EP1688195B1 - Outil de galets pour le formage des tôles métalliques selon une ligne et dispositif de formage des tôles métalliques comprenant un tel outil - Google Patents
Outil de galets pour le formage des tôles métalliques selon une ligne et dispositif de formage des tôles métalliques comprenant un tel outil Download PDFInfo
- Publication number
- EP1688195B1 EP1688195B1 EP06000255A EP06000255A EP1688195B1 EP 1688195 B1 EP1688195 B1 EP 1688195B1 EP 06000255 A EP06000255 A EP 06000255A EP 06000255 A EP06000255 A EP 06000255A EP 1688195 B1 EP1688195 B1 EP 1688195B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- shaft
- tool according
- counterbody
- roller tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002184 metal Substances 0.000 title claims abstract description 30
- 239000000314 lubricant Substances 0.000 claims description 22
- 230000001050 lubricating effect Effects 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 abstract description 3
- 239000011324 bead Substances 0.000 description 14
- 238000005461 lubrication Methods 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 230000000295 complement effect Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 210000002445 nipple Anatomy 0.000 description 3
- 241000209035 Ilex Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000009699 differential effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/04—Forming single grooves in sheet metal or tubular or hollow articles by rolling
Definitions
- the invention relates to a roller tool for linear sheet metal deformation according to the preamble of claim 1. Furthermore, the invention relates to a sheet metal forming device with such a roller tool.
- roller tool and a sheet metal forming device with such a roller tool are known from the DE 695 10 771 T2 , With such a sheet metal forming device straight deformations can be generated in a workpiece. The generation of bent deformations is not possible.
- roller tool of the type mentioned in such a way that the generation of curved deformations in a sheet to be machined is possible.
- the roller body has a plurality of independently rotatable roller discs, generation of bent deformations in a workpiece is readily possible.
- the bow inner roller disc can then rotate slower than the bow outer roller disc, so that stresses and shear forces that did not allow the generation of bent deformations in the known roller tools, no longer occur.
- the plurality of roller discs By the plurality of roller discs, a differential is created, which also allows the production of curved deformations.
- the lubricating device allows automated lubrication of the roller body and / or the counter body.
- the lubricator elegantly provides the lubricant where it is needed for lubrication.
- the lubricant reservoir can be designed so large that the lubrication is ensured over a long period of time until a refill of the lubricant reservoir, z. B. on a standard grease nipple, which is accessible from the outside, is required.
- a lubricant z. B. a penetrating oil are used.
- roller bodies with the different variants of roller disc numbers according to claim 2 have proven to be particularly useful for the practice.
- a profiling supplement according to claims 3 and 4 results in a reel body with seamless, circumferential profiling. This results in beads with a defined and seamless cross section in both the straight sections and in the bow sections.
- a counter-body according to claim 5 cooperates advantageously with the roller body for sheet metal deformation.
- a counter-body according to claim 6 has the same principal advantages as the roller body according to the invention.
- the counterbody may also be constructed like the roller body from a plurality of roller discs.
- a arranged according to claim 7 sleeve facilitates the production of the reel body or the counter body in particular when this is composed of a larger number of individual discs.
- a plurality of connecting channels according to claim 8 allows a uniform lubrication of the roller body and / or the counter body.
- connection channels according to claim 9 There is also ensured that a circumferentially around the shaft unilateral load of the roller body and / or the counter body does not lead to an unwanted closure of all connecting channels in the region of their mouths from the shell wall.
- An energy accumulator according to claim 10 leads to a secure lubricant supply.
- the lubricant supply z. B. be ensured by the influence of gravity, by the creep ability of the lubricant or by a capillary effect.
- Another object of the invention is to provide a sheet metal forming device with which curved linear deformations in sheets can be produced.
- the sheet metal forming apparatus 1 comprises a roller tool 2, which is held by a roller tool holder 5 which is shown schematically only in cutouts 3, 4.
- the roller tool holder 5 stands, as in Fig. 1 indicated schematically, with a drive 6 in conjunction. With the help of the drive 6 pivoting or rotation of the roller tool holder 5 together with the roller tool 2 about a pivot or rotation axis 7 is possible.
