EP1532852A1 - Methods and apparatus for mounting computer components - Google Patents
Methods and apparatus for mounting computer componentsInfo
- Publication number
- EP1532852A1 EP1532852A1 EP03756355A EP03756355A EP1532852A1 EP 1532852 A1 EP1532852 A1 EP 1532852A1 EP 03756355 A EP03756355 A EP 03756355A EP 03756355 A EP03756355 A EP 03756355A EP 1532852 A1 EP1532852 A1 EP 1532852A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blades
- computer
- components
- support
- heat sink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/20718—Forced ventilation of a gaseous coolant
- H05K7/20736—Forced ventilation of a gaseous coolant within cabinets for removing heat from server blades
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/18—Packaging or power distribution
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/18—Packaging or power distribution
- G06F1/181—Enclosures
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/18—Packaging or power distribution
- G06F1/183—Internal mounting support structures, e.g. for printed circuit boards, internal connecting means
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/20—Cooling means
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/26—Power supply means, e.g. regulation thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1438—Back panels or connecting means therefor; Terminals; Coding means to avoid wrong insertion
- H05K7/1447—External wirings; Wiring ducts; Laying cables
- H05K7/1448—External wirings; Wiring ducts; Laying cables with connections to the front board
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1485—Servers; Data center rooms, e.g. 19-inch computer racks
- H05K7/1488—Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures
Definitions
- the present invention relates in general to a new and improved method and apparatus for mounting computer components. It more particularly relates to such a method and apparatus for rack mounting computer components in a compact configuration.
- the housing for each computer device must have a certain height dimensions according to the Standard.
- the height dimension must be a multiple of a standard unit "U”.
- there can also be standard rack mountable computer components which are 1 U, 2 U, 3 U, 4 U and so on.
- racks are provided for storage of computer components in tightly spaced, densely packed horizontal dispositions, and each computer component mounted in the rack is suitably dimensioned in multiples of standard unit U.
- the racks are movably mounted on casters or the like so that they can be readily positioned in, for example, a computer room having a tightly controlled air conditioning system to ensure proper cooling of the computer equipment.
- each component in order to assemble the rack mounted system for installation at the site, each component must be installed in place within the rack, and then the cabling for each unit is routed within the rack at its back plane space. Such an operation is time consuming, and therefore expensive since highly trained personnel are required to do such an installation. Furthermore, once installed, in order to replace a malfunctioning computer component, the entire system, or at least a substantial portion thereof, must be shut down so that the malfunctioning unit can be disassembled, and a replacement unit installed and reconnected electrically. This, too, is time consuming and expensive.
- the circuits within the component housing are cooled by providing intake fans to draw air into the housing through the front portion thereof.
- exhaust fans typically mounted on the side of the housing to exhaust the heated air from within the computer component housing.
- heat sinks are mounted on circuit components such as microprocessor chips to help dissipate heat build-up therein. The moving air then transfers the heat from the heat sink and is exhausted outside of the component housing.
- the path of travel of the air is irregular, and thus the placement of the heat sink in the air flow path can be difficult.
- baffles or the like may be required to direct the air flow through the spaced-apart fins on the heat sink.
- intake and exhaust fans are employed.
- the computer component must be taken out of service to either replace the entire computer component or replace or repair the malfunctioning fan or fans. Such a delay in the functioning of the system is highly undesirable for many applications.
- Fig. 1 is a pictorial view of a rack-mounted system showing the front, left side and top thereof, which is constructed in accordance with an embodiment of the present invention
- Fig. 2 is a front elevational view of the rack-mounted system of Fig. 1 ;
- Fig. 3 is a left side elevational view of the rack-mounted system of Fig. 1 ;
- Fig. 4 is a rear elevational view of the rack-mounted system of Fig. 1 ;
- Fig. 5 is a right side elevational view of the rack-mounted system of Fig. 1 ;
- Fig. 6 is a pictorial view of the rack-mounted system of Fig. 1 , showing the rear, right side and top thereof;
- Fig. 7 is a pictorial view of the housing of the rack-mounted system of Fig. 1 without various components being mounted for illustration purposes;
- Fig. 8 is a pictorial view of the housing of Fig. 7 illustrating the process of installation of fan/LAN trays;
- Fig. 9 is an enlarged scale pictorial view of one embodiment of a fan/LAN tray for the rack-mounted system of Fig. 1;Figs.
