EP1617972A1 - Verfahren zum verrunden von kanten an bauteilen - Google Patents
Verfahren zum verrunden von kanten an bauteilenInfo
- Publication number
- EP1617972A1 EP1617972A1 EP04722146A EP04722146A EP1617972A1 EP 1617972 A1 EP1617972 A1 EP 1617972A1 EP 04722146 A EP04722146 A EP 04722146A EP 04722146 A EP04722146 A EP 04722146A EP 1617972 A1 EP1617972 A1 EP 1617972A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- edge
- jet
- pressure
- suction side
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000002245 particle Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000003754 machining Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 4
- 239000012159 carrier gas Substances 0.000 claims description 2
- 238000005242 forging Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000003801 milling Methods 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims 3
- -1 Al 2 0 3 or SiO Chemical class 0.000 claims 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims 2
- 239000010936 titanium Substances 0.000 claims 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 1
- 229910045601 alloy Inorganic materials 0.000 claims 1
- 239000000956 alloy Substances 0.000 claims 1
- 239000000919 ceramic Chemical class 0.000 claims 1
- 229910017052 cobalt Inorganic materials 0.000 claims 1
- 239000010941 cobalt Substances 0.000 claims 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- 235000012054 meals Nutrition 0.000 claims 1
- 229910044991 metal oxide Inorganic materials 0.000 claims 1
- 150000004706 metal oxides Chemical class 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 150000002894 organic compounds Chemical class 0.000 claims 1
- 229920003023 plastic Polymers 0.000 claims 1
- 239000004033 plastic Substances 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- 238000005201 scrubbing Methods 0.000 claims 1
- 238000005480 shot peening Methods 0.000 claims 1
- 239000011780 sodium chloride Substances 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000005270 abrasive blasting Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/083—Deburring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/47—Burnishing
- Y10T29/479—Burnishing by shot peening or blasting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49332—Propeller making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49336—Blade making
Definitions
- the invention relates to a method for rounding edges on components, in particular of turbomachinery, according to the preamble of patent claim 1.
- Rounding edges on components may be necessary for a variety of reasons. This includes improving strength and / or aerodynamics and avoiding the risk of injury.
- edges on components there may be sharp edges on components that need to be rounded to the adjacent surfaces of the component.
- the edges can also form flat or spatial surfaces that connect adjacent, generally considerably larger surfaces of the component. The latter case is usually present in the case of relatively roughly prefabricated edges on aerodynamically effective blades of turbomachinery, in particular on guide and rotor blades of gas turbines, in which the blade edges are to be rounded off from the strength and aerodynamic aspects to the adjacent pressure and / or suction side of the blade ,
- DE 697 12 613 T2 additionally shows a method for honing cutting edges, these being processed by abrasive fluid jets with abrasive blasting agents in order to introduce fine grooves into the surface.
- DE 197 20 750 C1 discloses a method for surface treatment in which the surface is subjected to particle radiation. As a result, compressive stresses are introduced into the material in order to increase the fatigue strength, in particular the tensile strength of the component.
- the object of the invention is to provide a method for rounding edges which, by means of a mechanical, possibly automated, method of operation enables considerable time and personnel savings and leads to reproducible results.
- the latter should be as high-quality as possible with the smallest possible reject rate.
- the center of the beam is set approximately tangentially to the bisector at the edge between the generally two surfaces to which the rounding is to take place.
- surfaces that meet in the form of a sharp edge the position of the bisector is immediately clear.
- surfaces that do not meet directly e.g. are connected by an edge in the form of a flat or spatial surface, e.g. the pressure and suction side of a roughly prefabricated edge of a blade of a gas turbine
- tangents are placed on the two surfaces at such an edge and the bisector between the intersecting tangents is defined.
- this bisector of the angle touches the profile center line of the blade on the edge, i.e. at the stagnation point.
- the jet is generated by means of a nozzle with a defined outlet diameter and a defined outlet angle.
- the relative movement between the nozzle and the component can preferably take place at a defined, variable distance between the nozzle and the blade edge.
