EP1990874B1 - Verbesserung für Bördelsysteme mit integrierter Kontrolle - Google Patents

Verbesserung für Bördelsysteme mit integrierter Kontrolle Download PDF

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Publication number
EP1990874B1
EP1990874B1 EP08008154A EP08008154A EP1990874B1 EP 1990874 B1 EP1990874 B1 EP 1990874B1 EP 08008154 A EP08008154 A EP 08008154A EP 08008154 A EP08008154 A EP 08008154A EP 1990874 B1 EP1990874 B1 EP 1990874B1
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EP
European Patent Office
Prior art keywords
crimping
tool
contact
sensor
data
Prior art date
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Active
Application number
EP08008154A
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English (en)
French (fr)
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EP1990874A1 (de
Inventor
Alain Pacaud
Philippe Tontic
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Airbus Helicopters SAS
Original Assignee
Eurocopter France SA
Eurocopter SA
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Publication date
Application filed by Eurocopter France SA, Eurocopter SA filed Critical Eurocopter France SA
Publication of EP1990874A1 publication Critical patent/EP1990874A1/de
Application granted granted Critical
Publication of EP1990874B1 publication Critical patent/EP1990874B1/de
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/0488—Crimping apparatus or processes with crimp height adjusting means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
    • B25B27/146—Clip clamping hand tools
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0424—Hand tools for crimping with more than two radially actuated mandrels

