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The present invention relates to packaging
techniques based upon the use of heat-shrinkable film.
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The invention has been developed with particular
attention paid to the possible application to heat-shrinkable
films used in the form of hoods or bands for
the packaging of products, for example on pallets.
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As regards the fabrication and application of
extensible film in the form of hoods, useful reference
may be made to the European patent application No.
99830767.2 in the name of the present applicant.
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The present invention aims at meeting the
requirement for providing a heat-shrinking oven of
simple conception, which may be used, for example, for
packaging and protecting any type of palletized
material, either in packages or loose, for which a good
grip on the product, an excellent action of protection
in regard to atmospheric agents, and a good anchorage
of the packaged product on the base pallet are
required.
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The latter aspect assumes particular importance
when it is considered that many heat-shrinkable film
packages currently used for packaging products on
pallets present (precisely on account of the criteria
with which heat-shrinking is carried out) the drawback
which can be put down to the possible presence of
extensive areas in which the packaging material is
markedly raised - and hence disengaged - from the
pallet on which the products rest. This phenomenon
(which appears in the form of the formation of what in
the sector jargon is sometimes defined as "miniskirts")
means that, although an acceptable level of cohesion of
the packaged product is ensured, the packaging film is
not able to ensure firm anchorage of the product on the
pallet, with the consequent risk of detachment and/or
toppling over.
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The absence of solutions that are able to provide
a truly satisfactory answer to the requirements
outlined above is acutely felt in the sectors of the
manufacturing industry and of trade in which it is
necessary to package relatively modest amounts of
products in heat-shrinkable packaging (e.g., from 10 to
50 pallets per hour), hence amounts such as not to
justify the high costs linked to the setting-up of
automatic packaging lines that are able to operate at
very high rates.
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One of the sectors in which the use of packaging
in heat-shrinkable film on pallets is increasingly
spreading is that of materials for the building
industry. In this sector, there frequently arises the
need to package a heterogeneous set of products (tiles,
bricks, sacks of cement, lime putty, etc.) on a pallet,
as may be required for a contained restructuring job
and/or for the daily or weekly needs of a small firm.
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Other consumer-goods sectors of possible interest
are the foodstuff sectors, groceries, the manufacturing
sector, and in general all those sectors in which endof-line
packages are present.
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If it is considered that the individual products
that are to be packaged in heat-shrinkable film are
picked up from different areas of a warehouse or
deposit, the need is evident of being able to carry out
the operations of heat-shrinking of the package on the
spot, possibly out of doors and, in an even more
preferred way, with the possibility of carrying out the
heat-shrinking operation in different places according
to the specific requirements.
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At present there exist ovens for heat-shrinking of
film which operate with one or more gas burners of the
naked-flame type, or in any case with heating means
that are unprotected in the environment.
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In addition to the drawback linked to the
considerable dispersion of heat into the atmosphere (a
dispersion which renders these solutions far from
efficient from the energy standpoint), there exist the
drawbacks linked to the emission of combustion fumes,
which are usually produced in a way that is hard to
control.
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In many cases, the naked flame may be the source
of risks of burns for the operator if the oven is not
equipped with suitable external protections.
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Furthermore, if performed using a manual burner,
the operation of heating the film usually calls for a
certain skill on the part of the operator in order to
prevent any regions of the film being insufficiently
heated, and hence insufficiently shrunk, whilst other
regions are overheated to the point of producing local
melting/burning.
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The same drawbacks exist to a greater or lesser
extent in other known systems which envisage enclosing
the area or chamber in which heat-shrinking is carried
out within a hood or bell structure. The latter
solution, however, does not lessen the drawbacks linked
to the dispersion of heat outside.
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The purpose of the present invention is therefore
to provide a heat-shrinking oven that is able to meet
the needs outlined previously in an optimal way,
overcoming the drawbacks of the known solutions.
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According to the present invention the above
purpose is achieved thanks to an oven having the
characteristics specifically called for in the ensuing
claims.
