EP1651860B1 - Fuel injection valve and method for the assembly thereof - Google Patents
Fuel injection valve and method for the assembly thereof Download PDFInfo
- Publication number
- EP1651860B1 EP1651860B1 EP20040738738 EP04738738A EP1651860B1 EP 1651860 B1 EP1651860 B1 EP 1651860B1 EP 20040738738 EP20040738738 EP 20040738738 EP 04738738 A EP04738738 A EP 04738738A EP 1651860 B1 EP1651860 B1 EP 1651860B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel injection
- injection valve
- filter element
- support tube
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000446 fuel Substances 0.000 title claims description 71
- 238000002347 injection Methods 0.000 title claims description 44
- 239000007924 injection Substances 0.000 title claims description 44
- 238000000034 method Methods 0.000 title claims description 5
- 238000007765 extrusion coating Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 4
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims 3
- 229910001369 Brass Inorganic materials 0.000 description 10
- 239000010951 brass Substances 0.000 description 10
- 238000007789 sealing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0664—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
- F02M51/0667—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature acting as a valve or having a short valve body attached thereto
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0664—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
- F02M51/0671—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto
- F02M51/0682—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto the body being hollow and its interior communicating with the fuel flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/165—Filtering elements specially adapted in fuel inlets to injector
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/50—Arrangements of springs for valves used in fuel injectors or fuel injection pumps
- F02M2200/505—Adjusting spring tension by sliding spring seats
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8061—Fuel injection apparatus manufacture, repair or assembly involving press-fit, i.e. interference or friction fit
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S239/00—Fluid sprinkling, spraying, and diffusing
- Y10S239/23—Screens
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/794—With means for separating solid material from the fluid
- Y10T137/8085—Hollow strainer, fluid inlet and outlet perpendicular to each other
Definitions
- the invention relates to a fuel injection valve according to the preamble of claim 1 and a method for assembling a fuel injection valve according to claim 8.
- the US 5,356,079 describes a filter retaining assembly with a flat or cup-shaped filter medium which is held on an annular mounting frame, preferably of fuel-tolerant plastic.
- the mounting frame has a nose circumferentially and surrounds the inlet end of the fuel inlet nozzle.
- the nose in the mounting frame snaps into a circumferential groove on the outer edge of the Brennscherinlivesstutzens and thus fixes the Filter medium at the fuel inlet port.
- a similar filter holder for a cup-shaped filter medium is also off US 2003/0155447 known.
- a fuel injector in which a fuel filter is made in one piece with a retaining collar.
- the retaining collar extends radially beyond the fuel inlet port and has a nose outside of the fuel inlet port.
- the circumferential nose of the retaining collar forms, together with a groove on the outer circumference of the fuel inlet nozzle a latching connection, by which the fuel filter is fixed defined.
- a disadvantage of the from the DE 43 25 842 A1 known fuel injection valve is in particular the high production costs incurred for fixing the filter either on the adjusting sleeve or on the fuel inlet. Furthermore, filters and adjusting sleeve made of different materials, which occur at the contact surfaces mainly on the plastic of the filter Abspanungen and abrasion, which can lead to malfunction of the fuel injection valve by the deposition of the particles.
- the fuel injection valve according to the invention with the features of claim 1 and the inventive method for mounting a fuel injection valve with the features of claim 7 have the advantage of a fast and cost-effective production and assembly and a chip-free and reliable fixation of the filter element in the fuel injection valve.
- the filter element is pressed with an outer contour of a support tube of the fuel injection valve wherein the press fit of the filter element is effected by the mounting of an extension sleeve whose inner diameter is slightly smaller than an outer diameter of the filter element.
- the outer contour of the support tube has grooves, in which a Glasmaschinebuchstoffum mousseung the filter element is pressed under pressure.
- a further advantage is that the grooves can be introduced in a simple manner by turning or by means of a forming steel in the support tube.
- the filter element is advantageously pot-shaped as conventional filter elements produced from a fabric material and a Glasmaschinebuchstoffum mousseung.
- Fig. 1 shows for better understanding of the inventive measures first in a sectional, schematic sectional view of a longitudinal section through a fuel injection valve 1 according to the prior art, which is particularly suitable for injecting fuel into a suction pipe of an internal combustion engine, not shown.
- the fuel injection valve 1 comprises a magnetic coil 2 which is wound on a bobbin 3.
