EP1544157B1 - Filling machine for filling containers - Google Patents

Filling machine for filling containers Download PDF

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Publication number
EP1544157B1
EP1544157B1 EP04029312A EP04029312A EP1544157B1 EP 1544157 B1 EP1544157 B1 EP 1544157B1 EP 04029312 A EP04029312 A EP 04029312A EP 04029312 A EP04029312 A EP 04029312A EP 1544157 B1 EP1544157 B1 EP 1544157B1
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EP
European Patent Office
Prior art keywords
gas
filling
pressure
liquid
additional
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EP04029312A
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German (de)
French (fr)
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EP1544157A1 (en
Inventor
Ludwig Clüsserath
Manfred Härtel
Dieter-Rudolf Krulitsch
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KHS GmbH
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KHS GmbH
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/10Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure preliminary filling with inert gases, e.g. carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2614Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
    • B67C3/2617Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation
    • B67C3/262Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation and the filling operation stopping when the liquid rises to a level at which it closes a vent opening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2668Means for adapting the filling head to various sizes of containers

Definitions

  • the invention relates to a filling machine for filling containers such as bottles or the like with a liquid product according to the type specified in the preamble of the main claim and as in the EP 0 337 913 A2 disclosed.
  • Trinox methods are methods known as Trinox methods. Basis of such a method is that the bottle is initially overfilled with a classic Kurzrohr Stahlllsystem. Subsequently, the excess filling material is then pressed back precisely into the ring bowl until the end of a tube immersed in the product level. For this purpose, a pressure is regulated in a separate channel in the filler carousel, which is about 0.3 to 1.0 bar above the filling pressure set in the ring boiler.
  • a pneumatically controlled valve opens a connection from this channel into the bottleneck.
  • the path formed in the interior of the Trinox tube immersed in the filling material level in the ring bowl is also released electro-pneumatically.
  • the overpressure in the bottleneck presses the product above the mouth of the Trinox tube is returned to the ring bowl.
  • the process is completed as soon as the gas from the bottleneck above the product level can flow directly into the Trinox tube over a defined gap.
  • the filling level is thus defined clearly and precisely by the gap width between the mirror and the pipe end or other return openings.
  • the clamping gas valve or its valve body at the same time forms the Trinox valve.
  • a gas flow reducing element for example in the form of a throttle or nozzle.
  • a filling machine according to the patent claim 1 is formed. Accordingly, the invention provides that the Trinox tubes all filling elements are arranged on a central bearing ring as a common height adjustment.
  • a first gas channel for supplying and discharging process gases and other media is provided in this filler neck and within this gas channel is provided in its height determining height infinitely height adjustable further gas channel for supplying a pressurized gas above the biasing pressure.
  • a plurality of filling points is formed, each of which has a filling element 3 and under this one in the vertical direction up and down movable bottle carrier.
  • the filling elements 3 are attached to the circumference of the ring vessel 1.
  • This forms a vertical axis of the machine annularly enclosing interior 4, which is filled to a predetermined level with the drink or the liquid product, so that below the level occupied by the liquid medium liquid space 4 and above the level, a gas space for a below Compressive gas, for example, inert gas (eg CO 2 gas) is formed.
  • inert gas eg CO 2 gas
  • Each filling element has a housing 5, in the lower part of a liquid channel 6 is formed, which communicates with its one end with the Gregutraum 4 and on the underside of the filling element 3 and the housing 5, a vertical Greelementachse FA concentrically enclosing annular discharge opening 7 forms.
  • the liquid valve 8 is provided, which is shown in the drawing in its closed position.
  • This liquid valve consists of a valve body 9 which is movable by not shown actuating means for opening and closing by a predetermined movement stroke in the direction of the axis FA and rests in the closed state of the liquid valve 8 with a valve body surface against a formed in the liquid channel 6 valve lug.
  • 10 denotes a centering tulip and 11 denotes an annular seal enclosing the discharge opening 7, against the located in sealing position with the filling element 3 bottle 2 pressed against its mouth pressed.
  • an annular, common for all filling elements 3 vacuum channel 12 is provided in the ring bowl 1. Furthermore, a common for all filling elements 3 Trinox channel 13 is provided with the described overpressure gas on the ring boiler 1 or on the rotor having this ring boiler.
  • the embodiment shown in the drawing shows a Greetil
  • a inside the valve body extending upwardly and downwardly first gas channel 14, provided for supplying and discharging the process gas.
  • valves shown in FIG. 3 which are arranged within the filling valve, it is possible to connect the first gas channel 14 alternately or simultaneously to the Trinox channel 13 and the vacuum channel 12.
  • These possibilities may be, for example, the biasing gas originating from the Trinox channel 13, or the scavenging air to be removed from the container, for the process gases to be supplied or discharged through the first gas channel.
  • a further second gas channel 15 extends. This is provided in the embodiment as the actual Trinox tube and out in the form of a gas pipe 16 from the Gearventilgeophen 5 up to a central Grein-adjusting 17, which in turn to a central bearing ring 18 is held.
  • the bearing ring 18 by means of at least one drive device 19 relative to the front-side lower level of the filling elements 3 with the Trinox gas pipes 16 for determining the respective level by the Trinox method described above height adjustable and adjustable.
  • the control valves or devices 20 provided for each filling point are expediently arranged, with which the individual Trinox compounds can be controlled in the ring bowl according to the required process specifications.
  • the actual Trinox process is as follows: following a possible evacuation and / or rinsing process, the liquid valve 8 opens, the filling material flows into the container to be filled. The thereby displaced from the container process gas flows depending on the control of the valves through the gas channel 14 in the vacuum channel 12, or through the Trinox gas pipe 16 in the above the filling gas space 4 ".
  • the filling process is terminated by closing the liquid valve 8 at a time at which the level of contents reached in the container exceeds the lower edge of the second gas channel 15. Thereafter, by appropriate control of the valves from the Trinox channel 13 originating gas, which has a higher pressure than the gas located in the Medgutraum 4, passed through the gas passage 14 into the interior of the container.
  • the gas originating from the Trinox channel 13 presses the quantity of liquid which exceeds the lower edge of the second gas channel 15 through this second gas channel 15 back into the filling material space 4, whereby the desired filling level is exactly reached.
  • the above-described embodiment can be modified to the effect that the supply and removal of the process gas also takes place through the Trinox channel, with a corresponding design of the control device is provided, with which the process gases can be fed to the Trinox channel.
  • a corresponding design of the control device is provided, with which the process gases can be fed to the Trinox channel.
  • appropriate training may also be the biasing channel for feeding the Trinox gas to be introduced.
  • the corresponding channels are adjustable in height formed within the filler neck.
  • the gas present in the further gas channel 14 after completion of the filling increased, above the biasing pressure pressure for biasing the subsequent container can be introduced into this, resulting in considerable savings in terms of reduction the consumption of bias gas and / or increased concentrations of inert gas.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Description

