EP1528643A1 - Device for the assembly of a cable - Google Patents

Device for the assembly of a cable Download PDF

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Publication number
EP1528643A1
EP1528643A1 EP04024633A EP04024633A EP1528643A1 EP 1528643 A1 EP1528643 A1 EP 1528643A1 EP 04024633 A EP04024633 A EP 04024633A EP 04024633 A EP04024633 A EP 04024633A EP 1528643 A1 EP1528643 A1 EP 1528643A1
Authority
EP
European Patent Office
Prior art keywords
cable
cutter head
container
pair
crimp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04024633A
Other languages
German (de)
French (fr)
Other versions
EP1528643B1 (en
Inventor
Nicolas Dipl.-Ing. Ets Ruchti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komax Holding AG
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Komax Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komax Holding AG filed Critical Komax Holding AG
Priority to EP20040024633 priority Critical patent/EP1528643B1/en
Publication of EP1528643A1 publication Critical patent/EP1528643A1/en
Application granted granted Critical
Publication of EP1528643B1 publication Critical patent/EP1528643B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/05—Crimping apparatus or processes with wire-insulation stripping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/052—Crimping apparatus or processes with wire-feeding mechanism

Definitions

  • the invention relates to a device for Assembly of a cable consisting of assemblies for holding and trimming the cable.
  • the assembly unit cuts the Cable ends after, isolated from the cable ends and closes Crimped connection to the stripped cable ends Contacts.
  • the assembly unit consists of the Construction units gripper unit, knife head, ejector, Adjusting device and crimping device, wherein the Building units are arranged on a machine frame.
  • the Cable end of a cable is manually up to a Processing area advanced, with a trigger the determines the correct position of the cable end. As soon as the Trigger detects the cable end, the Fabrication process, with incorrectly connected contacts be separated from the cable by means of a contact cutter.
  • the knife head consists of a cutting knife for Recutting and from a stripping knife for stripping of the cable end.
  • a disadvantage of the known device is that the gripper unit in case of a faulty connected Contact a swivel movement to the contact cutter must perform. In addition, for the packaging a total of three knives necessary (separating knife, Stripping knife and contact cutter).
  • the invention aims to remedy this situation.
  • the invention as characterized in claim 1 solves the task to avoid the disadvantages of the known device and to propose a confectionery device that mechanically is simple and reliable.
  • Fig. 1 shows the packaging of a cable end essential parts.
  • a Crimp contact 2 For producing a crimp connection between a cable end 1.1 of a cable 1 and a Crimp contact 2 is a crimping die 3.1 for a Portercrimp 2.1 and a crimping die 3.2 for a Insulation crimp 2.2 necessary, the crimping dies 3.1.3.2 the conductor crimp 2.1 or the insulation crimp 2.2 press against an anvil 4 and tabs of the conductor crimp 2.1 or the insulation crimp 2.2 plastically deform.
  • the Cable 1 is advanced to a cutter head 5.1 and from a gripper pair 6.1 by means of interlocking Fingers 6.2 recorded.
  • the cutter head 5.1 cuts that Cable end 1.1 and isolated the cable end 1.1 from so far as is necessary for the conductor crimp 2.1.
  • the crimp connection are the crimp dies 3.1.3.2 in lowered vertical direction, the gripper pair 6 and the cable end 1.1 is moved.
  • the crimp contacts 2 are shown with the upwards open Leiterimpimp 2.1 or with the upwardly open Insulated crimp 2.2 strapped fed.
  • the Assembly unit is shown in Fig. 10 complete.
  • FIGS. 2 to 9 show the sequence of a packaging of the cable end 1.1.
  • Fig. 2 shows the assembly unit in the starting position.
  • the movable in x / y direction Knife head 5.1 is under the z-direction movable Crimp punches 3.1.3.2 and the gripper pair 6.1 in the z direction movable gripper unit 6 is open.
  • the Cable 1 with the cable end 1.1 is ready for the feed into the cutter head 5.1.
  • Fig. 3 the cutter head 5.1 for the representation of Details have been cut above.
  • the cable end 1.1 is advanced to a sensor 7 and the gripper pair 6.1 been closed.
  • a pair of knives 5.2 of the cutter head 5.1 is open.
  • the sensor 7 the cable end 1.1 detected the gripper pair 6.1 is closed and the Cable 1 held.
  • the Sensor 7 moves out of the cable area in the x-direction.
  • the stripping process is as shown in Fig. 5 by Close the knife pair 5.2 and cut in the Cable insulation and as shown in Fig. 6 by a Movement of the cutter head 5.1 in the y-direction of the Gripper unit 6 executed away until the desired Stripping length is reached. Then the knife pair is 5.2 completely closed and the cable end severed, the insulation residue with the severed cable strands is received by a container of the cutter head 5.1.
