EP1232862B1 - Method for starting up an offset rotary printing machine - Google Patents
Method for starting up an offset rotary printing machine Download PDFInfo
- Publication number
- EP1232862B1 EP1232862B1 EP02002596A EP02002596A EP1232862B1 EP 1232862 B1 EP1232862 B1 EP 1232862B1 EP 02002596 A EP02002596 A EP 02002596A EP 02002596 A EP02002596 A EP 02002596A EP 1232862 B1 EP1232862 B1 EP 1232862B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- ink
- speed
- metering device
- printing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/04—Ducts, containers, supply or metering devices with duct-blades or like metering devices
- B41F31/045—Remote control of the duct keys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2233/00—Arrangements for the operation of printing presses
- B41P2233/10—Starting-up the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2233/00—Arrangements for the operation of printing presses
- B41P2233/10—Starting-up the machine
- B41P2233/11—Pre-inking
Definitions
- the invention relates to a method for starting an offset rotary printing machine.
- the inking units of the printing units have a metering device, at the zone-wise, ie distributed over the width of the inking unit or the printing form, passage openings for the ink can be adjusted. It is known that these openings according to the subject of the printing plate, so according to the consumption of the individual ink zones, set. With this setting, a paint run is performed when the inking rollers are off. Such a set color profile is in FIG. 1 hatched shown.
- the inking rollers are employed on the printing form on which builds up a color layer or a color density s at the printing locations.
- the structure of the color density is in Fig. 2 represented by the dashed curve as a function of the number of executed prints or copies.
- the desired layer thickness or color density s F for the production is only in zones of low area coverage after about 1500 copies, which are to be regarded as waste.
- zones with low ink consumption for example, the zone 1
- the zone 1 take a long time at the supplied small amount of ink until the desired layer thickness is reached on the printing locations of the printing plate. It will be such.
- B. Passer and register marks visible only after a long time.
- the initial abundant supply of ink in one color zone high ink consumption for example in the ink zone 3, over-coloring of the printing surfaces.
- the EP 0 529 257 B1 stops after an interruption of the printing process, such. B. at the daily new beginning after the blanket washing, at the Farbdosiervoriques an inverse color profile. It is exaggerated much color in a color zone with low color consumption and understated in a color zone with high color consumption fed little color to the inking unit.
- the inking rollers are employed to additionally allow the subject of the printing form to react.
- the offset rotary printing press has printing units, each with a color and dampening unit, which wet and ink the printing plate located on the plate cylinder.
- Each inking unit contains a Farbdosiervorraum for zoning a color profile.
- the rotational speed of the printing machine is indicated on the ordinate and the copies incurred on the abscissa.
- the start of the rotary printing machine begins with the so-called loading of the production, which are retrieved from a memory stored data for the machine setting, such as settings of the folder or the strand register.
- the printing machine is driven at a first speed n1 of the plate cylinder. This is advantageous the retraction speed of about 600 h -1 .
- the web to be printed has already been fed into the printing press.
- the dryer for the paper web is now activated, ie, it is started with its preheating.
- the metering devices of the inking units of the printing units of the offset rotary printing press are furthermore set to an inverse color profile.
- the metering device is, for example, zone screws for ink zones, into which the inking unit is divided over its width, as already explained in the prior art. With the zone screws, the height f of a printing ink passage gap between a colorimeter and a color ductor can be set for each color zone. The settings of all heights f of the color zones provide a color profile, as in FIG. 1 hatched. For the design of the inverse color profile is assumed by the color profile P F for continuous printing. This is obtained, for example, by scanning the printing plate.
- the area coverage of the pressure of each zone is determined and from this the percentage opening f of the passage gap of each color zone is determined.
- the difference to 100% transmission provides the value of the inverse color profile P i of the respective color zone, as in Fig. 1 entered.
- the inverse set color profile now the purified inking a defined amount of ink is supplied, it is pre-colored.
- the inking and dampening rollers are offset from the plate cylinder.
- the film roller is turned off again by the ductor, and it is set on the Farbdosiervoriques the color profile P F for continuous printing.
- the printing machine is driven to a second speed n2 of about 5000 h -1 and remains at this speed until the dryer release takes place.
- This is the readiness display of the dryer for the printing, for which z. B. flaps of the dryer are to close.
- the dryer release already takes place during the process steps carried out at the first rotational speed n1, so that the printing press is immediately accelerated to a third rotational speed n3 of about 16,000 h -1 without being persistent at the second rotational speed n2.
- the blankets are pre-moistened. This is done at short intervals by means of the blanket washer. The blankets are already in a clean condition. Moistening prevents sticking of the web during later application of the pressure.
- the color register and the cut register are switched on (armed).
- the waste gate is set to the "good” position and counting starts (net meter on).
- the printing press is raised to a fourth speed n4 for the continuous printing, for example, 70000 h -1 .
- This booting is relatively slow, for example over a period of time 180 seconds, so that the copies printed are salable production and therefore no waste.
- the waste gate is set to the position "bad" and the counting of the copies is ended (net meter off).