- the bobbin 3 is encapsulated in a valve housing 4 and closed by a cover 5.
- a contact lug 6 is formed at the bobbin 3.
- the bobbin 3 is penetrated by a valve sleeve 7, which is designed tubular and comprises therein a spread or welded support tube 8, which serves as the inner pole of the magnetic coil 2.
- a valve sleeve 7 As the outer pole of the solenoid coil 2, for example, the valve housing 4 serve.
- an armature 9 is arranged, which is formed integrally with a valve needle 10.
- through-flow openings 11 are provided, which guide the fuel injector 1 flowing through the fuel to a sealing seat.
- a ring filter 12 may be arranged for filtering the fuel.
- the valve needle 10 is preferably by welding in operative connection with a spherical valve closure member 13 in the embodiment, which forms a sealing seat with a valve seat body 14. Downstream of the sealing seat, at least one spray-discharge opening 15 is formed in a spray-disk 34, from which the fuel is injected into the suction pipe (not shown).
- the armature 9 is in the idle state of the fuel injection valve 1 by a return spring 16 so acted upon, that the fuel injection valve 1 is kept closed by the pressure of the valve closing body 13 on the valve seat body 14.
- the return spring 16 is arranged in a recess 17 of the armature 9 and the support tube 8 and is brought by an adjusting sleeve 18 to bias.
- a cup-shaped filter element 19 is preferably pressed into the valve sleeve 7.
- the filter element 19 is provided with a brass ring 20, which allows a secure hold of the filter element 19 in the fuel injector 1.
- the fuel which is supplied through a central fuel supply 22, flows through the fuel injection valve 1 through the recess 17 and the throughflow openings 11 to the sealing seat and to the injection opening 15.
- Fig. 1B shows in an excerpted sectional view the in Fig. 1A with IB designated section of the in Fig. 1A shown fuel injector 1.
- the same components are provided with matching reference numerals. A repetitive description of already known components can be dispensed with.
- the filter element 19 is cup-shaped and consists of a filter 21, which preferably consists of a fabric material 24, and a brass ring 20 for fixing the filter element 19 in the fuel injector 1.
- a filter 21 which preferably consists of a fabric material 24, and a brass ring 20 for fixing the filter element 19 in the fuel injector 1.
- the brass ring 20 is preferably designed as a deep-drawn part. The brass ring 20 and the complex sealing of the injection mold cause high production costs of the filter element 19 with the brass ring 20th
- Fig. 2A shows a schematic sectional view of an embodiment of a filter element 19, which is suitable for equipping a fuel injection valve 1 designed according to the invention.
- the filter element 19 is cup-shaped similar to the known filter elements 19. It consists of a fabric material 24 which is provided with a fiberglass extrusion coating 25.
- the assembly of the filter element 19 is carried out according to the invention, as in Fig. 2B shown on the inner pole serving as support tube 8 of the fuel injection valve 1.
- Fig. 2B shown on the inner pole serving as support tube 8 of the fuel injection valve 1.
- At an inflow end 26 of the support tube 8 are grooves 27 provided in an outer contour 28 of the support tube 8, which can be produced for example by means of turning or by a mild steel in a simple manner.
- the filter element 19 is attached to these grooves 27 in the area of the glass fiber plastic extrusion coating 25.
- the filter element 19 is supported on a shoulder 29 of the support tube 8.
- the plugged-on filter element 19 has a slightly larger diameter than the support tube 8.
- an extension sleeve 30, which serves, for example, the connection to a fuel distributor not shown, the outer diameter of the filter element 19 is calibrated to the inner diameter of the extension sleeve 30, which is slightly smaller than the outer diameter of the filter element 19.
- the filter element 19 is pressed into the grooves 27 of the support tube 8 in the region of the fiberglass extrusion coating 25.
- a secure hold of the filter element in the fuel injection valve 1 is ensured even with strong temperature fluctuations.
- the fuel injection valve 1 can be produced by the measures according to the invention in a simple manner by the elimination of the brass ring 20 cheaper without increasing the cost of other components.