Definitions

  • the present invention relates to an integrated control crimping system and a crimping tool for such a system.
  • the technical field of the invention is that of the manufacture of crimping tools.
  • the present invention relates in particular to a crimping system comprising a crimping pliers and a positioning tool of a contact-pin or lug-crimping at the end of a conductive wire, the crimping pliers and the tool positioning devices that can be secured to one another in a removable (reversible) manner, as described in particular in the patent GB-1385426 .
  • the invention applies in particular to such a system in which the clamp is equipped with a force sensor responsive to the crimping force, the system further comprising a data processing unit connected to the clamp to control it. to deliver signals / data carrying information useful for crimping to perform, and / or to receive signals / data bearing information relating to crimping in progress (or already performed).
  • the invention relates in particular to systems in which the tool - crimping pliers - comprises a plurality of crimping punches which are movable in translation in the housing of a punch holder which extends radially with respect to an axis along which the conductor and the crimp pin must extend, as described in the patents EP-415,831 and EP-873,582 .
  • a support member comprising a ring including a profiled inner face -cerving cam- cooperates with the ends external punches, is rotatably mounted relative to the punch holder, along said axis. Rotation of the support member relative to the punch holder causes a centripetal movement of the punches and crimping a contact thus "pinched" between several pairs of punches.
  • Known crimping systems do not make it possible to avoid defects likely to result in particular from: i) the use of a clamp whose crimping mechanism no longer responds - due to wear - to a precision standard of crimping required; ii) the use of a positioner unsuited to the contact, the lead, the clamp, the set of punches of the clamp, and / or the stroke of the punches; (iii) improper adjustment of crimping parameters; iv) poor quality of contacts; v) a cable gauge error; vi) faulty stripping; vii) or improper positioning of the wire / cable.
  • An object of the invention is to provide a simplified and lightened crimping tool, in particular to facilitate its remote use of a wiring workshop, while facilitating control of the quality of crimping.
  • An object of the invention is to provide a crimping system which facilitates the crimping near or inside the fuselage of an aircraft, in particular for maintenance operations on board the aircraft.
  • An object of the invention is to provide such tools and crimping systems which are improved and / or which at least partially remedy the shortcomings or disadvantages of known crimping tools / systems.
  • the invention makes it possible, in particular, to automatically check the compatibility (coherence) between the positioner used, which is adapted to crimping a contact and a wire section of a given dimension, and the crimping depth resulting from the position of the adjustment member.
  • a crimping system which comprises said crimping tool, said positioning tool which may for example be in accordance with the MIL C 22520 standard, and an external data processing unit - such a computer - which is connected to the crimping tool by a wireless link, in particular by a radio link.
  • the figure 1 schematically illustrates a crimping pliers according to the invention.
  • the figure 2 schematically illustrates the main components of a crimping system according to the invention and the connections between these components.
  • the crimping pliers 33 comprises two arms or sleeves 40 and 41 which are pivotally mounted relative to each other along an axis 42 of pivoting which is perpendicular to the plane of the figure 1 .
  • the handle 41 is integral with a ring 43 of axis 42, whose inner face 46 is of cylindrical shape and has a periodic profile: this face is formed of four identical portions each extending over 90 ° (around the axis 42) and each having a recessed portion 52.
  • the handle 40 is secured to a part 44 supporting four identical punches 45 respectively received in the four housings or channels 50 provided in the part 44 and extending respectively along four axes 53 to 56 coplanar and angularly spaced 90 °.
  • Each punch has an inner end portion 451 which has a shape (imprint) adapted to the crimp pin, and an outer end portion 450 which is adapted to slide on the inner face 46, 52 of the crown against which it relies.
  • the clamp is equipped with a sensor 13 sensitive to the relative angular position of the arms 40, 41 and / or sensitive to the position - and to the displacement in translation - of at least one punch in its housing.
  • the clamp is also equipped with a sensor 14 sensitive to the force exerted to bring the arms together (according to the arrows 51), and / or sensitive to the force exerted by the ring 43 on the ( s) punch (s), and / or sensitive to the force exerted by the punch (s) on the pin (lug or contact) during its crimping on an electrical conductor.
  • sensors may be of the piezoelectric or strain gauge type and may be incorporated in the clamp in the same or similar manner as described in the document. DE-U-29806179 .
  • the ring 43 has an outer projection 47 whose position of a portion or face 48 can be detected / measured by a sensor 12 sensitive to the position of this face.
  • the ring 43 is in fact connected to the arm 41 while being pivotable relative thereto, along the axis 42, on a limited angular stroke, of the order of one or more tens of degrees, of way to allow to adjust the stroke of the punches for a given course of the arms 40, 41 of the clamp.
  • the adjustment of the relative position of the crown can be caused by actuation of a wheel having a plurality of adjustment positions and a stop position whose selection causes a power cut of the components of the clamp.
  • Each setting position causes a different depression punches and therefore a different crimping force.
  • the ring 43 can be rigidly connected to the arm 41 while the punch holder 44 is capable of limited angular movement relative to the arm 40.
  • the sensor 12 is sensitive to the relative pivoting of the punch holder relative to the arm 40.
  • the clamp may be equipped with an information display device 70 having at least LEDs whose color depends on the quality of the crimping operation performed.
  • the crimping system 34 comprises, in addition to the clamp 33, a positioner, ie a positioning tool, marked 10, a battery charger 11, and an external data processing unit 21.
  • the positioning tool 10 has a housing for receiving at least a portion of a crimp contact, and a mechanical connecting member 27 which is arranged / shaped to cooperate with a complementary mechanical connecting member 28 which is integrated at the clip 33.
