EP1693323B1 - Reel changer of a rotary printing machine and method for controlling the reel changer - Google Patents
Reel changer of a rotary printing machine and method for controlling the reel changer Download PDFInfo
- Publication number
- EP1693323B1 EP1693323B1 EP06003336A EP06003336A EP1693323B1 EP 1693323 B1 EP1693323 B1 EP 1693323B1 EP 06003336 A EP06003336 A EP 06003336A EP 06003336 A EP06003336 A EP 06003336A EP 1693323 B1 EP1693323 B1 EP 1693323B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reel
- control
- rotational speed
- set value
- speed control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/182—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations
- B65H23/185—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations motor-controlled
Definitions
- the invention relates to a method for controlling a reel changer of a web-fed printing press according to the preamble of claim 1. Furthermore, the invention relates to a reel changer of a web-fed printing press.
- Role changers of web presses take over primarily three main tasks, first, the unwinding of a substrate web from a Beyakstoffrolle with a defined web speed, secondly the application of a defined web tension on5.spulende substrate web and third, the execution of a roll change between a leaking Beyakstoffrolle and a new Betikstoffrolle.
- Reel changers are also referred to as roller carriers.
- When unwinding the printing material web from the printing material roll is the maintenance of the defined path speed and the application of the defined web tension in the foreground.
- the new substrate roll must be accelerated to the peripheral speed of the emerging substrate roll so as to synchronize the web speeds of the respective printing material webs.
- the present invention is based on the problem to provide a novel method for controlling a reel changer of a web-fed printing press and a novel reel splicer.
- the position control of the dancer roller is deactivated in the case of a reel change to synchronize the peripheral speed of a new printing material roll to the peripheral speed of the outfeed printing material roll and to form a nominal value of the current regulation of an output variable of the rotational speed control as pre-control component the differentiated setpoint of the speed control is activated; after the roll change, the position control of the dancer roller is activated during the run or when unwinding the printing material web and switched to form the target value of the current control of the output of the speed control as a pilot component of the differentiated actual value of the position control.
- the time differential of the desired value of the speed control when changing roles and when the position control of the dancer roller is deactivated in the formation of the set value for the current control of the cascade control circuit from current control and speed control.
- the time differential of the actual value of the position control is used as the precontrol component in forming the desired value of the current control. This can be counteracted both when reel change and after the roll change control oscillations, whereby a good control behavior can be achieved.
- a robust control behavior can be realized, which is insensitive to mismatches between the engine and the Beyakstoffrolle, as it may occur in large Bedruckstoffrollen. With large inertia of the printing material rollers relatively small motors with low power can be used. This is another economic advantage of the method according to the invention.
- the reel changer according to the invention of a web-fed printing press is defined in claim 6.
- FIG Fig. 1 described in more detail.
- Fig. 1 shows a block diagram of a control structure according to the invention for a reel changer of a web-fed rotary printing press, wherein according to Fig. 1 from a printing material roll 10 in the direction of the arrow 11, a printing material web 12 is unwound, which is fed in the direction of the arrow 13 of a web-fed rotary printing press.
- the printing material roll 10 is mounted on a roll changer, not shown in detail, wherein a roll changer is also referred to as a roll carrier.
- the Beyakstoffrolle 10 is driven by a motor 14, wherein from the rotational speed of the motor 14 and the radius or diameter of the Beyakstoffrolle 10, the peripheral speed of Bedruckstoffrolle 10 and thus the web speed of the unwinding substrate web 12 can be calculated. Since the radius of the printing material roll 10 changes during unwinding of the printing material web 12, the rotational speed of the motor 14 must be constantly adapted to maintain a constant web speed.
- the unwound from the Beyakstoffrolle 10 substrate web 12 is guided on rollers 15, 16 and 17 to form a loop 18, wherein it is the rollers 15 and 17 to deflection rollers and the roller 16 is a so-called dancer roller.
- the dancer roller 16 presses in the direction of the arrow 19 with a certain force in the loop 18 to provide a defined web tension.
- the web speed of the printing material web 12 should be as large as before or upstream of the dancer roller 16 as well as after or downstream of the dancer roller 16. If this is the case, then the dancer roller 16 is in the in Fig. 1 illustrated middle position. If, on the other hand, a differential speed occurs at the dancer roller 16, then the dancer roller 16 becomes in the sense of the double arrow 20 deflected either up or down towards this central position. This should be avoided.
- the illustrated control structure is to unwind the printing substrate 10 at a defined web speed of the Beyakstoffrolle 10 while keeping the dancer roller 16 in its central position, so that at the dancer roller 16, which generates the Bahns fondnnung on the printing material 12, no differential speed occurs.
- Fig. 1 is a setpoint 23 for the web speed of the printing substrate 12 and thus set for the peripheral speed of the Beyakstoffrolle 10, wherein this target value 23 is offset to provide a setpoint 24 for the speed control 22 of the motor 14 with an auxiliary size 25.
- auxiliary size 25 is the diameter of Betikstoffrolle 10, which, as already mentioned, during the unwinding of the printing substrate 12 of the Beyakstoffrolle 10 changes continuously.
- the setpoint value 24 for the speed control 22 is offset with an actual value 26 of the motor speed detected at the motor 14, wherein the speed control 22 provides an output variable 27 from which a desired value 28 for the current control 21 is generated or determined.