- FIG. 9A is an enlarged scale pictorial view of another embodiment of a fan/LAN tray for the rack-mounted system of Fig.1 ;
- Fig. 9B is an enlarged scale fragmentary pictorial view of the tray of Fig. 9A, illustrating some of the fans being removed;
- Fig. 10 is a pictorial view of the housing of Fig. 7 with the fan/LAN trays installed;
- Fig. 11 is a pictorial view of the housing of Fig. 7 illustrating the process of installation of blades
- Fig. 12 is a fragmentary, enlarged scale front elevational view of the rack-mounted system of Fig. 1 illustrating the relative positioning of the fan/LAN trays and the blades;
- Fig. 13 is a diagrammatic, right-side elevational view of the rack-mounted system of Fig. 1 illustrating the configuration of the right-side cabling;
- Fig. 14 is a bottom fragmentary pictorial view of the rack-mounted system of Fig. 1 illustrating the cabling in the front and right portion of the control bay;
- Fig. 15 is a diagrammatic, left-side elevational view of the rack-mounted system of Fig. 1 illustrating the configuration of the left-side cabling;
- Fig. 16 is a bottom fragmentary pictorial view of the rack-mounted system of Fig. 1 illustrating the cabling in the rear and left portion of the control bay;
- Fig. 17 is an enlarged scale, fragmentary pictorial view of one embodiment of a power distribution unit (PDU) for the rack-mounted system of Fig. 1;
- PDU power distribution unit
- Fig. 18 is a front elevational view of the PDU shown in Fig. 17;
- Fig. 19 is a fragmentary top view of the PDU shown in Fig. 17;
- Fig. 20 is a rear elevational view of the PDU shown in Fig. 17;
- Fig. 21 is a diagrammatic view of the rack-mounted system of Fig. 1 illustrating the flow of air therethrough;
- Fig. 22 is a diagrammatic view of another embodiment of a rack-mounted system according to the present invention and illustrating the flow of air therethrough;
- Fig. 23 is a diagrammatic view of yet another embodiment of a rack-mounted system according to the present invention and illustrating the flow of air therethrough;
- Fig. 24 is a diagrammatic view of still another embodiment of a rack-mounted system according to the present invention and illustrating the flow of air therethrough;
- Fig. 25 is an enlarged scale top view of one embodiment of a blade of the rack- mounted system of Fig. 1 ;
- Fig. 26 is a left side elevational view of the blade of Fig. 1 ;
- Fig. 27 is an enlarged scale top view of a heat sink of the blade of Fig. 25, illustrating it rotated through 90°;
- Fig. 28 is a side elevational view of the heat sink of Fig. 27;
- Fig. 29 is a bottom view of the heat sink of Fig. 27;
- Fig. 30 is a top view of another heat sink which may also be used with the computer blade of Fig. 25 in accordance with another embodiment of the present invention.
- Fig. 31 is a side elevational view of the heat sink of Fig. 30.
- Fig. 32 is a side elevational view of the heat sink of Fig. 30.
- a rack mounted system employing vertically mounted computer components in the form of blades for supporting operative components such as circuit devices.
- the blades are mounted in a series of vertically spaced apart bays. In each bay, the vertically mounted blades are interconnected to a power distribution unit strip to cause the blades to be mounted compactly.
- a pair of sets of vertically mounted blades are attached to opposite sides of the power distribution unit within the same bay. Cooling fan units are positioned between each vertically spaced apart bays to provide vertical air flow through the system.
- a rack mountable computer component which is in the form of an open computer component or blade construction which is adapted to be mounted in a generally upright or vertical disposition within a rack.
- the operative components such as mother boards are mounted at the front of the component or blade to permit access by the user thereto.
- the operative components are cooled by vertical air flow relative to the mounted blade to facilitate cooling thereof.
- the component construction includes a support having the active components mounted on at least one side thereof and being adapted to be supported in a generally upright configuration.
- a front panel extends transversely to a front edge portion of the support and an outlet disposed thereat is connected to at least one of the operative components.
- An electrical power inlet is mounted at a rear edge portion of the support to receive electrical power for the operative components.
- the support includes a cut-out portion, and the power inlet is disposed near the cut-out portion.
- the segment is generally rectangular in shape and is substantially rigid.
- at least one of the operative components such as a mother board is disposed near the front edge portion of the support and is connected electrically to the outlet.
