Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
  • B65B5/06—Packaging groups of articles, the groups being treated as single articles
  • B65B5/065—Gable-topped container
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
  • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
  • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
  • B65G47/90—Devices for picking-up and depositing articles or materials
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
  • B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

Definitions

• the present invention relates to a method for automatic packing of gable top packages, in particular gable top packages with liquid products, by way of example milk products or juice, and of the kind specified in the preamble of claim 1.
• the invention furthermore relates to a system for automatic packing of gable to packages, in particular gable top packages with liquid products, by way of example milk products or juice, and of the kind specified in the preamble of claim 6.
• the method according to the invention is characterised in that the robot is used according to need either for transferring the said groups of gable top packages to the transport boxes by means of a first tool of the mentioned type, or for transferring the groups of top packages to the transport container by means of a second tool of the same type and in such a way that the groups of top packages are moved down into the transport containers from above and disposed directly upon one another in the plurality of layers.
• the method according to the invention may suitably be further modified so that the first mentioned tool, which is used for transferring the groups of gable top packages to the transport boxes, is also used subsequently to transfer the transport boxes to shipping pallets.
• the method according to the invention may advantageously be further modified so that by means of the first mentioned tool, four groups are transferred simultaneously, each consisting of three rows each with five gable top packages to four transport boxes, and that these subsequently are transferred simultaneously to the shipping pallets.
• the method according to the invention may -be modified so that by the- last mentioned- tool there -are simultaneously transferred groups consisting of five rows, each with eight gable top packages, to the transport containers, as each group of 40 pcs. constitutes one of the said layers.
• the method according to the invention may advantageously be further modified so that for passing the groups of gable top packages down from above into the transport containers, a funnel means with collapsible guide plates for guiding the said groups laterally is used, the funnel means being moved upwards as the layers of gable top packages are disposed upon each other in the transport container.
• the invention also concerns a system for automatic packing of gable top packages and of the kind specified in the preamble of claim 6 in accordance with the method according to the invention, which system is characterised in that the robot is used alternatingly according to need either for transferring the said groups of gable top packages to the transport boxes by means of the first mentioned tool, or for transferring the groups of top packages to the transport container by means of the mentioned second tool in such a way that the groups of top packages are moved down into the transport containers from above and disposed upon one another in the plurality of layers.
• the system according to the invention is furthermore designed so that the first mentioned tool, which is adapted for transferring the groups of gable top packages to the transport boxes, is also adapted to subsequently transfer the filled transport boxes to shipping pallets.
• the system according to the invention may advantageously be designed so that the first mentioned tool is adapted to grip simultaneously about the gable top of four groups of gable top packages, each consisting of 3 rows, each with 5 gable top packages, and to transfer these groups to four transport boxes, the first mentioned tool also being adapted to subsequently grip around the four filled transport boxes and to transfer these at once to the shipping pallets.
• the system according- to the invention may advantageously be designed so that the last mentioned tool is adapted for simultaneously transferring a group of gable top packages consisting of five rows, each with eight gable top packages, to the transport containers, as each of the groups constitutes one of the said layers.
• the system according to the invention may be designed so that for passing the groups of gable top packages down from above into the transport containers, it includes a funnel means with collapsible guide plates, which are adapted for guiding the said groups of gable top packages laterally, the funnel means arranged for being moved upwards from a position down in a transport container as the layers of gable top packages are disposed upon each other in the transport container.
• Fig. 1 shows a computerised perspective view of an embodiment of an automatic packing system according to the invention
• Fig. 2 shows a plane view of an embodiment of a tool for use in packing gable top packages in transports boxes and for handling transport boxes for an automatic packing system according to the invention
• Fig. 3 shows a plan view from above of the combination tool shown in Fig. 2;
• Fig. 4 shows a plan view from the end of the combination tool shown in Fig. 2
• Fig. 5 shows a perspective view of the combination tool shown in Fig. 1 - shown with four groups of gable top packages for filling into transport boxes;
• Fig. 6 shows a perspective view of an embodiment of a tool for use by automatic packing of groups of gable top packages in transport containers; - -
