EP1303168B1

EP1303168B1 - Cooking hob with discrete distributed heating elements

Info

Publication number: EP1303168B1
Application number: EP01124211.2A
Authority: EP
Inventors: Davide Gerola; Cristiano Pastore
Original assignee: Whirlpool Corp
Current assignee: Whirlpool Corp
Priority date: 2001-10-12
Filing date: 2001-10-12
Publication date: 2016-03-16
Anticipated expiration: 2021-10-12
Also published as: EP1303168A1; ES2567796T3

Description

The present invention relates to a cooking hob comprising a plurality of electrically powered heating elements (for example resistors or halogen lamps) distributed below a heat-resistant surface (for example of glass ceramic) on which a utensil is placed for the heat treatment (for example, cooking, heating or thawing) of a food contained therein, the heating elements being disposed in matrix arrangement, in accordance with the introduction to the accompanying claim 1.
High versatility cooking hobs are known on which the user can locate several cooking utensils, even of different contour, in any desired regions and activate only those heating elements present in each of said regions; each corresponds at least approximately to the contour of the utensil itself.
In the known art, represented for example by DE 4007680 and WO 97/19298 , the heating elements are disposed in a matrix configuration.
The first of the two said prior patents comprises a series of cooking regions and sensors which, associated with these regions, activate those covered by the cooking utensil. The purpose of this known solution is to avoid the use of switches or other user-operated control means. In the second previous patent the heating elements are also disposed in matrix formation and are each associated with thermal load monitoring means, which cut off the power if the load is absent. The matrix arrangement of the heating elements provided therein has however the drawback of not enabling "zero" level (open circuit) to be obtained for other heating elements not required by the cooking utensil.
US-A-5243171 discloses a food service system comprising a plurality of trays stached in a tralley and provided with thermistors for overseeing food temperatures. The thermistors are disposed in matrix configuration.
The objects of the present invention are to provide a cooking hob comprising a plurality of matrix-arranged electrical heating elements which not only provides versatility but also offers the necessary protection from overtemperature and achieves power cut-off to those heating elements not required by the cooking utensil or utensils.
These and further objects which will be more apparent from the ensuing detailed description are attained by a cooking hob in accordance with the teachings of the accompanying claims.
The invention will be better understood from the detailed description of some preferred embodiments thereof given hereinafter by way of non-limiting example and illustrated in the accompanying drawings, in which:

Figure 1 is a vertical section through a first embodiment of the cooking hob of the invention associated with a means or device for selecting the cooking positions and powers;
Figure 2 is a schematic view of the heating element arrangement on the cooking hob;
Figure 3 is a schematic vertical section showing a method of connecting one end of an electrical heating element (in this example a resistor) to the power circuit;
Figure 4 is a schematic view similar to Figure 3 showing a method of connecting the other end of the resistor to a diode;
Figure 5 is a schematic view of one embodiment of the matrix arrangement comprising static control switches and a power rectifier;
Figure 6 is a schematic view of a different configuration of a heating element matrix arrangement with relative diodes, the arrangement itself being similar to Figure 5;
Figure 7 shows another embodiment of the heating element matrix with static control switches, and powered by alternating current;
Figure 8 is a schematic view of a different configuration of a heating element matrix arrangement with relative diodes, the arrangement itself being similar to Figure 7;
Figures from 9A to 9M show in the first case the position of two cooking utensils on a cooking hob represented schematically as a chess board with the heating elements situated at the squares, whereas the other figures of the group show a possible sequence of activation of the heating elements required by two cooking utensils; the active heating squares of which are identified by shading; that shown in this group of figures represents a comparison solution, whereas the analogous
Figures from 10A to 10L represent a solution incorporating the teachings of the invention; and
Figure 11 shows the powering of three specific resistance elements against time in relation to the preceding figures.

