Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
  • B41C1/00—Forme preparation
  • B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
  • B41C1/1008—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
  • B41C1/1016—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials characterised by structural details, e.g. protective layers, backcoat layers or several imaging layers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
  • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
  • B41C2210/02—Positive working, i.e. the exposed (imaged) areas are removed
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
  • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
  • B41C2210/06—Developable by an alkaline solution
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
  • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
  • B41C2210/14—Multiple imaging layers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
  • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
  • B41C2210/22—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by organic non-macromolecular additives, e.g. dyes, UV-absorbers, plasticisers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
  • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
  • B41C2210/24—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions involving carbon-to-carbon unsaturated bonds, e.g. acrylics, vinyl polymers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
  • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
  • B41C2210/26—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions not involving carbon-to-carbon unsaturated bonds
  • B41C2210/262—Phenolic condensation polymers, e.g. novolacs, resols

Definitions

• the present invention relates to a lithographic printing plate precursor and a processing method thereof.
• the invention is concerned with an infrared laser-responsive positive-working lithographic printing plate precursor suitable for a so-called direct plate-making wherein the plate-making is directly performed using digital signals from computer, and a processing method of such a printing plate precursor.
• the invention relates to a lithographic printing plate precursor having excellent scratch resistance and sensitivity and causing no contamination in the optical system of an exposure device through inhibition of occurrence of ablation, and a processing method thereof.
• a positive-working lithographic printing plate material responsive to infrared laser contains as essential components a binder resin soluble in an aqueous alkali solution and a compound capable of generating heat by absorption of light, e.g., an IR dye.
• the IR dye functions as a dissolution inhibitor lowering substantially the solubility of binder resin through interaction with the binder resin.
• the interaction of the binder resin with the IR dye is weakened by the heat generated, and as a result, the binder resin becomes soluble in an alkaline developer to form a lithographic printing plate.
• the positive working lithographic printing plate material designed for exposure to infrared laser has a problem that difference in solubility to developer is not sufficient between the unexposed area (image area) and the exposed area (non-image area) under various conditions.
• difference in solubility to developer is not sufficient between the unexposed area (image area) and the exposed area (non-image area) under various conditions.
• over development or insufficient development tends to be caused by variations in operation conditions.
• the surface conditions of those materials tend to suffer variations, such as minute scratches, even by touch on the surface during the handling.
• the minute scratches and other variations on the surface cause the increase in solubility. Due to the dissolution of unexposed area (image area) at the time of development, the surface is scarred, resulting in deterioration of printing durability and poor inking.
• the positive-working lithographic printing plate material for plate-making through UV exposure contains as essential components a binder resin soluble in an aqueous alkali solution and an onium salt or quinonediazide compound.
• the onium salt and quinonediazide compound perform two functions, a function as dissolution inhibitor in the unexposed area (image area) by interacting with the binder resin, and a function as dissolution accelerator in the exposed area (non-image area) by generating acid through photolysis.
• the IRdye in infrared laser-responsive, positive-working lithographic printing plate material acts only as the dissolution inhibitor in the unexposed area (image area), and does not accelerate dissolution in the exposed area (non-image area). Therefore, in order to make difference in solubility between the exposed area and the unexposed area, it cannot be helped to use a binder resin essentially having high solubility in the alkali developer. Thus, the printing plate material bears problems that its scratch resistance is low and that its states before development are unstable.
• Japanese Patent Laid-Open No. 2000-35662 discloses that the addition of an alkali-soluble novolak resin containing xylenol as a structural unit is added to a recording layer to inhibit the dissolution of the recording layer, thereby improving scratch resistance.
• the addition of the alkali-soluble novolak resin containing xylenol as a structural unit to the recording layer causes a new problem of decreasing sensitivity, though the scratch resistance is increased thereby.
• ablation occurs in the recording layer to contaminate the optical system of an exposure device used.
• An object of the invention is to overcome the defects in the prior art as described above.
• Another object of the invention is to provide an infrared laser-responsive, positive-working lithographic printing plate precursor that has excellent scratch resistance as well as high sensitivity, is suitable especially for the so-called direct plate-making wherein the plate-making is directly performed using digital signals from computer, and does not contaminate the optical system of an exposure device used because of preventing from the occurrence of ablation.
• the invention includes the following items.
• the sensitivity is apt to decrease, although the scratch resistance is improved as described above.
• the alkali-soluble resin-containing layer and the positive-working recording layer containing are provided on a support in a double-layer structure, and an infrared absorbent and an alkali-soluble novolak resin containing a xylenol structural unit are incorporated into the upper positive-working recording layer. It is believed that such a double-layer structure enables effective use of heat generated in the vicinity of the surface of plate material and as a result, decrease in sensitivity can be controlled while increasing the scratch resistance.
• the content of compound consisting of at most three monomer units in the upper layer is reduced to 30 weight % or less to the novolak resin, the scratch resistance can further be improved and the occurrence of ablation can be inhibited.
• the lithographic printing plate precursor of the invention has on a support a double-layer structure comprising an alkali-soluble resin-containing layer (hereinafter also referred to as lower layer) and a positive-working recording layer (hereinafter also referred to as upper layer) containing an infrared absorbent and an alkali-soluble novolak resin containing a xylenol structural unit and capable of increasing its solubility in an alkaline aqueous solution upon exposure to infrared laser. Further, it is more preferable that a content of compounds consisting of at most three monomer units in the upper layer is 30 weight % or less to the novolak resin.
• alkali-soluble resin-containing layer lower layer
• positive-working recording layer upper layer
• the lithographic printing plate precursor is characterized in that the positive-working recording layer (upper layer) is arranged in a position nearer the surface (to undergo exposure) and the alkali-soluble resin-containing layer (lower layer) is arranged on the side nearer the support.
• the positive-working recording layer (upper layer) to contain an infrared absorbent and an alkali-soluble novolak resin containing xylenol as structural units.
• the proportion of compounds consisting of at most three monomer units in the upper layer is 30 weight % or less based on the novolak resin.
• an alkali-soluble novolak resin containing a xylenol structural unit capable of inhibiting dissolution of the recording layer is incorporated for the purpose of increasing the scratch resistance.
• the alkali-soluble novolak resin containing xylenol structural units (hereinafter also referred to as a "xylenol-containing novolak resin") for use in the lithographic printing plate precursor of the invention can be synthesized according to a conventional reaction route from phenol and formaldehyde in the presence of an acid catalyst under an ordinary pressure, provided that xylenol is employed as a starting monomer in addition to or in place of phenol and cresol.
• the xylenol unit in the novolak resin may be derived from any of six isomers. From the viewpoint of improvement in stability, however, it is preferable to use 3,5-xylenol, 2,3-xylenol, 2,5-xylenol and 3,4-xylenol, which are isomers having relatively high melting points.
• a weight average molecular weight of the xylenol-containing novolak resins is from 500 to 10,000.
• the weight average molecular weight exceeds 10,000, the developability tends to decrease.
• the content of xylenol monomer in the resin is not particularly restricted, and the effect of increasing storage stability can be recognized even when the xylenol monomer is contained in a slight proportion.
• the effect of increasing storage stability is enhanced with increase in the xylenol content.
• the proportion of xylenol-containing novolak resin in the alkali-soluble resin constituting the upper layer of the lithographic printing plate precursor of the invention is taken as Y weight % and the content of xylenol monomer in the novolak resin is taken as X weight %, it is preferred that the product of X and Y, namely X ⁇ Y, is not smaller than 500 (X ⁇ Y ⁇ 500).
• the content of xylenol in the novolak resin is at least 5 weight %, from the viewpoint of effects intended by the invention.