- the invention is not limited to the illustrated embodiment and suitable for any construction of fuel injectors 1, z. B. for fuel injection valves 1 for direct injection or fuel injectors 1 with connection to a common rail system.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Manufacturing & Machinery (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung geht aus von einem Brennstoffeinspritzventil nach der Gattung des Anspruchs 1 und einem Verfahren zur Montage eines Brennstoffeinspritzventils nach Anspruch 8.The invention relates to a fuel injection valve according to the preamble of claim 1 and a method for assembling a fuel injection valve according to
Bei bereits bekannten Brennstoffeinspritzventilen sind Brennstoffilter in einen Brennstoffeinlaßstutzen eingepreßt und mittels eines Messingrings darin befestigt. Diese Befestigungsart bringt einerseits die Gefahr der Bildung von Abrieb und Spänen mit sich, die zu funktionalen Störungen des Brennstoffeinspritzventils führen können. Andererseits ist die Verwendung des teuren Materials Messing ein Kostenfaktor, welche die Kosten für das Brennstoffeinspritzventil wesentlich erhöht.In previously known fuel injectors, fuel filters are press fit into a fuel inlet port and secured therein by means of a brass ring. On the one hand, this type of fastening entails the risk of the formation of abrasion and swarf, which can lead to functional disturbances of the fuel injection valve. On the other hand, the use of the expensive material brass is a cost factor which substantially increases the cost of the fuel injector.
Die
Aus der
Nachteilig an dem aus der
Das erfindungsgemäße Brennstoffeinspritzventil mit den Merkmalen des Anspruchs 1 und das erfindungsgemäße Verfahren zur Montage eines Brennstoffeinspritzventils mit den Merkmalen des Anspruchs 7 haben demgegenüber den Vorteil einer schnellen und kostengünstigen Herstellung und Montage sowie einer spanfreien und zuverlässigen Fixierung des Filterelements im Brennstoffeinspritzventil.The fuel injection valve according to the invention with the features of claim 1 and the inventive method for mounting a fuel injection valve with the features of
Dies wird dadurch erreicht, daß das Filterelement mit einer Außenkontur eines Stützrohres des Brennstoffeinspritzventils verpreßt ist wobei die Preßpassung des Filterelements durch die Montage einer Verlängerungshülse erfolgt, deren Innendurchmesser geringfügig kleiner als ein Außendurchmesser des Filterelements ist.This is achieved in that the filter element is pressed with an outer contour of a support tube of the fuel injection valve wherein the press fit of the filter element is effected by the mounting of an extension sleeve whose inner diameter is slightly smaller than an outer diameter of the filter element.
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterentwicklungen und Verbesserungen des im Anspruch 1 angegebenen Brennstoffeinspritzventils möglich.The measures listed in the dependent claims advantageous developments and improvements of the claim 1 fuel injector are possible.
Vorteilhafterweise weist die Außenkontur des Stützrohres Rillen auf, in welche eine Glasfaserkunststoffumspritzung des Filterelements unter Druck eingepreßt wird.Advantageously, the outer contour of the support tube has grooves, in which a Glasfaserkunststoffumspritzung the filter element is pressed under pressure.
Weiterhin ist von Vorteil, daß die Rillen in einfacher Weise durch Drehen oder mit Hilfe eines Formstahls in das Stützrohr einbringbar sind.A further advantage is that the grooves can be introduced in a simple manner by turning or by means of a forming steel in the support tube.
Das Filterelement ist vorteilhafterweise wie herkömmliche Filterelemente topfförmig aus einem Gewebematerial und einer Glasfaserkunststoffumspritzung herstellbar.The filter element is advantageously pot-shaped as conventional filter elements produced from a fabric material and a Glasfaserkunststoffumspritzung.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung vereinfacht dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
- Fig. 1A
- einen schematischen Schnitt durch ein Ausführungsbeispiel eines Brennstoffeinspritzventils gemäß dem Stand der Technik,
- Fig. 1B
- einen auszugsweisen schematischen Ausschnitt aus dem in
Fig. 1A dargestellten Brennstoffeinspritzventil im Bereich IB inFig. 1A , - Fig. 2A
- eine schematische Darstellung eines Ausführungsbeispiels eines Filterelements für ein erfindungsgemäß ausgestaltetes Brennstoffeinspritzventil, und
- Fig. 2B
- eine ausschnittsweise schematische Darstellung eines erfindungsgemäß ausgestalteten Brennstoffeinspritzventils mit einem Filterelement gemäß
Fig. 2A .
- Fig. 1A
- FIG. 2 shows a schematic section through an exemplary embodiment of a fuel injection valve according to the prior art, FIG.
