joints 937a and 938a attach to the underside of beam 930.
• An hydraulic ram 939 acts on a single support spar of the respective conveyors 8, 9 such that extension of said ram causes said support spar to move the conveyors 8,9 outwardly from a stowed position (Figure 8a) to a deployed position ( Figures 7a, 7b and 7c).
• end conveyor 7a which is shown without a conveyor belt in place, is of two-part construction and is provided with a folding mechanism indicated generally by reference numeral 70 which enables the conveyor to fold back on itself.
• Folding mechanism 70 comprises hydraulic rams 71 , 72, spaced apart lever assembly members 73, linkage arms 73a and support posts 74, 75.
• Lever assembly members 73 each comprise a substantially L-shaped member having a first limb 73b and second limb 73c.
• Hydraulic rams 71 , 72 each extend upwardly from brackets mounted on opposing edges of the rear of mobile screening apparatus 100 and connect at their respective ends to the respective ends of opposing first limbs 73b of lever assembly members 73 at pivot points 730.
• the respective second limbs 73c of lever assembly members 73 are pivotably coupled to the respective sides of the upper portion of conveyor 7a at pivot points 76.
• Linkage arms 73a are each pivotally connected between a lever assembly member 73 at a position proximate the intersection of first limb 73b and second limb 73c and extend upwardly towards a support post 74, 75 to which they are pivotally connected by means of fulcrums 77.
• This arrangement enables folding mechanism 70 to rotate about support posts 74, 75, upon actuation of hydraulic rams 71 ,72. From a deployed position ( Figures 7 and 9a) stowing of conveyor 7a ( Figures 8 and 9b) is facilitated by the extension of hydraulic rams 71 , 72 which causes folding mechanism 70 to revolve upwardly about fulcrums 77 provided on support posts 74, 75, which in turn induces the rotation of the upper portion of conveyor 7a about hinges 78which link said upper portion to the lower portion of conveyor 7a.
• a such a hydraulically operated folding mechanism 70 on the underside of conveyor 7a provides additional robust support to said conveyor which is particularly advantageous when the mobile screening apparatus 100 is operating with a conventional apron feeder in place (i.e. in place of pre-screening module 50) and whereby the heaviest of the screened material will be conveyed by this particular conveyor.
• the pre-screening module 50 may be provided with an upper conveyor 51a which is telescopically movable along its longitudinal axis enabling it to revert from an in- use extended position to a contacted transport position as shown in Figures 10a and 10b, respectively.
• Telescopically movable upper conveyor 51 a comprises an upper portion 51 c and a lower portion 51 b, wherein the lower portion 51 b is linearly extensible relative the upper portion 51 c to which it is slidably attached.
• a plurality of rams 80 which extend between each side of the pre-screening module support structure 200 and the respective sides of lower portion 51 b enable said lower portion to move upwardly and downwardly along the side rails 51 d of upper portion 51c.
• the lower portion 51 b is telescopically extended into its operating position as shown in Figure 10a.
• Further retraction of the rams 80 causes the telescopically movable conveyor 51 a to be raised above the upper inclined screen 57 by means of connecting arms 51 e which are pivotably connected between hinged brackets 51f provided on the module support structure 200 and lifting bar 51 g on upper portion 51 c.
• Hinged brackets 51 f also act as a stop (as shown in Figure 10c) against the travel of arms 51 e thus retaining the telescopically movable conveyor 51a at a correct working height above the upper inclined screen 57.
• Movable mounting means provided on the module support structure support the underside of telescopically movable conveyor 51a during use and enable said conveyor to slide smoothly between operating and transport positions.
• rollers 81 are shown in the figures.
• the particulate material subsequently presented to the main screening apparatus 1 is of a finer consistency than would otherwise be the case associated with the prior art from one machine. Furthermore, the provision of a pre-screening module having a two-deck screen box increases the versatility of the mobile screening apparatus which is able to provide at least two additional grades of screened material while still maintaining its mobility.
• the material screening apparatus has a number of unique features:
• oversize material is taken off at the front conveyor and fed back to a crusher rather than being fed right through the apparatus
• the entire apparatus can easily be moved with a transport mode so that the weight, height and width of the apparatus are within the maximum requirements of the TUV transport specifications and no special permit is required transport the apparatus
• the pre-screening module can be removed from, or installed on, the apparatus depending on the usage requirements in any given situation.

Landscapes

• Combined Means For Separation Of Solids (AREA)
• Framework For Endless Conveyors (AREA)

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• 2007
  • 2007-02-16 EA EA200870266A patent/EA014343B1/ru not_active IP Right Cessation
  • 2007-02-16 CA CA2642612A patent/CA2642612C/en not_active Expired - Fee Related
  • 2007-02-16 AU AU2007216488A patent/AU2007216488A1/en not_active Abandoned
  • 2007-02-16 EP EP07704624A patent/EP2001606A2/en not_active Withdrawn
  • 2007-02-16 WO PCT/EP2007/051537 patent/WO2007093645A2/en active Application Filing
  • 2007-02-16 IE IE20070097A patent/IES20070097A2/en not_active IP Right Cessation
  • 2007-02-16 BR BRPI0708075-1A patent/BRPI0708075A2/pt not_active IP Right Cessation
  • 2007-02-16 US US12/278,459 patent/US8505738B2/en not_active Expired - Fee Related
  • 2007-02-16 CN CNA2007800056734A patent/CN101384378A/zh active Pending

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