EP1900452B1 - Method for reinforcing a wall of a three dimensional fitting - Google Patents
Method for reinforcing a wall of a three dimensional fitting Download PDFInfo
- Publication number
- EP1900452B1 EP1900452B1 EP06090167A EP06090167A EP1900452B1 EP 1900452 B1 EP1900452 B1 EP 1900452B1 EP 06090167 A EP06090167 A EP 06090167A EP 06090167 A EP06090167 A EP 06090167A EP 1900452 B1 EP1900452 B1 EP 1900452B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate
- die
- wall
- wall region
- shaped body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 20
- 230000003014 reinforcing effect Effects 0.000 title description 2
- 239000000463 material Substances 0.000 claims description 25
- 238000000641 cold extrusion Methods 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims 2
- 238000007373 indentation Methods 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000014509 gene expression Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/30—Making machine elements wheels; discs with gear-teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/14—Making other products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/02—Bending by stretching or pulling over a die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
Definitions
- Fig. 1 a section through a hinge fitting
- Fig. 2 an enlarged view of a crack in the connection region between the edge and cup-shaped body part of the hinge fitting
- the board 2 is subjected to a combined forming and fine blanking process, in the course of the three-dimensional hinge fitting 1 is formed.
- Fig. 3a to 3d the sequence of the method according to the invention is shown schematically.
- the board 2 between a guide plate 11 and a die 12 is firmly clamped.
- the guided by the guide plate 11 punch 13 performs a movement in the direction SM of the die 12 upwards.
- a space 14 is provided which lies somewhat laterally of the punch axis A.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Chairs For Special Purposes, Such As Reclining Chairs (AREA)
- Forging (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Body Structure For Vehicles (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Verstärken eines Wandbereichs von einem dreidimensionalen Beschlag für hohe Drehmomentbelastungen, bei dem aus einem Bandstreifen eine Platine mit im wesentlichen gleichmäßig gekrümmter Außenkontur ausgeschnitten und anschließend die Platine zu einem topfförmigen Körperteilmittels eines aus Stempel, Gegenstempel, Matrize, Ringzacke und Führungsplatte bestehenden Umform- und Feinschneidwerkzeugs umgeformt und feingeschnitten wird, wobei ein umlaufender Rand für eine Verzahnung an dem Körperteil ausgeformt wird und wobei die Wanddicke des Wandbereichs zwischen dem Rand und dem topfförmigen Körperteil des Beschlags durch eine gezielte Material verschiebung mit einem mindestens zweistüfigen kohfließ pressvorgang jeweils in entgegengesetzte Fließrichtungen schräg der Stempelbewegung so verstarkt wird, dass die gezielte Material verschiebung den durch die Umformung hervorgerüfenen Material abfluß im Wandbereich annähernd wieder ausgleicht.The invention relates to a method for reinforcing a wall portion of a three-dimensional fitting for high torque loads, in which cut out of a tape strip a board having a substantially uniformly curved outer contour and then the board to a cup-shaped body part means of a punch, counter punch, die, ring prong and guide plate existing forming and fine cutting tool is reshaped and fine-cut, wherein a peripheral edge is formed for a toothing on the body part and wherein the wall thickness of the wall portion between the edge and the cup-shaped body part of the fitting by a targeted material displacement with an at least two-stage kohfließ press process respectively in opposite directions of flow obliquely the punch movement is so strengthened that the targeted material displacement caused by the deformation material drain in the Almost compensates wall area again.
Sitzverstellungskomponenten, beispielsweise feste und schwenkbewegliche Gelenkteile von Gelenkbeschlägen, werden bekanntlich durch Umformen und Feinstanzen oder -schneiden in einer für den endgültigen Einsatzzweck sehr hohen Maßhaltigkeit hergestellt (siehe
Diese bekannten Gelenkteile bestehen im wesentlichen aus einem topfförmig geformten Körperteil mit Ausdrückungen und/oder Abprägungen und/oder Einsenkungen und/oder Aussparungen und/oder Durchsetzungen und/oder Bohrungen und/oder Zapfenpressen. Der mit einer gleichmäßig gekrümmten Außenkontur versehene Körperteil hat einen umlaufenden Rand, in dem eine radial nach innen in das Körperteil gerichtete Verzahnung eingearbeitet ist. Diese Verzahnung muss funktionsmäßig sehr hohe Drehmomente übertragen, so dass der Wandbereich zwischen Rand und dem Körperteil, d.h. die Anbindung zum topfförmigen Körperteil erheblichen Belastungen ausgesetzt ist, was oft zum Bruch führt. Dies beeinträchtigt die Sicherheit und Zuverlässigkeit der Sitzverstellungskomponenten.These known joint parts consist essentially of a cup-shaped body part with expressions and / or stampings and / or depressions and / or recesses and / or enforcements and / or bores and / or journal presses. The body part provided with a uniformly curved outer contour has a peripheral edge in which a toothing directed radially inwards into the body part is incorporated. This gearing must functionally transmit very high torques, so that the wall area between the edge and the body part, i. the connection to the pot-shaped body part is exposed to considerable loads, which often leads to breakage. This affects the safety and reliability of the seat adjustment components.
