EP1654726A2 - Sensor für ein nahbereichserkennungs- bzw. einparkhilfesystem eines fahrzeugs und herstellungsverfahren hierfür - Google Patents
Sensor für ein nahbereichserkennungs- bzw. einparkhilfesystem eines fahrzeugs und herstellungsverfahren hierfürInfo
- Publication number
- EP1654726A2 EP1654726A2 EP04733252A EP04733252A EP1654726A2 EP 1654726 A2 EP1654726 A2 EP 1654726A2 EP 04733252 A EP04733252 A EP 04733252A EP 04733252 A EP04733252 A EP 04733252A EP 1654726 A2 EP1654726 A2 EP 1654726A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- sensor
- housing
- coating
- powder coating
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 238000001514 detection method Methods 0.000 title claims abstract description 6
- 238000000034 method Methods 0.000 title abstract description 3
- 239000011248 coating agent Substances 0.000 claims abstract description 53
- 238000000576 coating method Methods 0.000 claims abstract description 53
- 239000000843 powder Substances 0.000 claims abstract description 46
- 239000012528 membrane Substances 0.000 claims abstract description 13
- 238000002604 ultrasonography Methods 0.000 claims abstract 2
- 239000007769 metal material Substances 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 230000002411 adverse Effects 0.000 claims 1
- 230000010355 oscillation Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- MCVPMHDADNVRKF-UHFFFAOYSA-N nabitan Chemical compound C=12C(CN(CC#C)CC3)=C3C(C)(C)OC2=CC(C(C)C(C)CCCCC)=CC=1OC(=O)CCCN1CCCCC1 MCVPMHDADNVRKF-UHFFFAOYSA-N 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000002318 adhesion promoter Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007786 electrostatic charging Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K9/00—Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
- G10K9/18—Details, e.g. bulbs, pumps, pistons, switches or casings
- G10K9/22—Mountings; Casings
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K9/00—Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
- G10K9/12—Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated
- G10K9/122—Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated using piezoelectric driving means
Definitions
- the invention relates to a sensor for a short-range detection or parking aid system of a vehicle, in particular an ultrasonic sensor, with a pot-like housing, the bottom of which is designed as an oscillatable membrane, the housing having a coating on at least the outside.
- sensors are known in a variety of ways.
- the sensors emit signals that are reflected on objects in the vicinity of the vehicle and are received again by the sensors. Due to the differences in the transmitted and received signals, conclusions can be drawn about objects in the vicinity of the vehicle.
- Known sensors are either anodized or coated with cathodic dip coating (KTL).
- KTL cathodic dip coating
- a black anodized coating has proven to be advantageous if the sensors are to be installed in black on the vehicle. If the sensors are to be painted in the vehicle color, a KTL coating has proven to be advantageous as an adhesion promoter for the respective paint.
- a KTL coating is not weatherproof and must therefore be painted over. It is therefore not possible to install the sensor with a KT coating in the unpainted state.
- the coating of the sensors is problematic because they do not affect the mechanical vibration properties of the membrane may negatively influence. Influencing the vibration properties leads to incorrect, and therefore unusable, measured values.
- the present invention has for its object to provide a sensor of the type described above, which has a suitable coating that does not negatively affect the vibration properties of the membrane.
- the coating should be such that the sensor can be installed without additional painting.
- the coating should be weatherproof.
- Vibration behavior of the membrane is not or only insignificantly negative powder coating. Surprisingly, it has been shown that a powder coating does not have such a negative influence on the vibration behavior of the membrane that a measurement is not possible. There is only an insignificant negative impairment of the powder coating if the coating weakens or impairs the radiation or reception behavior of the sensor, the sensor nevertheless being suitable for a short-range detection or parking aid system. A weakening of the reception and / or transmission behavior of the membrane can be compensated for, for example, by changing the sensitivity of the sensor.
- a powder coating in particular has the advantage that it is weather-resistant and that it can be painted. Sensors with powder-coated housings can therefore be painted or unpainted on the vehicle.
- the powder coating is black, since black housings of sensors on the vehicle are not noticeable. If the sensors are to be made available in the vehicle color, the housing can be painted accordingly.
- An advantageous embodiment of the invention provides that the housing is made of a metallic material and that the powder coating is located directly on the metallic material. There is consequently no further layer between the material and the powder coating, such as an anodized layer or a KTL coating. Precisely because the powder coating is provided directly on the metallic material, the vibration behavior of the membrane is only comparatively slightly impaired, if at all.
- an intermediate layer between the metallic material and the powder coating.
- Such an intermediate layer can be applied, for example, during the pretreatment of the metallic material and can be several micrometers thick.
- Aluminum or one is advantageously provided as the metallic material.
- Aluminum alloy has a particularly advantageous vibration behavior, particularly in connection with a powder coating.
- a suitable agent can be used to pretreat the aluminum.