  • the cable end 1.1 can also first to the correct length be cut and then cut the insulation and deducted.
  • Fig. 7 is after the stripping of the Cutterhead 5.1 out of the range of crimping dies 3.1.3.2 in y-direction moves.
  • Fig. 8 shows the movement in the z-direction the crimping die 3.1.3.2 for carrying out the Crimped connection between the cable end 1.1 and the Crimp contact 2.
  • Fig. 9 shows the ready-made Cable end 1.1.
  • the cutter head 5.1 again in the x direction and in y-direction moves, then the pair of blades separates 5.1 Crimp contact 2 from the cable end 1.1.
  • Knife head return is the severed crimp contact removed from the container.
  • Fig. 10 shows the complete assembly unit 9.
  • a Crimpbär 10 is for example by means of a not shown eccentric drive moves in the z-direction, wherein the crimping tool 10 arranged crimping tool 3 with the Crimping dies 3.1,3.2 is moved.
  • the crimping bear 10 also moves a plunger 11, which with a at the Knife unit 5 arranged by means of boom 12.2 Lowering unit 12 is connected.
  • the lowering unit 12 has a C-shaped bracket 12.1 on which the gripper unit 6 is arranged.
  • the gripper unit 6 is moved along with the Gripper pair 6.1 held cable end 1.1 in the after open top crimp 2.1 or insulation crimp 2.2 is inserted.
  • the cutter head 5.1 of the blade unit 5 cuts the cable end 1.1, removes the insulation and separates contacts with poor crimp connection from Cable end 1.1. Details are in the following Figures shown.
  • Fig. 11 shows the blade unit 5, consisting of an am Base 9.1 of the assembly unit 9 arranged first Housing 13, wherein the first housing 13, a first drive 13.1 for the movement of the cutter head 5.1 in the y direction is arranged.
  • a second housing 14 is slidably on Guide rods 13.2 of the first housing 13 mounted, wherein the first drive 13.1, the second housing 14 in the y direction emotional.
  • the rod ends are also used to attach the Jib 12.2 the lowering unit 12.
  • On the second housing 14th is a second drive 14.1 arranged, the one Carriage 14.2 along each side of the second drive 14.1 arranged guides 14.3 moved in the x direction.
  • a third drive 14.4 the the pair of knives 5.2 opens and closes.
  • Fig. 11a shows the second housing 14 with the carriage 14.2 on which a fourth drive 14.5 for the movement of an im Knife head 5.1 integrated sensor 7.
  • a rod 15 which is in communication with a container 16, the insulation residues, cable residues and separated crimp contacts receives.
  • a compression spring 17 acts on the rod 15 on the flange 15.1 with respect to a Blade head housing 5.3, with a flag 16.1 of the container 16 firmly rests on the cutterhead housing 5.3.
  • Retraction movement in the x direction of the cutter head 5.1 moves the container with, until the rod 15 at a stop 18 of the second housing 14 is present.
  • the container 16 remains then stand opposite the cutter head 5.1, with an am Mower head housing 5.3 arranged end wall 5.4 the content the container 16 via a bottom opening 19 in a collector 20 pushes.
  • the opposite end wall is formed through the housing 7.1 of integrated in the cutterhead 5.1 Sensors 7.
  • Fig. 12 shows details of the drive of the knife pair 5.2.
  • the third drive 14.4 drives one of bearings 21 of the Schlitten 14.2 mounted pinion shaft 22 at whose one end a pinion 23 is mounted.
  • the pinion 23 in turn drives a first rack 24 and in opposite directions a second rack 25 at.
  • the first rack 24 is stored on the carriage 14.2 and one end connected to the Milling head housing 5.3, on which also the knife 5.5 of the Knife pair 5.2 is arranged.
  • the second rack 25 is mounted on the carriage 14.2 and connected at one end with the counter knife 5.6 of the knife pair 5.2.
  • a spring 26 ensures the clearance compensation at the pinion 23.
  • Fig. 13 shows details of the sensor drive, wherein the fourth drive 14.5 a rod 27 with rack 27.1 by means of a pinion 28 drives.
  • the rod 27 is on Carriage 14.2 stored and carries the sensor 7 with Sensor housing 7.1, which at least partially the same time the end wall 51.4 opposite end wall of the Container 16 forms.
  • Sensor housing 7.1 which at least partially the same time the end wall 51.4 opposite end wall of the Container 16 forms.
  • Fig. 14 shows details of the one shown opened Pair of knives 5.2 with the one behind the pair of knives 5.2 positioned sensor 7.
  • the knife 5.5 is on Mower head housing 5.3 arranged, the counter knife is 5.6 directly connected to the second rack 25, wherein the Knife 5.5 and the counter knife 5.6 moved in opposite directions become.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

The processing device includes a cutting head (5.1) with a pair of cutters, and a gripper unit for operating the cutters to process a wire (1) by cutting off a leading wire-end (1.1), removing insulation, and cutting off from the wire-end a crimp contact with defective crimp connections.

