EP1506837A1 - Belt grinding machine for surface grinding of a work piece - Google Patents
Belt grinding machine for surface grinding of a work piece Download PDFInfo
- Publication number
- EP1506837A1 EP1506837A1 EP04017800A EP04017800A EP1506837A1 EP 1506837 A1 EP1506837 A1 EP 1506837A1 EP 04017800 A EP04017800 A EP 04017800A EP 04017800 A EP04017800 A EP 04017800A EP 1506837 A1 EP1506837 A1 EP 1506837A1
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- EP
- European Patent Office
- Prior art keywords
- workpiece
- machine
- receiving device
- belt
- grinding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
Definitions
- the invention relates to a machine for Belt grinding of workpiece surfaces of a Workpiece, with a receiving device for a revolving sanding belt.
- the present invention is the Task based, a machine for belt grinding of workpiece surfaces to create a workpiece, with the highest surface qualities in short Processing times are possible.
- This object is achieved in that the Receiving device and / or the workpiece is movable to Generation of a trainee in the workpiece surface Cross hatch structure.
- the invention particularly relates to a machine for Belt grinding of workpiece surfaces of a Workpiece, with a receiving device for a revolving abrasive belt, wherein the receiving device along a straight line parallel to one to machinable workpiece surface is movable.
- Such machines are preferred for elongated Workpieces such as axles or rollers used.
- the abrasive belt is parallel to one too process the workpiece surface.
- the Abrasive belt is received in a receiving device, in or on which the sanding belt is guided.
- the Recording device is also referred to as "cassette". Under recording device should here each for storage a circulating abrasive belt suitable carrier part be understood.
- the object underlying the invention is According to the invention also solved in that the Receiving device and the sanding belt to a for Travel essentially vertical axis are pivotable.
- the circumferential Abrasive belt By the pivotability of the abrasive belt relative to the To be machined workpiece surface, the circumferential Abrasive belt different positions relative to the travel of the Take up grinding belts. Between running direction of the Abrasive belts and the path of the abrasive belt can a Be included angle that is adjustable so that he deviates from a right angle. This allows the Surface with which the sanding belt to be processed Workpiece abuts, influences and also one for many Applications generated desired cross-section structure become. This will be referred to later in more detail taken.
- Particularly good surface qualities can be achieved if the belt grinding processing by adjusting the Angle of the abrasive belt and / or the Movement speed of the recording device and / or the speed of movement of the workpiece and / or the Circulating speed of the workpiece can be influenced.
- the receiving device and the abrasive belt during movement along the Travels are pivotable.
- Workpieces that are not along their entire length be processed evenly, but for example in should be formed crowned a centric area can by the pivotability of the recording device and the sanding belt while moving along the Traversing such a non-uniform machining be performed.
- a particularly advantageous embodiment of the invention provides that a drive is provided, with which the Workpiece is driven in rotation. This allows the Relative movement between the grinding belt and workpiece one Rotational movement of the workpiece are superimposed. This allows particularly good surface qualities be achieved.
- the receiving device can by means of a pivot bearing be mounted pivotally.
- This bearing allows the Sanding belt in or on its recording device relative to orient to the workpiece to be machined.
- the pivot bearing Preferably is the pivot bearing out of a middle layer out in mutually opposite pivot directions about the in Essentially arranged perpendicular to the travel axis pivotable.
- the pivot bearing could also be referred to as a pivot bearing.
- the pivot axis of the pivot bearing may be the axis of rotation of the workpiece or run obliquely to it.
- pivot axis and Rotation axis may be the abrasive belt around the center of the Contact surface are pivoted to the workpiece, so that the Adjustability of the abrasive belt relative to Travel direction of the machine around the center of the Contact surface can be done around.
- the Grinding belt for example, on one of the workpiece pivoted place and then in contact with. be brought to the workpiece.
- the pivot bearing can be integrated into the receiving device be provided or outside the recording device be. This means that the receiving device with the Sanding belt "around itself” can be swiveled or about a pivot axis about which the receiving device together with the sanding belt in the form of a bow or Arc section is pivotable.
- a drive is provided, with which the Recording device is pivotable.
- This is a manual intervention or manual setup for the Swiveling the recording device with the sanding belt not necessary, and the pivoting can by a suitable control of the drive can be performed.
- this control can also be done while the cradle and the sanding belt go along of the travel are moved.
- the receiving device can within an angle of 180 ° infinitely adjustable.
- the angle between the direction of the sanding belt and travel set arbitrarily within said angle so that the orientation of the sanding marks on the Surface of the workpiece is arbitrarily determined.
- the angle is symmetrical, eg. ⁇ 45 ° adjustable to travel.
- the Recording device from a central position out, for example. To be pivoted up to 90 ° so that the sanding belt can be adjusted as desired to the workpiece.
- the receiving device may have a contact element, that the sanding belt towards the to be machined Workpiece surface of the workpiece presses.
- This Contact element for example, as a roll or stamp be educated and to a certain extent be forgiving.
- the contact element can also be rigid be educated.
- the contact element can also be mounted on a rocker, so that the contact element in its position relative to editable workpiece surface adjustable and / or is customizable. It is also possible via contact element and Rocker tactile and / or switching elements to operate, so that For example, a detection of the diameter of the machining workpiece is possible.