- the discharge sequence is processed. This includes stopping the printing, switching off the dosing device (film roller off), stopping the inking rollers and parking the dampening rollers.
- the printing machine is shut down to a fifth speed n5 of about 20,000 h -1 .
- the inking unit is washed, bringing it into the required "blank" condition for the described startup of the press for a new production. At speed n5, the blankets are washed. Subsequently, the printing press is stopped.
Landscapes
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Anfahren einer Offsetrotationsdruckmaschine.The invention relates to a method for starting an offset rotary printing machine.
Beim Anfahren einer Offsetrotationsdruckmaschine, beispielsweise beim Beginn einer neuen Produktion, ist man bestrebt, schnell den Betriebszustand für den Fortdruck zu erreichen, um die Makulatur niedrig zu halten. Hinsichtlich der Zufuhrmenge von Druckfarbe-und Feuchtmittel zur Druckform sind Einstellungen vorzunehmen. Die Farbwerke der Druckwerke besitzen eine Dosiervorrichtung, an der zonenweise, d. h. über die Breite des Farbwerks bzw. der Druckform verteilt, Durchlassöffnungen für die Druckfarbe verstellt werden können. Es ist bekannt diese Öffnungen entsprechend dem Sujet der Druckplatte, also entsprechend dem Verbrauch der einzelnen Farbzonen, einzustellen. Mit dieser Einstellung wird bei abgestellten Farbauftragwalzen ein Farbeinlauf durchgeführt. Ein so eingestelltes Farbprofil ist in
Die
Es ist Aufgabe der Erfindung, ein Verfahren zum Anfahren einer Offsetrotationsdruckmaschine zu schaffen, mit dem der Fortdruckzustand schnell und bei geringem Makulaturanfall erreichbar ist.It is an object of the invention to provide a method for starting an offset rotary printing machine, with which the state of progress can be reached quickly and with minimal waste accumulation.
Die Aufgabe wird erfindungsgemäß mit den Merkmalen des Patentanspruchs 1 gelöst. Dank den gut aufeinander abgestimmten Verfahrensschritten entsteht bis zum Erreichen des Fortdruckzustandes nur sehr wenig Makulatur.The object is achieved with the features of
Weitere Merkmale und Vorteile ergeben sich aus den Unteransprüchen in Verbindung mit der Beschreibung.Other features and advantages will become apparent from the dependent claims in conjunction with the description.
Die Erfindung soll nachfolgend an einem Ausführungsbeispiel näher erläutert werden. In den zugehörigen Zeichnungen zeigt:
- Fig. 1:
- ein Farbprofil für Fortdruck und ein dazu inverses Farbprofil, ausschnittweise
- Fig. 2:
- Einfärbekurven (Farbdichten) in Abhängigkeit von der Anzahl der Drucke für eine Einstellung einer Farbdosiervorrichtung für Fortdruck und mit inverser Einstellung
- Fig. 3:
- einen Programmablauf für das Anfahren einer Druckmaschine.
- Fig. 1:
- a color profile for continuous printing and an inverse color profile, fragmentary
- Fig. 2:
- Dyeing curves (color densities) as a function of the number of prints for setting a color dosing device for printing and with inverse adjustment
- 3:
- a program sequence for starting a printing press.
Das Anfahren der Offsetrotationsdruckmaschine wird nachfolgend anhand des in
Bei der ersten Drehzahl n1 werden weiterhin die Dosiervorrichtungen der Farbwerke der Druckwerke der Offsetrotationsdruckmaschine auf ein inverses Farbprofil eingestellt. Bei der Dosiervorrichtung handelt es sich beispielsweise um Zonenschrauben für Farbzonen, in die das Farbwerk über seine Breite eingeteilt ist, wie eingangs im Stand der Technik bereits erklärt wurde. Mit den Zonenschrauben lässt sich für jede Farbzone die Höhe f eines Durchlassspaltes für die Druckfarbe zwischen einem Farbmesser und einem Farbduktor einstellen. Die Einstellungen sämtlicher Höhen f der Farbzonen liefern ein Farbprofil, wie in
Nunmehr wird die Druckmaschine auf eine zweite Drehzahl n2 von etwa 5000 h-1 gefahren und verharrt auf dieser Geschwindigkeit so lange, bis die Trocknerfreigabe erfolgt. Es handelt sich hierbei um die Bereitschaftsanzeige des Trockners für den Fortdruck, wofür z. B. Klappen des Trockners zu schließen sind. In der Regel erfolgt die Trocknerfreigabe bereits während der bei der ersten Drehzahl n1 ausgeführten Verfahrensschritte, so dass die Druckmaschine ohne Verharren auf der zweiten Drehzahl n2 sogleich auf eine dritte Drehzahl n3 von etwa 16000 h-1 beschleunigt wird. Während dieses Beschleunigens werden die Gummitücher vorgefeuchtet. Dies erfolgt in kurzen Intervallen mittels der Gummituchwaschanlage. Die Gummitücher befinden sich bereits in einem sauberen Zustand. Das Anfeuchten verhindert ein Ankleben der Bahn beim späteren Anstellen des Druckes.Now the printing machine is driven to a second speed n2 of about 5000 h -1 and remains at this speed until the dryer release takes place. This is the readiness display of the dryer for the printing, for which z. B. flaps of the dryer are to close. As a rule, the dryer release already takes place during the process steps carried out at the first rotational speed n1, so that the printing press is immediately accelerated to a third rotational speed n3 of about 16,000 h -1 without being persistent at the second rotational speed n2. During this acceleration, the blankets are pre-moistened. This is done at short intervals by means of the blanket washer. The blankets are already in a clean condition. Moistening prevents sticking of the web during later application of the pressure.