Description

Die Erfindung betrifft eine Einrichtung zur Konfektionierung eines Kabels bestehend aus Baueinheiten zum Festhalten und Beschneiden des Kabels.The invention relates to a device for Assembly of a cable consisting of assemblies for holding and trimming the cable.

Aus der Schrift EP 0 989 637 A1 ist eine Konfektioniereinheit zur Konfektionierung von Kabelenden bekannt geworden. Die Konfektioniereinheit schneidet die Kabelenden nach, isoliert die Kabelenden ab und schliesst mittels Crimpverbindung an den abisolierten Kabelenden Kontakte an. Die Konfektioniereinheit besteht aus den Baueinheiten Greifereinheit, Messerkopf, Ausstosser, Justiereinrichtung und Crimpeinrichtung, wobei die Baueinheiten an einem Maschinenrahmen angeordnet sind. Das Kabelende eines Kabels wird manuell bis zu einem Bearbeitungsbereich vorgeschoben, wobei ein Auslöser die korrekte Position des Kabelendes feststellt. Sobald der Auslöser das Kabelende feststellt, beginnt der Konfektioniervorgang, wobei fehlerhaft verbundene Kontakte mittels eines Kontaktschneiders vom Kabel getrennt werden. Der Messerkopf besteht aus einem Trennmesser zum Nachschneiden und aus einem Abisoliermesser zum Abisolieren des Kabelendes.From document EP 0 989 637 A1 is a Assembly unit for assembling cable ends known. The assembly unit cuts the Cable ends after, isolated from the cable ends and closes Crimped connection to the stripped cable ends Contacts. The assembly unit consists of the Construction units gripper unit, knife head, ejector, Adjusting device and crimping device, wherein the Building units are arranged on a machine frame. The Cable end of a cable is manually up to a Processing area advanced, with a trigger the determines the correct position of the cable end. As soon as the Trigger detects the cable end, the Fabrication process, with incorrectly connected contacts be separated from the cable by means of a contact cutter. The knife head consists of a cutting knife for Recutting and from a stripping knife for stripping of the cable end.

Ein Nachteil der bekannten Einrichtung liegt darin, dass die Greifereinheit im Falle eines fehlerhaft verbundenen Kontaktes eine Schwenkbewegung zum Kontaktschneider ausführen muss. Ausserdem sind für die Konfektionierung gesamthaft drei Messer notwendig (Trennmesser, Abisoliermesser und Kontaktschneider). A disadvantage of the known device is that the gripper unit in case of a faulty connected Contact a swivel movement to the contact cutter must perform. In addition, for the packaging a total of three knives necessary (separating knife, Stripping knife and contact cutter).

Hier will die Erfindung Abhilfe schaffen. Die Erfindung, wie sie in Anspruch 1 gekennzeichnet ist, löst die Aufgabe, die Nachteile der bekannten Einrichtung zu vermeiden und eine Konfektiniereinrichtung vorzuschlagen, die mechanisch einfach aufgebaut ist und zuverlässig arbeitet.The invention aims to remedy this situation. The invention, as characterized in claim 1 solves the task to avoid the disadvantages of the known device and to propose a confectionery device that mechanically is simple and reliable.

Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Patentansprüchen angegeben.Advantageous developments of the invention are in the specified dependent claims.

Die durch die Erfindung erreichten Vorteile sind im wesentlichen darin zu sehen, dass sämtliche Schneidoperationen (nachschneiden, abisolieren, kontaktschneiden) mit nur einem Messerpaar machbar sind. Damit entfällt die Schwenkbewegung der Greifereinheit beim Kontaktschneiden. Gesamthaft kann die Konfektionierung mit einer einfacheren Mechanik, mit weniger Justierarbeit und zudem in kürzerer Zeit durchgeführt werden. Ausserdem wird das Problem der Entsorgung der Isolationsresten und der abgetrennten Kontakte auf einfache Weise gelöst.The advantages achieved by the invention are in essential to see that all Cutting operations (re-cutting, stripping, contact cutting) are feasible with only one pair of knives. This eliminates the pivoting movement of the gripper unit when Contact cutting. Overall, the packaging with a simpler mechanics, with less adjustment work and also be done in less time. In addition, will the problem of disposal of the insulation residues and the disconnected contacts solved in a simple manner.

Anhand der beiliegenden Figuren wird die vorliegende Erfindung näher erläutert.With reference to the accompanying figures, the present Invention explained in more detail.

