EP1321594B1 - Isolierendes Verbundmaterial - Google Patents
Isolierendes Verbundmaterial Download PDFInfo
- Publication number
- EP1321594B1 EP1321594B1 EP02293206A EP02293206A EP1321594B1 EP 1321594 B1 EP1321594 B1 EP 1321594B1 EP 02293206 A EP02293206 A EP 02293206A EP 02293206 A EP02293206 A EP 02293206A EP 1321594 B1 EP1321594 B1 EP 1321594B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheets
- sheet
- expanded polystyrene
- insulation composite
- composite according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000009413 insulation Methods 0.000 title claims description 16
- 239000002131 composite material Substances 0.000 title claims 7
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- 239000004794 expanded polystyrene Substances 0.000 claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 238000003466 welding Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- -1 polyethylene Polymers 0.000 claims description 8
- 229920000573 polyethylene Polymers 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000011810 insulating material Substances 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 3
- 150000001398 aluminium Chemical class 0.000 claims 1
- 239000011888 foil Substances 0.000 abstract description 5
- 239000012774 insulation material Substances 0.000 abstract 2
- 239000004793 Polystyrene Substances 0.000 description 8
- 229920002223 polystyrene Polymers 0.000 description 8
- 230000001413 cellular effect Effects 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 235000011178 triphosphate Nutrition 0.000 description 1
- 239000001226 triphosphate Substances 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B2001/7691—Heat reflecting layers or coatings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B2001/8245—Machines for manufacturing, shaping, piercing or filling sound insulating elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
- E04B2001/8457—Solid slabs or blocks
- E04B2001/8461—Solid slabs or blocks layered
Definitions
- the present invention relates to an insulating complex that is to say a material which is composed of different elements each providing its particularities in the field of insulation, both thermal and sound insulation; it also relates to the method of manufacturing this insulating complex.
- the insulating complex comprises mainly two air-cell sheets, externally coated with an aluminum film, which foils are applied on each side of a central sheet.
- FR-2 792 349 relates to a thermal and acoustic insulation consisting of two bubble films, the outer face is covered by an outer layer comprising aluminum.
- a layer of foam, preferably polyethylene, is interposed between the two bubble films.
- Side and medial thermal welding lines solidify the bubble films and the intermediate foam layer.
- the intermediate foam layer is welded between the two films, which allows the presence of air gaps isolated from each other.
- US-4,038,447 discloses various embodiments of insulating complexes, and in particular an insulating complex comprising mainly two films of plastic or fire-resistant material, which plastic films sandwich a fireproof layer, such as a flexible foam of polystyrene associated with an additive such as triphosphate, hexabromocyclododecane or any other similar product.
- a fireproof layer such as a flexible foam of polystyrene associated with an additive such as triphosphate, hexabromocyclododecane or any other similar product.
- the edges of the two plastic films surrounding the fire-resistant intermediate layer are sewn or welded to each other, so as to allow the circulation of the air present in the complex with the outside, and allow the exit of the moisture present between the two films.
- the present invention provides an improvement to these materials to improve its thermal insulation properties in particular, without harming its classic properties that result from its small thickness and especially its very easy handling.
- the insulating complex according to the invention comprises a sheet of thin polystyrene, placed freely between the air-cell sheets whose lateral edges are welded over their entire length, which cellular sheets are covered externally by bonding or heat-sealing a coating in the form of aluminum film.
- This complex structure is very simple to achieve and the particular combination of different materials allows this insulation complex very good thermal insulation and acoustic properties.
- the polystyrene sheet has a thickness of the order of 2 to 10 mm.
- the thickness of this polystyrene sheet is of the order of 2 mm so as to maintain great flexibility for the complex.
- this complex may be in roll with a width of the order of 1.25 m for example, corresponding to the width of the foil sheets coated with the aluminum film.
- a particular method of manufacturing this insulating complex consists in: - bonding an aluminum film on one of the faces of an air-cell sheet, by gluing or heat-sealing, - arranging two sheets with air cells covered outer aluminum film on either side of at least one sheet of expanded polystyrene, and - to weld the side edges of the air-cell sheets so as to leave the expanded polystyrene sheet free.
- the step of welding the lateral edges of the air-cell sheets is carried out by a heat-sealing bar, the advancing step of the expanded polystyrene foil assembly and the foil-shaped foil.
- air being equal to or substantially equal to half the length of the heating capacity of the heat seal bar, which allows a double heating pressure along the entire length of the side edge of the air-cell sheets.
- the complex 1 shown schematically in Figure 1 in section, consists of several elements which appear in Figure 2, separated from each other.