Die Erfindung betrifft eine Füllmaschine zum Füllen von Behältern wie Flaschen oder dergleichen mit einem flüssigen Füllgut gemäß der im Oberbegriff des Hauptanspruches angegebenen Gattung und wie in der EP 0 337 913 A2 offenbart.The invention relates to a filling machine for filling containers such as bottles or the like with a liquid product according to the type specified in the preamble of the main claim and as in the EP 0 337 913 A2 disclosed.

Bei der Abfüllung von Wein, Perlwein, Cidre, Sekt und dergleichen ist es erforderlich, eine besonders präzise Füllhöhengenauigkeit zu erreichen, zumal ein Teil dieser Getränke mit Naturkorken oder entsprechenden Imitaten verschlossen werden. Der Abstand zwischen dem eingeführten Korken bzw. dessen Stirnseite und dem eigentlichen Füllspiegel in der Flasche ist dabei in engen Grenzen zu halten. Insbesondere bei Überfüllungen spritzt das Getränk während des Verschließvorganges am Korkenaußenmantel vorbei ins Freie und führt zu einer aus mikrobiologischen Gründen unerwünschten Benetzung der Flasche und Teilbereichen der Verschließmaschine.When bottling wine, sparkling wine, cider, sparkling wine and the like, it is necessary to achieve a particularly precise Füllhöhengenauigkeit, especially since a portion of these drinks are sealed with natural cork or corresponding imitations. The distance between the inserted cork or its end face and the actual filling level in the bottle is to be kept within narrow limits. Particularly in the case of overfillings, during the closing process the beverage splashes past the cork outer casing and leads to unwanted wetting of the bottle and partial areas of the capping machine due to microbiological reasons.

Darüber hinaus bildet sich in der Flaschenmündung unter dem Korken ein bestimmter Überdruck, der zum Hinauspressen des eingebrachten Korkens führen kann. Gleichermaßen treten insbesondere bei teuren Getränken - ungeachtet der verwendeten Verschlussarten - zusätzliche Kosten infolge solcher unerwünschten Überfüllungen auf. Dagegen verbleibt bei ebenfalls nicht erwünschten Unterfüllungen überschüssige Luft in der Flaschenmündung, was zu einer produktschädigenden Sauerstoffaufnahme führt.In addition, forms in the bottle mouth under the cork a certain overpressure, which can lead to the pressing out of the introduced cork. Similarly, expensive drinks in particular, regardless of the types of closure used, incur additional costs as a result of such undesirable traps. On the other hand, with undesirable underfilling, excess air also remains in the mouth of the bottle, which leads to product-damaging oxygen uptake.