Es zeigen:

  • Fig. 1
    die wesentlichen Teile einer Konfektioniereinheit in räumlicher Darstellung,
  • Fig. 2 bis Fig. 9
    den Ablauf einer Konfektionierung eines Kabelendes,
  • Fig. 10
    die komplette Konfektioniereinheit,
  • Fig. 11, Fig. 11a
    eine Messereinheit und Einzelheiten der Messereinheit,
  • Fig. 12
    Einzelheiten des Messerantriebes,
  • Fig. 13
    Einzelheiten eines Sensorantriebes und
  • Fig. 14
    Einzelheiten eines Messerpaares.
    • Show it:
  • Fig. 1
    the essential parts of a confectioning unit in spatial representation,
  • Fig. 2 to Fig. 9
    the course of an assembly of a cable end,
  • Fig. 10
    the complete assembly unit,
  • Fig. 11, Fig. 11a
    a blade unit and details of the blade unit,
  • Fig. 12
    Details of the knife drive,
  • Fig. 13
    Details of a sensor drive and
  • Fig. 14
    Details of a knife pair.

    • Fig. 1 zeigt die zur Konfektionierung eines Kabelendes wesentlichen Teile. Zur Herstellung einer Crimpverbindung zwischen einem Kabelende 1.1 eines Kabels 1 und einem Crimpkontakt 2 ist ein Crimpstempel 3.1 für einen Leitercrimp 2.1 und ein Crimpstempel 3.2 für einen Isolationscrimp 2.2 notwendig, wobei die Crimpstempel 3.1,3.2 den Leitercrimp 2.1 bzw. den Isolationscrimp 2.2 gegen einen Amboss 4 pressen und Laschen des Leitercrimps 2.1 bzw. des Isolationscrimps 2.2 plastisch verformen. Das Kabel 1 wird bis zu einem Messerkopf 5.1 vorgeschoben und von einem Greiferpaar 6.1 mittels ineinander greifenden Fingern 6.2 festgehalten. Der Messerkopf 5.1 schneidet das Kabelende 1.1 an und isoliert das Kabelende 1.1 ab soweit wie für den Leitercrimp 2.1 notwendig ist. Zur Herstellung der Crimpverbindung werden die Crimpstempel 3.1,3.2 in vertikaler Richtung abgesenkt, wobei das Greiferpaar 6 und das Kabelende 1.1 mitbewegt wird. Wie schematisch dargestellt werden die Crimpkontakte 2 mit dem nach oben offenen Leitercrimp 2.1 bzw. mit dem nach oben offenen Isolationscrimp 2.2 gegurtet zugeführt. Die Konfektioniereinheit ist in Fig. 10 komplett dargestellt.Fig. 1 shows the packaging of a cable end essential parts. For producing a crimp connection between a cable end 1.1 of a cable 1 and a Crimp contact 2 is a crimping die 3.1 for a Leitercrimp 2.1 and a crimping die 3.2 for a Insulation crimp 2.2 necessary, the crimping dies 3.1.3.2 the conductor crimp 2.1 or the insulation crimp 2.2 press against an anvil 4 and tabs of the conductor crimp 2.1 or the insulation crimp 2.2 plastically deform. The Cable 1 is advanced to a cutter head 5.1 and from a gripper pair 6.1 by means of interlocking Fingers 6.2 recorded. The cutter head 5.1 cuts that Cable end 1.1 and isolated the cable end 1.1 from so far as is necessary for the conductor crimp 2.1. For the production the crimp connection are the crimp dies 3.1.3.2 in lowered vertical direction, the gripper pair 6 and the cable end 1.1 is moved. As schematic the crimp contacts 2 are shown with the upwards open Leiterimpimp 2.1 or with the upwardly open Insulated crimp 2.2 strapped fed. The Assembly unit is shown in Fig. 10 complete.

    Fig. 2 bis Fig. 9 zeigen den Ablauf einer Konfektionierung des Kabelendes 1.1. Fig. 2 zeigt die Konfektioniereinheit in der Ausgangslage. Der in x/y-Richtung bewegbare Messerkopf 5.1 steht unter den in z-Richtung bewegbaren Crimpstempeln 3.1,3.2 und das Greiferpaar 6.1 der in z-Richtung bewegbaren Greifereinheit 6 ist geöffnet. Das Kabel 1 mit dem Kabelende 1.1 ist bereit für den Vorschub bis in den Messerkopf 5.1.FIGS. 2 to 9 show the sequence of a packaging of the cable end 1.1. Fig. 2 shows the assembly unit in the starting position. The movable in x / y direction Knife head 5.1 is under the z-direction movable Crimp punches 3.1.3.2 and the gripper pair 6.1 in the z direction movable gripper unit 6 is open. The Cable 1 with the cable end 1.1 is ready for the feed into the cutter head 5.1.