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The invention will now be described, purely by way
of non-limiting example, with reference to the attached
drawings, in which:
- Figure 1 is a vertical sectional view of an oven
according to the invention;
- Figure 2 illustrates, in greater detail and at
an enlarged scale, the part of Figure 1 indicated by
the arrow II;
- Figures 3 and 4 are schematic illustrations of a
possible improved version of the oven according to the
invention; and
- Figures 5 and 7 illustrate different modes of
operation of an oven in accordance with the invention
according to the geometrical characteristics of the
packages undergoing heat-shrinking.
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As may be seen more clearly in the view of Figure
1, the oven according to the invention, designated as a
whole by 1, comprises, as its main element, a mobile
structure 2 basically configured as a chamber open at
the bottom, in such a way that it presents a general
bell-like structure.
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In the example of embodiment here illustrated, the
structure 2 defines a parallelepipedal chamber. Albeit
preferential, this choice is, however, not to be
considered imperative for the purposes of the
implementation of the invention, given that the chamber
2 could have a different shape, for example a
cylindrical one.
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The chamber 2 is supported in cantilever fashion
by a structure 3 made of sturdy metal that rests on the
ground by means of a foot 4 which, in plan view (for
reasons that will appear more clearly from what
follows), has a general C or channel shape open on the
"front" side of the oven.
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The top part of the structure 3 consists of a
portal element 5 which extends upwards starting from
the closed side of the foot part 4. The portal element
5 is provided with vertical guides on which a carriage
7, driven by a motor 6 (this is typically an electric
motor, but it could be a hydraulic motor), slides.
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By moving on the guides of the portal structure 5,
the carriage 7 makes it possible to displace the
chamber 2 selectively between a raised position, in
which the product is introduced into the heat-shrinking
chamber (see Figure 4), and a lowered position, which
is adopted when the heat-shrinking operation is carried
out (see, for example, Figure 1).
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The structure of the chamber or bell 2 consists
preferably of a heat-insulated metal frame as base,
within which a heating system 8 is housed, which can be
made up of a number of batteries (commonly known as
"ramps") of heating elements. The said heating elements
usually consist of electrical infrared-wave elements,
or else radiant burners (preferably catalytic ones)
supplied with liquid gas or methane.
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The aforesaid heating elements are designated as a
whole by 8 in Figures 1 and 2. In the plan views of
Figures 5 to 7, these same elements are respectively
designated by 8a and 8b so that it is possible to
distinguish (for reasons that will appear more clearly
from what follows) two sets of heating elements, each
pair being associated to one of two pairs of parallel
opposite sides of the base profile of the chamber 2,
the said profile, in the embodiment of the invention
illustrated herein being substantially square.
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Above the heating elements 8 (which are located in
the lower part of the chamber 2 in an area adjacent to
the mouth part of the chamber 2, which opens
downwards), the structure of the chamber 2 is made up
of panels, which are preferably of a self-supporting
type and/or are made of a lined material with high
heat-insulating capacity. The aforesaid panels are
connected together, for example, by angle-section
elements 9 made of metal.
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It is, however, evident that, although being
considered at the moment preferential, the said
constructional items (like the constructional items
that will be illustrated in greater detail in what
follows) are not in any way to be considered as
imperative for the purposes of implementation of the
invention.
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This applies, for example, also to the structure
of the portal part 5, which, in the example here
illustrated, basically consists of two vertical
uprights on which the lifting carriage 7 runs, the
latter being driven by the motor (motor reducer 6) via
a gear-and-chain mechanism.
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An important characteristic of the solution
according to the invention is represented by the
presence, in the bottom part of the chamber or bell 2,
of a closing system comprising, in the currently
preferred embodiment of the invention, a horizontal
curtain or blind 10 made of an insulating fabric which
is resistant to high temperatures. The task of the
closing system in question is to close selectively the
opening of the mouth part of the chamber or bell 2 so
as to prevent dispersion of heat outside the chamber or
bell 2.
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In the currently preferred embodiment of the
invention, for assembly and operation of the curtain or
blind 10 a structure is used which substantially
resembles that of a roller blind.