• the content of xylenol can be appropriately selected so as to suit the the desired characteristics of the lithographic printing plate precursor of the invention.
• the xylenol-containing novolak resin is preferably used in an amount of 10 to 99 weight %, more preferably 15 to 95 weight %, and particularly preferably 20 to 90 weight %, based on the total solid content in the upper layer of the lithographic printing plate precursor.
• amount of alkali-soluble resin added is lower than 30 weight %, durability of the recording layer tends to deteriorate.
• the addition of alkali-soluble resin exceeding 99 weight % is undesirable from both sensitivity and durability standpoints.
• the amount of the binder as a whole in the upper layer is within the range defined above.
• the content of compound consisting of at most three monomer units, which causes ablation and interferes with inhibition (dissolution inhibition), is preferably not higher than 30 weight %, more preferably not higher than 20 weight %, and still more preferably not higher than 10 weight %, to the novolak resin.
• the content of such compound is higher than 30 weight %, there is the fear of contamination of an optical system in an exposure device by the ablation.
• the content of such compound is not lower than 20 weight %, the fear of ablation decreases, but a concern about image-forming properties still remains because such compounds accelerate development. Therefore, the more preferred content is 20 weight % or below.
• the compound consisting of at most three monomer units means a compound consisting of three or less monomer units and includes a monomer, a dimmer and a trimer.
• the infrared absorbing dye contained in the upper layer of the lithographic printing plate precursor of the invention is not particularly restricted so far as it absorbs infrared light and generates heat, and various dyes known as infrared absorbing dyes can be used in the invention.
• infrared absorbing dyes As the infrared absorbing dyes according to the invention, commercially available dyes and known dyes as described in literature (e.g., Senryou Binran (Handbook of Dyes), compiled by Yuki Gosei Kagaku Kyokai (1970)) can be utilized. Examples of such dyes include azo dyes, metal complex azo dyes, pyrazolone azo dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, quinoneimine dyes, methine dyes and cyanine dyes. Of these dyes, dyes capable of absorbing infrared ray or near infrared ray are particularly preferred from the viewpoint of suitability for use of an infrared or near infrared ray-emitting laser as an exposure light source.
• Examples of the infrared or near infrared absorbing dye include the cyanine dyes as disclosed in Japanese Patent Laid-Open Nos. 125246/1983, 84356/1984, 202829/1984 and 78787/1985, the methine dyes as disclosed in Japanese Patent Laid-Open Nos. 173696/1983, 181690/1983 and 194595/1983, the naphthoquinone dyes as disclosed in Japanese Patent Laid-Open Nos. 112793/1983, 224793/1983, 48187/1984, 73996/1984, 52940/1985 and 63744/1985, the squarylium dyes as disclosed in 112792/1983 and the cyanine dyes disclosed in British Patent No. 434,875.
• the near infrared absorption sensitizers disclosed in U.S. Patent No. 5,156,938 can be suitably used as the dye according to the invention.
• dyes particularly preferred include the near infrared absorbing dyes represented by formulae (I) and (II) in U.S. Patent No. 4,756,993.
• the amount of dye added is ordinarily from 0.01 to 50 weight %, preferably from 0.1 to 10 weight %, particularly preferably from 0.5 to 10 weight %, based on the total solid content of the recording layer.
• the amount of the dye added is lower than 0.01 weight %, the sensitivity decreases, while the amount higher than 50 weight % harms uniformity of the recording layer and causes deterioration in durability of the recording layer.
• a quaternary ammonium salt capable of interacting with the novolak resin.
• the amount (solid basis) of ammonium salt added is preferably from 0.1 to 50 weight %, more preferably from 1 to 30 weight %, based on the total solid content of the upper layer.
• the amount lower than 0.1 weight % is undesirable because the increase in the interaction is small, while the amount higher than 50 weight % may apt to exert a bad influence on the film-forming property of the binder.
• the quaternary ammonium salt used is not particularly restricted, and includes tetraalkylammonium salts, trialkylarylammonium salts, dialkyldiarylammonium salts, alkyltriarylammonium salts, tetraarylammonium salts, cyclic ammonium salts and bicyclic ammonium salts.
• ammonium salt examples include tetrabutylammonium bromide, tetrapentylammonium bromide, tetrahexylammonium bromide, tetraoctylammonium bromide, tetralaurylammonium bromide, tetraphenylammonium bromide, tetranaphthylammonium bromide, tetrabutylammonium chloride, tetrabutylammonium iodide, tetrastearylammonium bromide, lauryltrimethylammonium bromide, stearyltrimethylammonium bromide, behenyltrimethylammonium bromide, lauryltriethylammonium bromide, phenyltrimethylammonium bromide, 3-trifluoromethylphenyltrimethylammonium bromide, benzyltrimethylammonium bromide, dibenzyltri
• polyethylene glycol compound capable of interacting with the novolak resin is preferably from 0.1 to 50 weight %, more preferably from I to 30 weight %, based on the total solid content of the upper layer.
• the amount lower than 0.1 weight % is undesirable because the increase in the interaction is small, while the amount higher than 50 weight % may apt to exert a bad influence on an image-forming property because the polyethylene glycol compound incapable of undergoing the interaction with the binder promotes penetration of developer.
• the polyethylene glycol compound used is not particularly restricted, and suitable examples thereof include compounds represented by the following formula: R 1 - [O-(R 3 -O) m - R 2 ] n wherein R 1 represents a polyhydric alcohol residue or a polyhydric phenol residue, R 2 represents a hydrogen atom, an unsubstituted or substituted C 1-25 alkyl, alkenyl, alkynyl, alkyloyl, aryl or aryloyl group, R 3 represents an unsubstituted or substituted alkylene group, m is at least 10 on the average, and n is an integer from 1 to 4.
• polyethylene glycol compound having the structure represented by the above formula illustrated above examples include polyethylene glycols, polypropylene glycols, polyethylene glycol alkyl ethers, polypropylene glycol alkyl ethers, polyethylene glycol aryl ethers, polypropylene glycol aryl ethers, polyethylene glycol alkyl aryl ethers, polypropylene glycol alkyl aryl ethers, polyethylene glycol glycerine esters, polypropylene glycol glycerine esters, polyethylene sorbitol esters, polypropylene glycol sorbitol esters, polyethylene glycol fatty acid esters, polypropylene glycol fatty acid esters, polyethylene glycolated ethylenediamines, polypropylene glycolated ethylenediamines, polyethylene glycolated diethylenetriamines and polypropylene glycolated diethylenetriamines.
• polyethylene glycol 1000 polyethylene glycol 2000, polyethylene glycol 4000, polyethylene glycol 10000, polyethylene glycol 20000, polyethylene glycol 5000, polyethylene glycol 100000, polyethylene glycol 200000, polyethylene glycol 500000, polypropylene glycol 1500, polypropylene glycol 3000, polypropylene glycol 4000, polyethylene glycol methyl ether, polyethylene glycol ethyl ether, polyethylene glycol phenyl ether, polyethylene glycol dimethyl ether, polyethylene glycol diethyl ether, polyethylene glycol diphenyl ether, polyethylene glycol lauryl ether, polyethylene glycol dilauryl ether, polyethylene glycol nonyl ether, polyethylene glycol cetyl ether, polyethylene glycol stearyl ether, polyethylene glycol distearyl ether, polyethylene glycol behenyl ether, polyethylene glycol dibehenyl ether, polypropylene glycol methyl ether, polypropylene glycol
• the sensitivity may decrease.
• the addition of lactone compound is effective.
• the lactone compound reacts with a developer, when the developer penetrates into the exposed areas, to newly generate a carboxylic acid compound, thereby increasing the sensitivity.