- Phosphoric acid pickling has initially been found to be suitable, for example with NABADUR (STl / 156) from NABU-Oberpsychtechnik GmbH, in D-92507 Nabburg.
- the aluminum should also undergo a chrome-free pretreatment, for example with NABUTAN (STl / 310) from NABU-Oberpsychtechnik GmbH, in D-92507 Nabburg.
- a thin intermediate layer made of NABUTAN is then between the metallic material and the powder coating.
- a preferred embodiment of the invention provides that the powder coating consists of an acrylic powder, a Polyester powder and / or is made from an epoxy powder.
- An acrylic powder coating which is sold under the trade name ALESTA (AC3004-4905122 / AC3S20-9051) by DuPont Pulverlack GmbH & Co. KG, D-84051 Essenbach-Altheim, has proven to be particularly advantageous.
- the powder coating can be overpainted at least in sections in the vehicle color.
- the painting can be done before mounting the sensors or after mounting, together with the vehicle or the corresponding housing part.
- the invention also relates to a housing for a sensor according to the invention, which has a powder coating.
- the above-mentioned object is also achieved by a method for producing a sensor according to the invention or a housing of a sensor according to the invention, which is characterized in that the housing is powder-coated to produce the coating.
- the material especially aluminum
- EPS electrostatic charging
- the powder is then baked in an oven at temperatures of approx. 180 ° to 220 ° object temperature and this process leads to a powder coating. As soon as the parts have cooled, they can either be installed directly or coated with another coating.
- a powder coating has the advantage that it offers high mechanical resistance and optimal corrosion protection. Nevertheless, the vibration behavior on membranes is not negatively affected.
- the housing 10 of a sensor 12 is shown in longitudinal section.
- the housing 10 is pot-shaped and has a bottom 14.
- the bottom 14 forms an oscillatable membrane, which can be set in motion by a piezo unit 16 arranged on the inside of the bottom 14.
- the piezo unit 16 is controlled by electronics, which is accommodated in the pot-shaped housing and is not shown in the figure.
- a powder coating 18 is provided on the outside of the housing 10, which is represented by the dashed line 20.
- a further layer of lacquer can be located on the powder coating 18.
- the outside of the housing 10 of the sensor 12 does not have to be completely powder-coated. It is crucial that the areas exposed to the weather, in particular the floor 14, have a powder coating 18.
- the powder coating 18 is in particular an acrylic powder coating.
- a coating with the trade name ALESTA from DuPont has proven to be particularly advantageous.
- an intermediate layer protecting or pretreating the aluminum can be provided between the material of the housing 12, which in particular can be aluminum or an aluminum alloy, and the powder coating 18, an intermediate layer protecting or pretreating the aluminum can be provided.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Transducers For Ultrasonic Waves (AREA)
- Devices For Checking Fares Or Tickets At Control Points (AREA)
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10337734 | 2003-08-11 | ||
DE20316835 | 2003-11-03 | ||
PCT/EP2004/005242 WO2005024451A2 (de) | 2003-08-11 | 2004-05-15 | Sensor für ein nahbereichserkennungs- bzw. einparkhilfesystem eines fahrzeugs und herstellungsverfahren hierfür |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1654726A2 true EP1654726A2 (de) | 2006-05-10 |
EP1654726B1 EP1654726B1 (de) | 2010-04-28 |
Family
ID=34276509
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04733252A Expired - Lifetime EP1654726B1 (de) | 2003-08-11 | 2004-05-15 | Sensor für ein nahbereichserkennungs- bzw. einparkhilfesystem eines fahrzeugs und herstellungsverfahren hierfür |
Country Status (7)
Country | Link |
---|---|
US (1) | US7551520B2 (de) |
EP (1) | EP1654726B1 (de) |
CN (1) | CN1836270B (de) |
AT (1) | ATE466360T1 (de) |
DE (1) | DE502004011108D1 (de) |
ES (1) | ES2344897T3 (de) |