    In Fig. 3 ist der Messerkopf 5.1 zur Darstellung der Einzelheiten oben aufgeschnitten worden. Das Kabelende 1.1 ist bis zu einem Sensor 7 vorgeschoben und das Greiferpaar 6.1 geschlossen worden. Ein Messerpaar 5.2 des Messerkopfes 5.1 ist geöffnet. Sobald der Sensor 7 das Kabelende 1.1 detektiert wird das Greiferpaar 6.1 geschlossen und das Kabel 1 festgehalten. Danach wird wie in Fig. 4 gezeigt der Sensor 7 in x-Richtung aus dem Kabelbereich bewegt.In Fig. 3, the cutter head 5.1 for the representation of Details have been cut above. The cable end 1.1 is advanced to a sensor 7 and the gripper pair 6.1 been closed. A pair of knives 5.2 of the cutter head 5.1 is open. As soon as the sensor 7, the cable end 1.1 detected the gripper pair 6.1 is closed and the Cable 1 held. Thereafter, as shown in Fig. 4, the Sensor 7 moves out of the cable area in the x-direction.

    Der Abisoliervorgang wird wie in Fig. 5 gezeigt durch Schliessen des Messerpaares 5.2 und Einschneiden der Kabelisolation und wie in Fig. 6 gezeigt durch eine Bewegung des Messerkopfes 5.1 in y-Richtung von der Greifereinheit 6 weg ausgeführt bis die gewünschte Abisolierlänge erreicht ist. Dann wird das Messerpaar 5.2 vollständig geschlossen und das Kabelende durchtrennt, wobei der Isolationsrest mit den durchtrennten Kabellitzen von einem Behälter des Messerkopfes 5.1 aufgenommen wird. The stripping process is as shown in Fig. 5 by Close the knife pair 5.2 and cut in the Cable insulation and as shown in Fig. 6 by a Movement of the cutter head 5.1 in the y-direction of the Gripper unit 6 executed away until the desired Stripping length is reached. Then the knife pair is 5.2 completely closed and the cable end severed, the insulation residue with the severed cable strands is received by a container of the cutter head 5.1.

    Das Kabelende 1.1 kann auch zuerst auf die korrekte Länge angeschnitten werden und dann die Isolation eingeschnitten und abgezogen werden.The cable end 1.1 can also first to the correct length be cut and then cut the insulation and deducted.

    Wie in Fig. 7 gezeigt wird nach dem Abisoliervorgang der Messerkopf 5.1 aus dem Bereich der Crimpstempel 3.1,3.2 in y-Richtung bewegt. Fig. 8 zeigt die Bewegung in z-Richtung der Crimpstempel 3.1,3.2 zur Durchführung der Crimpverbindung zwischen dem Kabelende 1.1 und dem Crimpkontakt 2. Fig. 9 zeigt das fertig konfektionierte Kabelende 1.1. Am Ende des Messerkopfrücklaufes wird der Isolationsrest 8 aus den Behälter entfernt. Falls die Crimpverbindung beispielsweise von einer Einrichtung zur Auswertung des Crimpkraftverlaufes als schlecht erkannt wird, wird der Messerkopf 5.1 erneut in x-Richtung und in y-Richtung bewegt, danach trennt das Messerpaar 5.1 den Crimpkontakt 2 vom Kabelende 1.1. Am Ende des Messerkopfrücklaufes wird der abgetrennte Crimpkontakt aus dem Behälter entfernt.As shown in Fig. 7 is after the stripping of the Cutterhead 5.1 out of the range of crimping dies 3.1.3.2 in y-direction moves. Fig. 8 shows the movement in the z-direction the crimping die 3.1.3.2 for carrying out the Crimped connection between the cable end 1.1 and the Crimp contact 2. Fig. 9 shows the ready-made Cable end 1.1. At the end of the knife head return is the Isolation residue 8 removed from the container. if the Crimp connection, for example, from a device for Evaluation of the Crimpkraftverlaufes recognized as bad is, the cutter head 5.1 again in the x direction and in y-direction moves, then the pair of blades separates 5.1 Crimp contact 2 from the cable end 1.1. At the end of Knife head return is the severed crimp contact removed from the container.