Zur Lösung dieser Problemstellungen zeigt der Stand der Technik Verfahren auf, die unter der Bezeichnung Trinox- Verfahren bekannt sind. Grundlage eines derartigen Verfahrens ist, dass die Flasche zunächst einmal mit einem klassischen Kurzrohrfüllsystem überfüllt wird. Anschließend wird dann das überschüssige Füllgut präzise bis zum Ende eines in den Füllgutspiegel eingetauchten Röhrchens zurück in den Ringkessel gedrückt. Hierzu ist in einem separaten Kanal im Füllerkarussell ein Druck eingeregelt, der ca. 0,3 bis 1,0 bar über dem im Ringkessel eingestellten Fülldruck liegt.To solve these problems, the prior art discloses methods known as Trinox methods. Basis of such a method is that the bottle is initially overfilled with a classic Kurzrohrfüllsystem. Subsequently, the excess filling material is then pressed back precisely into the ring bowl until the end of a tube immersed in the product level. For this purpose, a pressure is regulated in a separate channel in the filler carousel, which is about 0.3 to 1.0 bar above the filling pressure set in the ring boiler.

Unmittelbar nach dem Schließen des Flüssigkeitsventils nach dem eigentlichen Füllvorgang öffnet ein pneumatisch gesteuertes Ventil eine Verbindung von diesem Kanal in den Flaschenhals. Gleichzeitig wird der im Inneren des in den Füllgutspiegels eintauchenden Trinox-Rohres ausgebildete Weg in den Ringkessel ebenfalls elektro-pneumatisch freigegeben. Der Überdruck im Flaschenhals drückt das oberhalb der Mündung des Trinox-Rohres anstehende Produkt in den Ringkessel zurück. Der Vorgang ist beendet, sobald das Gas aus dem Flaschenhals oberhalb des Füllgutspiegels über einem definierten Spalt direkt in das Trinox-Röhrchen einfließen kann. Die Füllhöhe ist damit durch die Spaltbreite zwischen Spiegel und Rohrende oder anderweitiger Rückführöffnungen eindeutig und präzise definiert.Immediately after closing the liquid valve after the actual filling operation, a pneumatically controlled valve opens a connection from this channel into the bottleneck. At the same time, the path formed in the interior of the Trinox tube immersed in the filling material level in the ring bowl is also released electro-pneumatically. The overpressure in the bottleneck presses the product above the mouth of the Trinox tube is returned to the ring bowl. The process is completed as soon as the gas from the bottleneck above the product level can flow directly into the Trinox tube over a defined gap. The filling level is thus defined clearly and precisely by the gap width between the mirror and the pipe end or other return openings.

Ein solches Verfahren ist beispielsweise aus der DE 19818761 A1 bekannt. Bei dieser bekannten Ausgestaltung bildet das Spanngas- Ventil bzw. dessen Ventilkörper zugleich das Trinox-Ventil. In dieser Ausführungsform ist im ersten Gasweg, über den der Innenraum des Behälters nach dem Füllende und nach dem Schließen des Füll- oder Flüssigkeitsventil mit dem Trinox-Druck beaufschlagt wird, um die Füllhöhe einzustellen und das überschüssige Füllgut durch das Rückgasrohr in den Flüssigkeitsraum des Ringkessels zurückzudrücken, ein den Gasfluss reduzierendes Element, beispielsweise in Form einer Drossel oder Düse vorgesehen. Hierdurch wird in Verbindung mit einer entsprechenden Ausbildung des Spanngasventils erreicht, dass der Trinox-Druck in der gefüllten Flasche unabhängig von den Schwankungen des Gasdruckes innerhalb des Trinox-Kanals eingeregelt ist.Such a method is for example from the DE 19818761 A1 known. In this known embodiment, the clamping gas valve or its valve body at the same time forms the Trinox valve. In this embodiment, in the first gas path through which the interior of the container after the filling and after closing the filling or liquid valve with the Trinox pressure is applied to adjust the filling level and the excess contents through the return gas pipe in the liquid space of the ring boiler zurückschuz, provided a gas flow reducing element, for example in the form of a throttle or nozzle. In this way is achieved in conjunction with a corresponding design of the clamping gas valve that the Trinox pressure in the filled bottle is regulated independently of the fluctuations in the gas pressure within the Trinox channel.