- the contact pressure of the Contact element adjustable.
- the contact pressure can independent of this by the weight of the Recording device conditional contact pressure can be selected and the rate at which material from one Workpiece surface is removed, can be adjusted.
- the adjustment of the contact pressure for example, over pneumatically and / or hydraulically actuated cylinders respectively.
- the Position and / or position of contact point of abrasive belt and workpiece adjustable.
- the receiving device in the circumferential direction to a Workpiece axis of the workpiece is positioned around. This allows the workpiece from different layers of Recording device to be edited.
- the invention also relates to a method for operating a Machine for belt grinding of Workpiece surfaces of a workpiece, wherein the Receiving device is moved along the workpiece, and wherein the workpiece by means of the abrasive belt is processed.
- the pivot angle of the Receiving device along the travel path and / or on changed the end points of the travel can a cross-sectioned structure on the surface of the machining workpiece are generated.
- the workpiece can along its length can be processed differently, so that For example, a slightly convex roller can be produced.
- the machine according to the invention can also be operated in this way be that in a first step the Receiving device in a first direction along the Workpiece is moved, in a second step the Receiving device in a direction to the first opposite second direction is, wherein during the first and second steps, the workpiece is processed by means of the abrasive belt and the Pivoting angle of the receiving device during the first and second step from each other be set.
- too Cross-cut structures are generated that are not symmetrical to the longitudinal and / or rotational axis of Workpiece are arranged.
- the editing tracks, the generated by said first step can have a different angle with the longitudinal axis of rotation of the Workpieces include as the machining marks, the have been generated during said second step.
- the mentioned movements can also be in a first Direction or in two opposite directions Directions are repeated, respectively different or alternately different from each other Pivoting angle can be adjusted.
- Pivoting angle can be adjusted. For example can sense the direction of the sanding belt and travel path first an angle of 60 °, then an angle of 30 ° and then again an angle of 60 ° to each other taking.
- the change of the swivel angle can be done while the abrasive belt is in contact with the workpiece and / or while the abrasive belt is spaced from the workpiece.
- the adjustment of the swivel angle can also be done in Dependence of the traversing speed of the Recording device and / or the rotational speed of the workpiece.
- the selection of the individual Parameters can be through in computer or control units stored algorithms supported and / or automated become.
- FIG. 1 shows a machine 2 for belt grinding represented by workpiece surfaces of a workpiece 4.
- the workpiece 4 is formed as a roller.
- the machine 2 has a receiving device 6, in the an abrasive belt 8 (not in FIG. 1 and in FIG. 2) hinted at).
- the machine 2 can along a in Figure 1 with the Reference numeral 10 designated travel by means of a (not shown) drive procedure.
- the Recording device 6 is a perpendicular to the travel 10 arranged pivot axis 12 pivotally.
- the machine 2 has a support 14 on which a Vertical support 16 is arranged, on which a carrier drive 18 is attached. On the vertical support 16 is also a slidably mounted carriage 19 arranged. At this a horizontal beam 20 is mounted. With the help of Carrier drive 18, the carriage 19 in with 22 designated Y-axis direction and / or the horizontal carrier 20 in X-axis direction designated 24 become.
- pivot bearing unit 28 On the horizontal support 20 is a spacer 26th provided connected to a pivot bearing unit 28 is. On the pivot bearing unit 28 is a pivot drive 30 provided for driving the pivot bearing unit 28th serves. The pivot bearing unit 28 interacts with the Recording device 6 together. This will be explained below Referring to Figure 2 explained in more detail.
- the receiving device 6 has a coaxial with Swivel axis 12 arranged axis 32. This axis 32 is received in the pivot bearing unit 28 and can relative to this by means of the pivot drive 30th be pivoted, so that the receiving device 6 with the abrasive belt 8 in Figure 1 with reference numeral 33rd designated pivoting directions can be pivoted.
- the receiving device 6 does not have one in FIG shown abrasive belt drive, with the Sanding belt 8 can be kept in circulation.
- the Sanding belt 8 runs along a by running and Deflection pulleys predetermined path and is between the out of the Receiving device 6 protruding rollers 40 and 42nd additionally guided by a contact roller 50.
- the contact roller 50 is provided with a transfer plate 52 and with a transmission rod 54 coaxial with the Pivot axis 12 is arranged, coupled.
- the Transmission rod 54 cooperates with a rocker 56, which is mounted on a rocker bearing 58, wherein the rocker 56 a switch 60 is actuated.
- this can rotate be driven so that it is about the axis of rotation 62nd rotated around 64 directions.
- the Sanding belt 8 can circulate through the sanding drive are brought, wherein the contact roller 50, the abrasive belt 8 presses against the surface of the workpiece 4.
- the device of the machine 2 can with Help the carrier drive 18, the receiving device. 6 so far shifted in the Y-axis direction 22, until the on the contact roller 50 adjacent abrasive belt 8 in contact with the workpiece 4 occurs.
- This will be the Transmission rod 54 relative to the receiving device 6 in Direction of the pivot bearing unit 28 moves and over the hinged rocker 56 of the switch 60 is actuated.