- the pivot axis 7 is perpendicular to a currently machined with the roller tool 2 sheet, which is not shown in the drawing.
- the roller tool 2 has a press roller 8, which in Fig. 1 is arranged below a sheet metal deformation zone 9 of the sheet metal forming device 1.
- the press roller 8 cooperates with a hydraulically actuated counter-body 10 in the sheet-metal deformation zone 9.
- the sheet to be machined in the sheet deformation zone 9 between the press roller 8 and the counter body 10 is arranged so that the sheet surface perpendicular to the plane of the Fig. 1 and in Fig. 1 oriented horizontally.
- the press roller 8 has a shaft 11 and a roller body rolling about it 12 on. Between the shaft 11 and the roller body 12, a sleeve 13 is arranged, whose extension along the shaft 11 corresponds to that of the roller body 12. The sleeve 13 is rotatable about the shaft 11.
- the roller body is divided into a plurality of individual roller discs 14 to 23, which in Fig. 3 ascending numbered from bottom left to top right.
- the pulleys 14 to 23 are adjacent to each other and together form the applicable to the sheet to be machined portion of the roller body 12.
- the pulleys 14 to 23 can rotate independently of each other around the sleeve 13 and thus also about the shaft 11.
- the abutting surfaces of the roller discs 14 to 23 are lubricated.
- a total of ten roller disks 14 to 23 are present.
- the ten roller discs 14 to 23 form a roller disc package.
- the roller discs 14 to 23 each have lateral surfaces which complement each other seamlessly to a peripheral profiling of the roller body 12, as in particular Fig. 4 is apparent.
- the circumferential profiling of the roller body 12 has a central circumferential bead 24, with which the bead is produced in the sheet to be machined.
- This bead 24, which represents a convex profile section of the circumferential profiling of the roller body 12, is formed from the lateral surfaces of the four central roller discs 17 to 20.
- the peripheral roller discs 14 to 16 and 21 to 23 are designed as rings with flat lateral surfaces.
- the counter-body 10 is also formed as a roller with a counter-body shaft 25 and a rolling around this counter-roller body 26.
- the counter-reel body 26 has two annular rollers 27, 28 which extend can rotate independently of each other about the counter-body shaft 25. Between the rollers 27, 28, a spacer sleeve 29 is disposed on the counter-body shaft 25. Between the counter-body shaft 25 and the counter-roller body 26, a counter-body sleeve 30 is arranged. The two rollers 27, 28 are independently rotatable about the counter-body shaft 25.
- the shafts 11, 25 are rotatably held by grub screws 31 in corresponding shaft receptacles 32.
- the sheet metal processing device 1 operates as follows: After the sheet to be processed has been introduced into the sheet metal deformation zone 9 between the press roll 8 and the counter body 10, the counter body 10 is fed hydraulically onto the press roll 8. If a predetermined pressing force between the press roller 8 and the counter body 10 is present, the roller tool 2 moves linear relative to the plane of the sheet, wherein the shape of the bead to be formed is traced. The bead does not have to run straight along the sheet, but in particular can also be curved or curved. To form such a bent bead, the roller tool 2 moves the lines of the bead according to such that the shafts 11, 25 are at any time approximately perpendicular to the beading section consformenden. For this purpose, the roller tool 2 is rotated about the drive 6 about the pivot axis 7 each in the required pivot position, while the bead is traversed.
- the bow outer pulleys 14 to 23 and the bow outer roller 27, 28 have to travel a greater distance than the inner bow pulleys 14 to 23 and the inner bow roller 27, 28.
- the outer components of the arc which abut the sheet to be machined, then rotate faster than the adjacent sheet metal arc components.
- the subdivision of the roller body 12 in the roller discs 14 to 23 on the one hand and the subdivision of the counter body 10 in the rollers 27, 28 therefore act as a differential when descending a bent bead portion.
- roller tool 2 and the counter body 10 is constructed of a plurality of counter-body pulleys, which together form a roller package, in particular with a profiling of the roll package 12 of the roller body complementary profiling.
- roller body 12 has three, five or eight roller discs.