WO (1) | WO2005024451A2 (de) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1836270B (zh) * | 2003-08-11 | 2010-05-12 | 瓦莱奥开关传感器有限公司 | 用于车辆的传感器及其制造方法和传感器壳体 |
DE102005045306A1 (de) * | 2005-09-16 | 2007-03-29 | Valeo Schalter Und Sensoren Gmbh | Verfahren zur Herstellung eines Ultraschallsensors sowie Ultraschallsensor |
DE102006041975A1 (de) * | 2006-09-07 | 2008-03-27 | Hella Kgaa Hueck & Co. | Ultraschallsensor und Verfahren zur Herstellung eines Ultraschallsensors |
DE102009002983A1 (de) * | 2009-05-11 | 2010-11-18 | Robert Bosch Gmbh | Membrantopf für einen Ultraschallwandler und Sensor damit |
DE102009034418A1 (de) | 2009-07-23 | 2011-01-27 | Valeo Schalter Und Sensoren Gmbh | Membran und Verfahren zur Herstellung einer Membran für einen Ultraschallwandler |
US20130105670A1 (en) | 2010-07-02 | 2013-05-02 | Marko Borosak | Pulsed laser signal disrupting device incorporating led illuminator |
DE102010044994A1 (de) * | 2010-09-10 | 2012-03-15 | Valeo Schalter Und Sensoren Gmbh | Ultraschallwandler für eine Fahrerassistenzeinrichtung |
DE102010063442A1 (de) * | 2010-12-17 | 2012-06-21 | Robert Bosch Gmbh | Schallwellenbasierter Sensor mit einer Schutzschicht zur Umfelddetektion und Verwendung desselben |
US9007196B2 (en) | 2011-12-14 | 2015-04-14 | Ford Global Technologies, Llc | Cost effective auto-actuation door check |
CN104567962A (zh) * | 2014-12-26 | 2015-04-29 | 常州波速传感器有限公司 | 一种改进涂装的超声波传感器 |
DE102015106044A1 (de) * | 2015-04-21 | 2016-10-27 | Valeo Schalter Und Sensoren Gmbh | Ultraschallsensor für ein Kraftfahrzeug aus hochgefülltem Kunststoff, Fahrerassistenzsystem, Kraftfahrzeug sowie Verfahren |
DE112020002662A5 (de) * | 2019-06-04 | 2022-03-10 | Tdk Electronics Ag | Ultraschall-wandler und verfahren zur herstellung eines ultraschall-wandlers |
DE102019115032A1 (de) * | 2019-06-04 | 2020-12-10 | Tdk Electronics Ag | Ultraschall-Wandler |
DE102019210315A1 (de) | 2019-07-12 | 2021-01-14 | Audi Ag | Sichtbauteil mit funktionaler Beschichtung |
DE102020202544A1 (de) | 2020-02-27 | 2021-09-02 | Brose Fahrzeugteile Se & Co. Kommanditgesellschaft, Bamberg | Ultraschallsensor eines Kraftfahrzeugs |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3311519B2 (ja) * | 1994-10-25 | 2002-08-05 | ティーディーケイ株式会社 | 圧電サウンダ |
DE19744229A1 (de) | 1997-10-07 | 1999-04-29 | Bosch Gmbh Robert | Ultraschallwandler |
DE10023065B4 (de) | 2000-02-12 | 2006-03-02 | Volkswagen Ag | Ultraschallsensor für ein Kraftfahrzeug |
DE10007050A1 (de) * | 2000-02-17 | 2001-08-23 | Volkswagen Ag | Ultraschallsensor |
EP1202249A1 (de) * | 2000-10-26 | 2002-05-02 | Imra Europe S.A. | Wasserdichte Wandler für Halbwellenwandleranordnung |
WO2002071002A1 (de) | 2001-03-02 | 2002-09-12 | Spanner-Pollux Gmbh | Wandler für ultraschall-durchflussmesser |
DE10159679A1 (de) * | 2001-11-30 | 2003-06-12 | Valeo Schalter & Sensoren Gmbh | Ultraschallsensoreinheit und Verfahren zur Herstellung |
EP1308084A1 (de) * | 2002-10-02 | 2003-05-07 | Ciba SC Holding AG | Synergistisch wirksame UV-Absorbercombination |
CN1836270B (zh) * | 2003-08-11 | 2010-05-12 | 瓦莱奥开关传感器有限公司 | 用于车辆的传感器及其制造方法和传感器壳体 |
-
2004
- 2004-05-15 CN CN2004800228807A patent/CN1836270B/zh not_active Expired - Lifetime
- 2004-05-15 ES ES04733252T patent/ES2344897T3/es not_active Expired - Lifetime
- 2004-05-15 AT AT04733252T patent/ATE466360T1/de not_active IP Right Cessation
- 2004-05-15 DE DE502004011108T patent/DE502004011108D1/de not_active Expired - Lifetime
- 2004-05-15 US US10/567,493 patent/US7551520B2/en active Active
- 2004-05-15 WO PCT/EP2004/005242 patent/WO2005024451A2/de active Application Filing
- 2004-05-15 EP EP04733252A patent/EP1654726B1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO2005024451A2 * |
Also Published As
Publication number | Publication date |
---|---|
EP1654726B1 (de) | 2010-04-28 |
WO2005024451A2 (de) | 2005-03-17 |
CN1836270A (zh) | 2006-09-20 |
WO2005024451A3 (de) | 2006-03-02 |
CN1836270B (zh) | 2010-05-12 |
US20070017807A1 (en) | 2007-01-25 |
US7551520B2 (en) | 2009-06-23 |
ES2344897T3 (es) | 2010-09-09 |
DE502004011108D1 (de) | 2010-06-10 |
ATE466360T1 (de) | 2010-05-15 |
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