• the amount (solid basis) of lactone compound added is from 0.1 to 50 weight %, preferably from 1 to 30 weight %, based on the total solid content of the upper layer.
• the amount of less than 0.1 weight % produces little effect, while, when the lactone compound is added in an amount higher than 50 weight %, the image-forming property deteriorates because the lactone compound has a structure incapable of undergoing interaction.
• the lactone compound reacts with a developer, and it is desired to bring it into selective contact with the developer.
• lactone compound used is not particularly restricted, and includes compounds represented by the following formula (I) or (II):
• X 1 , X 2 , X 3 and X 4 are each an atom or an atomic group constituting a ring, they may be the same ordifferent, and they each may have their respective substituent groups, provided that at least one of X 1 , X 2 and X 3 in formula (I) and at least one of X 1 , X 2 , X 3 and X 4 in formula (II) each have an electron-attracting substituent or a group containing electron-attracting substituent.
• the atom or atomic group constituting a ring is a non-metallic atom having two single bonds for forming a ring or an atomic group containing such non-metallic atom.
• the non-metallic atom or non-metallic atom-containing group is preferably an atom or a group selected from a methylene group, a sulfinyl group, a carbonyl group, a thiocarbonyl group, a sulfonyl group, a sulfur atom, an oxygen atom and a selenium atom, more preferably a methylene group, a carbonyl group or a sulfonyl group.
• At least one of X 1 , X 2 and X 3 in formula (I) and at least one of X 1 , X 2 , X 3 and X 4 in formula (II) each have an electron-attracting substituent.
• the term "electron-attracting substituent” used herein means a group whose Hammett's substituent constant ⁇ p is a positive value. Regarding the Hammett's substituent constant, Journal of Medicinal Chemistry, 1973, Vol. 16, No. 11, 1207-1216 can be referred to.
• Examples of the electron-attracting substituent whose Hammett's substituent constant ⁇ p is a positive value include a halogen atom (specifically including a fluorine atom having the ⁇ p value of 0.06, a chlorine atom having the ⁇ p value of 0.23, a bromine atom having the ⁇ p value of 0.23, and an iodine atom having the ⁇ p value of 0.18), a trihaloalkyl group (specifically including a tribromomethyl group having the ⁇ p value of 0.29, a trichloromethyl group having the ⁇ p value of 0.33 and a trifluoromethyl group having the ⁇ p value of 0.54), a cyano group ( ⁇ p value: 0.66), a nitro group ( ⁇ p value: 0.78), an alphatic, aryl or heterocyclic sulfonyl group (e.g., a methanesulfonyl group having the ⁇ p value of 0.72), analiphatic
• Preferred examples of the electron-attracting group include an amido group, an azo group, a nitro group, a C 1-5 fluoroalkyl group, a nitrile group, a C 1-5 alkoxycarbonyl group, a C 1-5 acyl group, a C 1-9 alkylsulfonyl group, a C 6-9 arylsulfonyl group, a C 1-9 alkylsulfinyl group, a C 6-9 arylsulfinyl group, a C 6-9 arylcarbonyl group, a thiocarbonyl group, a C 1-9 fluorinated alkyl group, a C 6-9 fluorinated aryl group, a C 3-9 fluorinated allyl group, an oxo group and a halogen atom.
• a nitro group, a C 1-5 fluoroalkyl group, a nitrile group, a C 1-5 alkoxycarbonyl group, a C 1-5 acyl group, a C 6-9 arylsulfonyl group, a C 6-9 arylcarbonyl group, an oxo group and a halogen atom are more preferred.
• lactone compound represented by formula (I) or (II) are illustrated below, but the invention should not be construed as being limited to these compounds.
• an alkali-soluble high molecular compound similar to one contained in the lower layer may be added to the upper layer of the lithographic printing plate precursor of the invention unless the addition thereof adversely affects the functions of the invention.
• the alkali-soluble high molecular compound is described below.
• the alkali-soluble resin-containing layer (lower layer) of the lithographic printing plate precursor of the invention is described below.
• a water-insoluble and alkali-soluble high molecular compound (hereinafter also referred to as an alkali-soluble polymer or an alkali-soluble resin) is contained.
• alkali-soluble polymer includes a homopolymer or copolymer containing an acidic group in its main chain and/or side chain, and a mixture thereof. Accordingly, the lower layer according to the invention has the property of dissolving when brought into contact with an alkaline developer.
• the alkali-soluble polymer used in the lower layer is not particularly restricted so far as it is conventionally known one, but a high molecular compound having in its molecule a functional group selected from (1) a phenolic hydroxy group, (2) a sulfonamido group and (3) an active imido group is preferred.
• a high molecular compound having in its molecule a functional group selected from (1) a phenolic hydroxy group, (2) a sulfonamido group and (3) an active imido group is preferred.
• the high molecular compound include the following compounds, but the alkali-soluble polymer should not be construed as being limited to these compounds.
• N-(p-toluenesulfonyl)methacrylamide and N-(p-toluenesulfonyl) acrylamide can be preferably used as such monomers.
• high molecular compounds prepared by polymerizing at least two types of polymerizable monomers selected from the above-recited phenolic hydroxy group-containing monomers, sulfonamido group-containing monomers and active imido group-containing monomers, or high molecular compounds prepared by copolymerizing at least those two types of polymerizable monomers and other polymerizable monomers are used as the alkali-soluble high molecular compounds of the invention.
• a mixing weight ratio of the former monomer to the latter monomer (s) is preferably from 50:50 to 5:95, particularly preferably from 40:60 to 10:90.
• the alkali-soluble polymer used in the invention is a copolymer of the phenolic hydroxy group, sulfonamido group or active imido group-containing polymerizable monomer and other polymerizable monomer(s)
• the content of alkali solubility-imparting monomer is preferably at least 10 mole %, more preferably at least 20 mole %.
• the resulting copolymer is apt to have insufficient solubility in alkali and thus, the development latitude-improving effect may not be sufficiently achieved.
• Examples of the monomer copolymerized with the phenolic hydroxy group-containing polymerizable monomer, sulfonamido group-containing polymerizable monomer or active imido group-containing polymerizable monomer as described above include compounds of the following groups (m1) to (m12).
• the comonomers usable in the invention should not be construed as being limited to these compounds.
• the alkali-soluble high molecular compound preferably contains phenolic hydroxy groups.
• Preferred examples of the compounds include novolak resins, for example, phenol-formaldehyde resin, m-cresol-formaldehyde resin, p-cresol-formaldehyde resin, mixed m-/p-cresol-formaldehyde resin and mixed phenol/cresol (any of m-cresol, p-cresol and mixture thereof)-formaldehyde resin, and pyrogallolacetone resin.
• alkali-soluble high molecular compound containing phenolic hydroxyl groups include a polycondensation product prepared from formaldehyde and a phenol having a C 3-8 alkyl group as a substituent, for example, tert-butylphenol-formaldehyde resin and octylphenol-formaldehyde resin as disclosed in U.S. Patent 4,123,279,
• the alkali-soluble polymer for use in the invention is a homopolymer of the monomer containing a phenolic hydroxy group, a sulfonamido group or an active imido group, or a copolymer of any two of these monomers, it is preferred that the polymer has a weight average molecular weight of at least 2,000 and a number average molecular weight of at least 500.
• the polymer having the weight average molecular weight of from 5,000 to 300,000, the number average molecular weight of from 800 to 250,000, and a dispersion degree (weight average molecular weight/number average molecular weight) of from 1.1 to 10 are more preferred.