- a further embodiment of a counter-body 33 for use in a sheet-metal forming device in the manner of those described above with reference to the Fig. 1 to 6 has been described, show the Fig. 7 to 9 , Components that correspond to those as already described above with reference to the Fig. 1 to 6 have the same reference numbers and will not be discussed again in detail.
- the counter body 33 has rollers 34, 35, between which a spacer sleeve 36 is arranged. Except for sizing differences, the rollers 34, 35 and the spacer sleeve 36 correspond to the rollers 27, 28 and the spacer sleeve 29 of the embodiment of the counter-body 10 according to the Fig. 1 to 6 ,
- the counter-body 33 has no counter-body sleeve 30.
- a counter-body shaft 37 has a lubricant reservoir 38 in the form of a central, along the shaft 37 extending blind bore. Front side, in the FIGS. 7 and 8 to the right, the lubricant reservoir 38 is closed by a commercially available lubricating nipple 39 with a check valve.
- a compression spring 40 is arranged in the lubricant reservoir 38, which is supported on one side at the bottom of the blind bore and on the other side on a plunger 41. With the help of the plunger 41, the compression spring 40 exerts pressure on the contents of the lubricant reservoir 38, that is, on the lubricant there in the form z. As a creeping oil.
- the lubricant reservoir 38 is in fluid connection with an outer jacket wall 45 via a plurality of connecting channels 42 to 44 designed as branch lines.
- three equidistantly arranged connection channels 42 to 44 are provided, all of which open downwards, so that even without action of the compression spring 40, a lubricant outlet occurs under the influence of gravity.
- a lubricant outlet can also take place without the influence of the compression spring and without the influence of gravity due to a creeping ability of the lubricant or due to a capillary effect.
- a lubricant outlet can also take place under the influence of a thermal expansion of the lubricant during operation of the sheet metal forming device 1.
- connection channels are possible.
- a counter-body lubricating device 46 is formed. Accordingly, a roller body lubricating device can be constructed. There, in particular, the number and arrangement of the connecting channels can be adapted to the number and the strength of the roller discs 14 to 23. Thus, a roller body lubricating device z. B. have as many connecting channels as roller discs are present.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Press Drives And Press Lines (AREA)
Claims (11)
- Outil à rouleaux (2) pour la déformation linéaire de tôles,- avec un rouleau de pression (8) avec un arbre (11) et un corps de rouleau (12) roulant autour de celui-ci,- avec un corps antagoniste (10),- le rouleau de pression (8) et le corps antagoniste (10) pouvant être menés ensembles linéairement par rapport à une tôle à usiner située entre pour la réalisation du formage de la tôle,- le corps de rouleau (12) présentant une pluralité de disques de rouleau (14 à 23),- lesquels sont voisins les uns des autres et forment ensemble la partie du corps de rouleau (12) pouvant être appliquée contre la tôle à usiner,- et peuvent tourner indépendamment les uns des autres autour de l'arbre (11),caractérisé par un dispositif de lubrification (46) pour lubrifier le corps de rouleau (12) et/ou le corps antagoniste (10), lequel présente un réservoir à lubrifiant (38) logé dans l'arbre (11, 25 ; 37) du corps de rouleau (12) et/ou du corps antagoniste (10), lequel est en relation fluidique via au moins un canal de liaison (42 à 44) avec enveloppe externe (45) de l'arbre (11, 25 ; 37).
- Outil à rouleaux selon la revendication 1, caractérisé par plus de trois, de préférence plus de cinq, de manière davantage préférée plus de huit, et de manière encore davantage préférée plus de dix disques de rouleau (14 à 23).
- Outil à rouleaux selon les revendications 1 ou 2, caractérisé en ce que le corps de rouleau (12) présente un profilage circulaire formé par plusieurs disques de rouleau (14 à 23), lesquels possèdent des surfaces d'enveloppe complémentaires au profilage.
- Outil à rouleaux selon la revendication 3, caractérisé en ce que le profilage présente une partie de profilage (24) circulaire convexe, laquelle est quant à elle formée par plusieurs disques de rouleau (17 à 20) possédant des surfaces d'enveloppe, lesquelles sont complémentaires à la partie de profilage.