In the figures the reference numeral 1 indicates overall a cooking hob comprising a conventional glass ceramic plate 2 on which cooking utensils of any form, indicated by 3 and 4, are rested in any regions of the plate 2. Below the plate 2 there are provided a plurality of identical heating elements 5a, b, c etc., for example resistors disposed spirally to cover overall the maximum useful area of the plate 2. Conceptually, the heating element can be considered a "thermal cell", each cell being controllable substantially independent of the others or also in combination with other specific cells concerned, where these lie below one and the same cooking utensil; groups of cells can also be independently controlled where each group is dedicated to a different specific cooking utensil on the basis of its contour.
The heating elements 5 are supported by an underplate 6 of electrically and thermally insulating material, bounded by a thermally insulating surrounding side wall 6A which together with the underplate 6 and plate 2 defines a compartment for containing the plurality of heating elements.
The ends of the heating elements 5 are connected in this example to conductive pins 7 which pass through and project from the underplate 6. The pins 7 (see Figures 3 and 4 in particular) are intended to be engaged by conductive spring clips 10 rigid with printed circuit boards PCB supported via conventional columns 8 by a tray for example of sheet metal 9 forming part of the structure of the cooking hob 1. As will be clarified hereinafter, in addition to the clamps these printed circuit boards comprise conductive tracks, static switches 16,17 (for example triacs, mosfets, SCRs) and diodes. The underlying compartment 11 holds the electronic control circuit 12 for the static switches and possibly the static switches themselves. The tray 9 can contain a tangential fan 13 for cooling the static switches and diodes, and the underlying compartment can contain a bridge rectifier with non-filtered output (indicated by 14 in Figure 5) if the heating elements are to be powered from a half-wave supply of equal polarity. The fan can also be located at another "cold" point and the cooling air be fed through a conduit.
The electronic control circuit 12 is connected to a touch screen 14A connected to a small CCD video camera 15A framing the cooking hob. The cooking hob appears on the screen 14A together with the cooking utensils positioned thereon, for example the two indicated by 3 and 4, the reproductions of which on the screen are identified by 3' and 4'. The user rests his finger on the reproductions 3' and 4' to hence select the heating elements 5 lying under the cooking utensils. The cooking power, cooking time and those parameters usually involved in conventional cooking hobs are selected by again resting the finger on the underlying part of the screen.
According to the invention, the heating elements 5 form a matrix arrangement (see Figures 5, 6, 7, 8), a diode 15 being connected in series with each heating element 5. The resistance elements are selected and controlled by the static switches 16A1, 16A2, 16A3, ... and 17A1, 17A2, 17A3 ... 17An which are controlled by the control circuit 12 in the manner described hereinafter, such as to operate those heating elements 5 required by the cooking utensils (for example 3, 4), with the power chosen by the user.
With reference to Figure 5, it will be assumed that the cooking utensil "covers" the four heating elements 5a, b, h and i. The user touches the utensil image on the touch screen to select those heating elements and touches the touch screen to insert the desired power and start the heating process. The static switches 16A1, 16A2, 17A1 and 17A2 operate, controlled by the electronic control circuit. Figure 6 shows a resistor and diode matrix of different configuration. It corresponds functionally to that of Figure 5 so that the same reference numerals are used in Figure 6 for equal or corresponding parts. The matrix configuration of Figure 6 has the advantage of allowing the diodes 15 and static switches 16A and 17A to be located to the side of the cooking hob (the left limit of which is identified in the figure by the dashed straight line x-x), hence in that "cold" region well known for example in cooking hobs with lateral controls. As can be seen, apart from the different number of heating elements 5 than in Figure 5, the diodes 15 are disposed in the reverse direction, as are the signs of the rectifier output. The matrixes of Figures 7 and 8 correspond respectively to those of Figures 5 and 6. The same reference numerals with apostrophes are used to indicate equal or corresponding parts. The matrixes are however intended to be powered by an alternating current source 14', this requiring the diodes 15' to be arranged alternately from one heating element to the next.
In this case the static switches 16' and 17' can be SCRs or MOSFETs instead of TRIACs.
In Figure 8 the static switches are not shown, to avoid unnecessary repetition.
The heating elements are controlled in the following manner.
The heating elements 5a, b, c etc. are dimensioned to dissipate a power much greater than the value generally used in conventional cooking hobs, which is about 7 Watt/cm² (at least twice, but preferably from 4 to 8 times, and even more preferably greater than or equal to 15 Watt/cm²). This means that the heating elements 5b, b..... must be connected by static switches 16, 17 to the line voltage in pulsed mode to prevent them and the overlying glass ceramic plate 2 from undergoing damage.
Control can be by the full-wave method (in which the static switches 16, 17 relative to the rows and columns of the matrix are activated when the feed voltage crosses zero).
The fact that the thermal power of the heating element (5a, b, c....) is greater than the maximum allowable mean power enables the power to be distributed between several cooking utensils and avoid activating those regions of the cooking hob not covered by the cooking utensil, as will be clear from the following description given by way of example with reference to Figures 9A-9M and 10A-10M, where Figures 9A-9M relate to a solution for pure comparison purposes whereas Figures 10A-10M relate to a solution in accordance with an aspect of the invention.
We shall assume that a cooking hob on which two cooking utensils (saucepans) rest on the regions A and B is to be powered at the following values (in the case of Figures 9A-9M):