- Fig. 1B
- a partial schematic section of the in
Fig. 1A illustrated fuel injection valve in the area IB inFig. 1A . - Fig. 2A
- a schematic representation of an embodiment of a filter element for an inventively designed fuel injection valve, and
- Fig. 2B
- a fragmentary schematic representation of an inventively designed fuel injector with a filter element according to
Fig. 2A ,
Das Brennstoffeinspritzventil 1 umfaßt eine Magnetspule 2, die auf einen Spulenträger 3 gewickelt ist. Der Spulenträger 3 ist in einem Ventilgehäuse 4 gekapselt und durch einen Deckel 5 abgeschlossen. Am Spulenträger 3 ist eine Kontaktfahne 6 ausgebildet.The fuel injection valve 1 comprises a
Der Spulenträger 3 wird von einer Ventilhülse 7 durchgriffen, die rohrförmig ausgestaltet ist und ein darin eingespreiztes oder verschweißtes Stützrohr 8 umfaßt, welches als Innenpol der Magnetspule 2 dient. Als Außenpol der Magnetspule 2 kann beispielsweise das Ventilgehäuse 4 dienen. Abströmseitig des Stützrohres 8 ist ein Anker 9 angeordnet, der einstückig mit einer Ventilnadel 10 ausgebildet ist. In der Ventilnadel 10 sind Durchströmöffnungen 11 vorgesehen, die den das Brennstoffeinspritzventil 1 durchströmenden Brennstoff zu einem Dichtsitz leiten.The
Im Bereich der Durchströmöffnungen 11 kann ein Ringfilter 12 zur Filterung des Brennstoffs angeordnet sein. Die Ventilnadel 10 steht vorzugsweise durch Schweißen in Wirkverbindung mit einem im Ausführungsbeispiel kugelförmigen Ventilschließkörper 13, der mit einem Ventilsitzkörper 14 einen Dichtsitz bildet. Stromabwärts des Dichtsitzes ist in einer Spritzlochscheibe 34 wenigstens eine Abspritzöffnung 15 ausgebildet, aus der der Brennstoff in das nicht weiter dargestellte Saugrohr eingespritzt wird.In the region of the
Der Anker 9 ist im Ruhezustand des Brennstoffeinspritzventils 1 von einer Rückstellfeder 16 so beaufschlagt, daß das Brennstoffeinspritzventil 1 durch den Andruck des Ventilschlieißkörpers 13 auf den Ventilsitzkörper 14 geschlossen gehalten wird. Die Rückstellfeder 16 ist in einer Ausnehmung 17 des Ankers 9 bzw. des Stützrohres 8 angeordnet und wird durch eine Einstellhülse 18 auf Vorspannung gebracht.The
Zulaufseitig der Einstellhülse 18 ist ein topfförmiges Filterelement 19 in die Ventilhülse 7 vorzugsweise eingepreßt. Das Filterelement 19 ist dabei mit einem Messingring 20 versehen, welcher einen sicheren Halt des Filterelements 19 im Brennstoffeinspritzventil 1 ermöglicht.On the inlet side of the adjusting
Der Brennstoff, der durch eine zentrale Brennstoffzufuhr 22 zugeleitet wird, durchströmt das Brennstoffeinspritzventil 1 durch die Ausnehmung 17 und die Durchströmöffnungen 11 zum Dichtsitz und zur Abspritzöffnung 15.The fuel, which is supplied through a
Wird der Magnetspule 2 über eine nicht weiter dargestellte elektrische Leitung und die Kontaktfahne 6 ein elektrischer Strom zugeführt, baut sich ein magnetisches Feld auf, das bei ausreichender Stärke den Anker 9 entgegen der Kraft der Rückstellfeder 16 entgegen der Strömungsrichtung des Brennstoffs in die Magnetspule 2 hineinzieht. Dadurch wird ein zwischen dem Anker 9 und dem Stützrohr 8 ausgebildeter Arbeitsspalt 23 geschlossen. Durch die Bewegung des Ankers 9 wird auch die mit dem Anker 9 einstückig ausgebildete Ventilnadel 10 in Hubrichtung mitgenommen, so daß der Ventilschließkörper 13 vom Ventilsitzkörper 14 abhebt und Brennstoff zur Abspritzöffnung 15 geleitet wird.If the
Das Brennstoffeinspritzventil 1 wird geschlossen, sobald der die Magnetspule 2 erregende Strom abgeschaltet und das Magnetfeld soweit abgebaut ist, daß die Rückstellfeder 16 den Anker 9 vom Stützrohr 8 abdrückt, wodurch sich die Ventilnadel 10 in Abströmrichtung bewegt und der Ventilschließkörper 13 auf dem Ventilsitzkörper 14 aufsetzt.