Da in der Praxis die Füllhöhen verschiedener Behältertypen oder Behälterchargen regelmäßig von einander abweichen, hat es sich als besonders vorteilhaft herausgestellt, die Trinox- oder Rückgasrohre höhenverstellbar auszubilden, wodurch die Füllhöhe in bestimmten Grenzen frei einstellbar ist.Since in practice the filling heights of different types of containers or batches of containers regularly deviate from each other, it has been found to be particularly advantageous to make the Trinox or return gas pipes adjustable in height, whereby the filling height is freely adjustable within certain limits.

Eine derartige Vorrichtung wurde zum Beispiel in der EP 0 337 913 A2 vorgestellt. Bei dieser Vorrichtung ist vorgesehen, dass das Trinoxrohr je Füllvorgang je eine Aufwärts- und eine Abwärtsbewegung durchführt, und bei diesen Bewegungen das eigentliche Verschließelement des Füllventils mit bewegt. Zur Realisierung der Bewegungen des Trinoxrohres ist eine Kombination von Nocken und Betätigungsabtaster vorgesehen. Nachteilig an der vorgeschlagenen Ausbildung ist, dass das Trinoxrohr bei jedem Füllvorgang zwischen einer oberen und einer unteren, die Füllhöhe bestimmenden Position bewegt wird, wodurch sich zum einen ein erhöhter Verschleiß der Dichtungen, zum anderen aber auch eine größere Ungenauigkeit der erreichten Füllhöhen ergibt.Such a device has been described, for example, in EP 0 337 913 A2 presented. In this device, it is provided that the Trinox tube per filling each performs an upward and downward movement, and moves in these movements, the actual closing element of the filling valve. To realize the movements of the Trinox tube a combination of cam and Betätigungsabtaster is provided. A disadvantage of the proposed design that the Trinox tube is moved at each filling between an upper and a lower, the filling height determining position, resulting in an increased wear of the seals, on the other hand, but also a greater inaccuracy of the filling heights achieved.

Beispielsweise ausgehend von einem solchen Verfahren und einer zur Durchführung des Verfahrens geeigneten Vorrichtung liegt der Erfindung die Aufgabe zugrunde, hierzu eine verbesserte Weiterbildung aufzuzeigen, mit welcher unter Einsatz des Trinox-Verfahrens die Füllhöhe in den Flaschen automatisch und stufenlos je nach den gegebenen Bedingungen bei verbesserter Genauigkeit und vermindertem Verschleiß eingestellt werden kann.By way of example, starting from such a method and a device suitable for carrying out the method, it is an object of the invention to provide an improved development with which, using the Trinox method, the filling level in the bottles is automatically and steplessly improved, depending on the given conditions Accuracy and reduced wear can be adjusted.

Zur Lösung dieser, der Erfindung zugrunde liegenden Aufgabe ist eine Füllmaschine entsprechend dem Patentanspruch 1 ausgebildet. Demnach ist erfindungsgemäß vorgesehen, dass die Trinoxrohre alle Füllelemente an einem zentralen Lagerring als gemeinsamer Höhenverstelleinrichtung angeordnet sind.To solve this problem underlying the invention, a filling machine according to the patent claim 1 is formed. Accordingly, the invention provides that the Trinox tubes all filling elements are arranged on a central bearing ring as a common height adjustment.

Ferner wird in selbständiger Ausgestaltung vorgeschlagen, dass in diesem Füllstutzen ein erster Gaskanal zum Zu- und Abführen von Prozessgasen und weiterer Medien vorgesehen und innerhalb dieses Gaskanals ein in seiner die Füllhöhe bestimmenden Höhe stufenlos höhenverstellbarer weiterer Gaskanal zum Zuführen eines Druckgases oberhalb des Vorspanndruckes vorgesehen ist.Furthermore, it is proposed in an independent embodiment that a first gas channel for supplying and discharging process gases and other media is provided in this filler neck and within this gas channel is provided in its height determining height infinitely height adjustable further gas channel for supplying a pressurized gas above the biasing pressure.

Mit dieser erfindungsgemäß vorgeschlagenen Ausbildung sind die eingangs genannten Anforderungen problemlos zu erfüllen und wesentlich verbesserte höhenmäßige Anpassungen des Füllstandes auch während der laufenden Abfüllung durchführbar. Manuelle Maßnahmen zur Füllhöhenanpassung und Korrektur sind nicht mehr erforderlich.With this inventively proposed training, the requirements mentioned above are easy to meet and much improved height adjustments of the level even during the current filling feasible. Manual measures for level adjustment and correction are no longer required.

Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche und der nachfolgenden Beschreibung.Further developments of the invention are the subject of the dependent claims and the following description.

Die Erfindung wird im Folgenden anhand eines in der Zeichnung dargestellten Ausführungsbeispiels näher erläutert.The invention is explained in more detail below with reference to an embodiment shown in the drawing.