  • the members 27 and 28 are designed to provide a reversible mechanical attachment of the positioner and the clamp, to maintain the crimp contact in a specific position relative to the crimping members of the clamp.
  • the members 27 and 28 may for example take the form of a screw connection or a bayonet connection.
  • the clamp comprises said sensor 12 responsive to the position of the organ (reference 47 figure 1 ) of adjustment of the amplitude of the punch stroke, said sensor 13 responsive to the position of a punch (s) in its (their) housing (s), and said sensor 14 responsive to the stress of crimping.
  • the clip comprises a signal processing and / or data processing member 17, such as a microprocessor, which is connected by links to the sensors to receive the signals, to convert them into digital data and to temporarily store them in a memory 20 also connected - by a link 31 - to the member 17.
  • a signal processing and / or data processing member 17 such as a microprocessor, which is connected by links to the sensors to receive the signals, to convert them into digital data and to temporarily store them in a memory 20 also connected - by a link 31 - to the member 17.
  • a battery 16 incorporated in the clamp feeds, via a link 32, the member 17 and optionally the sensors 12-14 and / or interfaces 15, 18, 19 for transmitting signals / data.
  • the battery charger 11 comprises electrical and mechanical connection members 25 which are complementary to members 24 of the same nature which are integrated with the clamp, to enable the battery 16 to be charged.
  • the interface 15 connected to the member 17 by a bidirectional link 31 is arranged to remotely read an identification data item.
  • positioner 10 which is inscribed on a data carrier 26 integrated in the positioner.
  • This reading symbol marked 35
  • this reading is carried out by radio waves, the tool 10 being equipped with a radiofrequency tag (RFID).
  • RFID radiofrequency tag
  • the interfaces 18 and 19 which are connected to the member 17 by bidirectional links 31, each allow the exchange (marks 22) of data between the data processing member 17 integrated with the clamp and the external unit 21 of the data processing for example consisting of a laptop.
  • the interface 18 allows a wireless connection between the members 17 and 21 while the interface 19 is provided for a wired connection 23 between these bodies.
  • the member 17 can perform the same functions of processing and analysis of the different signals to establish the validity of crimping that the remote computer 21; in this case, this second computer is not mandatory, but it can be used to store and manage (creation, update, operation, ...) all the reference curves used to validate the crimping operations.
  • the gripper can be equipped with a manual device (for example the stroke adjustment wheel) for starting, stopping and resetting the processes of the data processing unit of the gripper.
  • a manual device for example the stroke adjustment wheel
  • the clamp may be equipped with an automatic device for stopping the clamp when it is not requested for a specified period.
  • the clamp can be arranged to store the measured information relating to several crimping cycles, in particular to several hundreds of last crimps, on a memory card integrated in the clamp.
  • This card can be designed to keep information without power supply, to be removed from the clamp for reading by the computer.
  • the clamp can be equipped with an automatic device to monitor its autonomy. Before it becomes too weak to perform all functions for multiple crimps (the predetermined number of which can be stored in a parameter file), a warning light can be supplied.
  • the computer 21 can be programmed to record this information on a file including the clamp identification number, the positioner identification number, the positioning of the adjustment wheel, the diameter of the crimp contact, the crimping number (incremented automatically at each crimping), the current date (hour, minute, second), and the measurements taken by the set of sensors of the clamp for each point of the crimping cycle (electrical value and corresponding physical value).
  • the clamp can be programmed to make new transmissions, the number of unsuccessful transmission attempts being limited to a value contained in a parameter file. In case of if this number is exceeded, a warning light (indicator light) incorporated in the clamp can be powered to indicate this fault.
  • the power supply of the clamp components can be provided by batteries or a rechargeable battery.
  • a mechanical non-return system can prevent the interruption of the crimping process before it is completed.
  • the computer 21 can also be programmed for the automatic determination of the reference of the contact and / or the cable.
  • the system determines and displays the references of the contact or contacts in a database that correspond to the characteristics of the crimp contact (outside diameter, positioner used, position of the wheel). We can refine the result, if need be, to have only one reference of contact, by comparison of the curves of the crimping carried out with the curves efforts, slopes and areas of the databases.
  • the computer 21 can also be programmed to determine the gauge of the cable used, from the crimping curve obtained, and the reference curve of the database "contact curves only" relative to the contact which has just been set (previously determined).
  • the program With the definition of the contact and the crimp stress curve, the program "recovers” the "contact-only curve” and makes the difference of the two curves ("crimping obtained” - “contact only”). The resulting curve can be compared to the "Cable curves only” database. The result of this comparison indicates the cable gauge.
  • the gauge value (s) thus obtained can be compared to a value determined from the position of the wheel and from the type of positioner detected / identified.
  • the program can also be used to calibrate the clamp: for each position of the clamp adjustment member, it is possible to to record the maximum and minimum crimp diameter values measured using gauges.
  • the result of analysis of a crimping by the external computer 21 can be transmitted to the clamp by the wireless link.
  • a value "0" can be transmitted to the pliers and feeding a "green” indicator integrated into the clamp within the display device 70 may be caused to signal to the operator that the last crimping performed is correct.
  • a value of "1" may be transmitted to the clamp and the power supply of a "red” indicator integrated into the clamp may be caused to signal to the operator that the last crimping performed is faulty.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (12)