- This complex comprises in its central part, a thin sheet 2, insulating material of the kind self-extinguishing expanded polystyrene of a density of the order of 10 to 50 kg / m 3 .
- This sheet 2 has a thickness of about 2 mm, for example. It is disposed freely between two sheets 3 of the kind polyethylene sheets, honeycombed, self-extinguishing also. These honeycomb sheets include bubbles whose diameter is for example of the order of 10 mm and they are made from polyethylene films whose thickness is of the order of 150 microns.
- the sheets 3 are themselves coated externally with an aluminum film whose thickness is of the order of 30 microns. This aluminum film is glued or heat-sealed on the honeycombed sheets 3.
- the cellular sheets 3 are joined at their ends, that is to say at the side edges 5, by welding.
- the polystyrene sheet 2 is trapped between said sheets 3.
- This sheet 2 of polystyrene is free between the honeycombed sheets 3, that is to say that an air gap persists reinforcing the insulation.
- This complex has a fleece appearance and is preferably in the form of a roll-conditioned web.
- the width L of the web or sheet for example is 1.25 m and the width Ip of the sheet or polystyrene sheet is for example 1.20 m, leaving a border 5 on each side for the welding of 2 , 5 cm.
- the central portion of the complex may comprise a sheet 2 expanded polystyrene of greater thickness ranging for example from 2 to 10 mm.
- the packaging could be different depending on the thickness.
- polystyrene sheet may also be added to the polystyrene sheet such as for example one or more sheets of self-extinguishing polyethylene as well.
- the aluminum film which covers the cellular sheets 3 may have a thickness of the order of 10 to 60 microns.
- the honeycombed sheets 3 may also have bubbles whose diameter is of the order of 10 to 30 mm depending on the application.
- the thickness of the polyethylene films used for the preparation of foamed sheets may be of the order of 50 to 300 microns depending on the application.
- the central sheet 2 may also be colored according to the destination of the complex or according to the qualities of the latter.
- FIG. 3 represents a particular embodiment of the insulating complex according to the present invention.
- a roll of foamed sheet 3 is unwound at a speed identical to that of a coating roll 4 in the form of an aluminum film.
- the cellular sheet 3 and the coating 4 are then brought into contact and secured to one another by gluing or heat sealing.
- the product 7 formed by the two materials 3 and 4 assembled is wound in the form of a roll 8.
- the joining of the lateral edges 5 of the two air-cell sheets 3 is carried out by a discontinuous process using two lateral welding bars 11 arranged opposite each other, vertically to said borders 5 .
- the materials forming the insulating complex 1 then advance discontinuously; the pitch p of advance of the sheet 2 set expanded polystyrene sheet 3 and air cells is equal to or substantially equal to half the length l of heating capacity of each of the bars 11 of heat seal.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Thermal Insulation (AREA)
- Building Environments (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Claims (7)
- Isolierendes Verbundmaterial, umfassend eine Folie (2) aus Isoliermaterial, die zwischen Folien (3) mit Luftzellen aus Polyäthylen eingefügt ist, deren Seitenränder über ihre ganze Länge geschweißt sind, wobei die Folien (3) mit einer geklebten oder warmverschweißten Außenverkleidung (4) aus Aluminium versehen sind, dadurch gekennzeichnet, dass die Folie (2) aus Isoliermaterial eine Folie aus geschäumtem Polystyrol ist, die frei zwischen den Folien (3) mit Luftzellen aus Polyäthylen eingefügt ist.
- Isolierendes Verbundmaterial nach Anspruch 1, dadurch gekennzeichnet, dass die Folie (2) aus geschäumtem Polystyrol eine Dicke von 2 bis 10 mm aufweist.
- Isolierendes Verbundmaterial nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass es in seinem zentralen Teil eine oder mehrere ergänzende Folien aus einem Material der Art Polyäthylen umfasst, die der Folie (2) aus geschäumtem Polystyrol hinzugefügt wird (werden).
- Isolierendes Verbundmaterial nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass es die Form einer Decke aufweist mit einer Breite L von 1,25 m, was der Breite der Zellfolien (3) entspricht, wobei die Breite Ip der Folie (2) aus geschäumtem Polystyrol 1,20 m beträgt.
- Isolierendes Verbundmaterial nach Anspruch 4, dadurch gekennzeichnet, dass es als Rolle verpackt ist.