In der Zeichnung ist mit 1 ein Ringkessel, der an einem ansonsten nicht dargestellten, um eine vertikale Maschinenachse umlaufenden Rotor der Füllmaschine vorgesehen ist, welche zum Füllen der Flaschen 2 mit einem Getränk, beispielsweise Sekt, unter Gegendruck dient.In the drawing, 1 with a ring vessel, which is provided on an otherwise not shown, rotating around a vertical axis of the machine rotor of the filling machine, which serves for filling the bottles 2 with a drink, such as sparkling, under counter pressure.

Am Umfang des Rotors bzw. Ringkessels 1 ist eine Vielzahl von Füllstellen gebildet, von denen jede ein Füllelement 3 und unter diesem einen in vertikaler Richtung auf- und abbewegbaren Flaschenträger aufweist. Die Füllelemente 3 sind am Umfang des Ringkessels 1 befestigt. Dieser bildet einen die vertikale Maschinenachse ringförmig umschließenden Innenraum 4, der bis zu einem vorgegebenen Niveau mit dem Getränk bzw. dem flüssigen Füllgut befüllt ist, so dass unterhalb des Niveaus ein von dem flüssigen Füllgut eingenommener Flüssigkeitsraum 4 und oberhalb des Niveaus ein Gasraum für ein unter Druck stehendes Gas, beispielsweise Inertgas (z.B. CO2 -Gas) gebildet ist.On the circumference of the rotor or ring vessel 1, a plurality of filling points is formed, each of which has a filling element 3 and under this one in the vertical direction up and down movable bottle carrier. The filling elements 3 are attached to the circumference of the ring vessel 1. This forms a vertical axis of the machine annularly enclosing interior 4, which is filled to a predetermined level with the drink or the liquid product, so that below the level occupied by the liquid medium liquid space 4 and above the level, a gas space for a below Compressive gas, for example, inert gas (eg CO 2 gas) is formed.

Jedes Füllelement besitzt ein Gehäuse 5, in dessen unterem Teil ein Flüssigkeitskanal 6 ausgebildet ist, der mit seinem einen Ende mit dem Füllgutraum 4 in Verbindung steht und an der Unterseite des Füllelementes 3 bzw. dem Gehäuse 5 eine die vertikale Füllelementachse FA konzentrisch umschließende ringförmige Abgabeöffnung 7 bildet. Im Flüssigkeitskanal 6 ist das Flüssigkeitsventil 8 vorgesehen, welches in der Zeichnung in seiner geschlossenen Stellung dargestellt ist. Dieses Flüssigkeitsventil besteht aus einem Ventilkörper 9, der durch nicht näher dargestellte Betätigungsmittel zum Öffnen und Schließen um einen vorgegebenen Bewegungshub in Richtung der Achse FA bewegbar ist und im geschlossenen Zustand des Flüssigkeitsventils 8 mit einer Ventilkörperfläche gegen einen im Flüssigkeitskanal 6 gebildeten Ventilansatz anliegt. Mit 10 sind eine Zentriertulpe und mit 11 ein die Abgabeöffnung 7 umschließende ringförmige Dichtung bezeichnet, gegen die die in Dichtlage mit dem Füllelement 3 befindliche Flasche 2 mit ihrer Mündung angepresst anliegt.Each filling element has a housing 5, in the lower part of a liquid channel 6 is formed, which communicates with its one end with the Füllgutraum 4 and on the underside of the filling element 3 and the housing 5, a vertical Füllelementachse FA concentrically enclosing annular discharge opening 7 forms. In the liquid channel 6, the liquid valve 8 is provided, which is shown in the drawing in its closed position. This liquid valve consists of a valve body 9 which is movable by not shown actuating means for opening and closing by a predetermined movement stroke in the direction of the axis FA and rests in the closed state of the liquid valve 8 with a valve body surface against a formed in the liquid channel 6 valve lug. 10 denotes a centering tulip and 11 denotes an annular seal enclosing the discharge opening 7, against the located in sealing position with the filling element 3 bottle 2 pressed against its mouth pressed.

Unterhalb des Innenraumes 4 ist im Ringkessel 1 ein ringförmiger, für sämtliche Füllelemente 3 gemeinsamer Vakuumkanal 12 vorgesehen. Weiterhin ist am Ringkessel 1 oder an dem diesen Ringkessel aufweisenden Rotor ein für alle Füllelemente 3 gemeinsamer Trinox-Kanal 13 mit dem beschriebenen Überdruckgas vorgesehen.Below the inner space 4, an annular, common for all filling elements 3 vacuum channel 12 is provided in the ring bowl 1. Furthermore, a common for all filling elements 3 Trinox channel 13 is provided with the described overpressure gas on the ring boiler 1 or on the rotor having this ring boiler.