    Fig. 10 zeigt die komplette Konfektioniereinheit 9. Ein Crimpbär 10 wird beispielsweise mittels eines nicht dargestellten Exzenterantriebes in z-Richtung bewegt, wobei das am Crimpbär 10 angeordnete Crimpwerkzeug 3 mit den Crimpstempeln 3.1,3.2 mitbewegt wird. Der Crimpbär 10 bewegt auch einen Stössel 11, der mit einer an der Messereinheit 5 mittels Ausleger 12.2 angeordneten Absenkeinheit 12 verbunden ist. Die Absenkeinheit 12 weist einen C-förmigen Bügel 12.1 auf, an dem die Greifereinheit 6 angeordnet ist. Beim Bewegen der Crimpstempel 3.1,3.2 wird die Greifereinheit 6 mitbewegt, wobei das mit dem Greiferpaar 6.1 festgehaltene Kabelende 1.1 in den nach oben offenen Leitercrimp 2.1 bzw. Isolationscrimp 2.2 eingelegt wird. Der Messerkopf 5.1 der Messereinheit 5 schneidet das Kabelende 1.1 an, entfernt die Isolation und trennt Kontakte mit mangelhafter Crimpverbindung vom Kabelende 1.1. Einzelheiten sind in den nachfolgenden Figuren dargestellt.Fig. 10 shows the complete assembly unit 9. A Crimpbär 10 is for example by means of a not shown eccentric drive moves in the z-direction, wherein the crimping tool 10 arranged crimping tool 3 with the Crimping dies 3.1,3.2 is moved. The crimping bear 10 also moves a plunger 11, which with a at the Knife unit 5 arranged by means of boom 12.2 Lowering unit 12 is connected. The lowering unit 12 has a C-shaped bracket 12.1 on which the gripper unit 6 is arranged. When moving the crimping dies 3.1.3.2 the gripper unit 6 is moved along with the Gripper pair 6.1 held cable end 1.1 in the after open top crimp 2.1 or insulation crimp 2.2 is inserted. The cutter head 5.1 of the blade unit 5 cuts the cable end 1.1, removes the insulation and separates contacts with poor crimp connection from Cable end 1.1. Details are in the following Figures shown.

    Fig. 11 zeigt die Messereinheit 5, bestehend aus einem am Sockel 9.1 der Konfektioniereinheit 9 angeordneten ersten Gehäuse 13, wobei am ersten Gehäuse 13 ein erster Antrieb 13.1 für die Bewegung des Messerkopfes 5.1 in y-Richtung angeordnet ist. Ein zweites Gehäuse 14 ist verschiebbar an Führungsstangen 13.2 des ersten Gehäuses 13 gelagert, wobei der erste Antrieb 13.1 das zweite Gehäuse 14 in y-Richtung bewegt. Die Stangenenden dienen auch der Befestigung des Auslegers 12.2 der Absenkeinheit 12. Am zweiten Gehäuse 14 ist ein zweiter Antrieb 14.1 angeordnet, der einen Schlitten 14.2 entlang von je Seite des zweiten Antriebes 14.1 angeordneten Führungen 14.3 in x-Richtung bewegt. Am Schlitten 14.2 ist ein dritter Antrieb 14.4 angeordnet, der das Messerpaar 5.2 öffnet und schliesst.Fig. 11 shows the blade unit 5, consisting of an am Base 9.1 of the assembly unit 9 arranged first Housing 13, wherein the first housing 13, a first drive 13.1 for the movement of the cutter head 5.1 in the y direction is arranged. A second housing 14 is slidably on Guide rods 13.2 of the first housing 13 mounted, wherein the first drive 13.1, the second housing 14 in the y direction emotional. The rod ends are also used to attach the Jib 12.2 the lowering unit 12. On the second housing 14th is a second drive 14.1 arranged, the one Carriage 14.2 along each side of the second drive 14.1 arranged guides 14.3 moved in the x direction. At the Carriage 14.2 is arranged a third drive 14.4, the the pair of knives 5.2 opens and closes.

    Fig. 11a zeigt das zweite Gehäuse 14 mit dem Schlitten 14.2 an dem ein vierter Antrieb 14.5 für die Bewegung eines im Messerkopf 5.1 integrierten Sensors 7. Am Schlitten 14.2 gelagert ist auch eine Stange 15, die in Verbindung steht mit einem Behälter 16, der Isolationsreste, Kabelreste und abgetrennte Crimpkontakte aufnimmt. Eine Druckfeder 17 beaufschlagt die Stange 15 am Flansch 15.1 gegenüber einem Messerkopfgehäuse 5.3, wobei eine Fahne 16.1 des Behälters 16 fest am Messerkopfgehäuse 5.3 ansteht. Bei der Rückzugbewegung in x-Richtung des Messerkopfes 5.1 bewegt sich der Behälter mit, bis die Stange 15 an einem Anschlag 18 des zweiten Gehäuses 14 ansteht. Der Behälter 16 bleibt dann gegenüber dem Messerkopf 5.1 stehen, wobei eine am Messerkopfgehäuse 5.3 angeordnete Stirnwand 5.4 den Inhalt des Behälters 16 über eine Bodenöffnung 19 in einen Sammler 20 schiebt. Die gegenüberliegende Stirnwand wird gebildet durch das Gehäuse 7.1 des im Messerkopf 5.1 integrierten Sensors 7.Fig. 11a shows the second housing 14 with the carriage 14.2 on which a fourth drive 14.5 for the movement of an im Knife head 5.1 integrated sensor 7. On slide 14.2 is also stored a rod 15 which is in communication with a container 16, the insulation residues, cable residues and separated crimp contacts receives. A compression spring 17 acts on the rod 15 on the flange 15.1 with respect to a Blade head housing 5.3, with a flag 16.1 of the container 16 firmly rests on the cutterhead housing 5.3. In the Retraction movement in the x direction of the cutter head 5.1 moves the container with, until the rod 15 at a stop 18 of the second housing 14 is present. The container 16 remains then stand opposite the cutter head 5.1, with an am Mower head housing 5.3 arranged end wall 5.4 the content the container 16 via a bottom opening 19 in a collector 20 pushes. The opposite end wall is formed through the housing 7.1 of integrated in the cutterhead 5.1 Sensors 7.