- To this Way can be a reference point for editing the Workpiece 4 are determined, whereupon the Machining of the workpiece 4 can connect.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
Die Erfindung betrifft eine Maschine zur Bandschleifbearbeitung von Werkstückoberflächen eines Werkstücks, mit einer Aufnahmevorrichtung für ein umlaufendes Schleifband.The invention relates to a machine for Belt grinding of workpiece surfaces of a Workpiece, with a receiving device for a revolving sanding belt.
Mit den bekannten Maschinen zur Bandschleifbearbeitung von Werkstücken können im Maschinenbau übliche, gute Oberflächenqualitäten erzielt werden. Jedoch besteht der Bedarf, die Oberflächenqualität von Werkstücken weiter verbessern zu können und die Bearbeitungszeiten zur Oberflächenbearbeitung zu verringern. With the known machines for belt grinding of Workpieces can be used in mechanical engineering as usual Surface qualities are achieved. However, there is the Need to continue the surface quality of workpieces to be able to improve and the processing times for Reduce surface finish.
Hiervon ausgehend liegt der vorliegenden Erfindung die Aufgabe zugrunde, eine Maschine zur Bandschleifbearbeitung von Werkstückoberflächen eines Werkstücks zu schaffen, mit der höchste Oberflächenqualitäten bei kurzen Bearbeitungsdauern ermöglicht sind.On this basis, the present invention is the Task based, a machine for belt grinding of workpiece surfaces to create a workpiece, with the highest surface qualities in short Processing times are possible.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, dass die Aufnahmevorrichtung und/oder das Werkstück bewegbar ist zur Erzeugung einer in der Werkstückoberfläche auszubildenden Kreuzschliffstruktur.This object is achieved in that the Receiving device and / or the workpiece is movable to Generation of a trainee in the workpiece surface Cross hatch structure.
Hierdurch können Oberflächenqualitäten erzeugt werden, die höchsten Ansprüchen genügen. Eine Verbesserung der Oberflächenqualität wird sowohl bei Verwendung von schleifend wirkenden Schleifbändern als auch bei Verwendung von finishend wirkenden Schleifbändern erzielt. Letztere können auch als Finishband bezeichnet werden.As a result, surface qualities can be generated, the meet the highest standards. An improvement in the Surface quality is both when using abrasive grinding belts as well as in use achieved by finishend acting abrasive belts. Latter can also be referred to as finishing tape.
Die Erfindung betrifft insbesondere eine Maschine zur Bandschleifbearbeitung von Werkstückoberflächen eines Werkstücks, mit einer Aufnahmevorrichtung für ein umlaufendes Schleifband, wobei die Aufnahmevorrichtung entlang eines gradlinigen Verfahrweg parallel zu einer zu bearbeitenden Werkstückoberfläche verfahrbar ist.The invention particularly relates to a machine for Belt grinding of workpiece surfaces of a Workpiece, with a receiving device for a revolving abrasive belt, wherein the receiving device along a straight line parallel to one to machinable workpiece surface is movable.
Derartige Maschinen werden bevorzugt für längliche Werkstücke wie Achsen oder Walzen eingesetzt. Um die Werkstücke entlang ihrer gesamten Länge bearbeiten zu können, wird das Schleifband parallel zu einer zu bearbeitenden Werkstückoberfläche verfahren. Das Schleifband ist in einer Aufnahmevorrichtung aufgenommen, in oder an der das Schleifband geführt ist. Die Aufnahmevorrichtung wird auch als "Kassette" bezeichnet. Unter Aufnahmevorrichtung soll hier jedes zur Lagerung eines umlaufenden Schleifbands geeignete Trägerteil verstanden werden.Such machines are preferred for elongated Workpieces such as axles or rollers used. To the Workpieces along their entire length to edit can, the abrasive belt is parallel to one too process the workpiece surface. The Abrasive belt is received in a receiving device, in or on which the sanding belt is guided. The Recording device is also referred to as "cassette". Under recording device should here each for storage a circulating abrasive belt suitable carrier part be understood.
Die der Erfindung zugrunde liegende Aufgabe wird erfindungsgemäß auch dadurch gelöst, dass die Aufnahmevorrichtung und das Schleifband um eine zum Verfahrweg im Wesentlichen senkrecht angeordnete Achse verschwenkbar sind.The object underlying the invention is According to the invention also solved in that the Receiving device and the sanding belt to a for Travel essentially vertical axis are pivotable.
Durch die Verschwenkbarkeit des Schleifbands relativ zu der zu bearbeitenden Werkstückoberfläche kann das umlaufende Schleifband verschiedene Lagen relativ zum Verfahrweg des Schleifbands einnehmen. Zwischen Laufrichtung des Schleifbands und dem Verfahrweg des Schleifbands kann ein Winkel eingeschlossen sein, der so einstellbar ist, dass er von einem rechten Winkel abweicht. Hierdurch kann die Fläche, mit der das Schleifband an dem zu bearbeitenden Werkstück anliegt, beeinflusst und außerdem eine für viele Anwendungsfälle gewünschte Kreuzschliffstruktur erzeugt werden. Hierauf wird später noch detaillierter Bezug genommen.By the pivotability of the abrasive belt relative to the To be machined workpiece surface, the circumferential Abrasive belt different positions relative to the travel of the Take up grinding belts. Between running direction of the Abrasive belts and the path of the abrasive belt can a Be included angle that is adjustable so that he deviates from a right angle. This allows the Surface with which the sanding belt to be processed Workpiece abuts, influences and also one for many Applications generated desired cross-section structure become. This will be referred to later in more detail taken.