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At a point corresponding to one of the sides of
the bottom portion of the bell 2 (for example, at the
side facing the portal structure 5), a winding roller
11 is mounted, on which the blind 10 is recalled into
the wound position thanks to the presence of return
springs that act on the roller 11 itself so as to cause
its rotation in the direction corresponding to complete
winding of the blind 10 onto the roller 11 itself.
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The aforesaid return springs cannot be seen in the
attached drawings, but since it is in any case a
commonly adopted solution, for example in normal roller
blinds for domestic use, the general structure of the
mechanism and the corresponding constructional details
are to be deemed altogether known and such as not to
require a detailed description herein.
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The movement for opening and closing the blind 10
is obtained by anchoring the distal edge of the blind
10 (i.e., the edge that is furthest away from the
roller 11) onto a cross member carried by two chains 12
closed to form a loop and driven by a motor that is not
explicitly visible in the drawings but is of a known
type.
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The return springs associated to the roller 11
ensure tensioning of the blind 10 in all the positions
of movement of opening/closing. Furthermore, the
aforesaid return springs and the motor in practice
operate as antagonistic systems in conditions such as
to make it easier to obtain speeds of movement of the
blind that are on the whole uniform, irrespective of
the diameter of the amount of blind 10 wound on the
roller 11.
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Also in this case, the specific constructional
details of the system do not constitute imperative
characteristics. The persons skilled in the sector may,
in fact, readily identify and devise functionally
equivalent systems aimed at enabling selective closing
of the bottom part or mouth of the chamber or bell 2.
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Preferably, the aforesaid bottom mouth part is
surrounded by a ring structure 13 consisting, in the
example of embodiment illustrated, of a rim or frame
having an approximately square shape. The structure 13
is formed, on the four sides of the mouth part of the
bell or chamber 2, by angle section (see, in
particular, the view of Figure 2) mounted on the
structure of the chamber or bell 2 by means of sliding
elements 14, which are made up, for example, of
assemblies comprising a tubular skirt or jacket fixed
onto the structure of the chamber or bell 2 and a stem
carried by the section of the structure 13 and slidably
mounted within the aforesaid tubular jacket, the aim
being to render the structure 13 as a whole floating in
the direction of a possible contained raising with
respect to the structure of the chamber or bell 2 that
in any case supports the structure 13, carrying it
along with itself in the movement of raising/lowering
imposed by the carriage 7.
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The structure 13 has the function of protecting
the blind 10 and the various elements that ensure the
latter's movement from outside.
-
Furthermore, the fact that the structure 13 is
mounted floating can also be exploited to enable
sensors 14a (for example of the proximity-switch type
or the like) to be arranged so that they are connected
to the main control unit K (which consists, for
example, of a PLC or a similar processing unit), which
automatically controls operation of the oven, and in
particular movement of its moving parts.
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According to the signals coming from the sensors
14a, the unit K can then interrupt the movement of
descent of the carriage 7, should the bottom edge of
the bell or chamber 2 - defined by the structure 13encounter
an obstacle in its descending motion.
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Preferably installed on the portal part 5 is also
a safety system consisting of a latch 15, which is a
mechanical device that is automatically activated and
engages the carriage 7 and/or the chamber or bell 2 in
the fully raised position (see in particular Figure 7),
so as to withhold the chamber or bell 2 firmly in
conditions of safety, thus preventing the bell or
chamber 2 from accidentally and undesirably coming down
while the operations are in progress of insertion
and/or picking-up of the packaged products in or from
the area where the heat-shrinking operation is being
carried out.
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The aforesaid latch 15 is interlocked with the
main control unit K in such a way that the unit K
ensures disengagement of the latch 15 (with the
consequent restoring of the possibility of movement of
the chamber or bell 2 downwards) only as a result of a
positive command issued on its control panel, and
preferably after complete opening of the blind 10 has
been verified.
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From the side elevation of Figure 1 it may
moreover be appreciated that the foot part 4 of the
structure of the embodiment according to the invention
is at a height from the ground that is, on the whole,
small (for example, 180 mm). This makes it possible to
cause a continuous transporting system (such as a
roller conveyor or chain conveyor) for carrying
palletizable loads that are to undergo treatment in the
oven according to the invention to travel on top of the
said structure and beneath the chamber or bell 2. In
this way, the oven can be automated, so enabling its
operation at a substantially continuous rate.