- Outil à rouleaux selon l'une des revendications 1 à 4, caractérisé en ce que le corps antagoniste (10) est également réalisé en tant que rouleau avec un arbre (25) et un corps de rouleau antagoniste (26) roulant autour de celui-ci.
- Outil à rouleaux selon la revendication 5, caractérisé en ce que le corps antagoniste (10) présente au moins deux rouleaux (27, 28), lesquels peuvent tourner indépendamment l'un de l'autre autour de l'arbre (25).
- Outil à rouleaux selon l'une des revendications 1 à 6, caractérisé en ce qu'entre les arbres (11, 25) du corps de rouleau (12) et/ou du corps antagoniste (10) d'une part et le corps de rouleau (12) et/ou le corps antagoniste (10) d'autre part on dispose respectivement une douille (13, 30) par rapport à laquelle les disques de rouleau (14 à 23) du corps de rouleau (12) et/ou les rouleaux (27, 28) du corps antagoniste (10) peuvent subir une torsion.
- Outil à rouleaux selon l'une des revendications 1 à 7, caractérisé par une pluralité de canaux de liaison (42 à 44) via lesquels le réservoir à lubrifiant (38) est en relation fluidique avec l'enveloppe externe (45).
- Outil à rouleaux selon la revendication 8, caractérisé en ce que les canaux de liaison (42 à 44) débouchent de l'enveloppe (45) de l'arbre (11, 25 ; 37) en étant répartis en direction périphérique autour de l'arbre (11, 25, 37).
- Outil à rouleaux selon l'une des revendications 1 à 11, caractérisé en ce que le dispositif de lubrification (46) présente un accumulateur de force, en particulier un ressort à pression (40), lequel peut être mis en liaison de travail via un tampon (41) avec un contenu du réservoir à lubrifiant (38).
- Dispositif de déformation de tôles (1)- avec un outil à rouleau selon l'une des revendications 1 à 10,- avec un support d'outil à rouleau (5),- avec un mécanisme (6) pour faire pivoter le support d'outil à rouleau (5) autour d'un axe (7) perpendiculairement à la tôle à usiner.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005003558A DE102005003558A1 (de) | 2005-01-26 | 2005-01-26 | Rollenwerkzeug zur linienhaften Blechverformung sowie Blechverformungsvorrichtung mit einem derartigen Rollenwerkzeug |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1688195A1 EP1688195A1 (fr) | 2006-08-09 |
EP1688195B1 true EP1688195B1 (fr) | 2008-02-27 |
Family
ID=35788730
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06000255A Active EP1688195B1 (fr) | 2005-01-26 | 2006-01-07 | Outil de galets pour le formage des tôles métalliques selon une ligne et dispositif de formage des tôles métalliques comprenant un tel outil |
Country Status (5)
Country | Link |
---|---|
US (1) | US7343767B2 (fr) |
EP (1) | EP1688195B1 (fr) |
CN (1) | CN100467154C (fr) |
AT (1) | ATE387270T1 (fr) |
DE (2) | DE102005003558A1 (fr) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006049045A1 (de) * | 2006-10-18 | 2008-04-24 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Werkzeug zum Bearbeiten von plattenartigen Werkstücken |
DE102011079095A1 (de) * | 2011-07-13 | 2013-01-17 | Hilti Aktiengesellschaft | Verfahren zum Herstellen eines Profils aus einem Blechband |
KR101947461B1 (ko) * | 2011-09-02 | 2019-02-13 | 빅톨릭 컴패니 | 스핀 형성 방법 |
CN102357575B (zh) * | 2011-10-14 | 2014-10-01 | 南南铝业股份有限公司 | 自动压筋机 |
JP5727663B1 (ja) * | 2013-11-18 | 2015-06-03 | 日新製鋼株式会社 | 流体送給管の継手部の転造加工方法および流体送給管 |
CN104384277A (zh) * | 2014-12-08 | 2015-03-04 | 绥阳县耐环铝业有限公司 | 铝板轧制机 |