- Herstellungsverfahren eines isolierenden Verbundmaterials nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass es die folgenden Schritte umfasst:a) eine Verkleidung (4) in Form einer Aluminiumschicht ist fest auf eine der Flächen einer Folie (3) mit Luftzellen durch Kleben oder Warmverschweißen aufgebracht,b) zwei Folien (3) mit Luftzellen, welche von der Außenverkleidung (4) bedeckt werden, sind jeweils auf beiden Seiten von mindestens einer Folie (2) aus geschäumtem Polystyrol angeordnet, wobei die Verkleidung (4) aus Aluminium nach außen gerichtet ist,c) die Seitenränder (5) der Folien (3) mit Luftzellen werden in einer Weise geschweißt, dass die Folie (2) aus geschäumtem Polystyrol frei bleibt.
- Herstellungsverfahren eines isolierenden Verbundmaterials nach Anspruch 6, dadurch gekennzeichnet, dass der Schritt des Schweißens der Seitenränder (5) der Folien (3) mit Luftzellen anhand einer Warmschweißstange ausgeführt wird, wobei der Schritt des Vorschiebens der Folieneinheit (2) aus geschäumtem Polystyrol und der Folie (3) mit Luftzellen gleich oder im Wesentlichen gleich der Hälfte der Länge der Heizkapazität der Warmschweißstange entspricht, wodurch ein doppelter Heizdruck über die gesamte Länge des Seitenrandes (5) der Folien (3) mit Luftzellen ermöglicht wird.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0116681 | 2001-12-21 | ||
FR0116681A FR2833981B1 (fr) | 2001-12-21 | 2001-12-21 | Complexe isolant |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1321594A1 EP1321594A1 (de) | 2003-06-25 |
EP1321594B1 true EP1321594B1 (de) | 2007-02-14 |
Family
ID=8870848
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02293206A Expired - Lifetime EP1321594B1 (de) | 2001-12-21 | 2002-12-20 | Isolierendes Verbundmaterial |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1321594B1 (de) |
AT (1) | ATE354003T1 (de) |
DE (1) | DE60218114D1 (de) |
FR (1) | FR2833981B1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009000093A1 (de) | 2008-01-10 | 2009-10-15 | Basf Se | Dämmverbundstruktur mit verringerter Wärmeleitfähigkeit |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GR1005974B (el) * | 2005-09-26 | 2008-07-07 | Μιχαλης Βραχοπουλος | Ενσωματωμενα στοιχεια ανακλαστικης μονωσης σε εντοιχισμενα μονωτικα υλικα. |
GB0526310D0 (en) * | 2005-12-23 | 2006-02-01 | Thermal Economics Ltd | Insulating material and methods |
EP2602394A1 (de) * | 2011-12-06 | 2013-06-12 | Alutthermo AG | Mehrschichtenisolationsmaterial |
CN106476347B (zh) * | 2016-09-08 | 2018-06-29 | 南京航空航天大学 | 一种铝箔气囊保温层及其制备方法 |
FR3072985B1 (fr) * | 2017-10-31 | 2022-08-12 | Orion Financement | Systeme d'isolation mince ameliore |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4038447A (en) * | 1976-02-05 | 1977-07-26 | Brock Wayne C | Flame resistant insulation blanket |
NL168580B (nl) | 1976-04-12 | 1981-11-16 | Meuwissen Ind B V | Velvormig isolatiemateriaal. |
FR2737234B1 (fr) * | 1995-07-26 | 1997-10-03 | Georges Michel | Materiaux d'isolation thermique et acoustique anti-feu |
FR2763616B1 (fr) * | 1997-05-23 | 2007-06-15 | Paul Riedel | Isolant thermique plus particulierement adapte aux sols chauffants |
FR2792349B1 (fr) * | 1999-04-16 | 2001-07-06 | Airisol | Isolant phonique et thermique |
FR2805295B1 (fr) * | 2000-02-22 | 2002-08-02 | Bubble & Foam Ind N V | Materiau isolant acoustique et thermique |
-
2001
- 2001-12-21 FR FR0116681A patent/FR2833981B1/fr not_active Expired - Fee Related
-
2002
- 2002-12-20 DE DE60218114T patent/DE60218114D1/de not_active Expired - Lifetime
- 2002-12-20 AT AT02293206T patent/ATE354003T1/de not_active IP Right Cessation
- 2002-12-20 EP EP02293206A patent/EP1321594B1/de not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009000093A1 (de) | 2008-01-10 | 2009-10-15 | Basf Se | Dämmverbundstruktur mit verringerter Wärmeleitfähigkeit |
Also Published As
Publication number | Publication date |
---|---|
FR2833981B1 (fr) | 2004-07-09 |
FR2833981A1 (fr) | 2003-06-27 |
EP1321594A1 (de) | 2003-06-25 |
DE60218114D1 (de) | 2007-03-29 |
ATE354003T1 (de) | 2007-03-15 |
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