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As has already been said previously, the aforesaid
foot part 4 has a channel shape which is open on the
front side of the oven 1 for the purpose of
facilitating introduction of the pallets P on which the
packaged products A are located (wrapped or hooded in a
heat-shrinkable film).
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Figures 3 and 4 refer to the possibility of
installing, in the area in front of and beneath the
oven 1, a shuttle-type conveying system which can slide
on two guides 16, on which the pallet P carrying the
articles A can be placed in order to facilitate its
displacement (in either direction) between a loading
area (the pallet P and the articles A being represented
by a dashed line in Figures 3 and 4) and the heat-shrinking
area, in which the bell or chamber 2 acts
(pallet P and articles A being represented by a dashedand-dotted
line in Figures 3 and 4).
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In this way, the operations of loading and
unloading the products to be packaged can be carried
out in an area outside the operating area of the oven.
This facilitates the work of the operator by preventing
the need for the latter to carry the pallet P and the
articles A located thereon directly into the operating
area of the oven 1.
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This fact is important for at least two reasons:
- in the first place, because it guarantees
absolute safety of the operator.
- in the second place, because it enables the
operations of depositing and picking up the pallets P
and the articles A located thereon to be carried out in
an area that is, on the whole, free and at a sufficient
distance from the oven 1, so preventing the risk of
possible undesirable impact or collisions against the
structure of the oven 1.
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The operations of introduction and extraction of
the pallet to be packaged are in fact usually carried
out with the aid of a fork-lift truck or a manual
rudder-type transpallet.
-
The use of a fork-lift truck entails the risk of
collision of the vertical upright of the truck against
the bell or chamber 2, with consequent damage to the
latter. It should moreover be considered that, in order
to obtain a uniform heating, the pallet P and the
products A must preferably be located in the centre of
the oven.
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The aforesaid drawbacks could, at least virtually,
be overcome by equipping the fork-lift truck with forks
that are considerably longer than the ones commonly
used, or else by getting the bell or chamber 2 to
ascend considerably higher. These solutions would,
however, prove inconvenient and costly to implement.
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On the other hand, the use of a manual transpallet
would force the operator, again for the reasons
mentioned previously, to move into a position right
underneath the bell 2.
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Such problems are altogether eliminated with the
solution illustrated in Figures 3 and 4, which enables
loading and unloading to be carried out in an area at a
distance from the operating area of the oven. In
practice, by means of the guides 16, it is possible to
provide a shuttle structure for displacement of the
pallet P. The said shuttle structure makes it possible,
wherever necessary, to stack the load directly on the
pallet P, so limiting the use of the lift truck only to
transporting the pallet P and the products A, already
securely wrapped in heat-shrunk film, i.e., when the
ensemble is already completely stable.
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The solution illustrated in Figures 3 and 4 thus
makes it possible to operate in conditions of safety,
whilst also saving time.
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It is in any case evident that the structure of
the oven according to the invention makes it possible
to render the oven 1 easily transportable as whole,
thus converting it from a fixed processing station into
a mobile station that can be carried just where the
products to be packaged and/or the corresponding
pallets are stored.
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In this connection, it can be readily understood
that the structure of the foot 4 can be provided with a
pair of chucks (or else be configured from the start in
the form of a pair of chucks), which can be picked up
by a fork-lift truck in such a way that the oven can be
transported into the area of use.
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The foregoing affords the additional possibility
of transporting, together with the structure of the
oven, also a gas cylinder having the required capacity
in the case where the oven is one for which gas-fired
heating is adopted. Of course, in the case where there
exists a gas-distribution system or where the oven 1 is
electrically supplied, it is sufficient to associate to
the structure rendered mobile corresponding lines for
supplying the servo means adopted for heating.
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In the case where the oven uses heating elements
or elements made up of electrical radiant panels, there
do not exist, even in the presence of a bell 2 that is
completely closed, problems of air/oxygen supply.