Des Weiteren ist aus der
Bei diesem Stand der Technik liegt der Erfindung die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art derart zu verbessern, dass Gelenkbeschläge mit einer weitaus höheren Sicherheit gegen Bruch des Wandbereiches zwischen dem eine Innenverzahnung tragenden Rand und dem topfförmigen Körperteil des Gelenkbeschlags kostengünstig zur Verfügung gestellt werden können.In this prior art, the present invention seeks to improve a method of the type mentioned in such a way that hinge fittings are provided at a much higher security against breakage of the wall area between the inner toothing bearing edge and the cup-shaped body part of the hinge fitting cost can.
Diese Aufgabe wird durch ein Verfahren der eingangs genannten Gattung mit den kennzeichnenden Merkmalen des Anspruchs 1 gelöst.This object is achieved by a method of the type mentioned with the characterizing features of
Vorteilhafte Ausgestaltungen des Verfahrens sind den Unteransprüchen entnehmbar.Advantageous embodiments of the method are the dependent claims.
Der nach dem erfindungsgemäßen Verfahren hergestellte Gelenkbeschlag zeichnet sich dadurch aus, dass die Wanddicke des Wandbereichs zwischen dem Rand und dem topfförmigen Körperteil des Beschlags durch eine gezielte Materialverschiebung mit mindestens einem zweistufigen Kaltfließpressvorgang jeweils in entgegengesetzte Fließrichtungen schräg zur Stempelbewegung trotz Umformung eine etwa der ursprünglichen Wanddicke entsprechenden Dicke erreicht und mühelos extrem hohen Bruchlasten widersteht.The hinge fitting produced by the method according to the invention is characterized in that the wall thickness of the wall portion between the edge and the cup-shaped body part of the fitting by a targeted material displacement with at least a two-stage Kaltfließpressvorgang each in opposite directions of flow obliquely to the punch movement despite reshaping an approximately the original wall thickness Thickness and effortlessly withstands extremely high breaking loads.
Dies ist mit dem außerordentlichen Vorteil verbunden, dass problemlos große Drehmomente übertragen werden können, so dass Gelenkbeschläge zur Verfügung stehen, die auch für spezielle oder bestimmte Belastungswerte, beispielsweise für die Befestigung eines Sicherheitsgurtes an der Sitzlehne eines Pkw, geeignet sind.This is associated with the extraordinary advantage that large torques can be transmitted without difficulty, so that joint fittings are available, which are also suitable for specific or specific load values, for example for fastening a seat belt to the seat back of a car.
Durch die Materialverschiebung in den Wandbereich der Anbindung entsteht zusätzlich der Vorteil, dass das Anschneiden über die gesamte Materialdicke möglich wird, so dass der Einsatzbereich des Feinschneidens auch an komplexen und kompliziert aufgebauten dreidimensionalen multifunktionalen Teilen wirtschaftlich möglich wird.Due to the material displacement in the wall region of the connection, the additional advantage arises that the cutting across the entire material thickness is possible, so that the application of fineblanking is economically possible even on complex and complicated constructed three-dimensional multifunctional parts.
Weitere Vorteile und Einzelheiten ergeben sich aus der nachfolgenden Beschreibung unter Bezugnahme auf die beigefügten Zeichnungen.Further advantages and details will become apparent from the following description with reference to the accompanying drawings.
Die Erfindung soll nachstehend an einem Ausführungsbeispiel näher erläutert werden.The invention will be explained in more detail below using an exemplary embodiment.