Wie bereits weiter oben erwähnt, ist das Filterelement 19 topfförmig ausgebildet und besteht aus einem Filter 21, der vorzugsweise aus einem Gewebematerial 24 besteht, und einem Messingring 20 zur Fixierung des Filterelements 19 im Brennstoffeinspritzventil 1. Bei der Herstellung wird der Messingring 20 in ein Spritzwerkzeug eingelegt und gemeinsam mit dem eigentlichen Filter 21 mit einer Glasfaserkunststoffumspritzung 25 versehen. Der Messingring 20 ist vorzugsweise als Tiefziehteil ausgelegt. Der Messingring 20 und die aufwendige Abdichtung des Spritzwerkzeugs bedingen hohe Herstellungskosten des Filterelements 19 mit dem Messingring 20.As already mentioned above, the
Im Gegensatz dazu ist ein erfindungsgemäß ausgestaltetes Brennstoffeinspritzventil 1 mit einem Filterelement 19 gemäß
Die Montage des Filterelements 19 erfolgt jedoch erfindungsgemäß, wie in
Wird danach auf das Stützrohr 8 eine Verlängerungshülse 30 montiert, welches beispielsweise dem Anschluß an eine nicht weiter dargestellte Brennstoffverteilerleitung dient, wird der Außendurchmesser des Filterelements 19 auf den Innendurchmesser der Verlängerungshülse 30 kalibriert, welcher geringfügig kleiner als der Außendurchmesser des Filterelements 19 ist. Dadurch wird das Filterelement 19 im Bereich der Glasfaserkunststoffumspritzung 25 in die Rillen 27 des Stützrohrs 8 eingepreßt. Dadurch ist ein sicherer Halt des Filterelements im Brennstoffeinspritzventil 1 auch bei starken Temperaturschwankungen gewährleistet. Das Brennstoffeinspritzventil 1 ist durch die erfindungsgemäßen Maßnahmen in einfacher Weise durch den Wegfall des Messingrings 20 kostengünstiger ohne Verteuerung anderer Bauteile herstellbar.Is then mounted on the
Die Erfindung ist nicht auf das dargestellte Ausführungsbeispiel beschränkt und für beliebige Bauweisen von Brennstoffeinspritzventilen 1 geeignet, z. B. für Brennstoffeinspritzventile 1 für Direkteinspritzung oder für Brennstoffeinspritzventile 1 mit Anbindung an ein Common-Rail-System. The invention is not limited to the illustrated embodiment and suitable for any construction of fuel injectors 1, z. B. for fuel injection valves 1 for direct injection or fuel injectors 1 with connection to a common rail system.
Claims (7)
- Fuel injection valve (1) for fuel injection systems of internal combustion engines, having a magnet coil (10), having a support tube (8) which acts as an inner pole of the magnet coil (10), and having a filter element (19), wherein the filter element (19) is fastened to an outer contour (28) of the support tube (8) of the fuel injection valve (1),
characterized
in that an interference fit between the filter element (19) and support tube (8) is attained through the mounting of an elongation sleeve (30) which has an inner diameter slightly smaller than an outer diameter of the filter element (19). - Fuel injection valve according to Claim 1,
characterized
in that the outer contour (28) of the support tube (8) has grooves (27). - Fuel injection valve according to Claim 2,
characterized
in that the grooves (27) are formed into the support tube (8) by means of turning or using a profile tool. - Fuel injection valve according to one of Claims 1 to 3,
characterized
in that the support tube (8) has a shoulder (29) at the downstream side of the grooves (27). - Fuel injection valve according to Claim 4,
characterized
in that the filter element (19) is supported on the shoulder (29). - Fuel injection valve according to one of Claims 1 to 5,
characterized