- the cascade control loop from the current control 21 and the speed control 22 is in the sense of another cascade a position control 29 for the dancer roller 16 superimposed.
- the dancer roller 16 which serves to provide a defined web tension, is held in its middle position, so that, accordingly, no differential speed occurs at the dancer roller 16.
- the web speed in front of the dancer roller 16 should therefore be the same as the web speed after the dancer roller 16.
- the position of the dancer roller 16 is monitored by means of a sensor 30, and a corresponding actual value 36 is the position control 29 is supplied.
- Current control 21 and speed control 22 are preferably realized via PI controller.
- the bearing excitation 29, however, is preferably carried out via a PID controller.
- the I component of the position control 29 embodied as a PID controller ensures that an exact central position of the dancer roller 16 can be maintained even if the auxiliary auxiliary size 25 is incorrect, that is, if the diameter of the printing material roll 10 is incorrect.
- Fig. 1 the position control 29 of the dancer roller 16 can be activated and deactivated via a switch 31.
- the position control 29 of the dancer roller 16 is deactivated, activated after a roll change, however.
- Fig. 1 shows the control structure with open switch 31, ie in a present to perform a roll change state.
- Fig. 1 a Differentiationsglied 32, which is supplied to the role change due to the position of the switch 33 as input of the setpoint value 24 of the speed control 22, wherein the Differentiationsglied 32 then as output 34, the time differential of the setpoint 24 of the speed control 22 provides.
- the output variable 34 is offset with an auxiliary variable 35, namely multiplied and then added to the output variable 27 of the speed control 22, so as to form the set value 28 of the current control 21.
- the auxiliary size 35 is the third power of the radius of the printing material roll 10 multiplied by the roll width of the same.
- the control strategy is changed in the sense of the invention characterized in that both switches 31 and 33 of the Fig. 1 Accordingly, the position control 29 of the dancer roller 16 is activated by closing the switch 31, and by switching the switch 33, the setpoint value 28 of the current control 31 is switched to a modified pilot control component.
- the time differential of the output variable 36 of the sensor 30 is provided as a pre-control component for the current regulation 21.
- the output variable 36 of the sensor 30 is the actual value of the position control 29 of the dancer roller 16.
- attitude control 29 is thus activated with attitude control 29 to form the setpoint 28 of the current control 21 of the output variable 27 of the speed control 22 as a pilot component of the differentiated actual value 36 of Position control 29 switched.
- the output signal 34 provided by the differentiation element 32 is offset with the auxiliary quantity 35, which in turn is the third power of the radius of the printing material roll multiplied by the roll width of the same.
- the dancer roller Due to the inventive conversion of the pilot component after a roll change to the time differential of the position signal of the dancer roller, the tendency to vibration of the dancer roller can be reduced.
- the dancer roller is excited with the control method according to the invention to significantly less control vibrations.
- the robustness of the control increases with respect to parameter inaccuracies or parameter errors in the control loop and with respect to possible disturbance variables.
- the method according to the invention can be used not only when unwinding a printing material web from a printing substrate roll but also during winding or wrapping.
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Regelung eines Rollenwechslers einer Rollendruckmaschine nach dem Oberbegriff des Anspruchs 1. Weiterhin betrifft die Erfindung einen Rollenwechsler einer Rollendruckmaschine.The invention relates to a method for controlling a reel changer of a web-fed printing press according to the preamble of claim 1. Furthermore, the invention relates to a reel changer of a web-fed printing press.
Rollenwechsler von Rollendruckmaschinen übernehmen in erster Linie drei Hauptaufgaben, erstens das Abspulen einer Bedruckstoffbahn von einer Bedruckstoffrolle mit einer definierten Bahngeschwindigkeit, zweitens das Aufbringen einer definierten Bahnspannung auf die abzuspulende Bedruckstoffbahn und drittens die Ausführung eines Rollenwechsels zwischen einer auslaufenden Bedruckstoffrolle und einer neuen Bedruckstoffrolle. Rollenwechsler werden auch als Rollenträger bezeichnet. Beim Abspulen der Bedruckstoffbahn von der Bedruckstoffrolle steht das Einhalten der definierten Bahngeschwindigkeit sowie das Aufbringen der definierten Bahnspannung im Vordergrund. Soll hingegen ein Rollenwechsel zwischen einer auslaufenden Bedruckstoffrolle und einer neuen Bedruckstoffrolle ausgeführt werden, so muss die neue Bedruckstoffrolle auf die Umfangsgeschwindigkeit der auslaufenden Bedruckstoffrolle beschleunigt werden, um so die Bahngeschwindigkeiten der jeweiligen Bedruckstoffbahnen zu synchronisieren.Role changers of web presses take over primarily three main tasks, first, the unwinding of a substrate web from a Bedruckstoffrolle with a defined web speed, secondly the application of a defined web tension on abzuspulende substrate web and third, the execution of a roll change between a leaking Bedruckstoffrolle and a new Bedruckstoffrolle. Reel changers are also referred to as roller carriers. When unwinding the printing material web from the printing material roll is the maintenance of the defined path speed and the application of the defined web tension in the foreground. If, on the other hand, a reel change between an outgoing substrate roll and a new substrate roll is to be carried out, then the new substrate roll must be accelerated to the peripheral speed of the emerging substrate roll so as to synchronize the web speeds of the respective printing material webs.