Besonders gute Oberflächenqualitäten können erzielt werden, wenn die Bandschleifbearbeitung durch Einstellung des Anstellwinkels des Schleifbands und/oder der Bewegungsgeschwindigkeit der Aufnahmevorrichtung und/oder der Bewegungsgeschwindigkeit des Werkstücks und/oder der Umlaufgeschwindigkeit des Werkstücks beeinflussbar ist.Particularly good surface qualities can be achieved if the belt grinding processing by adjusting the Angle of the abrasive belt and / or the Movement speed of the recording device and / or the speed of movement of the workpiece and / or the Circulating speed of the workpiece can be influenced.
Besonders vorteilhaft ist es, wenn die Aufnahmevorrichtung und das Schleifband während der Bewegung entlang des Verfahrwegs verschwenkbar sind. Dies bedeutet, dass der Winkel zwischen Laufrichtung des Schleifbands und dem Verfahrweg während der Bewegung entlang des Verfahrwegs nicht konstant sein muss. Vielmehr können Laufrichtung des Schleifbands und Verfahrweg während der Bewegung entlang des Verfahrwegs unterschiedliche Winkel miteinander einschließen. Dies erlaubt eine besonders flexible Oberflächenbearbeitung von Werkstücken. Insbesondere bei Werkstücken, die nicht entlang ihrer gesamten Länge gleichmäßig bearbeitet werden, sondern beispielsweise in einem zentrischen Bereich ballig ausgebildet sein sollen, kann durch die Verschwenkbarkeit der Aufnahmevorrichtung und des Schleifbands während der Bewegung entlang des Verfahrwegs eine solche ungleichförmige Bearbeitung durchgeführt werden.It is particularly advantageous if the receiving device and the abrasive belt during movement along the Travels are pivotable. This means that the Angle between the direction of the abrasive belt and the Traverse while moving along the travel path does not have to be constant. Rather, the running direction of the Sanding belts and travel path while moving along the travel different angles with each other lock in. This allows a particularly flexible Surface machining of workpieces. Especially at Workpieces that are not along their entire length be processed evenly, but for example in should be formed crowned a centric area, can by the pivotability of the recording device and the sanding belt while moving along the Traversing such a non-uniform machining be performed.
Eine besonders vorteilhafte Ausführungsform der Erfindung sieht vor, dass ein Antrieb vorgesehen ist, mit dem das Werkstück rotierend antreibbar ist. Hierdurch kann der Relativbewegung zwischen Schleifband und Werkstück eine Rotationsbewegung des Werkstücks überlagert werden. Hierdurch können besonders gute Oberflächenqualitäten erzielt werden.A particularly advantageous embodiment of the invention provides that a drive is provided, with which the Workpiece is driven in rotation. This allows the Relative movement between the grinding belt and workpiece one Rotational movement of the workpiece are superimposed. This allows particularly good surface qualities be achieved.
Die Aufnahmevorrichtung kann mittels eines Schwenklagers schwenkbar gelagert sein. Dieses Lager ermöglicht es, das Schleifband in oder an seiner Aufnahmevorrichtung relativ zum zu bearbeitenden Werkstück zu orientieren. Vorzugsweise ist das Schwenklager aus einer Mittellage heraus in zueinander entgegengesetzte Schwenkrichtungen um die im Wesentlichen senkrecht zum Verfahrweg angeordnete Achse verschwenkbar. Es liegt jedoch auch im Rahmen der Erfindung, wenn die Aufnahmevorrichtung um 360° oder mehr drehbar ist. In diesem Fall könnte das Schwenklager auch als Drehlager bezeichnet werden. The receiving device can by means of a pivot bearing be mounted pivotally. This bearing allows the Sanding belt in or on its recording device relative to orient to the workpiece to be machined. Preferably is the pivot bearing out of a middle layer out in mutually opposite pivot directions about the in Essentially arranged perpendicular to the travel axis pivotable. However, it is also within the scope of Invention, when the recording device by 360 ° or more is rotatable. In this case, the pivot bearing could also be referred to as a pivot bearing.
Die Schwenkachse des Schwenklagers kann die Rotationsachse des Werkstücks schneiden oder windschief zu ihr verlaufen. Bei sich schneidender Anordnung von Schwenkachse und Rotationsachse kann das Schleifband um den Mittelpunkt der Kontaktfläche zum Werkstück verschwenkt werden, so dass die Einstellbarkeit des Schleifbands relativ zur Verfahrrichtung der Maschine um den Mittelpunkt der Kontaktfläche herum erfolgen kann. Bei windschiefer Anordnung von Schwenkachse und Rotationsachse kann das Schleifband beispielsweise an einem vom Werkstück entfernten Ort verschwenkt und danach in Kontaktlage mit. dem Werkstück gebracht werden.The pivot axis of the pivot bearing may be the axis of rotation of the workpiece or run obliquely to it. In intersecting arrangement of pivot axis and Rotation axis may be the abrasive belt around the center of the Contact surface are pivoted to the workpiece, so that the Adjustability of the abrasive belt relative to Travel direction of the machine around the center of the Contact surface can be done around. In wind schist Arrangement of pivot axis and rotation axis can the Grinding belt, for example, on one of the workpiece pivoted place and then in contact with. be brought to the workpiece.