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Tests carried out by the applicant prove that even
in this latter case it may be advantageous to provide,
in the top part of the bell 2, a pipe or chimney (not
visible in the drawings) to enable venting of any
humidity that may be produced inside the chamber or
bell 2, and thus prevent the undesired formation of
condensate on the internal walls of the said chamber or
bell 2.
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In the case where gas-fired heating elements 8 are
used, there exists the need, when the bell is closed,
to supply the air necessary for activation of
combustion in the ideal amount to maintain a proper
stoichiometric ratio.
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For this reason, in the area immediately above the
heating elements 8 (see Figure 2), a distribution
header 17 is installed, which runs along the perimeter
of the base frame of the chamber or bell 2. The
aforesaid header 17 is connected to a centrifugal
impeller (or some other pumping element) capable of
feeding the amount of air normally required for
combustion into the bell 2.
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In the underside, along the entire perimeter of
the header 17, a series of holes 17a are made, such as
to give rise to a flow of air for combustion, which
impinges on the heating panels 8 from above downwards.
A gate valve (not illustrated) set in front of the
suction inlet of the pumping member has the purpose of
partializing the flow of air, so adapting it to the
type of gas used and to the feed pressure of the
burners.
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The tests conducted by the present applicant have
shown (in a way rather unexpected from many points of
view) that the creation of such a flow of air-
directed so as to impinge upon the heating panels from
above downwards with the aim of a subsequent diffusion
in a centripetal direction, i.e., towards the central
region of the chamber or bell 2, again in the bottom
area of the latter - proves beneficial also in the case
where the heating elements 8 are of an electrical type.
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In both cases (i.e., both with gas-fired elements
8 and with electrical heating elements 8), the solution
has proved preferential of blowing air downwards
against the heating elements 8 from a distance of a few
centimetres so as to convey the irradiation of the
heating elements 8 downwards into an area in which
there are deflector elements 18 projecting towards the
inside of the chamber or bell 2. The said deflectors 18
bounce back the hot air in a horizontal direction,
i.e., into the position normally occupied by the foot
for anchoring the heat-shrinkable film around the
pallet P for supporting the product A.
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This is precisely the area indicated by the arrows
Z in Figure 4, i.e., the area in which the bottom part
of the heat-shrinkable film-wrapping wraps along the
perimeter and under the peripheral edge of the pallet
P.
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Albeit without wishing to be tied down to any
specific explanation in this connection, the applicant
has good reasons to think that the solution described
is such as to cause the phenomenon of heating - and
hence of heat-shrinking - of the film to start (or at
least to be performed in an altogether regular and
determined way) at the aforesaid region indicated by
the arrows Z. This fact causes the heat-shrinkable film
to be radiused and anchored firmly along the perimeter
of the pallet P, so favouring firm anchorage of the
articles A thereon, likewise preventing the formation
of uncovered areas (the so-called "miniskirts"), which
may act as points or regions that give rise to possible
phenomena of separation or toppling over of the
articles A from the pallet P.
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In any case, in addition to the occurrence of the
aforesaid negative phenomena in the areas left
uncovered by the miniskirts, the desired effect of
protection of the product with respect to external
agents (atmospheric agents, dust, etc.) is anyway lost.
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The experiments conducted by the applicant show
that the use of the curtain or blind 10 (and, in
general, the fact that the chamber or bell 2 is
provided with means such as to enable closing of the
mouth part during the stages in which the heat-shrinking
operation is not carried out) enables savings
in terms of energy consumption and operating time that
are altogether surprising.
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For example, with a heating power of 33 kW (in the
case of electrical heating elements 8) or with a
heating power of 28 kW (in the case of gas-fired
heating elements 8 of the catalytic type), the results
described in what follows were obtained.
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In the case where the oven is cold when it is
switched on and the bell 2 is open at the base, the
time necessary for reaching the working temperature
(typically around 200°C) is never less than 60 minutes.
-
When the solution according to the invention is
adopted, the aforesaid time interval is reduced to 25
minutes.
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With the oven hot and operating, i.e., in
conditions in which the heating elements 8 are
essentially used to carry out a function of maintenance
of the temperature in the chamber or bell 2, with the
bell open at the base, it is found that, after a heat-shrinking
treatment, to bring the oven back to the
working temperature and to recover the heat released,
typically 20 minutes are required.