Die Einhaltung einer definierten Bahngeschwindigkeit sowie einer definierten Bahnspannung der von der Bedruckstoffrolle abzuwickelnden Bedruckstoffbahn sowie das Beschleunigen einer neuen Bedruckstoffrolle auf die Umfangsgeschwindigkeit einer auslaufenden Bedruckstoffrolle beim Rollenwechsel erfolgt mithilfe eines Regelungsverfahrens.Compliance with a defined web speed and a defined web tension to be handled by the substrate roll substrate and the acceleration of a new Bedruckstoffrolle on the peripheral speed of a leaking Bedruckstofrolle when reel change using a control method.
Aus der Praxis ist es bereits bekannt, zur Regelung der Drehzahl eines eine Bedruckstoffrolle antreibenden Motors und damit zur Regelung der Umfangsgeschwindigkeit der Bedruckstoffrolle bzw. der Bahngeschwindigkeit der abzuwickelnden Bedruckstoffbahn einen Kaskadenregelkreis aus einer Stromregelung und einer der Stromregelung überlagerten Drehzahlregelung einzusetzen. Weiterhin ist es aus der Praxis bekannt, die definierte Bahnspannung durch eine Tänzerwalze bereitzustellen, die mit einer definierten Kraft in eine Schlaufe der von der Bedruckstoffrolle abgewickelten Bedruckstoffbahn drückt. Die Tänzerwalze soll dabei über eine Lageregelung in einer Mittellage gehalten werden, d.h. dass die Bahngeschwindigkeit der Bedruckstoffbahn vor bzw. stromaufwärts der Tänzerwalze der Bahngeschwindigkeit der Bedruckstoffbahn nach bzw. stromabwärts der Tänzerwalze entsprechen soll. Hierzu ist dem Kaskadenregelkreis aus der Stromregelung und Drehzahlregelung im Sinne einer weiteren Kaskade eine Lagerregelung überlagert, welche die Tänzerwalze in der definierten Mittellage hält.From practice it is already known to use a cascade control loop from a current control and a speed control superimposed on the current control for controlling the speed of a motor driving a Bedruckstoffrolle engine and thus to control the peripheral speed of the Bedruckstoffrolle or the web speed of the unwinding. Furthermore, it is known from practice to provide the defined web tension by a dancer roller which presses with a defined force in a loop of the unwound from the Bedruckstoffrolle substrate web. The dancer roller is to be held via a position control in a central position, i. the web speed of the printing material web before or upstream of the dancer roller should correspond to the web speed of the printing material web after or downstream of the dancer roller. For this purpose, a storage control is superimposed on the cascade control loop from the current control and speed control in terms of another cascade, which keeps the dancer roller in the defined center position.
Das obige, aus dem Stand der Technik bekannte Regelkonzept für einen Rollenwechsler neigt zu Schwingungen, welche die Regelgüte negativ beeinträchtigen. Dies liegt unter anderem darin begründet, dass sowohl die Bedruckstoffrolle als auch die Tänzerwalze durch ein integrales Regelungsverhalten gekennzeichnet sind, was letztendlich zu Regelschwingungen führen kann.The above, known from the prior art control concept for a reel splitter tends to oscillate, which negatively affect the control performance. This is partly due to the fact that both the printing material roller and the dancer roller are characterized by an integral control behavior, which can ultimately lead to control vibrations.
Hiervon ausgehend liegt der vorliegenden Erfindung das Problem zugrunde, ein neuartiges Verfahren zur Regelung eines Rollenwechslers einer Rollendruckmaschine sowie einen neuartigen Rollenwechsler zu schaffen.On this basis, the present invention is based on the problem to provide a novel method for controlling a reel changer of a web-fed printing press and a novel reel splicer.
Dieses Problem wird durch ein Verfahren zur Regelung eines Rollenwechslers einer Rollendruckmaschine gemäß Anspruch 1 gelöst. Erfindungsgemäß wird bei einem Rollenwechsel zur Synchronisation der Umfangsgeschwindigkeit einer neuen Bedruckstoffrolle auf die Umfangsgeschwindigkeit der auslaufenden Bedruckstoffrolle die Lageregelung der Tänzerwalze deaktiviert und zur Bildung eines Sollwerts der Stromregelung einer Ausgangsgröße der Drehzahlregelung als Vorsteuerkomponente der differenzierte Sollwert der Drehzahlregelung aufgeschaltet; nach erfolgtem Rollenwechsel wird im Lauf bzw. beim Abwickeln der Bedruckstoffbahn die Lageregelung der Tänzerwalze aktiviert und zur Bildung des Sollwerts der Stromregelung der Ausgangsgröße der Drehzahlregelung als Vorsteuerkomponente der differenzierte Istwert der Lageregelung aufgeschaltet.This problem is solved by a method for controlling a reel changer of a web-fed printing press according to claim 1. According to the invention, the position control of the dancer roller is deactivated in the case of a reel change to synchronize the peripheral speed of a new printing material roll to the peripheral speed of the outfeed printing material roll and to form a nominal value of the current regulation of an output variable of the rotational speed control as pre-control component the differentiated setpoint of the speed control is activated; after the roll change, the position control of the dancer roller is activated during the run or when unwinding the printing material web and switched to form the target value of the current control of the output of the speed control as a pilot component of the differentiated actual value of the position control.