- a cable is connected electrically to the outlet on the front panel to convey electrical information from the operative components.
- one edge of the front panel is disposed at an edge of the support to form an L-shaped configuration.
- the transverse front panel and the supports are so constructed and arranged that the resulting component construction can be arranged in a generally upright side- by-side configuration with like units in a close abutting relationship. Therefore, the front panels of the like components provide a substantially continuous upright wall, and yet the operative components are mounted on the upright support in an open configuration. In this manner, the component constructions can be disposed in a vertical flow path for air moving past the active components mounted on this upright support.
- a method and apparatus for mounting heat sinks for a rack mounted computer component The heat sink is adapted to be mounted on a vertically mounted computer component blade where the heat sink is disposed such that vertical air flow provides sufficient contact with the heat sink fins for efficient and rapid cooling purposes.
- a heat sink is employed for an active component such as a microprocessor forming a part of a computer motherboard mounted on an upright support.
- the heat sink includes a base portion having a series of spaced apart fins extending therefrom to provide a relatively large surface area to dissipate heat therefrom as substantially vertically flowing cooling air passes between the fins.
- the base portion is mounted in a generally upright position with its fins extending in a generally upright position as well.
- the ratio of the height of the fins to the height of the base portion is greater than seven.
- the ratio of the height of the fins to the height of the base portion of the heat sink is between about 7.5 and about 10.45.
- a heat conducting slug plate overlies the base portion, and is interposed between the base portion and the active component to be cooled.
- a method of utilizing a heat sink to help cool an active component includes the mounting of a support in a generally upright manner, and mounting the active component on one side of the support.
- the heat sink is mounted on the active component in a generally upright manner with the heat sink having spaced-apart fins extending from a base portion in a generally upright manner.
- a slug plate is interposed between the base portion and the active component to be cooled.
- an arrangement for cooling a series of closely spaced upright computer components mounted to a support including a tray having a plurality of air moving devices such as fans. Members are used for helping mount removably the tray to the support in a generally horizontal disposition, and the air moving devices move air in a generally upright path to travel to help cool the upright computer components.
- the tray also has a series of connector ports for connecting electrically to outputs from individual ones of the computer components.
- the tray includes a front panel having the connector ports arranged in a row thereon.
- the front panel can be opened to permit access to the air moving devices or removing them for repair or replacement.
- the air moving devices can be removed from the support unit.
- the air moving devices are arranged in separate sub groups and selected ones of the sub groups of air moving devices can be removed from the tray as a unit when the front panel is opened.
- electrical cables connect the connector ports for conveying signals therefrom, and the cables have a sufficient slack portion to permit the front panel to be removed to an open position while maintaining the electrical connection to the connector ports.
- the air moving devices are "hot swappable" while the computer components remain in operation
- a fan tray or unit which is adapted to be mounted horizontally within a rack to facilitate the movements of air vertically through computer components vertically mounted within the rack.
- a series of the fan trays are adapted to be disposed in a vertically-spaced apart manner within the rack. Each one is adapted to be removed and replaced, while permitting the computer components to continue to function normally.
- a method of supplying electrical power to a series of upright computer blades mounted side-by-side in a closely spaced configuration including extending an elongated power distribution unit transversely to the upright blades, and electrically interconnecting the upright blades with a series of electrical connectors arranged side-by-side on one side of the distribution unit.
- a second series of electrical connectors are arranged side-by-side on the opposite side of the body of the power distribution unit.
- each one of the computer component blades has a similar cut out portion
- the body of the power distribution unit has a complementary cross sectional shape received by the cut-away portions of the blades to provide a compact mounting arrangement
- a power distribution unit which enables a pair of vertically mounted computer components to be mounted vertically in close proximity to one another in a back-to-back configuration. Furthermore, the power distribution unit enables the vertical components to be conveniently slipped into a rack and engage electrically the power distribution unit.
- the rack mounted system 10 5 includes a rack housing 12 configured generally as a rectangular box having a plurality of vertical bays 14.
- the embodiment illustrated in the drawings includes three vertically spaced-apart bays 14.
- Each bay 14 is divided into a front bay portion 16 and a rear bay portion 18 by an intermediate transversely-extending horizontal divider 19.
- the intermediate divider 10 19 is most clearly illustrated in Fig. 7.
- the bays 14 are formed in the rack housing 12 in a vertical manner one above the other.