    Fig. 12 zeigt Einzelheiten des Antriebs des Messerpaares 5.2. Der dritte Antrieb 14.4 treibt eine an Lagern 21 des Schlittens 14.2 gelagerte Zahnritzelwelle 22 an, an deren einen Ende ein Zahnritzel 23 gelagert ist. Das Zahnritzel 23 wiederum treibt eine erste Zahnstange 24 und gegenläufig eine zweite Zahnstange 25 an. Die erste Zahnstange 24 ist am Schlitten 14.2 gelagert und einenends verbunden mit dem Messerkopfgehäuse 5.3, an dem auch das Messer 5.5 des Messerpaares 5.2 angeordnet ist. Die zweite Zahnstange 25 ist am Schlitten 14.2 gelagert und einenends verbunden mit dem Gegenmesser 5.6 des Messerpaares 5.2. Eine Feder 26 sorgt für den Spielausgleich am Zahnritzel 23.Fig. 12 shows details of the drive of the knife pair 5.2. The third drive 14.4 drives one of bearings 21 of the Schlitten 14.2 mounted pinion shaft 22 at whose one end a pinion 23 is mounted. The pinion 23 in turn drives a first rack 24 and in opposite directions a second rack 25 at. The first rack 24 is stored on the carriage 14.2 and one end connected to the Milling head housing 5.3, on which also the knife 5.5 of the Knife pair 5.2 is arranged. The second rack 25 is mounted on the carriage 14.2 and connected at one end with the counter knife 5.6 of the knife pair 5.2. A spring 26 ensures the clearance compensation at the pinion 23.

    Fig. 13 zeigt Einzelheiten des Sensorantriebes, wobei der vierte Antrieb 14.5 eine Stange 27 mit Zahnstange 27.1 mittels eines Zahnritzels 28 antreibt. Die Stange 27 ist am Schlitten 14.2 gelagert und trägt den Sensor 7 mit Sensorgehäuse 7.1, das zugleich mindestens teilweise die der Stirnwand 51.4 gegenüberliegende Stirnwand des Behälters 16 bildet. Bei zurückgezogenem Sensor 7 wird die Bodenöffnung 19 freigegeben.Fig. 13 shows details of the sensor drive, wherein the fourth drive 14.5 a rod 27 with rack 27.1 by means of a pinion 28 drives. The rod 27 is on Carriage 14.2 stored and carries the sensor 7 with Sensor housing 7.1, which at least partially the same time the end wall 51.4 opposite end wall of the Container 16 forms. When retracted sensor 7 is the Bottom opening 19 released.

    Fig. 14 zeigt Einzelheiten des geöffnet gezeigten Messerpaares 5.2 mit dem hinter dem Messerpaar 5.2 positionierten Sensor 7. Das Messer 5.5 ist am Messerkopfgehäuse 5.3 angeordnet, das Gegenmesser 5.6 ist direkt mit der zweiten Zahnstange 25 verbunden, wobei das Messer 5.5 und das Gegenmesser 5.6 gegenläufig bewegt werden.Fig. 14 shows details of the one shown opened Pair of knives 5.2 with the one behind the pair of knives 5.2 positioned sensor 7. The knife 5.5 is on Mower head housing 5.3 arranged, the counter knife is 5.6 directly connected to the second rack 25, wherein the Knife 5.5 and the counter knife 5.6 moved in opposite directions become.

    Claims (5)