• the alkali-soluble polymer for use in the invention is a resin such as phenol-formaldehyde resin or cresol-formaldehyde resin
• the resin has a weight average molecular weight of 500 to 20, 000 and a number average molecular weight of 200 to 10,000.
• an acrylic resin is preferred from the viewpoint of image formation at the time of development, because the acrylic resin can ensure good solubility of the lower layer in an alkali developer containing an organic compound having a buffering action and a base as the main components.
• an acrylic resin having sulfonamido groups is preferably used.
• the alkali-soluble high molecular compounds described above may be used individually or as a combination of two or more thereof. They are incorporated in the lower layer in an amount of 30 to 99 weight %, preferably 40 to 95 weight %, particularly preferably 50 to 90 weight %, based on the total solid content of the lower layer.
• the amount of the alkali-soluble polymer added is lower than 30 weight %, the lower layer undergoes deterioration in durability, while the amount exceeding 99 weight % is undesirable from the viewpoints of both sensitivity and durability.
• additives can be added, if desired, in addition to the above described essential components unless the effects of the invention are damaged.
• the additives may be added to the lower layer alone or the upper layer alone. Also, they may be added to both layers. Examples of additives for use in the invention are illustrated below.
• a material which is thermally decomposable and can substantially decrease solubility of the alkali-soluble high molecular compound before it is thermally decomposed for example, onium salts, o-quinonediazide compounds, aromatic sulfone compounds and aromatic sulfonic acid ester compounds.
• onium salts include diazonium salts, ammonium salts, phosphonium salts, iodonium salts, sulfonium salts, selenonium salts and arsonium salts.
• the diazonium salts are particularly preferred. Moreover, the diazonium salts disclosed in Japanese Patent Laid-Open No. 158230/1993 are especially preferred.
• Examples of counter ion of the onium salt include tetrafluoroborate, hexafluorophosphate, triisopropylnaphthalenesulfonate, 5-nitro-o-toluenesulfonate, 5-sulfosalyciric acid, 2,5-dimethylbenzenesulfonate, 2,4,6-trimethylbenzenesulfonate, 2-nitrobenzenesulfonate, 3-chlorobenzenesulfonate, 3-bromobenzenesulfonate, 2-fluorocaprylnaphthalenesulfonate, dodecylbenzenesulfonate, 1-naththol-5-sulfonate, 2-methoxy-4-hydroxy-5-benzoylbenzenesulfonate and p-toluenesulfonate ions.
• hexafluorophosphate ion and an alkyl aromatic sulfonate ion are preferred.
• alkyl aromatic sulfonate ion e.g., triisopropyl-naphthalenesulfonate or 2,5-dimethylbenzenesulfonate ion.
• the onium salts may be added to either the upper layer or the lower layer.
• the addition to the lower layer is preferable from the viewpoint of image-forming property.
• o-quinonediazide compounds are predferred.
• the o-quinonediazide compound for use in the invention has at least one o-quinonediazido group and can increase alkali solubility upon thermal decomposition.
• the compounds may have various structures. More specifically, o-quinonediazide compound assists the dissolution of sensitive system by both losing the dissolution-inhibiting effect to the binder through thermal decomposition and changing to an alkali-soluble substance.
• the o-quinonediazide compounds described, e.g., in J. Kosar, Light-Sensitive Systems, pp. 339-352 (John Wiley & Sons, Inc.) are usable.
• esters or sulfonic acid amides of o-quinonediazide obtained by reaction with various aromatic polyhydroxy compounds or aromatic amino compounds respectively are preferably used.
• esters of benzoquinone(1,2)-diazidosulfonic acid chloride or naphthoquinone-(1,2)-diazido-5-sulfonic acid chloride with pyrogallol-acetone resin as disclosed in Japanese Patent Laid-Open No.
• esters of benzoquinone-(1,2)-diazidosulfonic acid chloride or naphthoquinon-(1,2)-diazido-5-sulfonic acid chloride with phenol-formaldehyde resin as disclosed in U.S. Patents 3,046,120 and 3,188,210 are also preferably used.
• ester of naphthoquinone-(1,2)-diazido-4-sulfonic acid chloride with phenol-formaldehyde resin or cresol-formaldehyde resin and the ester of naphthoquinone-(1,2)-diazido-4-sulfonic acid chloride with pyrogallol-acetone resin are preferably used.
• Other useful o-quinonediazide compounds are disclosed in many patents and known. For instance, those disclosed in Japanese Patent Laid-Open Nos.
• the amount of o-quinonediazide compound added is preferably from 1 to 50 weight %, more preferably from 5 to 30 weight %, particularly preferably from 10 to 30 weight %, based on the total solid content of the layer. These compounds can be used singly or as a mixture of two or more thereof.
• the amount of additives other than o-quinonediazide compound is preferably from 1 to 50 weight %, more preferably from 5 to 30 weight %, particularly preferably from 10 to 30 weight %. In the invention, it is preferred that the additives and the alkali-soluble polymer is contained in the same layer.
• a polymer containing as a polymerization component (meth)acrylate unit having two or three C 3-20 perfluoroalkyl groups as disclosed in Japanese Patent Laid-Open No. 2000-187318. Though such a polymer may be added to either the upper layer or the lower layer, it is more effective to contain the polymer in the upper layer.
• the amount of the polymer added is preferably from 0.1 to 10 weight %, more preferably from 0.5 to 5 weight %, based on the total solid content of the upper layer.
• a compound capable of lowering a static friction constant of the surface may also be added to the printing plate material of the invention.
• the compound include long-chain alkyl carboxylic acid esters as described in U.S. Patent 6,117,913. Such a compound may be added to either the lower layer or the upper layer, but it is more effective to add it to the upper layer.
• the amount of compound added is preferably from 0.1 to 10 weight %, mor3e preferably from 0.5 to 5 weight %, based on the total solid content of the layer.
• a low molecular compound containing an acid group may be contained, if desired.
• the acid group include sulfonic, carboxylic and phosphoric acid groups.
• Sulfonic acid group-containing compound is preferred. Specific examples thereof include an aromatic sulfonic acid, e.g., p-toluenesulfonic acid or naphthalenesulfonic acid and an aliphatic sulfonic acid.
• Such a compound may be contained in either the lower layer or the upper layer.
• the amount of compound is preferably from 0.05 to 5 weight %, more preferably from 0.1 to 3 weight %, based on the total solid content of the layer.
• the amount greater than 5 weight % is not preferred, since the layer in which the compound is contained increases solubility in a developer.
• various dissolution inhibitors may be contained in the lower layer or the upper layer according to the invention for the purpose of adjusting the solubility of the lower or upper layer.
• the dissolution inhibitor the disulfone compound or sulfone compound as disclosed in Japanese Patent Laid-Open No. 119418/1999 is preferably used. Specifically, it is prefereed to use 4,4'-bishydroxyphenylsulfone as the dissolution inhibitor.
• Such a compound may be contained in either the lower layer or the upper layer.
• the amount of the compound is preferably from 0.05 to 20 weight %, preferably from 0.5 to 10 weight %, based on the total solid content of the layer.
• cyclic acid anhydrides, phenols or organic acids may further be contained for the purpose of further increasing the sensitivity.
• examples of the cyclic acid anhydride used include phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, 3,6-endoxy- ⁇ 4-tetrahydrophthalic anhydride, tetrachloro-phthalic anhydride, maleic anhydride, chloromaleic anhydride, ⁇ -phenylmaleic anhydride, succinic anhydride and pyromellitic anhydride as disclosed in U.S. Patent No. 4,115,128.