Das in der Zeichnung dargestellte Ausführungsbeispiel zeigt eine Füllventilausbildung mit einem im Inneren des Ventilkörpers sich nach oben und unten erstreckenden ersten Gaskanal 14, vorgesehen zum Zu- und Abführen des Prozessgases.The embodiment shown in the drawing shows a Füllventilausbildung with a inside the valve body extending upwardly and downwardly first gas channel 14, provided for supplying and discharging the process gas.

Mittels der in der Figur 3 dargestellten, innerhalb des Füllventils angeordneten Ventile ist es möglich, den ersten Gaskanal 14 abwechselnd oder aber auch gleichzeitig mit dem Trinox-Kanal 13 und dem Vakuumkanal 12 zu verbinden. Durch diese Möglichkeiten kann es sich bei den, durch den ersten Gaskanal Zu- oder Abzuführenden Prozessgasen beispielsweise um im Behälter befindliches, aus dem Trinox-Kanal 13 stammendes Vorspanngas oder aber auch um aus dem Behälter abzuführende Spülluft handeln.By means of the valves shown in FIG. 3, which are arranged within the filling valve, it is possible to connect the first gas channel 14 alternately or simultaneously to the Trinox channel 13 and the vacuum channel 12. These possibilities may be, for example, the biasing gas originating from the Trinox channel 13, or the scavenging air to be removed from the container, for the process gases to be supplied or discharged through the first gas channel.

Innerhalb dieses ersten Gaskanals 14 erstreckt sich ein weiterer zweiter Gaskanal 15. Dieser ist in dem Ausführungsbeispiel als des eigentliche Trinox-Rohr vorgesehen und in Form eines Gasrohres 16 aus dem Füllventilgehäuse 5 nach oben zu einer zentralen Füllhöhen- Verstelleinrichtung 17 hinausgeführt, die ihrerseits an einem zentralen Lagerring 18 gehalten ist.Within this first gas channel 14, a further second gas channel 15 extends. This is provided in the embodiment as the actual Trinox tube and out in the form of a gas pipe 16 from the Füllventilgehäuse 5 up to a central Füllhöhen- adjusting 17, which in turn to a central bearing ring 18 is held.

Der Lagerring 18 ist mittels mindestens einer Antriebsvorrichtung 19 relativ zur stirnseitigen unteren Ebene der Füllelemente 3 mit den Trinox- Gasrohren 16 zur Bestimmung der jeweiligen Füllhöhe durch das eingangs beschriebene Trinox-Verfahren höhenmäßig beliebig verfahr- und einstellbar. Auf dem und/oder am Lagerring 18 sind zweckmäßig auch die für jede Füllstelle vorgesehenen Steuerventile oder - Vorrichtungen 20 angeordnet, mit denen die einzelnen Trinox-Verbindungen in den Ringkessel entsprechend den erforderlichen Prozessvorgaben gesteuert werden können.The bearing ring 18 by means of at least one drive device 19 relative to the front-side lower level of the filling elements 3 with the Trinox gas pipes 16 for determining the respective level by the Trinox method described above height adjustable and adjustable. On the and / or on the bearing ring 18, the control valves or devices 20 provided for each filling point are expediently arranged, with which the individual Trinox compounds can be controlled in the ring bowl according to the required process specifications.

Der eigentliche Trinox-Prozess stellt sich wie folgt dar: im Anschluss an einen eventuellen Evakuierungs- und/oder Spülvorgang öffnet das Flüssigkeitsventil 8, das Füllgut strömt in den zu füllenden Behälter. Das dabei aus dem Behälter verdrängte Prozessgas strömt je nach Ansteuerung der Ventile durch den Gaskanal 14 in den Vakuumkanal 12, oder aber durch das Trinox-Gasrohr 16 in den oberhalb des Füllgutes befindlichen Gasraum 4".The actual Trinox process is as follows: following a possible evacuation and / or rinsing process, the liquid valve 8 opens, the filling material flows into the container to be filled. The thereby displaced from the container process gas flows depending on the control of the valves through the gas channel 14 in the vacuum channel 12, or through the Trinox gas pipe 16 in the above the filling gas space 4 ".

Der Füllprozess wird durch Schließen des Flüssigkeitsventils 8 zu einem Zeitpunkt beendet, an dem der im Behälter erreichte Füllgutspiegel die Unterkante des zweiten Gaskanals 15 übersteigt. Im Anschluss daran wird durch geeignete Steuerung der Ventile aus dem Trinox-Kanal 13 stammendes Gas, welches einen höheren Druck aufweist, als das im Füllgutraum 4 befindliche Gas, durch den Gaskanal 14 in das Innere des Behälters geleitet.The filling process is terminated by closing the liquid valve 8 at a time at which the level of contents reached in the container exceeds the lower edge of the second gas channel 15. Thereafter, by appropriate control of the valves from the Trinox channel 13 originating gas, which has a higher pressure than the gas located in the Füllgutraum 4, passed through the gas passage 14 into the interior of the container.