Das Schwenklager kann in die Aufnahmevorrichtung integriert sein oder auch außerhalb der Aufnahmevorrichtung vorgesehen sein. Dies bedeutet, dass die Aufnahmevorrichtung mit dem Schleifband "um sich selbst herum" schwenkbar sein kann oder um eine Schwenkachse, um die die Aufnahmevorrichtung zusammen mit dem Schleifband in Form eines Bogens oder Bogenabschnitts schwenkbar ist.The pivot bearing can be integrated into the receiving device be provided or outside the recording device be. This means that the receiving device with the Sanding belt "around itself" can be swiveled or about a pivot axis about which the receiving device together with the sanding belt in the form of a bow or Arc section is pivotable.
Vorteilhafterweise ist ein Antrieb vorgesehen, mit dem die Aufnahmevorrichtung verschwenkbar ist. Hierdurch ist ein manueller Eingriff oder ein manuelles Einrichten für das Verschwenken der Aufnahmevorrichtung mit dem Schleifband nicht notwendig, und die Verschwenkung kann durch eine geeignete Ansteuerung des Antriebs durchgeführt werden. Selbstverständlich kann diese Ansteuerung auch erfolgen, während die Aufnahmevorrichtung und das Schleifband entlang des Verfahrwegs bewegt werden.Advantageously, a drive is provided, with which the Recording device is pivotable. This is a manual intervention or manual setup for the Swiveling the recording device with the sanding belt not necessary, and the pivoting can by a suitable control of the drive can be performed. Of course, this control can also be done while the cradle and the sanding belt go along of the travel are moved.
Die Aufnahmevorrichtung kann innerhalb eines Winkels von 180° stufenlos verstellbar sein. Somit kann der Winkel zwischen Laufrichtung des Schleifbands und Verfahrweg innerhalb des genannten Winkels beliebig eingestellt werden, so dass die Orientierung der Schleifspuren auf der Oberfläche des Werkstücks beliebig bestimmbar ist.The receiving device can within an angle of 180 ° infinitely adjustable. Thus, the angle between the direction of the sanding belt and travel set arbitrarily within said angle so that the orientation of the sanding marks on the Surface of the workpiece is arbitrarily determined.
Vorteilhafterweise ist der Winkel symmetrisch, bspw. um ± 45° zum Verfahrweg einstellbar. Jedoch kann die Aufnahmevorrichtung aus einer Mittellage heraus bspw. um bis zu 90° verschwenkt werden, so dass das Schleifband beliebig zum Werkstück anstellbar ist.Advantageously, the angle is symmetrical, eg. ± 45 ° adjustable to travel. However, the Recording device from a central position out, for example. To be pivoted up to 90 ° so that the sanding belt can be adjusted as desired to the workpiece.
Die Aufnahmevorrichtung kann ein Kontaktelement aufweisen, dass das Schleifband in Richtung auf die zu bearbeitende Werkstückoberfläche des Werkstücks drückt. Dieses Kontaktelement kann beispielsweise als Rolle oder Stempel ausgebildet sein und in sich in einem gewissen Maße nachgiebig sein. Das Kontaktelement kann auch starr ausgebildet sein.The receiving device may have a contact element, that the sanding belt towards the to be machined Workpiece surface of the workpiece presses. This Contact element, for example, as a roll or stamp be educated and to a certain extent be forgiving. The contact element can also be rigid be educated.
Das Kontaktelement kann auch an einer Wippe gelagert sein, so dass das Kontaktelement in seiner Lage relativ zur zu bearbeitenden Werkstückoberfläche einstellbar und/oder anpassbar ist. Es ist auch möglich, über Kontaktelement und Wippe Tast- und/oder Schaltelemente zu betätigen, so dass beispielsweise eine Erfassung des Durchmessers des zu bearbeitenden Werkstücks möglich ist.The contact element can also be mounted on a rocker, so that the contact element in its position relative to editable workpiece surface adjustable and / or is customizable. It is also possible via contact element and Rocker tactile and / or switching elements to operate, so that For example, a detection of the diameter of the machining workpiece is possible.
Vorteilhafterweise ist auch der Anpressdruck des Kontaktelements einstellbar. Der Anpressdruck kann hierdurch unabhängig von dem durch das Gewicht der Aufnahmevorrichtung bedingten Anpressdruck gewählt werden und die Rate, mit der Material von einer Werkstückoberfläche abgetragen wird, eingestellt werden. Die Einstellung des Anpressdrucks kann beispielsweise über pneumatisch und/oder hydraulisch betätigbare Zylinder erfolgen.Advantageously, the contact pressure of the Contact element adjustable. The contact pressure can independent of this by the weight of the Recording device conditional contact pressure can be selected and the rate at which material from one Workpiece surface is removed, can be adjusted. The adjustment of the contact pressure, for example, over pneumatically and / or hydraulically actuated cylinders respectively.