• Examples of the phenol used include bisphenol A, p-nitrophenol, p-ethoxyphenol, 2,4,4'-trihydroxybenzophenone, 2,3,4-trihydroxybenzophenone, 4-hydroxybenzophenone, 4,4',4"-trihydroxytriphenylmethane and 4,4',3",4"-tetrahydroxy-3,5,3',5'-tetramethyltriphenyl-methane.
• Examples of the organic acid used include sulfonic acids, sulfinic acids, alkylsulfuric acids, phosphonic acids, phosphoric acid esters and carboxylic acids as disclosed in Japanese Patent Laid-Open Nos. 88942/1985 and 96755/1990.
• cyclic anhydride, phenol and organic acid is preferably from 0.05 to 20 weight %, more preferably from 0.1 to 15 weight %, particularly preferably from 0.1 to 10 weight %, based on the total solid content of the layer.
• nonionic surfactants as disclosed in Japanese Patent Laid-Open Nos. 251740/1987 and 208514/1991, amphoteric surfactants as disclosed in Japanese Patent Laid-Open Nos. 121044/1984 and 13149/1992, siloxane compounds as disclosed in European Patent 950,517 and fluorinated monomer-containing copolymers as disclosed in Japanese Patent Laid-Open No. 288093/1999 may be added to a coating solution for the upper or lower layer.
• nonionic surfactant examples include sorbitan tristearate, sorbitan monopalmitate, sorbitan trioleate, stearic acid monoglyceride, and polyoxyethylene nonyl phenyl ether.
• amphoteric surfactant examples include alkyldi(amonoethyl)glycine, alkylpolyaminoethylglycine hydrochloride, 2-alkyl-N-carboxyethyl-N-hydroxyethylimidazoliniumbetaine, and an N-tetradecyl-N,N-betaine type surfactant (e.g., Amorgen K, trade name, produced by Dai-ichi Kogyo Seiyaku Co., Ltd.) .
• siloxane compound a block copolymer of dimethylsiloxane and polyalkylene oxide is preferred.
• specific examples thereof include polyalkylene oxide-modified silicone, e.g., DBE-224, DBE-621, DBE-712, DBP-732 and DBF-534 produced by Chisso Corp., and Tego Glide 100 produced by Tego A.G.
• the content of the nonionic and amphoteric surfactants is preferably from 0.05 to 15 weight %, more preferably from 0.1 to 5 weight %, based on the whole ingredients in a coating solution for the layer.
• dyes or/and pigments may be added as a printing-out agent or an image-coloring agent for obtaining visible images immediately after heating upon exposure.
• the representative examples of the printing-out agent include a combination of a compound capable of releasing an acid when heated by exposure (photo-acid releasing agent) with an organic dye capable of forming a salt.
• an organic dye capable of forming a salt include the combination of o-naphthoquinonediazido-4-sulfonic acid halogenide with a salt-forming organic dye as disclosed in Japanese Patent Laid-Open Nos. 36209/1975 and 8128/1978, and the combination of trihalomethyl compound with a salt-forming organic dye as disclosed in Japanese Patent Laid-Open Nos. 36223/1978, 74728/1979,3626/1985, 143748/1986, 151644/1986and58440/1988.
• the trihalomethyl compound includes oxazole type compounds and triazine type compounds. The compounds of both types have excellent storage stability, and enable the formation of clear print-out images.
• the suitable dyes include oil-soluble dyes and basic dyes as well as the salt-forming organic dyes. Specific examples of such dyes include Oil Yellow #101, Oil Yellow #103, Oil Pink #312, Oil Green BG, Oil Blue BOS, Oil Blue #603, Oil Black BY, Oil Black BS, Oil Black T-505 (produced by Orient Chemical Industry Co., Ltd.), Victoria Pure Blue, Crystal Violet (CI42555), Methyl Violet (CI42535), Ethyl Violet, Rhodamine B (CI145170B), Malachite Green (CI42000) and Methylene Blue (CI52015).
• oil-soluble dyes and basic dyes as well as the salt-forming organic dyes. Specific examples of such dyes include Oil Yellow #101, Oil Yellow #103, Oil Pink #312, Oil Green BG, Oil Blue BOS, Oil Blue #603, Oil Black BY, Oil Black BS, Oil Black T-505 (produced by Orient Chemical Industry Co., Ltd.), Victoria Pure Blue, Crystal Violet (CI42555), Methyl Violet (CI
• the dyes disclosed in Japanese Patent Laid-Open No. 293247/1987 are preferable.
• the dyes can be added to a printing plate material in an amount of 0.01 to 10 weight %, preferably 0.1 to 3 weight %, based on the total solid content of the printing plate material.
• a plasticizer is added to the printing plate material of the invention, if desired, for imparting flexibility to coating.
• the plasticizer used include butyl phthalyl, polyethylene glycol, tributyl citrate, diethyl phthalate, dibutyl phthalate, dihexyl phthalate, dioctyl phthalate, tricresyl phosphate, tributyl phosphate, trioctyl phosphate, tetrahydrofurfuryl oleate, and an oligomer and polymer of acrylic acid or methacrylic acid.
• Each of the upper layer and lower layer of the lithographic printing plate precursor of the invention can be ordinarily formed by dissolving the ingredients as described above in a solvent and coating on an appropriate support.
• Examples of the solvent used include ethylene dichloride, cyclohexanone, methyl ethyl ketone, methanol, ethanol, propanol, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-methoxyethyl acetate, 1-methoxy-2-propyl acetate, dimethoxyethane, methyl lactate, ethyl lactate, N,N-dimethylacetamide, N,N-dimethylformamide, tetramethylurea, N-methylpyrrolidone, dimethyl sulfoxide, sulfolane, ⁇ -buryrolactone and toluene.
• the solvent should not be construed as being limited thereto.
• the solvents may be used alone or as a mixture of two or more thereof.
• solvents used for forming the upper layer and the lower layer are selected individually from those having a solubility difference between the alkali-soluble polymer used in the upper layer and that used in the lower layer. More specifically, in the case of coating the lower layer and then coating the upper layer adjacent thereto, the use of a solvent capable of dissolving the alkali-soluble polymer of the lower layer as the coating solvent for the upper layer causes considerable mixing at the interface between these two layers and, at the extreme, the formation of a single layer and not a double layer. When the mixing occurs at the interface between the adjacent two layers or the adjacent two layers mingle with each other to behave as a uniform layer, there is a fear of impairing the effects produced by two-layer structure according to the invention. Therefore, it is desirable that the solvent used for coating the upper layer be a poor solvent of the alkali-soluble polymer contained in the lower layer.
• the concentration of the foregoing ingredients (the total solid content including additives) in the solvent used for coating each layer is preferably from 1 to 50 weight %.
• the coverage (solid basis) of the upper layer and that of the lower layer on a support after drying may be varied depend on the use, but are preferably from 0.05 to 1.0 g/m 2 and from 0.3 to 3.0 g/m 2 , respectively.
• the coverage of the upper layer is smaller than 0.05 g/m 2 , the image-forming property is lowered.
• the coverage is increased beyond 1.0 g/m 2 , on the other hand, there is a possibility of decreasing the sensitivity.
• the coverage of the lower layer is outside the foregoing range, greater or smaller, the image-forming property is apt to be lowered. It is preferable that the total coverage of two layers is from 0.5 to 3.0 g/m 2 .
• the coating characteristics deteriorate, while, when the total coverage is greater than 3.0 g/m 2 , the sensitivity tends to be decreased. Although the apparent sensitivity is increased with a decrease in the coverage, the coating characteristics of the upper and lower layer are degraded.
• coating can be effected using various methods, for example, bar coater coating, spin coating, spray coating, curtain coating, dip coating, air knife coating, blade coating and roll coating methods.