Innerhalb des Behälters drückt das aus dem Trinox-Kanal 13 stammende Gas die Flüssigkeitsmenge, welche die Unterkante des zweiten Gaskanals 15 übersteigt durch diesen zweiten Gaskanal 15 zurück in den Füllgutraum 4, wodurch die gewünschte Füllhöhe exakt erreicht wird.Within the container, the gas originating from the Trinox channel 13 presses the quantity of liquid which exceeds the lower edge of the second gas channel 15 through this second gas channel 15 back into the filling material space 4, whereby the desired filling level is exactly reached.

Das vorbeschriebene Ausführungsbeispiel kann dahingehend abgewandelt werden, dass die Zu- und Abführung des Prozessgases auch durch den Trinox-Kanal erfolgt, wobei eine entsprechende Ausbildung der Steuereinrichtung vorzusehen ist, mit welcher die Prozessgase dem Trinox-Kanal zugeleitet werden können. In entsprechender Ausbildung kann auch der Vorspannkanal zur Zuführung des einzuleitenden Trinox-Gases ausgebildet sein. In beiden Varianten sind die entsprechenden Kanäle höhenverstellbar innerhalb des Füllstutzens ausgebildet.The above-described embodiment can be modified to the effect that the supply and removal of the process gas also takes place through the Trinox channel, with a corresponding design of the control device is provided, with which the process gases can be fed to the Trinox channel. In appropriate training may also be the biasing channel for feeding the Trinox gas to be introduced. In both variants, the corresponding channels are adjustable in height formed within the filler neck.

In einer weiteren, überaus vorteilhaften Ausgestaltung der vorliegenden Erfindung ist vorgesehen, dass das nach Beendigung der Füllung im weiteren Gaskanal 14 befindliche Gas erhöhten, oberhalb des Vorspanndruckes liegenden Druckes, zum Vorspannen der nachfolgenden Behälter in diese einleitbar ist, wodurch sich beträchtliche Einsparungsmöglichkeiten hinsichtlich der Reduzierung des Verbrauches an Vorspanngas und/oder erhöhte Konzentrationen von Inertgas ergeben.In a further, highly advantageous embodiment of the present invention, it is provided that the gas present in the further gas channel 14 after completion of the filling increased, above the biasing pressure pressure for biasing the subsequent container can be introduced into this, resulting in considerable savings in terms of reduction the consumption of bias gas and / or increased concentrations of inert gas.

Claims (6)

  1. Filling machine for filling containers such as bottles or the like with a liquid product, the said filling machine having a plurality of filler elements, each including a fill valve, with gas paths realised at least partially in each filler element (3), the said gas paths being in communication with the interior of each container during the filling process by means of a connecting line (14) and from which gas paths a first gas path (16) is connected to a space (4) for the liquid product that has a preliminary pressure gas at a first pressure, and the said gas path or a second gas path (12, 21, 121) is for discharging the pressurising gas as well as having an additional gas path (13, 21, 131) for supplying a gas at a pressure above the preliminary pressure gas, wherein the gas paths leading into and out of the containers are disposed within the fill valve housing (5) that is connectable to the container neck, wherein a first gas duct (14) is provided in the said fill valve housing (5) for supplying and discharging process gases such as preliminary pressure gas and return gas as well as additional media, and an additional gas and liquid duct (15, 16) is established so as to be infinitely vertically adjustable in its height for determining the fill level and for discharging and/or supplying a pressurised gas above the preliminary pressurised pressure as well as for discharging liquid, wherein the vertical adjustment of the additional gas and liquid ducts (15, 16) of all filler elements (3) is effected by means of a common adjusting device (17), wherein the common adjusting device (17) of the additional gas and liquid ducts (15) of all filler elements (3) is in the form of a central bearing ring (18), the additional gas and liquid ducts (15) of all filler element (3) being retained so as to be stationary on the bearing ring (18).
  2. Filling machine according to claim 1, characterised in that the additional gas and liquid duct (15, 16) is provided within the first gas duct (14).
  3. Filling machine according to the preceding claims, characterised in that the central bearing ring (18) is vertically adjustable relative to the underside of the filler elements by means of at least one drive device (19).
  4. Filler machine according to the preceding claims, characterised in that the gas duct (14) for supplying and discharging the process gas such as preliminary pressure gas and return gas is also provided for supplying the gas at higher pressure necessary for determining the fill level.
  5. Filling machine according to claim 2, characterised in that the said additional gas duct (15) is also connectable for supplying or discharging the process gas.
  6. Filling machine according to the preceding claims, characterised in that the gas that is situated in the additional gas duct (15) after termination of the filling process and is at increased pressure above the preliminary pressurising pressure, is introducible into the following containers to put the said following containers under preliminary pressure.
EP04029312A 2003-12-17 2004-12-10 Filling machine for filling containers Active EP1544157B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI200431099T SI1544157T1 (en) 2003-12-17 2004-12-10 Filling machine for filling containers