Im Sinne der hier vorliegenden Erfindung wird vorgeschlagen, beim Rollenwechsel und bei deaktivierter Lageregelung der Tänzerwalze bei der Bildung des Sollwerts für die Stromregelung des Kaskadenregelkreises aus Stromregelung und Drehzahlregelung als Vorsteuerkomponente das zeitliche Differential des Sollwerts der Drehzahlregelung zu verwenden. Nach erfolgtem Rollenwechsel wird bei aktivierter Lageregelung der Tänzerwalze bei der Bildung des Sollwerts der Stromregelung als Vorsteuerkomponente das zeitliche Differential des Istwerts der Lageregelung verwendet. Hierbei kann sowohl beim Rollenwechsel als auch nach erfolgten Rollenwechsel Regelschwingungen entgegengewirkt werden, wodurch sich ein gutes Regelverhalten erzielen lässt. Weiterhin ist ein robustes Regelverhalten realisierbar, welches gegenüber Fehlanpassungen zwischen dem Motor und der Bedruckstoffrolle, wie es bei großen Bedruckstoffrollen auftreten kann, unempfindlich ist. Bei großen Massenträgheiten der Bedruckstoffrollen können relativ kleine Motoren mit geringer Leistung verwendet werden. Die ist ein weiterer, ökonomischer Vorteil des erfindungsgemäßen Verfahrens.For the purposes of the present invention, it is proposed to use the time differential of the desired value of the speed control when changing roles and when the position control of the dancer roller is deactivated in the formation of the set value for the current control of the cascade control circuit from current control and speed control. After the roll change has been made, when the position control of the dancer roller is activated, the time differential of the actual value of the position control is used as the precontrol component in forming the desired value of the current control. This can be counteracted both when reel change and after the roll change control oscillations, whereby a good control behavior can be achieved. Furthermore, a robust control behavior can be realized, which is insensitive to mismatches between the engine and the Bedruckstoffrolle, as it may occur in large Bedruckstoffrollen. With large inertia of the printing material rollers relatively small motors with low power can be used. This is another economic advantage of the method according to the invention.
Der erfindungsgemäße Rollenwechsler einer Rollendruckmaschine ist in Anspruch 6 definiert.The reel changer according to the invention of a web-fed printing press is defined in claim 6.
Bevorzugte Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung. Ein Ausführungsbeispiel der Erfindung wird, ohne hierauf beschränkt zu sein, an Hand der Zeichnung näher erläutert. Dabei zeigt:
- Fig. 1:
- ein Blockschaltbild zur Verdeutlichung des erfindungsgemäßen Verfahrens zur Regelung eines Rollenwechslers einer Rollendruckmaschine.
- Fig. 1:
- a block diagram for illustrating the inventive method for controlling a roll changer a web press.
Nachfolgend wird die hier vorliegende Erfindung unter Bezugnahme auf
Die von der Bedruckstoffrolle 10 abgewickelte Bedruckstoffbahn 12 wird an Walzen 15, 16 und 17 unter Bildung einer Schlaufe 18 geführt, wobei es sich bei den Walzen 15 und 17 um Umlenkrollen und bei der Walze 16 um eine sogenannte Tänzerwalze handelt. Die Tänzerwalze 16 drückt im Sinne des Pfeils 19 mit einer bestimmten Kraft in die Schlaufe 18, um eine definierte Bahnspannung bereitzustellen. Die Bahngeschwindigkeit der Bedruckstoffbahn 12 soll vor bzw. stromaufwärts der Tänzerwalze 16 genauso groß sein wie nach bzw. stromabwärts der Tänzerwalze 16. Ist dies der Fall, so befindet sich die Tänzerwalze 16 in der in
Ziel der in
Zur Regelung der Umfangsgeschwindigkeit der Bedruckstoffrolle 10 und damit der Bahngeschwindigkeit der Bedruckstoffbahn 12 wird die Drehzahl des die Bedruckstoffrolle 10 antreibenden Motors 14 mithilfe eines Kaskadenregelkreises aus einer Stromregelung 21 und einer der Stromregelung 21 überlagerten Drehzahlregelung 22 geregelt. Gemäß
Dem Kaskadenregelkreis aus der Stromregelung 21 und der Drehzahlregelung 22 ist im Sinne einer weiteren Kaskade eine Lageregelung 29 für die Tänzerwalze 16 überlagert. Mithilfe der Lageregelung 29 soll die Tänzerwalze 16, die der Bereitstellung einer definierten Bahnspannung dient, in ihrer Mittellage gehalten werden, sodass demnach an der Tänzerwalze 16 keine Differenzgeschwindigkeit auftritt. Die Bahngeschwindigkeit vor der Tänzerwalze 16 soll also genauso groß sein wie die Bahngeschwindigkeit nach der Tänzerwalze 16. Hierzu wird die Lage der Tänzerwalze 16 mithilfe eines Sensors 30 überwacht, und ein entsprechender Istwert 36 wird der Lageregelung 29 zugeführt.The cascade control loop from the
Stromregelung 21 und Drehzahlregelung 22 werden vorzugsweise über PI-Regler realisiert. Die Lagerregung 29 hingegen ist vorzugsweise über einen PID-Regler ausgeführt. Der I-Anteil der als PID-Regler ausgeführten Lageregelung 29 sorgt dafür, dass auch bei falscher Hilfsgröße 25, also bei unrichtig bestimmtem Durchmesser der Bedruckstoffrolle 10, eine exakte Mittellage der Tänzerwalze 16 eingehalten werden kann.