• a surfactant e.g., the fluorine-containing surfactant disclosed in Japanese Patent Laid-Open No. 170950/1987, can be added for improving the coatability.
• the amount of surfactant added is preferably from 0.01 to 1 weight %, more preferably from 0.05 to 0.5 weight %, based on the total solid content of the lower or upper layer.
• the support for use in the lithographic printing plate precursor of the invention is a dimensionally stable sheet material having the required strength and durability.
• a sheet material include paper, plastic-laminated paper (e.g., polyethylene-, polypropylene- or polystyrene-laminated paper), metal sheets (e.g., aluminum, zinc and copper sheets), plastic films (e.g., cellulose diacetate, cellulosetriacetate, cellulose propionate, cellulose butyrate, cellulose acetate butyrate, cellulose nitrate, polyethylene terephthalate, polyethylene, polystyrene, polypropylene, polycarbonate and polyvinyl acetal films), and paper or plastic film on which any of the metals as recited above is laminated or vacuum-deposited.
• plastic-laminated paper e.g., polyethylene-, polypropylene- or polystyrene-laminated paper
• metal sheets e.g., aluminum, zinc and copper sheets
• plastic films
• a polyester film or an aluminum sheet is preferred for the support in the invention.
• an aluminum sheet is preferably used because it has satisfactory dimensional stability and is relatively inexpensive.
• the suitable aluminum sheet includes a pure aluminum sheet and an alloy sheet containing aluminum as a major component and trace amounts of foreign elements.
• the aluminum sheet may be an aluminum-laminated or aluminum-evaporated plastic film.
• the foreign metal contained in aluminum alloy include silicon, iron, manganese, copper, magnesium, chromium, zinc, bismuth, nickel and titanium. The content of those foreign metals in the aluminum alloy is up to 10 weight %.
• sheets of aluminum containing trace amounts of foreign elements may be employed because absolutely pure aluminum is difficult to produce due to limitations of smelting technology.
• the aluminum sheet for use in the invention is not particularly restricted as to its composition, and any of hitherto known and widely used aluminum materials can be appropriately utilized.
• the aluminum sheet used in the invention has a thickness of approximately 0.1 to 0.6 mm, preferably 0.15 to 0.4 mm, particularly preferably 0.2 to 0.3 mm.
• the aluminum sheet Prior to a surface-roughening treatment, the aluminum sheet is subjected to degreasing treatment with, e.g., a surfactant, an organic solvent or an aqueous alkali solution, if desired, in order to remove rolling oil from the sheet surface.
• the surface-roughening treatment of an aluminum sheet can be effected using various methods. For instance, a method of roughening mechanically the aluminum sheet surface, a method of electrochemically dissolving and roughening the surface, and a method of selectively dissolving the surface through chemical action can be adopted. Examples of the mechanical method include previously known methods including a ball grainingmethod, a blush graining method, a blast graining method and a buff graining method.
• the electrochemical method there is a method of roughening the aluminum sheet surface in an electrolytic solution of hydrochloric acid or nitric acid by passing AC or DC current therethrough.
• the combination of those two methods can also be utilized.
• the thus surface-roughened aluminum sheet is subjected to an alkali etching treatment and neutralizing treatment, if desired, and then to an anodic oxidation treatment, if desired, for enhancing water-retaining capability and abrasion resistance of the surface.
• various electrolytes can be used as far as they can form porous film of oxide.
• sulfuric acid, phosphoric acid, oxalic acid, chromic acid and a mixture of two or more thereof can be used.
• the electrolyte concentration can be appropriately determined depending on the kind of an electrolyte used.
• Conditions for the anodic oxidation treatment may vary depending on the electrolyte used, and they cannot be specified generally. However, it is appropriate that the concentration of an electrolytic solution is from 1 to 80 weight %, the electrolytic solution temperature is from 5 to 70°C, the current density is from 5 to 60 amperes/dm 2 , the voltage is from 1 to 100 V, and the electrolysis time is from 10 sec. to 5 min.
• the amount of anodically oxidized film is smaller than 1.0 g/m 2 , the lithographic printing plate obtained cannot have a sufficiently long press life, or tends to receive scratches on the non-image areas. At the time of printing, therefore, the so-called scratch toning, namely adhesion of ink to the scratch is apt to occur.
• the aluminum sheet surface receives a treatment for imparting hydrophilicity thereto, if desired.
• a treatment for imparting hydrophilicity imparting treatment the method of using an alkali metal silicate (e.g., an aqueous solution of sodium silicate) as disclosed in U.S. Patents 2,714,066, 3,181,461, 3,280,734 and 3,902,732 can be adopted in the invention.
• the support undergoes immersion treatment or electrolysis treatment with an aqueous solution of sodium silicate.
• the method of treating the aluminum sheet surface with potassium fluorozirconate as disclosed in Japanese Patent laid-Open No. 22063/1961 and the method of treating the aluminum sheet surface with polyvinyl phosphonic acid as disclosed in U.S. Patents 3,276, 868, 4,153,461 and 4,689,272 can be adopted.
• the lithographic printing plate precursor according to the invention has on a support a layer structure consisting of at least two layers, a positive-working recording layer and a lower layer.
• a subbing layer may be provided between the support and the lower layer.
• various organic compounds can be used. For instance, they can be selected from carboxymethyl cellulose, dextrin, gum arabic, amino group-containing phosphonic acids (e.g., 2-aminoethylphosphonic acid), organic phosphonic acids (e.g., phenylphosphonic acid, naphthylphosphonic acid, alkylphosphponic acid, glycerophosphonic acid, methylenediphosphonic acid and ethylenediphosphonic acid, which each may have a substituent), organic phosphoric acids (e.g., phenylphosphoric acid, naphthylphosphoric acid, alkylphosphoric acid and glycerophosphoric acid, which each may have a substituent), organic phosphinic acids (e.g., phenylphosphinic acid, naphthylphosphinic acid, alkylphosphinic acid and glycerophosphinic acid, which each may have a substituent), amino acids (e.
• the organic subbing layer can be provided in the following manner. Specifically, the subbing layer is formed by coating on an aluminum sheet a solution prepared by dissolving the organic compound described above in water, an organic solvent, e.g., methanol, ethanol or methyl ethyl ketone, or a mixture thereof is coated on an aluminum sheet, and drying the coated solution. In another manner, the organic subbing layer is formed by immersing an aluminum sheet in a solution prepared by dissolving organic compound in water, an organic solvent, e.g., methanol, ethanol or methyl ethyl ketone, or a mixture thereof, thereby making the organic compound adsorb to the sheet surface, washing with water or the like, and then drying.
• an organic solvent e.g., methanol, ethanol or methyl ethyl ketone
• the solution having an organic compound concentration of 0.005 to 10 weight % can be coated using various methods.
• the concentration of the solution is from 0.01 to 20 weight %, preferably from 0.05 to 5 weight %.
• the immersion temperature is from 20 to 90°C, preferably from 25 to 50°, and the immersion time is from 0.1 sec. to 20 min., preferably from 2 sec. to 1 min.
• the solution used can be adjusted to pH of 1 to 12 using a basic material, e.g., ammonia, triethylamine or potassium hydroxide, or an acidic material, e.g., hydrochloric acid or phosphoric acid.
• yellow dye may be added to the solution for improving tone reproducibility of the image-recording material.
• the coverage of organic subbing layer is ordinarily from 2 to 200 mg/m 2 , preferably from 5 to 100 mg/m 2 . When the coverage is less than 2 mg/m 2 , sufficient printing durability may not be obtained. Likewise, the coverage greater than 200 mg/m 2 may not ensure sufficient printing durability.