Mit dem erfindungsgemäßen Verfahren sollen dreidimensionale multifunktionale Gelenkbeschläge 1 für Autositzkomponenten hergestellt werden, die auch bei hohen Belastungen, beispielsweise über 6000 N, bruchsicher sind.The method according to the invention is intended to produce three-dimensional multifunctional articulated
Die
Die Platine 2 wird einem kombinierten Umform- und Feinschneidprozess unterworfen, in dessen Verlauf der dreidimensionale Gelenkbeschlag 1 entsteht.The
Der Gelenkbeschlag 1 besteht aus einem topfförmigen Körperteil 3, in dem durch Umformvorgänge Ausdrückungen 4, Vertiefungen 5, eine Abprägung 6 und eine Bohrung 7 eingeformt bzw. eingebracht wurden. Der Körperteil 3 weist einen umlaufenden Rand 8 auf, welcher eine radial nach innen ausgerichtete Verzahnung 9 besitzt. Abprägung 6 und Rand 8 sind durch einen Wandbereich 10 verbunden.The
Der Wandbereich 10 zwischen dem Rand 8 und der Abprägung 6 des topfförmigen Körperteils 3 wird beim Umformen geschwächt, d.h. es findet ein Abfließen des Materials aus dem Wandbereich 10 in Richtung der Abprägung 6 statt. Dies führt bei Belastung zu dem in
In den
Im ersten Schritt des erfindungsgemäßen Verfahrens bewegt sich der Stempel 13 in Richtung Matrize 12 aufwärts, wodurch ein entsprechendes Materialvolumen V in dem Raum 14 seitlich vom Stempel 13 abfließt (siehe Pfeilrichtung C). Dieses Materialvolumen V füllt den Raum 14 und es entsteht dadurch ein Materialaufbau 15 an der zum Stempel 13 gelegenen Gegenseite G der Platine 2. In the first step of the method according to the invention, the
Die so umgeformte Platine 2 wird im zweiten Schritt des erfindungsgemäßen Verfahrens zusätzlich durch eine Ringzacke 16 festgehalten und der Materialaufbau 15 an der Gegenseite G durch einen Gegenstempel 17 in eine zur Pfeilrichtung C entgegengesetzte Richtung (siehe Pfeilrichtung D) verschoben, so dass Material in einen seitlich vom Stempel 13 befindlichen Raum 18 abfließt und den Wandbereich 10 zwischen Rand 8 und Abprägung 5 im topfförmigen Körperteil 3 auf die Wanddicke s verstärkt (siehe
Durch die Bemessung der Räume 14 und 18 kann das zu verschiebende Materialvolumen V bestimmt werden, wodurch es möglich ist, die Wanddicke s des Wandbereichs 10 auf ein für eine bestimmte Bruchlast sicheres Maß zu verstärken. Ein solches bruchsicheres Gelenkteil 1 zeigt
Damit wird es möglich, mühelos Bruchsicherheiten zu erreichen, die die Bruchlast in diesem Wandbereich beträchtlich übersteigt.
Claims (3)
- Method for the reinforcement of a wall region of a three-dimensional attachment, for high torque loads, wherein out of a flat strip is cut out a plate with a substantially evenly curved outer contour and the plate afterwards is formed into a pot-shaped body and fine blanked by means of a forming and fine blanking tool including die, counter-die, die plate, V-shaped projection and pressure plate, whereby at the body is formed a circular edge for a toothing and whereby the thickness (s) of the wall region (10) between the edge (8) and the pot-shaped body (3) of the attachment by a purposeful material shifting with at least a two-staged cold-extrusion process in respectively opposite flow directions (C, D) angular to the die movement (SM) is reinforced in a way, that the purposeful material shifting in the wall region (10= approximately equalizes the runoff of Material caused by the forming, characterized in that in the first step the material in the center of the plate (2) at first is brought to flow in a direction equal to the die direction (SM) in a way, so that a material volume (V) is accumulated in a space (14) in the pressure plate (12) at the outer opposite side (G) of the plate (2) lying in a direction © of the direction (SM), and in the second step the accumulated material volume (V) by cold-extrusion is shifted in a direction (D) opposite to the first step into a space (18) in the pressure plate (11) in a way, that the wall region (10) between the edge (8) and the indentation (6) of the pot-shaped body (3) develops a thickness (s), which is tailored to the required load.
- Method according to claim 1, characterized in that the reinforcement of the wall thickness (s) in the wall region (10) is adjusted by selecting dimensions and forms of the spaces (14, 18) in the pressure plate (12) and in the pressure pad (11).