- a control bay 21 is provided to house various controlled components, as hereinafter described in greater detail.
- the rack housing 12 further includes a fan/LAN tray slot 23 above each bay 14. 15 Each fan/LAN tray slot is configured to accommodate a fan/LAN tray such as tray 27.
- the embodiment illustrated in the drawings provides a control bay 21 (Fig. 7) having a bottom opening 25 (Fig. 7) for facilitating air flow to receive vertically moving air flow from a vent opening 26 in a floor 28 and vertically through the system 10 as assisted by the fan/LAN trays.
- a control bay 21 FIG. 7
- a bottom opening 25 FIG. 7
- an apertured top 20 panel 26 FIG. 1
- a power distribution unit (PDU) 29 is provided to supply electricity to various components
- Each bay is adapted to accommodate a plurality of computer components in the form of open structure computer components or blades, such as blade 32 (Fig. 1), in each of the front bay portions 16 and the rear bay portions 18.
- blade 32 Fig. 1
- eleven blades may be accommodated in each of the front bay and rear bay portions in a generally upright
- the system 10 accommodates 66 computer components in a densely compact, closely spaced configuration.
- the bottom control bay 21 is adapted to accommodate various control components. These control components may include a circuit breaker junction box 34, as most clearly illustrated in Fig. 6.
- the circuit breaker junction box 34 is electrically connected to each PDU.
- a switch module 36 is also provided in the control bay 21.
- the switch module 36 is adapted to control communication between the various blades, such as blade 32, and a network, such as a local area network, wide area network, or a public network, such as the internet.
- the control bay 21 accommodates an air intake fan module 38 (Figs. 1 and 5) for facilitating intake of air through the bottom opening 25 and facilitating vertical air flow through the blades and the bays 14 and out the apertured top panel 26.
- the embodiment of the rack system 10 illustrated in the figures includes four casters 41 for rollably supporting the system on the floor 26 (Fig. 5) for easy portability of the rack system 10.
- Other embodiments of the rack system according to the present invention may be floor mounted, thereby including legs or skids in place of the casters for direct mounting to the floor.
- FIG. 9 illustrates one embodiment of a fan/LAN tray 27 for mounting to a suitable support such as the rack system 10 illustrated in the drawings.
- the fan/LAN tray 27 includes eight suitable air moving devices such as fans for facilitating vertical air flow. Although the embodiment illustrated in the drawings includes eight fans such as fan 43 (Fig. 9) per tray, any suitable number of fans may be used.
- each fan/LAN tray 27 includes 12 LAN connector ports 45, the end one of which may be used for test purposes. While 12 LAN connectors are shown in the disclosed embodiment, it should be understood that any number of such connectors may be employed for a given application.
- Internal wiring leads (not shown) from each LAN connector port 45 extend to one of two signal connectors 47 (Fig. 9) in the back portion of the fan/LAN tray 27.
- each signal connector 47 is a 50 pin signal connector, and is connected electrically to the switch module 36.
- each fan/LAN tray includes a AC power inlet 49 in the back portion for providing power to the fans. When installed, power may be supplied to the fans such as a fan 43 through the AC power inlet 49 from the PDU 29, as hereinafter described in greater detail.
- each fan/LAN tray 27 occupies an area directly above either the front bay portion 16 or the rear bay portion 18. Accordingly, a fan/LAN tray in the front and a fan/LAN tray in the rear may completely cover each bay 14 level.
- a total of 6 fan/LAN trays 27, in addition to the air intake fan module 38 may be provided in a three bay level rack mounted system 10 according to one embodiment of the present invention.
- a fan/LAN tray 42 which is similar to the fan/LAN tray 27, may be divided into a plurality of separate trays or tray portions such as a tray portion 44, each of which can be removed independently so that the remaining tray portion or portions can continue to function.
- the LAN connections are separate from the fan tray or tray portions so that the tray portions may be removed independently of the LAN component.
- the fan tray 42 includes a generally rectangular flat hollow frame 46 having a series of guides such as guide 68 for helping to mount the fan tray 42 to a suitable support (not shown), which may be similar to the rack housing 12 of Fig. 1.
- the frame 46 includes a front opening 48 (Fig. 9B) for receiving the individual tray portions such as the tray portion 44.
- a removable front panel 51 fits over the opening 48 and is secured in place by any suitable technique such as by using fastening devices (not shown).