- the distance is generally continuously adapted in a corresponding manner.
- the direction of the center of the jet to the profile center line of the blade at the blade edge can preferably be set at an angle ⁇ and / or can be set laterally offset in relation to the profile center line in the direction of the pressure or suction side, e.g. To create aerodynamics of desired contour asymmetries on the edge to be rounded.
- FIG. 1 shows a simplified, not to scale representation of the machining of a leading edge of a blade
- Fig. 2 shows in a representation corresponding to Fig. 1, an alternative embodiment for the processing.
- edges can be applied to a wide variety of components. Applications are in particular everywhere where there are sharp edges on components adjacent surfaces are to be rounded or where prefabricated edges are to be rounded to define the transition between adjacent surfaces with a defined shape.
- the method is described below using an edge on a fluidically effective blade of a gas turbine, a relatively roughly prefabricated blade edge being rounded off to adjacent surfaces, in the present case the pressure and / or suction side of the blade.
- the blade 1 should have a streamlined shape in the finished state. This presupposes that the pressure side 4 and the suction side 5 of the blade profile correspond as closely as possible to the target contour. This also presupposes that the blade edges 2, 3, i.e. the leading edge and the trailing edge of the blade 1, the adjacent surfaces, i.e. connect the pressure and suction side 4,5, aerodynamically. In addition to the aerodynamic requirements, strength and wear aspects also play an important role for the blade edges 2,3. As a rule, the leading and trailing edges of blades are rounded in a defined manner to meet all these requirements.
- Blades with a relatively thin profile and relatively pointed leading and trailing edges are often manufactured by forging and / or milling and / or electrochemical processing (ECM), the blade edges initially being relatively rough, i.e. with flat surfaces, corners, chamfers, etc.
- ECM electrochemical processing
- the large-area pressure and suction sides 4, 5 often correspond relatively precisely to the target contour, so that, if at all, only fine machining with little or no material removal is necessary.
- the prefabricated leading and trailing edges are thus to be rounded in such a way that they pass into the pressure and suction sides 4, 5 without kinks, steps or other imperfections.
- the abrasive blasting is used for this purpose as a machining process with targeted removal of the blade material.
- 1 shows a nozzle 8 of a jet device, not shown, from which a jet 7 emerges, which jet consists of abrasive particles and a carrier gas or a carrier liquid.
- a jet 7 emerges, which jet consists of abrasive particles and a carrier gas or a carrier liquid.
- the center of the jet direction R here extends tangentially to the profile center line 6 of the blade 1 on the blade leading edge 2 and thus corresponds at least approximately to the later inflow during operation.
- the removal result depends on several factors, such as the jet pressure, the exit angle ⁇ of the jet 7 from the nozzle 8, the exit diameter D of the nozzle 8, the distance A of the blade edge 2 from the nozzle 8, the type of abrasive including the particle size and particle distribution in the jet 7, the jet direction R, " and the local exposure time depending on the blade edge parallel, relative feed rate between the nozzle 8 and the component 1.
- these factors are to be optimized depending on the blade geometry and the blade material, for which practical tests are generally required If, for example, the distance between blade edge 2, 3 and nozzle 8 is too small, instead of a rounding, the blade edge 2, 3 can be concavely hollowed out with maximum removal in the area of the stagnation point, which must be avoided.