Nach einer weiteren vorteilhaften Ausführungsform ist die Lage und/oder Position der Kontaktstelle von Schleifband und Werkstück einstellbar. Insbesondere ist es vorteilhaft, wenn die Aufnahmevorrichtung in Umfangsrichtung um eine Werkstückachse des Werkstücks herum positionierbar ist. Hierdurch kann das Werkstück aus verschiedenen Lagen der Aufnahmevorrichtung bearbeitet werden.According to a further advantageous embodiment, the Position and / or position of contact point of abrasive belt and workpiece adjustable. In particular, it is advantageous when the receiving device in the circumferential direction to a Workpiece axis of the workpiece is positioned around. This allows the workpiece from different layers of Recording device to be edited.
Die Erfindung betrifft auch ein Verfahren zum Betrieb einer Maschine zur Bandschleifbearbeitung von Werkstückoberflächen eines Werkstücks, wobei die Aufnahmevorrichtung entlang des Werkstücks verfahren wird, und wobei das Werkstück mittels des Schleifbandes bearbeitet wird.The invention also relates to a method for operating a Machine for belt grinding of Workpiece surfaces of a workpiece, wherein the Receiving device is moved along the workpiece, and wherein the workpiece by means of the abrasive belt is processed.
Erfindungsgemäß wird der Schwenkwinkel der Aufnahmevorrichtung entlang des Verfahrweges und/oder an den Endpunkten des Verfahrweges verändert. Bei Veränderung des Schwenkwinkels an den Endpunkten des Verfahrweges kann eine Kreuzschliffstruktur auf der Oberfläche des zu bearbeitenden Werkstücks erzeugt werden. Bei Änderung des Schwenkwinkels entlang des Verfahrwegs, d.h. zwischen den Endpunkten des Verfahrwegs, kann das Werkstück entlang seiner Länge verschiedenartig bearbeitet werden, so dass beispielsweise eine leicht ballig ausgebildete Walze herstellbar ist.According to the invention, the pivot angle of the Receiving device along the travel path and / or on changed the end points of the travel. In case of change the pivot angle at the end points of the travel can a cross-sectioned structure on the surface of the machining workpiece are generated. When changing the Swing angle along the travel, i. between End points of the travel, the workpiece can along its length can be processed differently, so that For example, a slightly convex roller can be produced.
Die erfindungsgemäße Maschine kann auch derart betrieben werden, dass in einem ersten Schritt die Aufnahmevorrichtung in einer ersten Richtung entlang des Werkstücks verfahren wird, in einem zweiten Schritt die Aufnahmevorrichtung in einer zur ersten Richtung entgegengesetzten zweiten Richtung verfahren wird, wobei während des ersten und des zweiten Schritts das Werkstück mittels des Schleifbands bearbeitet wird und die Schwenkwinkel der Aufnahmevorrichtung während des ersten und zweiten Schritts voneinander unterschiedlich eingestellt werden. Somit können auch Kreuzschliffstrukturen erzeugt werden, die nicht symmetrisch zur Längs- und/oder Rotationsachse des Werkstücks angeordnet sind. Die Bearbeitüngsspuren, die durch den genannten ersten Schritt erzeugt worden sind, können einen anderen Winkel mit der Längsrotationsachse des Werkstücks einschließen als die Bearbeitungsspuren, die während des genannten zweiten Schritts erzeugt worden sind.The machine according to the invention can also be operated in this way be that in a first step the Receiving device in a first direction along the Workpiece is moved, in a second step the Receiving device in a direction to the first opposite second direction is, wherein during the first and second steps, the workpiece is processed by means of the abrasive belt and the Pivoting angle of the receiving device during the first and second step from each other be set. Thus, too Cross-cut structures are generated that are not symmetrical to the longitudinal and / or rotational axis of Workpiece are arranged. The editing tracks, the generated by said first step, can have a different angle with the longitudinal axis of rotation of the Workpieces include as the machining marks, the have been generated during said second step.
Die genannten Verfahrbewegungen können auch in einer ersten Richtung oder in zwei zueinander entgegengesetzten Richtungen wiederholt werden, wobei jeweils unterschiedliche oder abwechselnd voneinander verschiedene Schwenkwinkel eingestellt werden können. Beispielsweise können Laufrichtung des Schleifbandes und Verfahrweg zunächst einen Winkel von 60°, dann einen Winkel von 30° und anschließend wieder einen Winkel von 60° zueinander einnehmen.The mentioned movements can also be in a first Direction or in two opposite directions Directions are repeated, respectively different or alternately different from each other Pivoting angle can be adjusted. For example can sense the direction of the sanding belt and travel path first an angle of 60 °, then an angle of 30 ° and then again an angle of 60 ° to each other taking.
Die Veränderung des Schwenkwinkels kann erfolgen, während das Schleifband in Kontakt mit dem Werkstück steht und/oder während das Schleifband von dem Werkstück beabstandet ist.The change of the swivel angle can be done while the abrasive belt is in contact with the workpiece and / or while the abrasive belt is spaced from the workpiece.