- a series of connector ports such as a connector port 53 are mounted on the front panel 51 and are electrically connected to signal connectors (not shown) which may be similar to the signal connectors 47 of Fig. 9.
- cables such as a cable 55 are connected individually to the connector ports such as the connector port 53.
- the cables such as the cable 55 include cable slack portions such as a cable slack portion 57 to enable the front panel 51 to be removed from the frame 46, while permitting the electrical connections to the computer components to remain intact for normal operation of the system.
- individual ones of the fan tray portions can be removed for repair or replacement, and the remaining fan tray portions can function independently to facilitate cooling, while the computer components remain in normal operation.
- the tray portion 44 includes
- the fan tray portion includes a pair of air moving devices such as a fan 70, and a power inlet (not shown) similar to the power inlet 49 of Fig. 9 to engage a power outlet 60 on a power distribution unit 62 for energizing the fans. In this manner, the tray portion 44 can be pulled out of the frame 46 by merely
- the group of air moving devices can be arranged in subgroups of tray portions so that some but not all
- the air moving devices 20 of the air moving devices can be removed without interfering with the operation of the remaining devices.
- the subgroups can be any number of one or more of the air moving devices.
- the individual tray portions such as the tray portion 44 can be positioned behind the front panel 51 , and a similar set of tray portions (not shown) can be installed to the rear portion of the frame
- a rear panel (not shown) is removable and is similar to the front panel 51 and serves the same purpose as the front.
- Each blade is provided with a pair of handles 54 projecting from the front face of a front panel.
- the front panel extends transversely to a rigid upright support or plate and is connected to the front edge of the support in an L-shaped configuration.
- the handles allow a user to easily manipulate the blade 32 to be grasped by the user to slide the 5 blade into or out of its bay.
- Each blade 32 may include one or more mother boards 56.
- each blade 32 includes two mother boards 56a, 56b.
- the mother board may include heat
- each mother board is provided with random access memory (RAM) 61.
- RAM random access memory
- the amount of RAM 61 provided for each mother board may be varied as needed.
- a pair of power supply 63a, 63b may be provided on the blade 32 for supplying power to their corresponding mother boards 56a, 56b.
- a pair of hard disks 64a, 64b may be provided on the blade 32 for supplying power to their corresponding mother boards 56a, 56b.
- Each blade 32 includes a cut-out corner portion or section 65 in its upper back portion.
- the cut-out portion 65 is sized to receive and accommodate the PDU 29 there between such that two opposing
- Each blade 32 is provided with an AC power inlet such as an inlet 67 at or near the cut-out portion 65.
- the AC power inlet 67 engages electrically a corresponding AC connector such as a connector 76 (Fig. 17) of
- the installation of the blade 32 may be achieved in a fast and efficient manner.
- the blade 32 is simply slid into either the front bay portion 16 or the rear bay portion 18 of a bay 14 of the rack housing 12.
- Each blade 32 is slid back until its AC power inlet 67 engages a corresponding AC connector 30 76 on the PDU 29.
- the intermediate dividers 19 serve as a back stop for the blades 32.
- Each blade 32 is secured in its slot by four blade screws 69, which attach the blade 32 to the rack housing 12.
- a short blade/LAN connector cable such as a cable 45 (Fig. 12) or a cable 71 (Fig.
- the blade 32 provides electrical networking connection between the blade 32 and a network such as a local area network, wide area network or a public network such as the internet.
- a network such as a local area network, wide area network or a public network such as the internet.
- the mother boards are each mounted at the front of each blade, and thus access thereto is readily available at front outlets such as at outlet 73 (Fig. 12).
- a data connection can be made from the outlet 73, through a short cable 45, an inlet 77 of a PDU 29, which is coupled to the switch module 36.
- Power distribution unit 29 supplies electrical power to the series of upright computer components or blades rack mounted side-by-side in a closely spaced configuration.
- each one of the blades such as the blades 32 and 32a have the cut out portion or section 65 in its upper back portion for receiving the PDU 29.
- the cut out portions 75 are complementary shaped relative to the cross sectional shape of the PDU 29.
- the PDU 29 is generally rectangular and cross sectioned, and the cut out corner portions 65 are generally L- shaped to compactly receive the opposite sides of the PDU 29.