USD770546S1 (en) * | 2014-12-17 | 2016-11-01 | Eckold Gmbh & Co. Kg | Metalworking machine |
CN105033356A (zh) * | 2015-08-14 | 2015-11-11 | 杜依蛟 | 可实现精密加工的盘板裙边的压槽装置 |
WO2018055186A1 (fr) | 2016-09-26 | 2018-03-29 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Outil et machine-outil ainsi que procédé d'usinage de pièces en forme de plaque |
DE102016120035B3 (de) * | 2016-10-20 | 2018-01-18 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Werkzeug und Werkzeugmaschine sowie Verfahren zum Bearbeiten von plattenförmigen Werkstücken |
EP3515621A1 (fr) | 2016-09-26 | 2019-07-31 | Trumpf Werkzeugmaschinen GmbH + Co. KG | Outil et machine-outil et procédé de traitement de pièces en forme de plaques |
CN109789465B (zh) | 2016-09-26 | 2022-02-11 | 通快机床两合公司 | 用于加工板状工件的工具和机床以及方法 |
DE102018211351A1 (de) | 2018-07-10 | 2020-01-16 | Pass Stanztechnik Ag | Rollenwerkzeug für eine Werkzeugmaschine |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1078240A (en) * | 1913-11-11 | George H Barbour | Rolling-mill. | |
US1302497A (en) * | 1916-03-20 | 1919-05-06 | George H Barbour | Method of rolling flanged sections. |
GB477590A (en) * | 1937-01-26 | 1938-01-03 | Metal Trim Ltd | Improvements in or relating to rollers for use in producing profiled sections from sheet metal |
US2545376A (en) * | 1945-10-22 | 1951-03-13 | Kymin Oy Kymmene Ab | Electrolytic cell with mercury cathode |
US2545976A (en) * | 1946-01-09 | 1951-03-20 | Memphis Metal Mfg Co Inc | Machine for flaring or bending or spinning the edges of openings in sheets of stiff material |
FR61850E (fr) * | 1951-07-12 | 1955-05-18 | Procédé et dispositifs pour rétreindre un tube | |
US3355922A (en) * | 1964-09-29 | 1967-12-05 | Kawasaki Steel Co | Roll forming machine |
US4103406A (en) * | 1977-03-16 | 1978-08-01 | Hitachi Metals, Ltd. | Split type sectional forming roll |
KR900701426A (ko) * | 1988-08-30 | 1990-12-03 | 원본미기재 | 금속박판의 윤곽 가공장치 및 방법 |
DE9014728U1 (de) * | 1990-10-24 | 1992-02-20 | Kark, Uwe, 2104 Hamburg | Walze für ein Walzgerüst mit einem auswechselbaren Walzring und einem geteilten Walzenkörper |
US5555759A (en) * | 1994-01-12 | 1996-09-17 | Wilson Tool International, Inc. | Workpiece-deforming tool and die for use in a punch press |
DE69934374T2 (de) * | 1998-10-20 | 2007-10-11 | Mate Precision Tooling Inc., Ramsey | Umformwerkzeug und Verwendung dieses Werkzeuges zum Walzformen eines Werkstückes |
US6282937B1 (en) * | 2000-03-17 | 2001-09-04 | Bead Master Company Llc | Corner bead re-shaping tool |
DE20315726U1 (de) * | 2003-10-14 | 2004-01-29 | Ehp Blechbearbeitungsmaschinen Gmbh | Lamelliertes Biegewerkzeug |
-
2005
- 2005-01-26 DE DE102005003558A patent/DE102005003558A1/de not_active Withdrawn
-
2006
- 2006-01-07 DE DE502006000364T patent/DE502006000364D1/de active Active
- 2006-01-07 AT AT06000255T patent/ATE387270T1/de active
- 2006-01-07 EP EP06000255A patent/EP1688195B1/fr active Active
- 2006-01-26 US US11/339,518 patent/US7343767B2/en active Active
- 2006-01-26 CN CNB200610003052XA patent/CN100467154C/zh not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US7343767B2 (en) | 2008-03-18 |
US20060162413A1 (en) | 2006-07-27 |
EP1688195A1 (fr) | 2006-08-09 |
DE502006000364D1 (de) | 2008-04-10 |
CN1810405A (zh) | 2006-08-02 |
ATE387270T1 (de) | 2008-03-15 |
DE102005003558A1 (de) | 2006-07-27 |
CN100467154C (zh) | 2009-03-11 |
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