in that the filter element (19) is composed of a pot-shaped filter (21) composed of a fabric material (24) and a glass fibre reinforced plastic extrusion coating (25). - Method for assembling a fuel injection valve (1) for fuel injection systems of internal combustion engines, having a magnet coil (10), having a support tube (8) which acts as an inner pole of the magnet coil (10), and having a filter element (19), wherein the filter element (19) is fastened to an outer contour (28) of the support tube (8) of the fuel injection valve (1), comprising the following method steps:- producing a pot-shaped filter (21) from a fabric material (24);- extrusion-coating the filter (21) with a glass fibre reinforced plastic extrusion coating (25),- forming grooves (27) into the outer contour (28) of the support tube (8) of the fuel injection valve (1),- plugging the filter element (19) onto the outer contour (28) of the support tube (8),- mounting an elongation sleeve (30), the inner diameter of which is slightly smaller than an outer diameter of the filter element (19), and- pressing the glass fibre reinforced plastic extrusion coating (25) of the filter element (19) into the grooves (27) of the outer contour (28) of the support tube (8) through the mounting pressure of the elongation sleeve (30).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2003134785 DE10334785A1 (en) | 2003-07-30 | 2003-07-30 | Fuel injection valve and method for its assembly |
PCT/DE2004/001289 WO2005014999A1 (en) | 2003-07-30 | 2004-06-19 | Fuel injection valve and method for the assembly thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1651860A1 EP1651860A1 (en) | 2006-05-03 |
EP1651860B1 true EP1651860B1 (en) | 2012-09-05 |
Family
ID=34088949
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20040738738 Expired - Fee Related EP1651860B1 (en) | 2003-07-30 | 2004-06-19 | Fuel injection valve and method for the assembly thereof |
Country Status (5)
Country | Link |
---|---|
US (1) | US7770812B2 (en) |
EP (1) | EP1651860B1 (en) |
JP (1) | JP4709753B2 (en) |
DE (1) | DE10334785A1 (en) |
WO (1) | WO2005014999A1 (en) |
Families Citing this family (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007008863A1 (en) * | 2005-08-26 | 2008-08-28 | Robert Bosch Gmbh | Fuel injector |
DE102005040363B4 (en) | 2005-08-26 | 2017-09-14 | Robert Bosch Gmbh | Fuel injector |
EP1783360B1 (en) * | 2005-11-02 | 2008-03-26 | Delphi Technologies, Inc. | Internal filter for a fuel injector |
DE102005061408A1 (en) | 2005-12-22 | 2007-06-28 | Robert Bosch Gmbh | Combined plastic and metal component e.g. automotive fuel injection valve has serrated metal edge to plastic interface |
US7617991B2 (en) * | 2006-03-31 | 2009-11-17 | Delphi Technologies, Inc. | Injector fuel filter with built-in orifice for flow restriction |
DE102006017451A1 (en) * | 2006-04-13 | 2007-10-18 | Robert Bosch Gmbh | Magnetic assembly for a solenoid valve |
DE102006027614B4 (en) * | 2006-06-13 | 2009-02-05 | L'orange Gmbh | Injection injector for internal combustion engines |
DE102007049963A1 (en) * | 2007-10-18 | 2009-04-23 | Robert Bosch Gmbh | Fuel injector |
JP2009174423A (en) * | 2008-01-24 | 2009-08-06 | Hitachi Ltd | Fuel injection valve |
US20090256009A1 (en) * | 2008-04-10 | 2009-10-15 | Perry Robert B | Protection device for a lower guide system of a fuel injector |
JP4628461B2 (en) * | 2008-10-24 | 2011-02-09 | 三菱電機株式会社 | Fuel injection valve |
US8460422B2 (en) * | 2010-09-17 | 2013-06-11 | Caterpillar Inc. | Exhaust aftertreatment system, and engine service package having fuel filtering mechanism |
US8413913B2 (en) * | 2010-10-28 | 2013-04-09 | International Engine Intellectual Property Company, Llc. | Boundary edge filter of a unit fuel injector |
DE102011089247A1 (en) * | 2011-12-20 | 2013-06-20 | Robert Bosch Gmbh | Fuel injector |
DE102012201940A1 (en) * | 2012-02-09 | 2013-08-14 | Robert Bosch Gmbh | Valve for metering a flowing medium |
EP2811152B1 (en) * | 2013-06-04 | 2018-04-18 | Continental Automotive GmbH | Filter for a fluid injection valve, fluid injection valve and method for producing a filter for a fluid injection valve |