• the positive-working lithographic printing plate precursor prepared as described above is subjected to imagewise exposure, and then to development processing.
• Examples of a light source of actinic ray used for the imagewise exposure include a mercury lamp, a metal halide lamp, a xenon lamp, a chemical lamp and carbon arc lamp.
• Examples of radiation used include electron beams, X-rays, ion beams and far infrared rays.
• g-ray, i-ray, deep UV light, high-density energy beams (laser beams) can also be used.
• Examples of the laser beam include helium-neon laser, argon laser, krypton laser, helium-cadmiumlaser andKrFexcimer laser.
• light sources having light emission wavelengths in the region of near infrared to infrared are preferred.
• solid lasers and semiconductor lasers are preferably used.
• the developer and its replenisher used for the development of the lithographic printing plate precursor according to the invention are heretofore known aqueous alkali solutions.
• alkali agent examples include inorganic alkali salts, for example, sodium silicate, potassium silicate, sodium tertiary phosphate, potassium tertiary phosphate, ammonium tertiary phosphate, sodium secondary phosphate, potassium secondary phosphate, ammonium secondary phosphate, sodium carbonate, potassium carbonate, ammonium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, ammonium hydrogen carbonate, sodium borate, potassium borate, ammonium borate, sodium hydroxide, ammonium hydroxide, potassium hydroxide and lithium hydroxide.
• inorganic alkali salts for example, sodium silicate, potassium silicate, sodium tertiary phosphate, potassium tertiary phosphate, ammonium tertiary phosphate, sodium secondary phosphate, potassium secondary phosphate, ammonium secondary phosphate, sodium carbonate, potassium carbonate, ammonium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, ammonium hydrogen carbonate, sodium borate, potassium
• organic alkali agents for example, monomethylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, monoisopropylamine, diisopropylamine, triisopropylamine, n-butylamine, monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, ethyleneimine, ethylenediamine and pyridine can be used.
• the alkali agents can be used alone or as a combination of two or more thereof.
• an aqueous solution of silicate e.g., sodium silicate or potassium silicate are particularly preferred. This is because the developability can be controlled by appropriately adjusting a ratio between silicon oxide SiO 2 and alkali metal oxide M 2 O as constituents of the silicate and concentration.
• the alkali metal silicates as disclosed in Japanese Patent Laid-Open No. 62004/1979 and Japanese Patent Publication No. 7427/1982 can be used effectively.
• non-silicate developer which does not contain an alkali silicate but contains a pH buffering organic compound, for example, a non-reducing sugar and a base, is more preferably used for the development of the lithographic printing plate precursor according to the present invention.
• a non-silicate developer By using such a non-silicate developer, degradation of the surface of image-recording layer is prevented and inking of the image-recording layer is maintained in good condition.
• a lithographic printing plate precursor has a narrow development latitude and severe change in a line width of image occurs depending on variation in pH of the developer used.
• the non-silicate developer contains a non-reducing sugar having a buffering function capable of restraining the variation in pH, it is advantageous in comparison with a developer containing a silicate. Further, the non-reducing sugar has a property of less contaminating a conductivity sensor or a pH sensor for controlling the activity of developer compared with the silicate, and form this viewpoint the non-silicate developer is also advantageous. Moreover, the non-silicate developer exhibits remarkable improvement in discrimination between the image areas and the non-image areas. It is believed that contact (penetration) of the developer to the lithographic printing plate precursor, which is important for the discrimination and maintenance of film properties in the invention, becomes mild and as a result, the difference between the image areas and the non-image areas is easily obtained.
• the non-reducing sugar means a saccharide that does not contain a free aldehyde group or ketone group and is not reducing, and includes trehalose-type oligosaccharides wherein the reducing groups are connected each other, glycosides wherein the reducing group of saccharide is connected to aglycone, and sugar alcohols obtained by reducing saccharides with hydrogenation. Any of these compounds can be preferably used in the invention.
• Non-reducing sugars disclosed in Japanese Patent Laid-Open No. 305039/1996 is also preferably used in the invention.
• Examples of the trehalose-type oligosaccharide include saccharose and trehalose.
• Examples of the glycoside include alkyl glycoside, phenol glycoside and mustered oil glycoside.
• Examples of the sugar alcohol include D- or L-arabitol, ribitol, xylitol, D- or L-sorbitol, D- or L-mannitol, D or L-iditol, D or L-talitol, dulcitol and allodulcitol.
• maltitol obtained by hydrogenation of maltose that is a disaccharide and a reduction product (reduced starch sirup) obtained by hydrogenation of oligosaccharide are preferably used.
• non-reducing sugars trehalose-type oligosaccharides and sugar alcohols are preferred, and D-sorbitol, saccharose and reduced starch sirup are particularly preferred since they each have a buffering function in an appropriate pH range and they are cheaply available.
• the non-reducing sugars may be used alone or as a combination of two or more thereof.
• the content of non-reducing sugar in the non-silicate developer is preferably from 0.1 to 30 weight %, more preferably from 1 to 20 weight %. When the content is less than 0,1 weight %, there is a tendency that a sufficient buffering function is difficult to obtain. On the other hand, it exceeds 30 weight %, it is difficult to highly concentrate the developer and disadvantageous in view of cost.
• the base used together with the non-reducing sugar in the developer includes conventionally known alkali agents, for example, inorganic alkali agents and organic alkali agents.
• the inorganic alkali agent include sodium hydroxide, potassium hydroxide, lithium hydroxide, sodium tertiary phosphate, potassium tertiary phosphate, ammonium tertiary phosphate, sodium secondary phosphate, potassium secondary phosphate, ammonium secondary phosphate, sodium carbonate, potassium carbonate, ammonium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, ammonium hydrogen carbonate, sodium borate, potassium borate and ammonium borate.
• organic alkali agent examples include monomethylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, monoisopropylamine, diisopropylamine, triisopropylamine, n-butylamine, monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopxopanolamine, ethyleneimine, ethylenediamine and pyridine,
• the bases may be used alone or as a combination of two or more thereof.
• sodium hydroxide and potassium hydroxide are preferred.
• non-silicate developer containing, as the main component, an alkali metal salt of non-reducing sugar in place of the combination of non-reducing sugar and base may also be employed.
• an alkaline buffer containing a weak acid other than the non-reducing sugar described above and a strong base is used as the non-silicate developer.
• the weak acid is preferably a compound having a dissociation constant (pKa) of 10.0 to 13.2, and selected from the compounds described, for example, in Ionization Constants of Organic Acids in Aqueous Solution, published by Pergmon Press.
• preferred examples thereof include an alcohol, e.g., 2,2,3,3-tetrafluoropropanol-1, trifluoroethanol or trichlorosthanol; an aldehyde, e.g., pyridine-2-aldehyde or pyridine-4-aldehyde; a compound having a phenolic hydroxy group, e.g., salicylic acid, 3-hydroxy-2-naphthoic acid, catechol, gallic acid, sulfosalicylic acid, 3,4-dihydroxybenzenesulfonic acid, 3,4-dihydroxybenzoic acid, hydroquinone, pyrogallol, o-, m-or p-cresol or resorcinol; an oxime, e.g., acetoxime, 2-hydroxybezaldehydoxime, dimethylglyoxime, ethanediamidoxime or acetophenonoxime; a nucleic acid-
• a replenisher namely an aqueous solution having higher alkalinity than a developer
• a replenishing system can be preferably applied to the invention.
• Various surfactants and organic solvents can be added to the developer and replenisher used, if desired, for the purposes of accelerating or retarding development, dispersing development residue and enhancing ink receptivity in the image areas of printing plate.