- the blades such as the blades 32 and 32a can be plugged into the PDU 29 in a very compact manner without the necessity of having a back plane for receiving individual cables.
- the PDU 29 supplies power from an external power source, through the circuit breaker junction box 34, to the various blades 32 and the fan/LAN trays 27.
- Each PDU 29 includes an elongated PDU body 74, which preferably is formed of a two piece, 18 gauge steel chassis.
- Each of two sides of the PDU body 74 includes a series of female AC electrical connectors 76. In the embodiment illustrated in Figs. 17 through 20, each side is provided with 12 female AC connectors 76.
- the twelve connectors 76 correspond to eleven blades mounted in the front bay portion 16 and the rear bay portion 18 of each bay 14 and a fan/LAN tray 27.
- the twelfth connector is for an AC power outlet on the front of the fan tray.
- each set of twelve female AC connectors 76 receives power through a pair of power cables 72.
- the power cable 72 is a 15 amp power cable with strained relief near its junction with the PDU body 74.
- the power cables 72 are routed to the circuit breaker junction box 34 in the control bay 21.
- the PDU body 74 may also include a series of mounting studs 78 for installation of the PDU body 74 to the rack housing 12.
- the power cables 72 from the PDU's 29 at each bay level are directed along the right side of the rack housing 12 toward the front portion of the rack housing 12 and to the bottom, where they are connected electrically to the circuit breaker junction box 34.
- the circuit breaker junction box 34 In the embodiment illustrated in the drawings, six power cables 72 are connected to the circuit breaker junction box 34, since there are two from each one of the three PDUs.
- a set of three cables generally indicated at 80 are each adapted to be coupled to a suitable source of AC power to supply power to the system 10.
- a set of six LAN cables 81 from the fan/LAN trays and PDUs are routed along the rear right side of the rack housing 12 to the switch module 36.
- two LAN cables 81 extend from each PDU which, in turn, are connected electrically to a pair of fifty pin signal connectors 47.
- six such cables 81 are directed along the right side of the rack housing 12.
- six LAN cables 81 extend from the fan/LAN trays 27 and PDUs along the left front side of the rack housing 12. These six cables 81 are also connected at their lower ends to the switch module 36.
- the master blades 32a are connected electrically directly to the switch module 36 via high speed connections (not shown) such as fiber optic connections.
- the master blades control the switch module 36 to switch communication between the various slave blades 32 and the master blades.
- 64 slave blades may be accommodated by the illustrated embodiment of the system.
- Each of the 64 slave blades may be hot swappable, for example, allowing replacement of the blades 32 without causing the shutting down of the system 10.
- Each fan/LAN tray 27 is provided with twelve LAN connector ports such as the port 45 (Fig. 1). Eleven of the 12 LAN connector ports 45 are adapted to permit communication between the various slave blades 32 and the switch module 36.
- the twelfth LAN connector port 45 allows an external user to connect an external device such as a laptop computer to the network.
- each fan/LAN tray 27 is provided with a centrally disposed AC power outlet for connecting such an external device.
- the system 10 illustrated in the figures provides efficient air flow to maintain a cool operating temperature for the various components mounted on the blades 32.
- Air flow is directed from the bottom opening 25 by the air intake fan module 38 located in the control bay 21.
- the air intake fan module 38 directs the air flow vertically through the various open structure blades 32 at each bay level 14.
- the air flow is further facilitated by the fans 43 in each fan/LAN tray 27 to move the air in its upwardly directed path of travel.
- the air flow is directed out of the rack housing 12 through the apertured top panel 26.
- Figs. 21 through 24 illustrate further embodiments of the present invention.
- the intake and exhaust of the air flow may be varied to accommodate various configurations as to the availability of air supply in the immediate environment.
- an air intake fan module 38a draws air from a bottom opening 25a, similar to that illustrated in the embodiment shown in Figs. 1 through 21.
- Air flow is directed vertically with the aid of fans 43a mounted on fan/LAN trays.
- the air flow is re-directed from a vertical path of travel at right angles to a horizontal path of travel out of the rack system 10a towards the rear of the rack housing.
- An air flow hood 85a facilitates the rearward re-direction of the air flow.
- Fig. 23 illustrates yet another embodiment of the rack system according to the present invention.
- an air intake fan module 38b draws air horizontally inwardly through an opening such as defined by a perforated plate 87b in the bottom front portion of the rack housing. The air flow is then re-directed upwardly with the aid of fans 43b mounted in fan/LAN trays. The air flow is directed vertically out of the top portion of rack system 10b.