  1. Crimpwerkzeug (33) mit:
    - einem Stempelträger (44),
    - mehreren Stempeln (45), die translatorisch beweglich in Lagern des Stempelträgers angeordnet sind, wobei die Lager sich radial bezüglich einer Achse (42) erstrecken, entlang der sich ein Leiter und ein zu crimpender Kontakt erstrecken müssen,
    - einem Druckorgan (43) mit einem Kranz, dessen innere profilierte Fläche, die als Socke dient, mit den äußeren Enden (450) der Stempel zusammenwirkt, wobei das Druckorgan bezüglich der Stempelträger um die besagte Achse drehbar ist, derart, dass eine Drehung des Druckorgans relativ zu den Stempelträgern eine Zentripetalbewegung der Stempel und das Crimpen eines Kontakts, der so zwischen mehreren Paaren von Stempeln "geklemmt" ist, bewirkt,
    - einem Werkzeugkörper mit zwei Griffen/Armen (40, 41), die schwenkbar um die besagte Achse sind, um eine gegenseitige Verschwenkung des Druckorgans und des Stempelträgers zu bewirken, und
    - einem Organ (47, 48) zum Steuern der Bewegung der Stempel und der Crimptiefe für eine bestimmte Bewegung der Griffe des Crimpwerkzeugs,
    dadurch gekennzeichnet, dass das Crimpwerkzeug ferner aufweist:
    - einen Positionssensor (12), der die Position des Organs zur Steuerung der Bewegung der Stempel erfasst,
    - einen Identifikationssensor (15, 35), der ein Signal oder Identifikationsdaten eines Werkzeugs (10) zur Positionierung des Kontaktes erfasst, während das Positionierungswerkzeug in der Nähe und/oder am Crimpwerkzeug befestigt angeordnet ist, und
    - einen Speicher (20), der mit dem Positionssensor und dem Identifikationssensor verbunden ist, um die von diesen Sensoren gelieferten Daten zu speichern und/oder um diese Daten an eine Datenverarbeitungseinheit (17, 21) zu liefern.
  2. Werkzeug nach Anspruch 1, bei dem der Identifikationssensor ein kontaktloser Sensor ist.
  3. Werkzeug nach Anspruch 1 oder 2, bei dem der Identifikationssensor ein Hochfrequenzetikett ist.
  4. Werkzeug nach einem der Ansprüche 1 bis 3, bei dem die Datenverarbeitungseinheit mindestens teilweise in ein Crimpwerkzug integriert ist.
  5. Werkzeug nach einem der Ansprüche 1 bis 4, welches außerdem einen zweiten Sensor (13) zur Erfassung einer Position bzw. einer Bewegung, der die Position mindestens eines der Stempel erfasst, sowie einen Kraftsensor (14), der die Crimpkraft erfasst, aufweist, wobei diese Sensoren mit einer Signal-/Datenverarbeitungseinheit (17), die in das Crimpwerkzeug integriert ist, und mit einem ebenfalls integrierten Speicher (20) verbunden sind, derart, dass es ermöglicht wird, für jeden gecrimpten Kontakt mehrere Zehn oder Hunderte von Paaren von Positionsmessdaten und Crimpkraftmessdaten zu speichern.
  6. Werkzeug nach einem der Ansprüche 1 bis 5, welches einen Speicher (20) aufweist, der ein Identifikationsdatum des Crimpwerkzeugs enthält.
  7. Werkzeug nach einem der Ansprüche 1 bis 6, welches einen Speicher (20) aufweist, der ein Datum enthält, das ein Benutzungsgrenzdatum des Crimpwerkzeugs darstellt.
  8. Werkzeug nach einem der Ansprüche 1 bis 7, welches aufweist:
    - eine Schnittstelle (15), die über eine bidirektionale Verbindung (31) mit einem Organ (17) verbunden ist und ausgerüstet ist, um aus der Entfernung ein Identifikationsdatum des Positionierers (10) zu lesen, welches auf einem in den Positionierer integrierten Datenträger (26) eingeschrieben ist, und
    - zwei Schnittstellen (18) und (19), die durch bidirektionale Verbindungen (31) mit dem Organ (17) verbunden sind, die jeweils den Austausch von Daten zwischen dem Datenverarbeitungsorgan (17), welches in die Zange integriert ist, und der externen Datenverarbeitungseinheit (21) erlauben, wobei die Schnittstelle (18) eine drahtlose Verbindung zwischen den Organen (17) und (21) ermöglicht, während die andere Schnittstelle (19) vorgesehen ist für eine Kabelverbindung (23) zwischen diesen Organen.
  9. Werkzeug nach einem der Ansprüche 1 bis 8, das keinen Motor für das Gegeneinander-Verschwenken des Druckorgans und des Stempelträgers aufweist, wobei das Verschwenken durch manuelle Betätigung der Griffe/Arme durch eine Bedienungsperson erfolgt.
  10. Werkzeug nach einem der Ansprüche 1 bis 9, bei dem die Datenverarbeitungseinheit (17, 21) programmiert ist zum:
    - Bestimmen der absoluten Bewegung mindestens eines Stempels ausgehend von von dem Sensor (13) gelieferten Messwerten;
    - Bestimmen der auf/durch mindestens einen Stempel ausgeübten Kräfte ausgehend von von dem Sensor (14) gelieferten Messwerten;
    - Bestimmen des Kontaktdurchmessers und/oder des Durchmessers des gecrimpten Kabels durch Analyse der Ergebnisse der Messungen der Kraft und der Bewegung ausgehend von Messungen der (absoluten) Bewegung der Stempel.
  11. Crimpsystem (34) mit einem Crimpwerkzeug nach einem der Ansprüche 1 bis 10, welches außerdem ein Werkzeug (10) zum Positionieren des Kontaktes und eine externe Einheit (21) zur Datenverarbeitung aufweist, welche mit dem Crimpwerkzeug über eine schnurlose Verbindung (18, 22) verbunden ist, insbesondere über eine Funkverbindung.
  12. System nach Anspruch 11, bei dem die externe Datenverarbeitungseinheit programmiert ist, um Crimpdaten zu analysieren, die von dem Crimpwerkzeug übermittelt werden und um an das Crimpwerkzeug das Ergebnis dieser Analyse zu senden.
EP08008154A 2007-05-11 2008-04-29 Verbesserung für Bördelsysteme mit integrierter Kontrolle Active EP1990874B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR0703375A FR2916091B1 (fr) 2007-05-11 2007-05-11 Amelioration aux systemes de sertissage a controle integre.