    Einrichtung zur Konfektionierung eines Kabels bestehend aus Baueinheiten zum Festhalten und Beschneiden des Kabels,
    dadurch gekennzeichnet, dass ein Messerkopf (5.1) mit einem Messerpaar (5.2) vorgesehen ist, mittels dem der Konfektionierung des Kabels dienende Bearbeitungsschritte durchführbar sind, wobei das Messerpaar (5.2) das Kabelende (1.1) anschneidet, die Isolation entfernt und Crimpkontakte (2) mit mangelhafter Crimpverbindung vom Kabelende (1.1) trennt.    Device for assembling a cable consisting of units for holding and trimming the cable,
    characterized in that a cutter head (5.1) with a pair of knives (5.2) is provided, by means of which the assembly of the cable serving processing steps are feasible, the pair of knives (5.2) the cable end (1.1) cuts, removes the insulation and crimp contacts (2) with defective crimp connection separates from the cable end (1.1).         Einrichtung nach Anspruch 1,
    dadurch gekennzeichnet, dass ein Antrieb (13.1) für die Bewegung des Messerkopfes (5.1) in y-Richtung und ein Antrieb (14.1) für die Bewegung des Messerkopfes (5.1) in x-Richtung und ein Antrieb (14.4) für die Betätigung des Messerpaares (5.2) vorgesehen sind.    Device according to claim 1,
    characterized in that a drive (13.1) for the movement of the cutter head (5.1) in the y direction and a drive (14.1) for the movement of the cutter head (5.1) in the x direction and a drive (14.4) for the operation of the knife pair (5.2) are provided.         Einrichtung nach einem der Ansprüche 1 oder 2,
    dadurch gekennzeichnet, dass im Messerkopf (5.1) ein Sensor (7) zur Kabeldetektion integriert ist, der mit dem Messerkopf (5.1) mitbewegbar ist und der relativ zum Messerkopf (5.1) bewegbar ist.     Device according to one of claims 1 or 2,
    characterized in that in the cutter head (5.1) a sensor (7) for cable detection is integrated, which is mitbewegbar with the cutter head (5.1) and which is movable relative to the cutter head (5.1).         Einrichtung nach einem der vorhergehenden Ansprüche,
    dadurch gekennzeichnet, dass am Messerkopf (5.1) ein Behälter (16) angeordnet ist, der Isolationsreste, Kabelreste und abgetrennte Crimpkontakte aufnimmt und der mit dem Messerkopf (5.1) mitbewegbar ist und der Messerkopf (5.1) relativ zum Behälter (16) bewegbar ist.    Device according to one of the preceding claims,
    characterized in that on the cutter head (5.1) a container (16) is arranged, the insulation residues, cable residues and separated crimp contacts receives and with the cutter head (5.1) is mitbewegbar and the cutter head (5.1) relative to the container (16) is movable.         Einrichtung nach Anspruch 4,
    dadurch gekennzeichnet, dass die eine Stirnwand (5.4) des Behälters (16) am Messerkopf (5.1) angeordnet ist und die andere Stirnwand vom Sensorgehäuse (7.1) gebildet wird, wobei die eine Stirnwand (5.4) bei der Relativbewegung des Messerkopfes (5.4) gegenüber dem Behälter (16) den Inhalt des Behälters (16) entfernt.    Device according to claim 4,
    characterized in that the one end wall (5.4) of the container (16) on the cutter head (5.1) is arranged and the other end wall of the sensor housing (7.1) is formed, wherein the one end wall (5.4) during the relative movement of the cutter head (5.4) opposite the container (16) removes the contents of the container (16).
    EP20040024633 2003-10-28 2004-10-15 Device for the assembly of a cable Active EP1528643B1 (en)

    Priority Applications (1)

    Application Number Priority Date Filing Date Title
    EP20040024633 EP1528643B1 (en) 2003-10-28 2004-10-15 Device for the assembly of a cable

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    EP03405773 2003-10-28
    EP03405773 2003-10-28
    EP20040024633 EP1528643B1 (en) 2003-10-28 2004-10-15 Device for the assembly of a cable

    Publications (2)

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    EP1528643A1 true EP1528643A1 (en) 2005-05-04
    EP1528643B1 EP1528643B1 (en) 2007-02-14

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    Cited By (1)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    DE102013018834A1 (en) 2013-11-08 2015-05-13 SLE quality engineering GmbH & Co. KG Stripping device and method

    Citations (3)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    DE4325356C1 (en) * 1993-07-28 1994-09-29 Siemens Nixdorf Inf Syst Device for fastening terminal contacts onto electrical conductors
    EP0989637A1 (en) * 1998-09-21 2000-03-29 komax Holding AG Device for assembling a cable
    US6170153B1 (en) * 1995-04-03 2001-01-09 Sumitomo Wiring Systems, Ltd. Method for guiding a wire

    Patent Citations (3)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    DE4325356C1 (en) * 1993-07-28 1994-09-29 Siemens Nixdorf Inf Syst Device for fastening terminal contacts onto electrical conductors
    US6170153B1 (en) * 1995-04-03 2001-01-09 Sumitomo Wiring Systems, Ltd. Method for guiding a wire
    EP0989637A1 (en) * 1998-09-21 2000-03-29 komax Holding AG Device for assembling a cable

    Cited By (3)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    DE102013018834A1 (en) 2013-11-08 2015-05-13 SLE quality engineering GmbH & Co. KG Stripping device and method
    EP2871737A2 (en) 2013-11-08 2015-05-13 SLE quality engineering GmbH & Co. KG Insulation stripping device and method
    DE102013018834B4 (en) 2013-11-08 2019-03-21 Komax SLE GmbH & Co. KG Stripping device and method

    Also Published As

    Publication number Publication date
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