-
With the solution according to the invention the
waiting time is reduced to one minute.
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The data given above highlight how marked the
advantages are - both in terms of energy saving and in
terms of speed of treatment - that may be achieved with
the solution according to the invention.
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It should moreover be noted that when the chamber
or bell 2 is in a completely raised position (Figure
4), and hence with the oven 1 in the pause step, the
presence of the blind 10 in the closed position creates
a condition of intrinsic safety for the operators both
because access, including accidental access, to the
inside of the chamber or bell 2 is in any case
prevented, and because any harmful reverberation of
heat outside the bell 2 itself is eliminated.
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The typical operating cycle of the oven 1 is
controlled by means of a programming operation carried
out from the control unit K, performed according to
criteria that are in themselves evident for a person
who is skilled in programming such control units, once
the sequence of steps described in what follows has
been defined.
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At start-up, the oven 1 is cold, and the bell or
chamber 2 is in the raised position, with the blind 10
closed and the safety latch 15 in the engaged position.
-
The oven is switched on (this is usually done by
means of a main switch), so starting the step of preheating
of the bell 2 until the working temperature is
reached (as has already been said, approximately
200°C); this is likely to require an interval of 20-25
minutes. Lighting of the gas burners (when these are
used to make the elements 8) occurs automatically.
-
Once the operating temperature has been reached,
the heating elements 8 reduce their power in order to
cut down on energy consumption, and only supply the
heat needed for maintaining the temperature.
-
Once the above conditions have been reached, it is
possible to start the operating cycle. This can be
done, for example, by pressing a cycle-start button
located on the panel of the control unit K by an
operator, once a pallet P with the corresponding
products A arranged on it and wrapped in a hood or
bands of heat-shrinkable film, has been set in the
working area of the oven.
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The operation of start of cycle determines
automatic opening of the bottom part of the bell or
chamber 2 with the winding of the blind 10 onto the
roller 11.
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Furthermore, the safety latch 15 is disengaged, so
that the carriage 7 can start to come down along the
uprights of the portal part 5 in such a way as to cause
the chamber or bell 2 to come down in order to bring
the latter into a position where it can receive the
articles A stacked on the pallet P and wrapped in the
film that is to be heat-shrunk.
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It will be appreciated that the movement described
above has the characteristics of a relative movement,
so that, in a possible variant embodiment of the
invention, the bell 2 can be kept in a fixed position,
and a raising/lowering movement can be imparted on the
ensemble made up of the articles A deposited on the
pallet P and wrapped in the film to be heat-shrunk. At
the same time as the aforesaid relative movement, a
command is issued for operation of the heating elements
8 in such a way as to ensure the supply of the heating
energy necessary for heat-shrinking.
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The bell is kept in the lowered position for a
pre-set time calculated in such a way as to give rise
to the formation of the foot for anchoring the film to
the pallet (area indicated by the arrows Z in Figure 4)
and to complete heat-shrinking of the film.
-
Once this result has been achieved, the bell 2
starts to come up at a controlled speed until the
safety latch 15 re-engages.
-
At the same time, closing of the bottom part of
the chamber 2 by the blind 10 takes place.
-
Possible subsequent cycles can repeat the cycle
described previously starting from the operation of
start of cycle by pressing the corresponding button.
These subsequent cycles in general all take place
automatically. In the case of the oven operating with
an intermittent cycle, a command for start-up is issued
manually by an operator. In the case where the oven
operates with a continuous cycle on an automatic line,
start-up can take place automatically in sequence
according to a corresponding command signal issued by
the system main control unit.
-
It will be appreciated that the oven that has just
been described presents characteristics of suitability
for a production rate per hour that may reach (with the
values of absorbed power referred to previously) a
pallet output in the region of 20 pallets per hour.
-
The same oven (in particular if it is inserted in
an automatic line) can, in any case, be reconfigured so
as to increase the production capacity.