Publications (2)

Publication Number Publication Date
EP1990874A1 EP1990874A1 (de) 2008-11-12
EP1990874B1 true EP1990874B1 (de) 2011-11-09

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US (1) US8079242B2 (de)
EP (1) EP1990874B1 (de)
FR (1) FR2916091B1 (de)

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DE29806179U1 (de) * 1998-04-03 1998-10-08 Connectool GmbH & Co., 32758 Detmold Crimpzange
JP2000123657A (ja) * 1998-10-14 2000-04-28 Yazaki Corp 自動切断圧着装置
JP2001221700A (ja) * 2000-02-08 2001-08-17 Nitta Ind Corp 静電容量式センサ
ES2798146T3 (es) * 2003-08-28 2020-12-09 Timberline Tool Llc Abrazadera y herramienta de reparación
US7461448B2 (en) * 2005-08-17 2008-12-09 Simon Schwartzman Crimping tool with quick-change crimp head for sealing and electrically crimping electrical contacts to insulated wire

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103620887A (zh) * 2011-05-30 2014-03-05 威斯汀工具有限公司 用于加权地监控用于按压工件的手钳的磨损的方法和设施
CN103620887B (zh) * 2011-05-30 2016-02-10 威斯汀工具有限公司 用于加权地监控用于按压工件的手钳的磨损的方法和设施
EP3396796A1 (de) 2017-04-25 2018-10-31 Wezag GmbH Werkzeugfabrik Press-, crimp- oder schneidwerkzeug sowie werkzeuggruppe
US10958030B2 (en) 2017-04-25 2021-03-23 Wezag Gmbh Werkzeugfabrik Jaw tool and jaw tool group

Also Published As

Publication number Publication date
FR2916091B1 (fr) 2009-07-17
EP1990874A1 (de) 2008-11-12
US8079242B2 (en) 2011-12-20
US20080276678A1 (en) 2008-11-13
FR2916091A1 (fr) 2008-11-14

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