Gemäß
Bei bzw. zur Durchführung eines Rollenwechsels wird zur Bildung des Sollwerts 28 für die Stromregelung 21 der Ausgangsgröße 27 der Drehzahlregelung 22 das zeitliche Differential des Sollwerts 24 der Drehzahlregelung 22 aufgeschaltet. So zeigt
Zur Durchführung eines Rollenwechsels und demnach zur Synchronisation der Umfangsgeschwindigkeit einer neuen Bedruckstoffrolle an die Umfangsgeschwindigkeit der auslaufenden Bedruckstoffrolle wird demnach bei deaktivierter Lageregelung 29 der Tänzerwalze 16 die Drehzahlregelung 22 des Motors 14 dadurch entlastet, dass der Stromregelung 21 eine Vorsteuerkomponente bereitgestellt wird, wobei es sich bei der Vorsteuerkomponente dann um das zeitliche Differential des Sollwerts 24 der Drehzahlregelung 22 handelt. Hierdurch wird eine Momentvorsteuerung beim Rollenwechsel bereitgestellt, sodass eine Geschwindigkeitsänderung der Druckmaschine oder eine Sollwertrampe beim Synchronisieren der Umfangsgeschwindigkeit von neuer Bedruckstoffrolle zu auslaufender Bedruckstoffrolle relativ exakt vorgesteuert werden kann, wodurch einer Schwingungsneigung entgegengewirkt wird.To carry out a roll change and thus to synchronize the peripheral speed of a new Bedruckstoffrolle to the peripheral speed of the outgoing Bedruckstoffrolle is thus deactivated when the
Nach erfolgtem Rollenwechsel wird im Sinne der Erfindung die Regelstrategie dadurch geändert, dass beide Schalter 31 und 33 der
Nach erfolgtem Rollenwechsel wird nämlich als Vorsteuerkomponente für die Stromregelung 21 das zeitliche Differential der Ausgangsgröße 36 des Sensors 30 bereitgestellt. Bei der Ausgangsgröße 36 des Sensors 30 handelt es sich um den Istwert der Lageregelung 29 der Tänzerwalze 16. Nach erfolgtem Rollenwechsel wird demnach bei aktivierter Lageregelung 29 zur Bildung des Sollwerts 28 der Stromregelung 21 der Ausgangsgröße 27 der Drehzahlregelung 22 als Vorsteuerkomponente der differenzierte Istwert 36 der Lageregelung 29 aufgeschaltet. Auch in diesem Fall wird das vom Differentiationsglied 32 bereitgestellte Ausgangssignal 34 mit der Hilfsgröße 35 verrechnet, bei der es sich wiederum um die dritte Potenz des Radius der Bedruckstoffrolle multipliziert mit der Rollenbreite derselben handelt.After the role has been changed, the time differential of the
Durch die erfindungsgemäße Umstellung der Vorsteuerkomponente nach erfolgtem Rollenwechsel auf das zeitliche Differential des Lagesignals der Tänzerwalze kann die Schwingungsneigung der Tänzerwalze reduziert werden. So wird die Tänzerwalze mit dem erfindungsgemäßen Regelungsverfahren zu deutlich weniger Regelschwingungen angeregt. Weiterhin steigt die Robustheit der Regelung gegenüber Parameterungenauigkeiten bzw. Parameterfehlern im Regelkreis und gegenüber möglichen Störgrößen.Due to the inventive conversion of the pilot component after a roll change to the time differential of the position signal of the dancer roller, the tendency to vibration of the dancer roller can be reduced. Thus, the dancer roller is excited with the control method according to the invention to significantly less control vibrations. Furthermore, the robustness of the control increases with respect to parameter inaccuracies or parameter errors in the control loop and with respect to possible disturbance variables.
Abschließend sei darauf hingewiesen, dass das erfindungsgemäße Verfahren nicht nur beim Abwickeln einer Bedruckstoffbahn von einer Bedruckstoffrolle sondern analog auch beim Aufwickeln oder Umwickeln verwendet werden kann.Finally, it should be pointed out that the method according to the invention can be used not only when unwinding a printing material web from a printing substrate roll but also during winding or wrapping.