- the method according to the invention is in principle applicable to all types of components and in particular turbomachine blades, be it in housings, disks, rings, compressors, pumps and turbines in axial, diagonal and radial construction.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10319020A DE10319020B4 (de) | 2003-04-27 | 2003-04-27 | Verfahren zum Verrunden von Kanten an Schaufeln von Turbomaschinen |
PCT/DE2004/000581 WO2004096493A1 (de) | 2003-04-27 | 2004-03-20 | Verfahren zum verrunden von kanten an bauteilen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1617972A1 true EP1617972A1 (de) | 2006-01-25 |
EP1617972B1 EP1617972B1 (de) | 2007-05-09 |
Family
ID=33393920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04722146A Expired - Lifetime EP1617972B1 (de) | 2003-04-27 | 2004-03-20 | Verfahren zum verrunden von kanten an bauteilen |
Country Status (5)
Country | Link |
---|---|
US (1) | US7950121B2 (de) |
EP (1) | EP1617972B1 (de) |
DE (2) | DE10319020B4 (de) |
RU (1) | RU2348505C2 (de) |
WO (1) | WO2004096493A1 (de) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005054866A1 (de) * | 2005-11-17 | 2007-05-31 | Mtu Aero Engines Gmbh | Verfahren zum Herstellen von metallischen Bauteilen, insbesondere für Turbomaschinen, mit kleinen Kantenradien |
US8613641B2 (en) * | 2008-10-22 | 2013-12-24 | Pratt & Whitney Canada Corp. | Channel inlet edge deburring for gas diffuser cases |
EP2465636A1 (de) | 2010-12-16 | 2012-06-20 | MTU Aero Engines AG | Verfahren und Vorrichtung zum Ausbilden eines Bereichs eines Bauteils mit einer vorbestimmten Kontur |
US10155298B2 (en) * | 2011-12-21 | 2018-12-18 | Sikorsky Aircraft Corporation | Alpha case removal process for a main rotor blade spar |
US9162301B2 (en) | 2012-08-06 | 2015-10-20 | General Electric Company | Electrochemical machining tools and methods |
US8906221B2 (en) | 2012-08-06 | 2014-12-09 | General Electric Company | Electrochemical grinding tool and method |
GB2506357B (en) * | 2012-09-26 | 2015-01-28 | Rolls Royce Plc | Machining of an article |
JP6253533B2 (ja) * | 2014-07-01 | 2017-12-27 | 株式会社神戸製鋼所 | 切削工具の製造方法 |
RU2757171C1 (ru) * | 2021-04-06 | 2021-10-11 | Общество с ограниченной ответственностью Управляющая компания "Алтайский завод прецизионных изделий" | Способ дробеструйной обработки втулок плунжеров топливных насосов высокого давления |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3078546A (en) | 1960-06-13 | 1963-02-26 | Bruce E Kiernan | Cutting tool |
CZ285789B6 (cs) * | 1991-12-11 | 1999-11-17 | Christian Diat | Způsob mikročištění ploch a zařízení k jeho provádění |
KR0127666B1 (ko) * | 1992-11-25 | 1997-12-30 | 모리시다 요이찌 | 세라믹전자부품 및 그 제조방법 |
US5709587A (en) * | 1996-03-25 | 1998-01-20 | Kennametal Inc. | Method and apparatus for honing an elongate rotary tool |
DE19720756C1 (de) * | 1997-05-07 | 1998-09-24 | Tacr Turbine Airfoil Coating A | Verfahren zum Oberflächenbearbeiten von mechanischen Bauteilen mittels Partikelbestrahlung |
-
2003
- 2003-04-27 DE DE10319020A patent/DE10319020B4/de not_active Expired - Fee Related
-
2004
- 2004-03-20 DE DE502004003770T patent/DE502004003770D1/de not_active Expired - Lifetime
- 2004-03-20 RU RU2005136898/02A patent/RU2348505C2/ru not_active IP Right Cessation
- 2004-03-20 US US10/554,612 patent/US7950121B2/en not_active Expired - Fee Related
- 2004-03-20 WO PCT/DE2004/000581 patent/WO2004096493A1/de active IP Right Grant
- 2004-03-20 EP EP04722146A patent/EP1617972B1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO2004096493A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE502004003770D1 (de) | 2007-06-21 |
US7950121B2 (en) | 2011-05-31 |
DE10319020B4 (de) | 2006-06-14 |
RU2348505C2 (ru) | 2009-03-10 |
WO2004096493A1 (de) | 2004-11-11 |
DE10319020A1 (de) | 2004-11-25 |
EP1617972B1 (de) | 2007-05-09 |
US20070050977A1 (en) | 2007-03-08 |
RU2005136898A (ru) | 2007-06-10 |
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