- an air intake fan module 38c draws air horizontally through an opening such as defined by a perforated plate 87c in the front bottom portion of the rack housing.
- the air flow is re-directed vertically through this system with the aid of fans 43c.
- the air flow is re-directed at right angles to a horizontal path of travel out of the rack housing rearwardly at the top of the rack housing.
- the rearward redirection of the air flow is facilitated by an airflow hood 85c.
- the heat sink 58 which is a passive heat sink and which is adapted to be attached to a circuit component such as a microprocessor (not shown) for the mother board 56a (FIG. 26) to dissipate unwanted heat therefrom.
- the preferred orientation of the heat sink 58, when mounted on its mother board, is seen in FIG. 26.
- the heat sink 58 is generally composed of an aluminum alloy (6063-T5) or other suitable metallic material and includes a series of fins such as fin 101 extending from a base portion 102, to provide for a relatively large surface area to dissipate heat therefrom as the substantially vertical air flow passes therebetween.
- the heat sink 58 may be extruded.
- the heat sink 58 includes a base or slug plate 103, which is composed of suitable metallic material such as copper and which overlies the base portion 102 and is adapted to be attached to the component to be protected by any suitable technique such as by soldering.
- the metallic slug plate 103 conducts the heat away from the component to be protected and allows the heat to be dissipated through the rectilinear fins as the vertical air flow passes therebetween.
- the fins such as the fin 101 extend vertically when the heat sink 58 is mounted to its operative component as shown in FIG. 26.
- the fins are generally equally spaced apart.
- the heat sink 58 has certain critical dimensions for a preferred embodiment of the invention.
- the heat sink 58 is generally in the shape of a block, which is generally rectangular in cross-section.
- the overall dimensions of the heat sink include a width of between about 64.237 mm and about 68.580 mm, a length of between about 81.331 mm and about 95.606 mm, and a height of between about 24.765 mm and about 32.258 mm.
- the overall height dimension includes the height of the slug plate 103.
- the slug plate height is about 3.175 mm for a preferred application.
- the height of the fin is preferably between about 19.050 mm and about 26.543 mm, and the spacing between fins is preferably between about 2.311 mm and about 2.362 mm.
- the base 102 has a preferred thickness of about 2.540 mm.
- the preferred ratio of the height of the fins such as the fin 101 to the height of the base portion such as the base portion 102 is greater than 7 and more preferably is between about 7.5 and about 10.45. These preferred ratios have proven to achieve the desired cooling effect when the heat sink is mounted with the fins extending vertically as indicated in FIG. 26.
- the heat sink 58 is disposed vertically and is fastened in place by a series of fastening devices such as the fastening device 105 in the form of a bolt or screw. In this manner, the fins such as the fin 101 extends in a generally vertical disposition to interact with the vertical air flow.
- the heat sink 107 includes a series of spaced-apart fins such as a fin 109 for facilitating the dissipation of heat.
- the heat sink 107 includes a base or slug 112 which is generally similar to the slug 101 and is preferably composed of a metallic material such as copper.
- the heat sink 107 is adapted to be attached to an operative component 110 such as a microprocessor to be protected by a suitable attachment device such as a clip 113 or other attachment devices which engage a space 114 centrally disposed between groups of the fins.
- an operative component 110 such as a microprocessor
- a suitable attachment device such as a clip 113 or other attachment devices which engage a space 114 centrally disposed between groups of the fins.