- 1010
- Bedruckstoffrolleprinting material
- 1111
- Pfeilarrow
- 1212
- Bedruckstoffbahnprinting material
- 1313
- Pfeilarrow
- 1414
- Motorengine
- 1515
- Umlenkrolleidler pulley
- 1616
- Tänzerwalzedancer roll
- 1717
- Umlenkrolleidler pulley
- 1818
- Schlaufeloop
- 1919
- Pfeilarrow
- 2020
- Doppelpfeildouble arrow
- 2121
- Stromregelungcurrent control
- 2222
- DrehzahlregelungSpeed control
- 2323
- Sollwertsetpoint
- 2424
- Sollwertsetpoint
- 2525
- Hilfsgrößeauxiliary variable
- 2626
- Istwertactual value
- 2727
- Ausgangsgrößeoutput
- 2828
- Sollwertsetpoint
- 2929
- Lageregelungposition control
- 3030
- Sensorsensor
- 3131
- Schalterswitch
- 3232
- Differentiatordifferentiator
- 3333
- Schalterswitch
- 3434
- Ausgangsgrößeoutput
- 3535
- Hilfsgrößeauxiliary variable
- 3636
- Ausgangsgrößeoutput
Claims (10)
- A method for controlling a reel changer of a reel-fed printing press, with a cascade control circuit from a current control (21) and a rotational speed control (22) superimposed on the current control (21) for controlling the rotational speed of a motor (14) driving a print material reel (10) and thus for the control of the circumferential velocity of the print material reel (10) or the web velocity of a print material web (12) to be unwound from the print material reel (10) and with a position control superimposed on the cascade regulating circuit of current control (21) and rotational speed control (22) in terms of a further cascade for a dancer roller (16) acting on the unwound print material web (12), wherein the dancer roller (16) serves for the provision of a defined web tension, characterized in that:a) upon a reel change for the synchronization of the circumferential velocity of a new print material reel to the circumferential velocity of the running-out print material reel the position control (29) of the dancer roller (16) is deactivated and for forming a set value (28) of the current control (21) of a output variable (27) of the rotational speed control (22) as precontrol component the differentiated set value (24) is applied to the rotational speed control (22);b) following completed reel change the position control (29) of the dancer roller (16) is activated and for forming the set value (28) the differentiated actual value (36) of the position control (29) is applied to the output variable (27) of the rotational speed control (22) as precontrol component.
- The method according to Claim 1, characterized in that during the reel change for forming the set value (28) the time differential (34) of the set value (24) of the rotational speed control (22) is applied to the current control (21) of the output variable (27) of the rotational speed control (22).
- The method according to Claim 1 or 2, characterized in that during the reel change for forming the set value (28) the differential (34) of the set value (24) of the rotational speed control (22) is applied to the current control (21) of the output variable (27) of the rotational speed control (22) as precontrol component in such a manner that the differential (34) of the set value (24) of the rotational speed control (22) prior to the application of the same is set off with the third power of the radius of the print material reel (10) and the reel width of the same.
- The method according to any one or several of the Claims 1 to 3, characterized in that following the completed reel change for forming the set value (28) the time differential (34) of the actual value (36) of the position control (29) is applied to the current control (21) of the output variable (27) of the rotational speed control (22).
- The method according to any one or several of the Claims 1 to 4, characterized in that following completed reel change for forming the set value (28) the differential (34) of the actual value (36) of the position control (29) is applied to the current control (21) of the output variable (27) of the rotational speed control (22) as precontrol component in such a manner that the differential (34) of the actual value (36) of the position control (29) prior to its application is set off with the third power of the radius of the print material reel (10) and the reel width of the same.
- A reel changer of a reel-fed printing press with a cascade control circuit from a current control (21) and a rotational speed control (22) for controlling the rotational speed of a motor (14) driving a print material reel (10) superimposed on the current control (21) and thus for the control of the circumferential velocity of the print material reel (10) or the web velocity of a print material web (12) to be unwound from the print material reel (10), and with a position control (29) superimposed on the cascade control circuit of current control (21) and rotational speed control (22) in the sense of a further cascade for a dancer roller (16) acting on the unwound print material web (12), wherein the dancer roller (16) serves for the provision of a defined web tension, characterized in that:a) upon a reel change for the synchronization of the circumferential velocity of a new print material reel to the circumferential velocity of the running-out print material reel the position control (29) of the dancer roller (16) is deactivated and for forming a set value (28) of the current control (21) the differentiated set value (24) of the rotational speed control (22) is applied to an output variable (27) of the rotational speed control (22) as precontrol component;b) after completed reel change the position control (29) of the dancer roller (16) is activated and for forming the set value (28) of the current control (21) the differentiated actual value (36) of the position control (29) is applied to the output variable (27) of the rotational speed control (22) as precontrol component.
- The reel changer of a reel-fed printing press according to Claim 6, characterized in that upon the reel change for forming the set value (28) of the current control (21) the time differential (34) of the set value (24) of the rotational speed control (22) is applied to the output variable (27) of the rotational speed control (22).
- The reel changer of a reel-fed printing press according to Claim 6 or 7, characterized in that upon the reel change for forming the set value (28) of the current control (21) the differential (34) of the set value (24) of the rotational speed control (22) is applied to the output variable (27) of the rotational speed control (22) as precontrol component in such a manner that the differential (34) of the set value (24) of the rotational speed control (22) prior to the application of the same is offset against the third power of the radius of the print material reel (10) and the reel width of the same.
- The reel changer of a reel-fed printing press according to any one or several of the Claims 6 to 8, characterized in that following completed reel change for forming the set value (28) of the current control (21) the time differential (34) of the actual value (36) of the position control (29) is applied to the output variable (27) of the rotational speed control (22).