• Preferable surfactants include anionic, cationic, nonionic and amphoteric surfactants.
• reducing agents such as hydroquinone, resorcinol and sodium or potassium salt of inorganic acids, e.g., sodium or potassium sulfite or sodium or potassium hydrogen sulfite, organic carboxylic acids, anti-foaming agents and water softening agents can be further added, if desired.
• Printing plates development-processed with the developer and replenisher are subjected to after-treatment with washing water, a rinsing solution containing a surfactant and a desensitizing solution containing gum arabic or a starch derivative.
• Such after-treatments may be used in combination thereof for the after-treatment of the lithographic printing plate precursor of the invention.
• the automatic developing machine are comprised of a development section and an after-treatment section, and equipped with a plate conveying device, tanks for various processing solutions and a spraying device.
• exposed printing plate precursor is development-processed by spraying each processing solution drawn with a pump on the plate surface via a spray nozzle while conveying it in a horizontal direction.
• the method of processing exposed printing plate precursor by immersing in a processing tank filled with a processing solution and conveying with the aid of submerged guide rolls.
• the processing can be performed while adding a replenisher to a processing solution in an amount depending on the amount of processing and the operationtime.
• a so-called single-use processing method in which the processing is conducted using a substantially virgin processing solution, is applicable.
• a lithographic printing plate made by subjecting the lithographic printing plate precursor according to the invention to imagewise exposure, development, washing and/or rinsing and/or gumming has unnecessary image areas (e.g., film edge mark of an original film), the unnecessary image areas are removed. It is preferable that the removal is effected by coating on the unnecessary image areas an image remover as disclosed in Japanese Patent Publication No. 13293/1990, allowing to stand for a specified time, and then washing with water. However, it is also possible to use the method as disclosed in Japanese Patent Laid-Open No. 174842/1984, wherein the unnecessary image areas are exposed to actinic rays guided by optical fibers and then developed.
• the thus prepared lithographic printing plate is coated with desensitizing gum, if desired, and subjected to printing operations.
• a burning treatment is carried out in advance of printing operations.
• the lithographic printing plate is treated with a burning conditioner as disclosed in Japanese Patent Publication Nos. 2518/1986 and 28062/1980, and Japanese Patent Laid-Open Nos. 31859/1987 and 159655/1986.
• Such a pretreatment can be effected in various manners. For instance, a method wherein the burning conditioner is applied to the lithographic printing plate using sponge or cotton wool impregnated with the burning conditioner, a method wherein the printing plate is dipped in a vat filled with the burning conditioner to coat, or a method of coating the burning conditioner by an automatic coater is adopted. In addition, more preferred results are obtained by making the amount of burning conditioner coated uniform with a squeegee or a squeegee roller.
• An amount of the burning conditioner coated is ordinarily from 0.03 to 0.8 g/m 2 (solid basis).
• the lithographic printing plate coated with the burning conditioner is heated to a high temperature by a burning processor (Burning Processor BP-1300, sold by Fuji Photo Film, Co., Ltd.) after drying, if desired.
• the heating temperature and time for the burning treatment which may be varied depending on the kinds of image-forming ingredients, are preferably in the ranges of 180 to 300°C and 1 to 20 minutes, respectively.
• the lithographic printing plate having undergone the burning treatment may be subjected to a conventional treatment, for example, washing or gumming, if desired.
• a conventional treatment for example, washing or gumming
• a so-called desensitizing treatment such as gumming
• the thus treated lithographic printing plate is mounted in an offset printing machine, and used for printing of a great number of sheets.
• a 0.3 mm-thick aluminum sheet (JIS 1050) was degreased by washing with trichloroethylene, and then surface-grained using a nylon brush and an aqueous suspension of 400-mesh pumice stone, and further washed thoroughly with water.
• the grained sheet was etched by 9-second immersion in a 25 % aqueous solution of sodium hydroxide kept at 45°C, washed with water, further immersed in 20 % nitric acid for 20 seconds, and then washed with water. At that time, the etched quantity of the grained surface was about 3 g/m 2 .
• the following coating solution for a lower layer was coated so as to have a coverage of 0.85 g/m 2 , and then dried for 50 seconds at 140°C by use of PERFECT OVEN PH 200, produced by TABAI CO., setting of Wind Control to 7. Thereafter, the following coating solution for an upper layer was coated so as to have a coverage of 0.15 g/m 2 , and then dried for 1 minute at 120°C. Thus, lithographic printing plate precursors 1 to 17 were produced.
• Each of the lithographic printing plate precursors obtained was rubbed 20 times with abraser felt CS5 under a load of 250 g by using a rotary abrasion tester (Toyoseiki CO., LTD.). Thereafter, the precursor was developed by a PS Processor 900H made by Fuji Photo Film Co., Ltd. furnished with the alkali developer described above under conditions that the developer temperature was 30°C and the development time was 12 seconds. Optical density change caused in the rubbed areas of the recording layer was visually observed.
• Each of the lithographic printing plate precursors was installed in a Trendsetter made by CREO Co. and subjected to imagewise drawing of test patterns while changing the exposure energy. Then, it was developed with a solution prepared by diluting Developer DT-1 produced by Fuji Photo Film Co., Ltd. so as to have electric conductivity of 45 mS/cm, and the exposure energy capable of developing non-image areas with the developer was determined. The energy value thus determined was defined as sensitivity. The smaller the energy value determined, the higher the sensitivity. The results obtained are set forth in Table 1.
• a polyethylene terephthalate film (0.10 mm in thickness, produced by Fuji Photo Film Co., Ltd.) was brought into contact with each of the printing plate precursors, and exposed using a Trendsetter made by CREO Co. at the drum rotation speed of 100 rpm and the beam intensity of 8.0 W. Then, the polyethylene terephthalate film was removed, and the amount of an ablation residue transferred thereto was visually evaluated.
• the total content of compounds consisting of at most three monomers in each novolak resin was determined by gel permeation chromatography (GPC), HLC-8020, made by Tosoh Corporation using 2 columns having length of 30 cm, TSKgel GMHXL-N, made by Tosoh Corporation, an UV-utilized detector and tetrahydrofuran (reagent grade) as a mobile phase under conditions that the injection amount and the flow velocity were set at 100 ⁇ l and 1.0 ml/min, respectively. Calibration was performed with standard polystyrene. A content of the fraction havingmolecular weight of 300 or below was regarded as the content of compounds consisting of at most three monomers.
• the lithographic printing plate precursors according to the invention have high scratch resistance and satisfactory sensitivity, and are resistant to ablation.
• the printing plate precursor (Precursor 9) having the recording layer free from the novolak resin containing xylenol structural units was inferior in the scratch resistance.
• the lithographic printing plate precursor according to the invention has a lower layer containing an alkali-soluble resin and an upper layer containing an infrared absorbent and an alkali-soluble novolak resin having xylenol as a structural unit, thereby enabling improvements in the scratch resistance, sensitivity and ablation resistance.
• an alkali-soluble resin containing an alkali-soluble resin and an upper layer containing an infrared absorbent and an alkali-soluble novolak resin having xylenol as a structural unit, thereby enabling improvements in the scratch resistance, sensitivity and ablation resistance.

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• Physics & Mathematics (AREA)
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• Thermal Sciences (AREA)
• Engineering & Computer Science (AREA)
• Manufacturing & Machinery (AREA)
• Materials For Photolithography (AREA)
• Photosensitive Polymer And Photoresist Processing (AREA)
• Printing Plates And Materials Therefor (AREA)
• Processes Of Treating Macromolecular Substances (AREA)
• Photoreceptors In Electrophotography (AREA)

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• 2001
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