Landscapes
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Human Computer Interaction (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Thermal Sciences (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
- Power Sources (AREA)
Applications Claiming Priority (18)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US449608 | 1982-12-14 | ||
US38498602P | 2002-05-31 | 2002-05-31 | |
US38498702P | 2002-05-31 | 2002-05-31 | |
US38500502P | 2002-05-31 | 2002-05-31 | |
US38499602P | 2002-05-31 | 2002-05-31 | |
US384986P | 2002-05-31 | ||
US385005P | 2002-05-31 | ||
US384996P | 2002-05-31 | ||
US384987P | 2002-05-31 | ||
US449799 | 2003-05-29 | ||
US10/449,608 US6801428B2 (en) | 2002-05-31 | 2003-05-29 | Rack mountable computer component fan cooling arrangement and method |
US10/448,508 US6836030B2 (en) | 2002-05-31 | 2003-05-29 | Rack mountable computer component power distribution unit and method |
US10/448,691 US20030221817A1 (en) | 2002-05-31 | 2003-05-29 | Rack mountable computer component cooling method and device |
US449691 | 2003-05-29 | ||
US448508 | 2003-05-29 | ||
US10/449,799 US6909611B2 (en) | 2002-05-31 | 2003-05-29 | Rack mountable computer component and method of making same |
PCT/US2003/017328 WO2003103359A1 (en) | 2002-05-31 | 2003-05-30 | Methods and apparatus for mounting computer components |
US10/449,691 US20040019526A1 (en) | 2002-06-04 | 2003-06-02 | Ordering terminal, order management system and ordering method |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1532852A1 true EP1532852A1 (en) | 2005-05-25 |
Family
ID=47690243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03756355A Withdrawn EP1532852A1 (en) | 2002-05-31 | 2003-05-30 | Methods and apparatus for mounting computer components |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1532852A1 (ja) |
JP (5) | JP2006512627A (ja) |
KR (5) | KR100772084B1 (ja) |
CN (2) | CN101520680B (ja) |
AU (1) | AU2003243365A1 (ja) |
CA (1) | CA2488037C (ja) |
WO (1) | WO2003103359A1 (ja) |
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-
2003
- 2003-05-30 EP EP03756355A patent/EP1532852A1/en not_active Withdrawn
- 2003-05-30 KR KR1020047019513A patent/KR100772084B1/ko not_active IP Right Cessation
- 2003-05-30 CA CA2488037A patent/CA2488037C/en not_active Expired - Fee Related
- 2003-05-30 KR KR1020067015140A patent/KR100913512B1/ko not_active IP Right Cessation
- 2003-05-30 JP JP2004510300A patent/JP2006512627A/ja active Pending
- 2003-05-30 KR KR1020067015141A patent/KR100913513B1/ko not_active IP Right Cessation
- 2003-05-30 CN CN2008101093563A patent/CN101520680B/zh not_active Expired - Fee Related
- 2003-05-30 KR KR1020067015138A patent/KR100911700B1/ko not_active IP Right Cessation
- 2003-05-30 WO PCT/US2003/017328 patent/WO2003103359A1/en active Application Filing
- 2003-05-30 CN CNA038126184A patent/CN1739326A/zh active Pending
- 2003-05-30 AU AU2003243365A patent/AU2003243365A1/en not_active Abandoned
- 2003-05-30 KR KR1020067015139A patent/KR100913511B1/ko not_active IP Right Cessation
-
2007
- 2007-12-27 JP JP2007337960A patent/JP2008102965A/ja active Pending
- 2007-12-27 JP JP2007337961A patent/JP4747161B2/ja not_active Expired - Fee Related
- 2007-12-27 JP JP2007337958A patent/JP2008102964A/ja active Pending
- 2007-12-27 JP JP2007337959A patent/JP2008140406A/ja active Pending
Non-Patent Citations (1)
Title |
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Also Published As
Publication number | Publication date |
---|---|
KR20060092294A (ko) | 2006-08-22 |
JP2008140406A (ja) | 2008-06-19 |
KR100772084B1 (ko) | 2007-10-31 |
JP2008102965A (ja) | 2008-05-01 |
CN101520680B (zh) | 2011-11-23 |
AU2003243365A1 (en) | 2003-12-19 |
CA2488037C (en) | 2013-01-08 |
KR100913513B1 (ko) | 2009-08-21 |
KR100913512B1 (ko) | 2009-08-21 |
WO2003103359A1 (en) | 2003-12-11 |
JP2006512627A (ja) | 2006-04-13 |
JP2008102966A (ja) | 2008-05-01 |
JP2008102964A (ja) | 2008-05-01 |
CN101520680A (zh) | 2009-09-02 |
KR100913511B1 (ko) | 2009-08-21 |
KR100911700B1 (ko) | 2009-08-10 |
KR20060092295A (ko) | 2006-08-22 |
CN1739326A (zh) | 2006-02-22 |
KR20050019096A (ko) | 2005-02-28 |
JP4747161B2 (ja) | 2011-08-17 |
CA2488037A1 (en) | 2003-12-11 |
KR20060090771A (ko) | 2006-08-16 |
KR20060093138A (ko) | 2006-08-23 |
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