- The reel changer of a reel-fed printing press according to any one or several of the Claims 6 to 9, characterized in that following completed reel change for forming the set value (28) of the current control (21) the differential (34) of the actual value (36) of the position control (29) is applied to the output variable (27) of the rotational speed control (22) as precontrol component in such a manner that the differential (34) of the actual value (36) of the position control (29) prior to the application of the same is offset with the third power of the radius of the print material reel (10) and the reel width of the same.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005008223A DE102005008223A1 (en) | 2005-02-22 | 2005-02-22 | Reel changer of a web-fed printing machine and method for controlling a reel changer |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1693323A1 EP1693323A1 (en) | 2006-08-23 |
EP1693323B1 true EP1693323B1 (en) | 2010-04-07 |
Family
ID=36423530
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06003336A Not-in-force EP1693323B1 (en) | 2005-02-22 | 2006-02-18 | Reel changer of a rotary printing machine and method for controlling the reel changer |
Country Status (4)
Country | Link |
---|---|
US (1) | US20060185551A1 (en) |
EP (1) | EP1693323B1 (en) |
CN (1) | CN100591523C (en) |
DE (2) | DE102005008223A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013224324A1 (en) | 2013-11-28 | 2015-05-28 | Robert Bosch Gmbh | Method for operating a web-processing machine with flying reel change |
DE102017007597A1 (en) | 2017-07-29 | 2019-01-31 | Lohmann Gmbh & Co. Kg | Device for producing an adhesive tape splice |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10335888B4 (en) * | 2003-08-06 | 2008-03-13 | Man Roland Druckmaschinen Ag | Method and apparatus for controlling the total cut register error of a web-fed rotary press |
DE102008020736B4 (en) * | 2008-04-25 | 2010-06-10 | Mr Etikettiertechnik Gmbh & Co. Kg | Method for applying labels to a strip in rows and labeling machines for carrying out this method |
FR2932384B1 (en) * | 2008-06-17 | 2010-11-26 | Chanel Parfums Beaute | COMPACT POWDER FOR SKIN CARE OR MAKE-UP |
DE102008050813B4 (en) * | 2008-10-08 | 2020-08-20 | Manroland Goss Web Systems Gmbh | Device for rotating a roll of material web |
DE102008058458A1 (en) * | 2008-11-21 | 2010-05-27 | Robert Bosch Gmbh | Axis correction method for a processing machine and a processing machine |
DE102009041485A1 (en) * | 2009-09-14 | 2011-04-14 | Heidelberger Druckmaschinen Ag | Paperless printing machine in case of power failure |
DE102009052462A1 (en) * | 2009-11-09 | 2011-05-12 | Robert Bosch Gmbh | Method for operating a winder device |
DE102010001535A1 (en) | 2010-02-03 | 2011-08-04 | manroland AG, 63075 | Method for controlling a roll changer and roll changer |
DE102010013782A1 (en) * | 2010-04-03 | 2011-10-06 | Robert Bosch Gmbh | Method for determining at least one controller parameter of a dancer position control element |
DE102011117358A1 (en) * | 2011-10-29 | 2013-05-02 | Robert Bosch Gmbh | Method for computing output diameter of material web winding on roller of e.g. printing machine, involves computing output diameter of web winding on roller according to roller change from change in controlled variable |
CN102976136B (en) * | 2012-11-27 | 2016-06-22 | 浙江华章科技有限公司 | The tension automatic control method of rewinding machine paper injection process |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3426976A1 (en) * | 1984-07-21 | 1986-01-30 | Graphischer Maschinenbau GmbH, 1000 Berlin | DEVICE FOR CARRYING OUT A ROLE CHANGE |
DE4204550A1 (en) * | 1992-02-15 | 1993-08-19 | Will E C H Gmbh & Co | CONTROL OF THE TENSION OF A MOVING MATERIAL |
JP2642605B2 (en) * | 1994-02-15 | 1997-08-20 | ジューキ株式会社 | Bobbin residual yarn removal device |
DE19512963C2 (en) * | 1995-04-10 | 2001-07-12 | Honigmann Ind Elektronik Gmbh | Device for pulling tapes |
JPH107299A (en) * | 1996-06-26 | 1998-01-13 | Dainippon Printing Co Ltd | Control method of splicer |
US5825374A (en) * | 1997-03-12 | 1998-10-20 | Raster Graphics, Inc. | Apparatus and method for advancing a web |
DE19712689A1 (en) * | 1997-03-26 | 1998-10-01 | Heidelberger Druckmasch Ag | Method of regulating paper tension in offset printing machine |
DE19923204B4 (en) * | 1999-05-20 | 2004-04-29 | Man Roland Druckmaschinen Ag | Speed control arrangement for an unwinder |
DE10152162A1 (en) * | 2001-10-25 | 2003-05-08 | Hauni Maschinenbau Ag | Device for transporting strip or strip material |
AU2003208270A1 (en) * | 2002-02-05 | 2003-09-02 | Koenig And Bauer Aktiengesellschaft | Method and device for controlling the tension of a web |
US20040155140A1 (en) * | 2003-02-11 | 2004-08-12 | Stephen Mast | Rewinder method and apparatus |
US7201345B2 (en) * | 2003-09-30 | 2007-04-10 | Rockwell Automation Technologies, Inc. | Reeled material splicing method and apparatus |
-
2005
- 2005-02-22 DE DE102005008223A patent/DE102005008223A1/en not_active Withdrawn
-
2006
- 2006-02-18 EP EP06003336A patent/EP1693323B1/en not_active Not-in-force
- 2006-02-18 DE DE502006006618T patent/DE502006006618D1/en active Active
- 2006-02-21 US US11/358,447 patent/US20060185551A1/en not_active Abandoned
- 2006-02-22 CN CN200610009437A patent/CN100591523C/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013224324A1 (en) | 2013-11-28 | 2015-05-28 | Robert Bosch Gmbh | Method for operating a web-processing machine with flying reel change |