DE102013225834A1 (en) * | 2013-12-13 | 2015-06-18 | Robert Bosch Gmbh | Fuel injector |
EP3076004B1 (en) * | 2015-04-02 | 2018-09-12 | Continental Automotive GmbH | Valve assembly with a particle retainer element and fluid injection valve |
LT6299B (en) * | 2015-09-04 | 2016-08-25 | UAB "Aukšto slėgio filtravimo sprendimai" | High pressure fluid filter with sturdiness bars and use of the filter fuel supply system |
DE102015217673A1 (en) | 2015-09-15 | 2017-03-16 | Continental Automotive Gmbh | Injection device for metering a fluid and motor vehicle with such an injection device |
EP3435100B1 (en) | 2017-07-24 | 2020-04-01 | TDK-Micronas GmbH | Method for testing an electronic device and an interface circuit therefore |
US10502112B2 (en) * | 2017-09-14 | 2019-12-10 | Vitesco Technologies USA, LLC | Injector for reductant delivery unit having fluid volume reduction assembly |
US10539057B2 (en) * | 2017-09-14 | 2020-01-21 | Vitesco Technologies USA, LLC | Injector for reductant delivery unit having reduced fluid volume |
US20190078488A1 (en) * | 2017-09-14 | 2019-03-14 | Continental Automotive Systems, Inc. | Injector for reductant delivery unit having fluid volume reduction assembly |
US10947880B2 (en) * | 2018-02-01 | 2021-03-16 | Continental Powertrain USA, LLC | Injector for reductant delivery unit having fluid volume reduction assembly |
US11098685B2 (en) * | 2019-02-19 | 2021-08-24 | Caterpillar Inc. | Fuel injector assembly having external filter and method of making same |
DE102019218092A1 (en) * | 2019-11-22 | 2021-05-27 | Robert Bosch Gmbh | Electromagnetic actuator |
DE102021205042A1 (en) * | 2021-05-18 | 2022-11-24 | Robert Bosch Gesellschaft mit beschränkter Haftung | Injector with integrated filter |
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DE6940678U (en) | 1969-10-18 | 1970-04-30 | Siemens Ag | DRAWER DEVICE FOR ROD PARTS |
US3779268A (en) * | 1972-06-13 | 1973-12-18 | Pennwalt Corp | Automatic changeover valve for chlorine gas system |
JPS62267565A (en) | 1986-05-16 | 1987-11-20 | Hitachi Ltd | Structure of fuel injection valve |
US5335863A (en) * | 1993-05-03 | 1994-08-09 | Siemens Automotive L.P. | Filter cartridge mounting for a top-feed fuel injector |
DE4325842A1 (en) * | 1993-07-31 | 1995-02-02 | Bosch Gmbh Robert | Fuel injection valve |
US5356079A (en) * | 1993-11-23 | 1994-10-18 | Siemens Automotive L.P. | Fuel injector snap-lock filter-retainer |
US5641126A (en) * | 1995-05-19 | 1997-06-24 | Siemens Automotive Corporation | Fuel injection systems with compact filter mountings |
US6199775B1 (en) * | 2000-02-23 | 2001-03-13 | Siemens Automotive Corporation | Fuel injector filter unit having a composite housing |
US6676044B2 (en) * | 2000-04-07 | 2004-01-13 | Siemens Automotive Corporation | Modular fuel injector and method of assembling the modular fuel injector |
US6446885B1 (en) * | 2001-01-16 | 2002-09-10 | Robert Bosch Corporation | Secondary filter assembly for fuel injector |
DE10109411A1 (en) | 2001-02-28 | 2002-09-05 | Bosch Gmbh Robert | Fuel injector |
-
2003
- 2003-07-30 DE DE2003134785 patent/DE10334785A1/en not_active Withdrawn
-
2004
- 2004-06-19 JP JP2006521382A patent/JP4709753B2/en not_active Expired - Fee Related
- 2004-06-19 US US10/564,212 patent/US7770812B2/en not_active Expired - Fee Related
- 2004-06-19 WO PCT/DE2004/001289 patent/WO2005014999A1/en active Application Filing
- 2004-06-19 EP EP20040738738 patent/EP1651860B1/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
WO2005014999A1 (en) | 2005-02-17 |
DE10334785A1 (en) | 2005-02-24 |
JP4709753B2 (en) | 2011-06-22 |
US7770812B2 (en) | 2010-08-10 |
EP1651860A1 (en) | 2006-05-03 |
JP2007500301A (en) | 2007-01-11 |
US20070095745A1 (en) | 2007-05-03 |
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