Die Einstellung des Schwenkwinkels kann auch in Abhängigkeit der Verfahrgeschwindigkeit der Aufnahmevorrichtung und/oder der Rotationsgeschwindigkeit des Werkstücks erfolgen. Die Auswahl der einzelnen Parameter kann durch in Rechner- oder Steuereinheiten hinterlegten Algorithmen unterstützt und/oder automatisiert werden.The adjustment of the swivel angle can also be done in Dependence of the traversing speed of the Recording device and / or the rotational speed of the workpiece. The selection of the individual Parameters can be through in computer or control units stored algorithms supported and / or automated become.
Weitere vorteilhafte Ausgestaltungen und Einzelheiten der Erfindung sind der folgenden Beschreibung zu entnehmen, in der die Erfindung anhand des in der Zeichnung dargestellten Ausführungsbeispiels näher beschrieben und erläutert ist. Es zeigen:
- Figur 1
- eine perspektivische Ansicht einer erfindungsgemäßen Maschine zur Bandschleifbearbeitung von Werkstückoberflächen eines Werkstücks; und
Figur 2- eine Seitenansicht der in Figur 1 dargestellten Maschine.
- FIG. 1
- a perspective view of a machine according to the invention for belt grinding of workpiece surfaces of a workpiece; and
- FIG. 2
- a side view of the machine shown in Figure 1.
In Figur 1 ist eine Maschine 2 zur Bandschleifbearbeitung
von Werkstückoberflächen eines Werkstücks 4 dargestellt.
Das Werkstück 4 ist als Walze ausgebildet.FIG. 1 shows a
Die Maschine 2 weist eine Aufnahmevorrichtung 6 auf, in der
ein Schleifband 8 (in Figur 1 nicht und in Figur 2
andeutungsweise dargestellt) aufgenommen ist.The
Die Maschine 2 kann entlang eines in Figur 1 mit dem
Bezugszeichen 10 bezeichneten Verfahrwegs mit Hilfe eines
(nicht dargestellten) Antriebs verfahren werden. Die
Aufnahmevorrichtung 6 ist um eine senkrecht zum Verfahrweg
10 angeordnete Schwenkachse 12 schwenkbar.The
Die Maschine 2 weist einen Support 14 auf, auf dem ein
Vertikalträger 16 angeordnet ist, an dem ein Trägerantrieb
18 befestigt ist. An dem Vertikalträger 16 ist ferner ein
verschiebbar gelagerter Schlitten 19 angeordnet. An diesem
ist ein Horizontalträger 20 gelagert. Mit Hilfe des
Trägerantriebs 18 kann der Schlitten 19 in mit 22
bezeichneter Y-Achsenrichtung und/oder der Horizontalträger
20 in mit 24 bezeichneter X-Achsenrichtung verfahren
werden.The
An dem Horizontalträger 20 ist ein Abstandselement 26
vorgesehen, der mit einer Schwenklagereinheit 28 verbunden
ist. An der Schwenklagereinheit 28 ist ein Schwenkantrieb
30 vorgesehen, der zum Antrieb der Schwenklagereinheit 28
dient. Die Schwenklagereinheit 28 wirkt mit der
Aufnahmevorrichtung 6 zusammen. Dies wird im Folgenden mit
Bezug auf Figur 2 detaillierter erläutert.On the
Die Aufnahmevorrichtung 6 weist eine koaxial zur
Schwenkachse 12 angeordnete Achse 32 auf. Diese Achse 32
ist in der Schwenklagereinheit 28 aufgenommen und kann
relativ zu dieser mit Hilfe des Schwenkantriebs 30
verschwenkt werden, so dass die Aufnahmevorrichtung 6 mit
dem Schleifband 8 in in Figur 1 mit Bezugszeichen 33
bezeichneten Schwenkrichtungen verschwenkbar ist.The receiving
Die Aufnahmevorrichtung 6 weist einen in Figur 2 nicht
dargestellten Schleifbandantrieb auf, mit dem das
Schleifband 8 in Umlauf gehalten werden kann. Das
Schleifband 8 verläuft entlang einer durch Lauf- und
Umlenkrollen vorgegebenen Bahn und ist zwischen den aus der
Aufnahmevorrichtung 6 hervorstehenden Laufrollen 40 und 42
zusätzlich durch eine Kontaktrolle 50 geführt.The receiving
Die Kontaktrolle 50 ist mit einer Übertragungsplatte 52 und
mit einer Übertragungsstange 54, die koaxial zur
Schwenkachse 12 angeordnet ist, gekoppelt. Die
Übertragungsstange 54 wirkt mit einer Wippe 56 zusammen,
die an einem Wippenlager 58 gelagert ist, wobei die Wippe
56 einen Schalter 60 betätigt.The
Zur Bearbeitung des Werkstücks 4 kann dieses rotierend
angetrieben werden, so dass es um die Rotationsachse 62
herum in mit 64 bezeichneten Richtungen rotiert. Das
Schleifband 8 kann durch den Schleifantrieb in Umlauf
gebracht werden, wobei die Kontaktrolle 50 das Schleifband
8 gegen die Oberfläche des Werkstücks 4 drückt.For machining the
Um das Werkstück 4 entlang seiner gesamten Länge bearbeiten
zu können, kann der Vertikalträger 16 über den Support 14
mit Hilfe des (nicht dargestellten) Verfahrantriebs in mit
Bezugszeichen 10 bezeichneter Richtung verfahren werden.