• Fig. 7 shows a plan side view of the tool shown in Fig. 6;
• Fig. 8 shows a plan view of the tool shown in Fig. 6, as seen from one end;
• Fig. 9 shows a plan view of the tool shown in Fig. 6, as seen from above;
• Fig. 10 shows a perspective view of a funnel means with guide plates for use by automatic packing of groups of gable top packages by means of a tool, cf. Fig. 6, in transport containers;
• Fig. 11 shows a plan view of the funnel means shown in Fig. 10, as seen from above;
• Fig. 12 shows a plane side view of the funnel means shown in Fig. 10;
• Fig. 13 shows a computerised perspective view of a situation by automatic packing of groups of gable top packages in transport containers by using the ftmnel means, cf. Figs. 10 - 12.
• the packing system shown in Fig. 1 comprises a programmable automatic lifting unit in the form of a robot 2, which is shown double in Fig. 1 just for the sake of clarity, so that the robot 2 to the left operates a special lifting tool 4 for transferring groups of gable top packages 6 from a arraying surface 8 to transport containers 10 via a special funnel means 12.
• the gable top packages 6 arrive from a filling machine to the arraying surface 8 via a conveyor 14.
• the robot 2 operates another special combination tool 16 which is adapted for simultaneously transferring four groups of gable top packages 6 from the arraying surface 8 to a row with four transport boxes 18, and which is also adapted for turning 90° for subsequently gripping around the four filled transport boxes 18 and transfer these to shipping pallets 20 on a rollerway 22.
• the combination tool -16 is shown in more detail-in Figs. 2 - 5, where the tool in Fig. 2 is seen in against four groups of grippers 24 which, cf. Fig. 5, are arranged for simultaneously gripping around the gable top of four groups of gable top packages 6, each with three rows each containing five gable top packages 6, i.e. 60 gable top packages 6 in all, which are taken from the arraying surface 8 at the same time, where the gable top packages 6 are standing in quite tight rows.
• the four groups of grippers 24 which, cf. Fig. 5, are arranged for simultaneously gripping around the gable top of four groups of gable top packages 6, each with three rows each containing five gable top packages 6, i.e. 60 gable top packages 6 in all, which are taken from the arraying surface 8 at the same time, where the gable top packages 6 are standing in quite tight rows.
• the four groups of grippers 24 which, cf. Fig. 5, are arranged for simultaneously grip
• the groups of grippers 24 of the combination tool are mutually displaceable, so that the groups of grippers 24 are moved closely together when the grippers 24 are to get hold of the gable top of the gable top packages 6 on the arraying surface 8.
• the combination tool 16 is provided with an automatic coupling 30 that includes mechanical connection as well as common pneumatic control connections with regard to automatic replacement of the combination tool 16 with another lifting tool 32 (Figs.
• the 40-number grippers 34 of the lifting tool 32 are arranged on a lower base plate 36 which is guided on vertical slide rods 38 and carried by four air springs 40, so that the grippers 34 by passing down the said group consisting of 40 gable top packages 6 do not crush the layer of gable top packages 6 already packed in the transport container 10, as respective layers of gable top packages 6 are disposed directly upon one another in the transport containers 10.
• the funnel means 42 is applied so that the guide plates 44, when passing these down into transport container 10, are collapsed, as guide plates 46 with the least width may be folded inwards by pneumatic cylinders 48 along a wider guide plate 50, after which another wider guide plate 52 may be laterally displaced by means of a pneumatic cylinder 51 towards the guide plate 50, so that the guide plates 44 do not bump into the said obstacles during the passing down into the transport container 10, as the guide plate 50 in a corresponding way may be laterally displaced towards the guide plate 52 by means of a pneumatic cylinder 53.
• the guide plates 50 and 52 After passing down the funnel means 42 into the transport container 10, the guide plates 50 and 52 are laterally displaced again, away from each other, and the guide plates 46 are unfolded so that the guide plates 44 - like a kind of shoehorn - are disposed against the internal net wall of the transport container 10 in order to facilitate the passing down of the said 40-number group of gable top packages 6.
• the funnel means 42 is pulled upwards so that the guide plates 44 are not wedged between the gable top packages 6 and the net wall of the transport container 10.
• the described system which has been developed and intended primarily for automatic packing of gable top packages with fluid products, particularly milk products, may be used without difficulty for packing gable top packages with any other content, by way of example mineral water or juice; other products, such as powdered or granular products, by way of example spices, may also be applicable.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Container Filling Or Packaging Operations (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

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Family Applications (1)

Country Status (3)

Families Citing this family (10)

Family Cites Families (5)

• 2005
  • 2005-05-03 EP EP05734970A patent/EP1755957A1/de not_active Ceased
  • 2005-05-03 WO PCT/DK2005/000301 patent/WO2005105577A1/en active Application Filing
• 2006
  • 2006-11-28 NO NO20065491A patent/NO20065491L/no not_active Application Discontinuation

Non-Patent Citations (1)

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