Applications Claiming Priority (2)

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DE10359312 2003-12-17
DE10359312.8A DE10359312B4 (en) 2003-12-17 2003-12-17 Filling machine for filling containers

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EP1544157A1 EP1544157A1 (en) 2005-06-22
EP1544157B1 true EP1544157B1 (en) 2009-02-11

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Publication number Priority date Publication date Assignee Title
ITVI20050310A1 (en) * 2005-11-24 2007-05-25 Gruppo Bertolaso Spa PERFECT EQUIPMENT FOR FILLING CONTAINERS
US8434530B2 (en) 2006-11-29 2013-05-07 Sidel International Ag Filler valve unit
ITVI20070100A1 (en) 2007-04-03 2008-10-04 Gruppo Bertolaso Spa PERFECT EQUIPMENT FOR FILLING CONTAINERS
DE102009009339A1 (en) * 2009-02-17 2010-08-26 Khs Ag Filling element for filling bottles or similar containers and filling machine with such filling elements
DE102009009340A1 (en) * 2009-02-17 2010-08-26 Khs Ag Method for pressure filling of bottles or similar containers as well as filling system and filling machine for carrying out the method
IT1393727B1 (en) * 2009-03-31 2012-05-08 Gruppo Bertolaso Spa VALVE GROUP FOR ISOBARIC FILLING MACHINE FOR CONTAINERS WITH LIQUIDS
DE102010028953A1 (en) 2010-05-12 2011-11-17 Krones Ag filling
IT1401555B1 (en) * 2010-08-12 2013-07-26 Filling & Packaging S R L HEAD FOR FILLING RACES OF BOTTLES OR OTHER CONTAINERS
ITPD20110366A1 (en) * 2011-11-21 2013-05-22 Gruppo Bertolaso Spa FILLER CONTAINER WITH LIQUIDS
DE102011120372A1 (en) 2011-12-07 2013-06-13 Khs Gmbh Filling element and filling system
DE102016104719B3 (en) * 2016-03-15 2017-04-13 Khs Gmbh Filling machine for filling containers
CN106946206A (en) * 2017-05-08 2017-07-14 王首阳 A kind of method for controlling liquid injection
DE102018127592B4 (en) * 2018-11-06 2020-07-16 Khs Gmbh Filling element, filling system and method for filling containers

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DE1432409A1 (en) * 1963-05-11 1969-03-13 Seitz Werke Gmbh Method and device for removing tension gas and / or liquid from bottles filled in particular in counter-pressure filling machines with filling elements without filling tubes
DE2808345B2 (en) * 1978-02-27 1980-01-17 Ortmann & Herbst Gmbh, 2000 Hamburg Container filling element with liftable return air pipe
DE3429314C2 (en) * 1984-08-09 1986-08-28 Krones Ag Hermann Kronseder Maschinenfabrik, 8402 Neutraubling Method and device for removing tension gas and liquid from vessels
DE3446500A1 (en) * 1984-12-20 1986-08-28 Holstein Und Kappert Gmbh, 4600 Dortmund FILLING VALVE FOR FILLING LIQUIDS UNDER BACK PRESSURE
ES2006386A6 (en) * 1988-03-21 1989-04-16 Perrier Iberica Improvements in filler heads of pressurized bottles.
DE4338669A1 (en) * 1993-11-12 1995-05-18 Khs Masch & Anlagenbau Ag Filling element for bottle filling machine
DE19631079C2 (en) * 1996-08-01 1998-09-24 Ortmann & Herbst Masch Gmbh Filling device with height-adjustable return gas pipe
DE19807892A1 (en) * 1998-02-25 1999-08-26 Kronseder Device for filling bottle with liquid
DE19818761A1 (en) * 1998-04-27 1999-10-28 Khs Masch & Anlagenbau Ag Single-chamber filling system

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Publication number Publication date
EP1544157A1 (en) 2005-06-22
DE502004008961D1 (en) 2009-03-26
SI1544157T1 (en) 2009-06-30
DE10359312B4 (en) 2016-02-25
DE10359312A1 (en) 2005-07-28

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