Vor Beginn der Bearbeitung des Werkstücks 4 oder während
der Bearbeitung des Werkstücks 4 kann die
Aufnahmevorrichtung 6 zusammen mit dem Schleifband 8 mit
Hilfe des Schwenkantriebs 30 und der Schwenklagereinheit 28
in mit Bezugszeichen 33 bezeichneter Richtung verschwenkt
werden. Somit kann der Winkel, der zwischen der
Laufrichtung des Schleifbands 8 und der Rotationsachse 62
des Werkstücks 4 eingeschlossen ist, abweichend von dem in
Figuren 1 und 2 dargestellten rechten Winkel ein beliebiger
Winkel zwischen 0 und 90° sein.To edit the
Falls es erwünscht ist, für die Einrichtung der Maschine 2
den Durchmesser des Werkstücks 4 zu erfassen, kann mit
Hilfe des Trägerantriebs 18 die Aufnahmevorrichtung 6
soweit in Y-Achsenrichtung 22 verschoben werden, bis das an
der Kontaktrolle 50 anliegende Schleifband 8 in Kontakt mit
dem Werkstück 4 tritt. Hierdurch wird die
Übertragungsstange 54 relativ zur Aufnahmevorrichtung 6 in
Richtung auf die Schwenklagereinheit 28 bewegt und über die
angelenkte Wippe 56 der Schalter 60 betätigt. Auf diese
Weise kann ein Referenzpunkt für die Bearbeitung des
Werkstücks 4 ermittelt werden, woraufhin sich die
Bearbeitung des Werkstücks 4 anschließen kann.If desired, for the device of the
Claims (25)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10338269 | 2003-08-15 | ||
DE10338269 | 2003-08-15 | ||
DE10346202A DE10346202A1 (en) | 2003-08-15 | 2003-09-26 | Machine for belt grinding of workpiece surfaces of a workpiece |
DE10346202 | 2003-09-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1506837A1 true EP1506837A1 (en) | 2005-02-16 |
EP1506837B1 EP1506837B1 (en) | 2007-02-28 |
Family
ID=33566042
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04017800A Not-in-force EP1506837B1 (en) | 2003-08-15 | 2004-07-28 | Belt grinding machine for surface grinding of a work piece |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1506837B1 (en) |
AT (1) | ATE355153T1 (en) |
DE (1) | DE502004003010D1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008093191A2 (en) * | 2007-01-30 | 2008-08-07 | Imec Tubes S.P.A. | Smoothing machines |
CN104029121A (en) * | 2014-06-10 | 2014-09-10 | 江苏非凡仪器仪表有限公司 | Transmission grinding clamp device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1107115B (en) * | 1959-03-14 | 1961-05-18 | Otto Husemann | Device for grinding pipes |
DE4414958C1 (en) * | 1994-04-28 | 1995-11-02 | Baehre & Greten | Belt grinder for board material |
DE19650155C1 (en) * | 1996-12-04 | 1998-06-25 | Supfina Grieshaber Gmbh & Co | Fine finishing machine for workpieces |
DE10041925A1 (en) * | 2000-08-25 | 2002-03-21 | Adrian Riegel | Grinding process involves bringing workpiece and grinding agent into engagement with feed movement as well as vibrating movement which differs from feed direction |
-
2004
- 2004-07-28 DE DE502004003010T patent/DE502004003010D1/en active Active
- 2004-07-28 AT AT04017800T patent/ATE355153T1/en not_active IP Right Cessation
- 2004-07-28 EP EP04017800A patent/EP1506837B1/en not_active Not-in-force
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1107115B (en) * | 1959-03-14 | 1961-05-18 | Otto Husemann | Device for grinding pipes |
DE4414958C1 (en) * | 1994-04-28 | 1995-11-02 | Baehre & Greten | Belt grinder for board material |
DE19650155C1 (en) * | 1996-12-04 | 1998-06-25 | Supfina Grieshaber Gmbh & Co | Fine finishing machine for workpieces |
DE10041925A1 (en) * | 2000-08-25 | 2002-03-21 | Adrian Riegel | Grinding process involves bringing workpiece and grinding agent into engagement with feed movement as well as vibrating movement which differs from feed direction |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008093191A2 (en) * | 2007-01-30 | 2008-08-07 | Imec Tubes S.P.A. | Smoothing machines |
WO2008093191A3 (en) * | 2007-01-30 | 2009-01-08 | I M E C Tubes S R L | Smoothing machines |
CN104029121A (en) * | 2014-06-10 | 2014-09-10 | 江苏非凡仪器仪表有限公司 | Transmission grinding clamp device |
Also Published As
Publication number | Publication date |
---|---|
ATE355153T1 (en) | 2006-03-15 |
DE502004003010D1 (en) | 2007-04-12 |
EP1506837B1 (en) | 2007-02-28 |
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