Instantaneous power = maximum allowable mean power;
Control period T divided into 10 half-waves of duration T_t (using the European frequency T_t = 10 ms and T = 0.1 sec.).

The power level for the region A is equal to 80% of the maximum allowable mean power, and that of the region B is equal to 40% of said power.
Hence 8 half-waves in 10 have therefore to be supplied to the heating elements of region A, whereas only 4 half-waves in 10 to those of region B. It is evident that there will be at least 2 gaps (for example T9 Figure 9 and T10 Figure 10) in which rows and columns of both regions are switched on with relative activation of heating elements not required by the cooking utensil (these regions not required are indicated by C and D in Figures 9L and 9M).
We shall now assume that a cooking hob is to be powered having the same elements shown in Figures 9 but in accordance with one aspect of the invention as shown in Figures 10A-10M, and where:

Instantaneous power = twice maximum allowable mean power (hereinafter defined, where necessary for the purpose of descriptive clarity, as uprated power).

The figures of region A have to receive 80% of the maximum allowable mean power with only 4 half-waves of the uprated power, whereas for region B 40% of the maximum allowable mean power is required and hence each underlying heating element must be powered with only two half-waves of the uprated power.
The powering method distributes the half-waves in each time interval T₁...T₁₀ (Figures 10B-10M) within the control period T such as to: achieve the desired power level; minimize the difference between the number of resistance elements powered in each of the component time intervals T_t of the control period T to reduce flicker (in the example the difference between these powered resistance elements never exceeds 1); prevent that, during each time interval (T₁, T₂, T₃ - T_n), line and column combinations are activated which power resistance elements not required by the cooking utensil.
By way of example, a possible sequence is shown in which the number of active resistance elements does not exceed 6 in number, and between successive time intervals the difference in the number of resistance elements is not greater than one.
It should be noted that each of the matrixes relative to the times T₁ to T₁₀ (Figures from 10B to 10M) is such that resistance elements not covered by the cooking utensil are not activated. Mathematically this is expressed by the fact that each of these matrixes (T₁-T₁₀), known as time matrixes, must necessarily be of unitary rank. The time matrix represents in a given time interval the energy state (on-off) of the heating element elements. It should be noted that the rank of a matrix is the number of rows/columns which are linearly independent, i.e. which cannot be obtained by a linear combination of the other rows/columns. In this specific case, in Figure 10M, for example, all the heating elements are positioned along the same column, indicating that the matrix is of rank 1; the matrix for example of Figures 10B and 10C is also of rank 1 as the heating elements are repeated identically in the adjacent column. Moreover, as can be seen, it is not necessary to activate in T₁-T₁₀ those resistance elements relative to only one of the two cooking utensils, but instead, according to the invention, resistance elements pertaining to different cooking regions can be activated simultaneously. The time matrix has been chosen as 10 elements only for simplification purposes. The time base will in fact be chosen equal to the number of energy levels for the ratio of galvanic power to the maximum allowable mean power (with 10 energy levels of regulation, the time matrix will preferably be of 40 elements).
Figure 11 shows the voltage variation with time across three resistance elements for example; these three resistance elements are those indicated by Z₁, Z₂ and Z₃ in Figures 10B-10M.
The ten matrixes T₁-T₁₀ form overall a matrix D(i.j.t) the values of which are 0 (resistance element inactive) or 1 (resistance element active). The indexes i and j relate to the rows and columns and t to the time interval considered.
The time matrix has been chosen as 10 elements only for simplification purposes. The time base will in fact be chosen equal to the number of energy levels for the ratio of galvanic power to the maximum allowable mean power (with 10 energy levels of regulation, the time matrix will preferably be of 40 elements).
For safety reasons, i.e. to prevent dangerous situations arising in the cooking hob (such as creep of the glass ceramic plate) due for example to the static switch remaining in its conduction state, the cooking hob is provided with a total absorbed current sensor (for example a Hall sensor) at the mains supply, which on sensing a dangerous current intensity totally deactivates the cooking hob, either directly or indirectly (by comparison with the value provided by a control algorithm).
The following solutions also fall within the scope of the invention:

a) fixing the terminal pins of the resistors to the printed circuit board PCB by soldering;
b) removably connecting said pins into sockets mounted on the printed circuit board PCB.

Claims

A cooking hob comprising a glass ceramic plate (2) and an underlying plurality of electrical heating elements (5) disposed in matrix configuration and controlled by static switches (16, 17), in order to be able to use at will any region of said hob for heating the contents of one or more cooking utensils (3, 4), characterised in that a diode (15) is present in series with each electrical heating element (5), and in that the heating elements are dimensioned such as to dissipate a power greater a equal to 15 Watt/cm².
A cooking hob as claimed in claim 1, characterised in that the diodes (15) and the static switches (16, 17) are located in a compartment below the heating elements (5) and separated thermally from them, and preferably struck by a stream of cooling air.
A cooking hob as claimed in claim 2, characterised in that in said compartment there is present at least one printed circuit board (PCB) carrying tracks relative to the matrix electrical connections.
A cooking hob as claimed in at least one of the preceding claims, characterised in that the printed circuit board (PCB) presents contacting spring clips (10), the electrical heating elements (5) being associated with contact pins (7) to be removably engaged by said clips.
A cooking hob as claimed in claim 4 characterised in that the diodes (15) are supported by said printed circuit board (PCB).
A cooking hob as claimed in at least one of the preceding claims, characterised in that the static switches (16, 17) are controlled by an electronic control circuit (12) which receives information relative to the position or positions assumed on the plate (2) by one or more cooking utensils (3, 4) and to the power levels set by the user for each cooking utensil, in order to operate by means of the static switches (16, 17) those heating elements (5) corresponding to said position or positions, to supply to each cooking utensil a power adjustable independently of the power, also adjustable, of the other cooking utensil or utensils present.
A cooking hob as claimed in claim 3, characterised in that the resistance elements (5) are soldered by their terminals to the printed circuit board or boards (PCB).
A cooking hob as claimed in claim 1, characterised by comprising an electronic control circuit (12) for controlling the static switches (16, 17), which receives process data from a touch screen 14A connected to a video camera (15A) scanning the cooking hob.
A cooking hob as claimed in claim 3, characterised by comprising a current sensor measuring the current fed to said hob and intervening directly or indirectly to produce total deactivation of the cooking hob on measuring a current exceeding the value provided by the control algorithm.
A cooking hob as claimed in claim 1, characterised in that the number of static switches is less than the number of heating elements.
A control method for a cooking hob according to claim 1 comprising a glass ceramic plate (2) and an underlying plurality of electrical heating elements (5) disposed in matrix configuration and controlled by static switches present in a number less than the number of heating elements, in order to be able to use at will any region of said cooking hob for heating the contents of one or more cooking utensils, said matrix comprising a diode in series with each resistance element, wherein that the electrical heating elements are fed with line voltage in pulsed mode, and in that at least two different regions (A, B) of the hob can be energized at two different power levels , the matrix which represents in each pulsation the energy state of the heating elements (on-off) having unitary rank.
A method as claimed in claim 11, characterised in that between the individual pulsations relative to the main control cycle the number of active resistance elements is minimal, preferably less than or equal to 1.