- Method according to claim 1, characterized in that the wall thickness (s) is adjusted to a fracture-load suitable for the respective use.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06090167A EP1900452B1 (en) | 2006-09-13 | 2006-09-13 | Method for reinforcing a wall of a three dimensional fitting |
US11/590,401 US7581424B2 (en) | 2006-09-13 | 2006-10-31 | Method for the reinforcement of a wall region of a three-dimensional attachment |
CA2569192A CA2569192C (en) | 2006-09-13 | 2006-11-29 | Method for the reinforcement of a wall region of a three-dimensional attachment |
JP2007171326A JP5670010B2 (en) | 2006-09-13 | 2007-06-29 | Method to reinforce the wall area of 3D hinge bracket |
KR1020070089250A KR101446699B1 (en) | 2006-09-13 | 2007-09-04 | Method for the reinforcement of a wall region of a three-dimensional attachment |
MX2007010981A MX2007010981A (en) | 2006-09-13 | 2007-09-07 | Method for the reinforcement of a wall region of a three-dimensional attachment . |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06090167A EP1900452B1 (en) | 2006-09-13 | 2006-09-13 | Method for reinforcing a wall of a three dimensional fitting |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1900452A1 EP1900452A1 (en) | 2008-03-19 |
EP1900452B1 true EP1900452B1 (en) | 2012-05-30 |
Family
ID=37517122
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06090167A Active EP1900452B1 (en) | 2006-09-13 | 2006-09-13 | Method for reinforcing a wall of a three dimensional fitting |
Country Status (6)
Country | Link |
---|---|
US (1) | US7581424B2 (en) |
EP (1) | EP1900452B1 (en) |
JP (1) | JP5670010B2 (en) |
KR (1) | KR101446699B1 (en) |
CA (1) | CA2569192C (en) |
MX (1) | MX2007010981A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11627865B2 (en) * | 2013-05-31 | 2023-04-18 | Freshwater Bay Industries, Llc | Vaginal surgical apparatus |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2834492C3 (en) | 1978-08-07 | 1994-07-28 | Keiper Recaro Gmbh Co | Articulated fitting for a seat with an adjustable backrest, in particular a motor vehicle seat |
DE3227222C1 (en) | 1982-07-21 | 1984-05-03 | Keiper Automobiltechnik Gmbh & Co Kg, 5630 Remscheid | Articulated fitting for seats with adjustable backrest, in particular motor vehicle seats |
DE3244399A1 (en) | 1982-12-01 | 1984-06-07 | Rentrop Hubbert & Wagner | JOINT FITTING FOR MOTOR VEHICLE SEATS WITH ADJUSTABLE BACKREST |
JPS6027427A (en) * | 1983-07-26 | 1985-02-12 | Hirata Press Kogyo Kk | Production of metal gasket for cylinder |
DE4117497C2 (en) * | 1991-05-28 | 1997-01-16 | Johnson Controls Naue Engineer | Adjustment fitting for seats with reclining backrest, especially for motor vehicle seats |
DE4140720C2 (en) * | 1991-12-10 | 1995-10-12 | Naue Johnson Controls Eng | Process for the production of spur gears and associated internal gear rings by means of combined fine stamping and extrusion processes |
FR2722739B1 (en) | 1994-07-22 | 1996-09-27 | Faure Bertrand Equipements Sa | IMPROVEMENTS ON JOINTS FOR VEHICLE SEATS |
DE19608551A1 (en) | 1996-03-06 | 1997-09-11 | Zahnradfabrik Friedrichshafen | Method and device for producing stamped parts |
JP3339363B2 (en) * | 1996-11-25 | 2002-10-28 | トヨタ車体株式会社 | Half blanking forming method and cold forging die used for the method |
JPH11236957A (en) * | 1998-02-24 | 1999-08-31 | Fuji Kiko Co Ltd | External and internal gears and manufacture thereof |
JP3766797B2 (en) | 2001-12-12 | 2006-04-19 | 株式会社三五 | Press working method |
NO324165B1 (en) * | 2004-02-12 | 2007-09-03 | Raufoss Tech As | A sniping process |
-
2006
- 2006-09-13 EP EP06090167A patent/EP1900452B1/en active Active
- 2006-10-31 US US11/590,401 patent/US7581424B2/en active Active
- 2006-11-29 CA CA2569192A patent/CA2569192C/en active Active
-
2007
- 2007-06-29 JP JP2007171326A patent/JP5670010B2/en active Active
- 2007-09-04 KR KR1020070089250A patent/KR101446699B1/en active IP Right Grant
- 2007-09-07 MX MX2007010981A patent/MX2007010981A/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
US7581424B2 (en) | 2009-09-01 |
CA2569192A1 (en) | 2008-03-13 |
KR20080024443A (en) | 2008-03-18 |
JP2008068318A (en) | 2008-03-27 |
KR101446699B1 (en) | 2014-10-06 |
JP5670010B2 (en) | 2015-02-18 |
EP1900452A1 (en) | 2008-03-19 |
MX2007010981A (en) | 2009-02-03 |
CA2569192C (en) | 2014-05-20 |
US20080072650A1 (en) | 2008-03-27 |
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