-
For this purpose it is sufficient to install a
series of heating elements having a higher heating
power on the base frame of the bell 2 which supports
the heating elements 8, and thus obtain shorter preheating
and heat-shrinking times.
-
By increasing at the same time the frequency of
operation of the motor 6 that raises and lowers the
bell 2, and consequently the speed of the motor 6, it
is possible (using a more powerful heat generator) to
achieve higher operating speeds without any
modification in the structure of the oven. In this way,
for example, by doubling the heat-generating power of
the oven, it is possible to double the productivity of
the oven in terms of pallets per hour undergoing heat-shrinking
treatment.
-
The plan views of Figures 5 to 7 illustrate the
possibility of operating the batteries of heating
elements 8a and 8b associated to the pairs of opposite
sides of the rim of the bell or chamber 2 in a
differentiated way.
-
For example, in the case of a pallet P and a load
of products A set thereon having a parallelepepidal
shape introduced into the oven 1 lengthways, i.e., with
the larger dimension of the pallet P oriented in the
direction of insertion into the oven (see Figure 5),
the two batteries of heating elements 8a that are
closer to the pallet (and hence to the film that is to
be heat-shrunk) are fed with a lower supply of heat
(for example, with a lower gas pressure) than are the
elements 8b that are at a greater distance from the
film.
-
The evident purpose is to prevent overheating of
the film that is nearest to the heating elements, with
the consequent possible melting of the film itself. On
the other hand, the heating elements 8b that are
further away from the film are fed with a higher supply
of power (for example, with a higher gas pressure)
precisely to ensure uniform heating conditions over the
entire surface of the film.
-
On the other hand, in the presence of a pallet P
and a set of products A which are virtually identical
to the ones described previously but are introduced
into the oven 1 sideways or crossways, i.e., with the
direction of greater extension orthogonal or
substantially orthogonal to the direction of
introduction into the oven (see Figure 6), the
conditions of supply of the heating elements 8a and 8b
are reversed with respect to the ones described
previously: consequently, a smaller supply of power to
the heating elements 8b, which in this case are closer
to the film, and a lower supply of power to the
elements 8a, which are now further away.
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In the conditions illustrated in Figure 7 (for
example with the pallet P having a square or
cylindrical shape), the various batteries of heating
elements 8a, 8b - all set practically at the same
distance from the film - are supplied in a uniform way
with a substantially uniform power ratio.
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Once again it is recalled (with reference to
Figure 2) that there is the advantage of arranging a
jet of air directed downwards from above so as to
enable convergence of the flow of hot air towards the
pallet, and thus favour the formation of the foot for
anchoring the film to the base pallet, so improving
heat-shrinking of the film and likewise increasing the
general efficiency of the oven, with a consequent
reduction in consumption and operating time. In the
case where the said jet of air also has the function of
supplying comburent (in the case of gas-supplied
heating elements 8) it appears advantageous to create
conditions for a supply in excess of air in order to
prevent the undesirable production of carbon monoxide
during combustion.
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In order to improve performance of the oven 1 from
the energy standpoint it is possible to associate to
the oven 1 an economizer or recirculation circuit, as
represented schematically in Figure 4. The function of
this circuit is basically that of taking in, by means
of a pipe 100, a part of the air that is still rich in
oxygen (it is to be recalled that combustion preferably
takes place in excess of oxygen) from the top part of
the chamber or bell 2. Instead of being totally
dispersed outside through the chimney 101, this air is
sent back through the pipe 102 inside the header 17 so
as to be re-admitted inside the chamber or bell 2
starting from the bottom part of the latter, where the
heating elements 8 are present. This preferably takes
place under the action of a pumping element 103, such
as an ordinary impeller and/or by mixing with fresh air
introduced from outside through an additional delivery
pipe 104. The air thus blown in is consequently hotter,
so improving the efficiency of the oven. In particular,
the effectiveness of the action of recirculation may be
regulated by means of gate valves 105, 106 set inside
the pipes 101 and 104.
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Of course, without prejudice to the principle of
the invention, the details of implementation and the
embodiments may vary widely with respect to what is
described and illustrated herein, without thereby
departing from the scope of the present invention as
defined in the annexed claims.