DE102017007597A1 (en) | 2017-07-29 | 2019-01-31 | Lohmann Gmbh & Co. Kg | Device for producing an adhesive tape splice |
Also Published As
Publication number | Publication date |
---|---|
DE502006006618D1 (en) | 2010-05-20 |
DE102005008223A1 (en) | 2006-08-31 |
US20060185551A1 (en) | 2006-08-24 |
CN100591523C (en) | 2010-02-24 |
EP1693323A1 (en) | 2006-08-23 |
CN1824502A (en) | 2006-08-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1693323B1 (en) | Reel changer of a rotary printing machine and method for controlling the reel changer | |
EP0976674B1 (en) | Web tension control device | |
EP2371748B1 (en) | Method for determining at least one regulating parameter of a dancer controlling element | |
DE10335887B4 (en) | Method and apparatus for controlling a cut register error and web tension of a web-fed rotary press | |
DE112011100347B4 (en) | Engine control device | |
EP2392529B1 (en) | Tension control of w material web | |
EP2499076B1 (en) | Method for operating a winding device | |
EP1414648A1 (en) | Method and device for controlling the drive units in a printing machine | |
DE10335888A1 (en) | Method and device for controlling the cut register of a web-fed rotary printing press | |
EP1657197B1 (en) | Method for controlling a web tension | |
EP2050699A2 (en) | Method for calculating the diameter of a winding of web material on a roll and winding control system | |
EP2524806B2 (en) | Method for regulating the web tension in a web processing machine | |
DE19923204B4 (en) | Speed control arrangement for an unwinder | |
WO2003022720A1 (en) | Arrangement for operating a contact roller and associated method for operating a contact roller | |
DE60309698T2 (en) | DEVICE AND METHOD FOR CONTROLLING THE VOLTAGE OF A TRACKED MATERIAL | |
DE102005028334B4 (en) | Method for regulating the web tension | |
DE19520955C2 (en) | Control arrangement for unwinding devices for webs | |
EP3858771A1 (en) | Dancer-based web tension control and cascade control system | |
AT408035B (en) | METHOD FOR ACTIVE COMPENSATION OF PERIODIC DISORDERS | |
EP2354065B1 (en) | Method for regulating a roll changer and roll changer | |
EP1693326B1 (en) | Roll changer of a roll printing machine | |
AT515163B1 (en) | Method for operating a web-processing machine with flying reel change | |
EP3568243B1 (en) | Method for tension control | |
EP1523409A1 (en) | Method and device for reducing vibrations on rotating parts, and vibration-damped rotating part | |
AT502723A1 (en) | METHOD AND DEVICE FOR REDUCING VIBRATIONS IN A SLIDING ROLLER |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC NL PL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA HR MK YU |
|
17P | Request for examination filed |
Effective date: 20070217 |
|
17Q | First examination report despatched |
Effective date: 20070323 |
|
AKX | Designation fees paid |
Designated state(s): CH DE FR IT LI NL SE |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: MANROLAND AG |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): CH DE FR IT LI NL SE |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: NV Representative=s name: E. BLUM & CO. AG PATENT- UND MARKENANWAELTE VSP Ref country code: CH Ref legal event code: EP |
|
REF | Corresponds to: |
Ref document number: 502006006618 Country of ref document: DE Date of ref document: 20100520 Kind code of ref document: P |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: T3 |
|
REG | Reference to a national code |
Ref country code: SE Ref legal event code: TRGR |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed |
Effective date: 20110110 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R081 Ref document number: 502006006618 Country of ref document: DE Owner name: MANROLAND WEB SYSTEMS GMBH, DE Free format text: FORMER OWNER: MANROLAND AG, 63075 OFFENBACH, DE Effective date: 20120626 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: CH Payment date: 20140218 Year of fee payment: 9 Ref country code: SE Payment date: 20140218 Year of fee payment: 9 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20140228 Year of fee payment: 9 Ref country code: FR Payment date: 20140219 Year of fee payment: 9 |
|
REG | Reference to a national code |
Ref country code: SE Ref legal event code: EUG |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150228 Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150228 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST Effective date: 20151030 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150219 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150218 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150302 |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: PD Owner name: MANROLAND WEB SYSTEMS GMBH; DE Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), ASSIGNMENT; FORMER OWNER NAME: MANROLAND AG Effective date: 20170929 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R081 Ref document number: 502006006618 Country of ref document: DE Owner name: MANROLAND GOSS WEB SYSTEMS GMBH, DE Free format text: FORMER OWNER: MANROLAND WEB SYSTEMS GMBH, 86153 AUGSBURG, DE |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: NL Payment date: 20190218 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20190219 Year of fee payment: 14 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R119 Ref document number: 502006006618 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MM Effective date: 20200301 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200301 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200901 |