Während des Fahrens mit der dritten Drehzahl n3 wird nunmehr die Sequenz für Druck an ausgeführt. Diese beinhaltet:
- a) Antreiben des Feuchtduktors
- b) Antreiben des Farbduktors
- c) Anstellen der Feuchtauftragwalze
- d) Anstellen der Dosiervorrichtung an das Farbwerk (Filmwalze an)
- e) Anstellen der Farbauftragwalzen
- f) Anstellen des Druckes.
- a) driving the dampening ductor
- b) driving the ink ductor
- c) Starting the dampening roller
- d) Starting the dosing device to the inking unit (film roller on)
- e) Starting the inking rollers
- f) adjusting the pressure.
Weiterhin werden das Farbregister und das Schnittregister eingeschaltet (scharf geschaltet). Schließlich wird beim Erreichen guter Druckexemplare die Makulaturweiche auf die Position "gut" gestellt und die Zählung der Exemplare begonnen (Nettozähler ein). Anschließend wird die Druckmaschine auf eine vierte Drehzahl n4 für den Fortdruck, beispielsweise 70000 h-1, hochgefahren. Dieses Hochfahren erfolgt verhältnismäßig langsam, beispielsweise über einen Zeitraum von 180 Sekunden, wodurch die dabei gedruckten Exemplare verkaufbare Produktion und also keine Makulatur sind.Furthermore, the color register and the cut register are switched on (armed). Finally, when good print copies are achieved, the waste gate is set to the "good" position and counting starts (net meter on). Subsequently, the printing press is raised to a fourth speed n4 for the continuous printing, for example, 70000 h -1 . This booting is relatively slow, for example over a period of time 180 seconds, so that the copies printed are salable production and therefore no waste.
Am Ende der Produktion, wenn also die gewünschte Anzahl Exemplare gedruckt wurde, wird die Makulaturweiche auf die Position "schlecht" gestellt und die Zählung der Exemplare beendet (Nettozähler aus). Nach dem Erhalt der Trocknerfreigabe, die signalisiert, dass der Trockner erhöhte Lösemittelkonzentrationen, z. B. von Waschlösungen herrührend, verarbeiten kann (Klappen des Trockners geöffnet), wird die Auslaufsequenz abgearbeitet. Diese beinhaltet das Abstellen des Druckes, Abstellen der Dosiervorrichtung (Filmwalze ab), Abstellen der Farbauftragwalzen und Abstellen der Feuchtauftragwalzen. Anschließend wird die Druckmaschine auf eine fünfte Drehzahl n5 von etwa 20000 h-1 heruntergefahren. Während des Herunterfahrens wird das Farbwerk gewaschen und dabei in den erforderlichen "leeren" Zustand für das beschriebene Anfahren der Druckmaschine für eine neue Produktion gebracht. Bei der Drehzahl n5 erfolgt das Waschen der Gummitücher. Anschließend wird die Druckmaschine angehalten.At the end of production, ie when the desired number of copies have been printed, the waste gate is set to the position "bad" and the counting of the copies is ended (net meter off). Upon receipt of the dryer release, which signals that the dryer has increased solvent concentrations, e.g. B. originating from washing solutions, can handle (flaps of the dryer open), the discharge sequence is processed. This includes stopping the printing, switching off the dosing device (film roller off), stopping the inking rollers and parking the dampening rollers. Subsequently, the printing machine is shut down to a fifth speed n5 of about 20,000 h -1 . During shutdown, the inking unit is washed, bringing it into the required "blank" condition for the described startup of the press for a new production. At speed n5, the blankets are washed. Subsequently, the printing press is stopped.
Bei dem beschriebenen Programmablauf fallen bis zum Erhalt guter Druckexemplare etwa 600 Makulaturexemplare an (siehe
- ff
- Höheheight
- n1n1
- erste Drehzahlfirst speed
- n2n2
- zweite Drehzahlsecond speed
- n3n3
- dritte Drehzahlthird speed
- n4n4
- vierte Drehzahlfourth speed
- n5n5
- fünfte Drehzahlfifth speed
- PF P F
- Farbprofil für FortdruckColor profile for production
- Pi P i
- inverses Farbprofilinverse color profile
- ss
- Farbdichtecolor density
- sF s F
- Farbdichte für den FortdruckColor density for the production
Claims (5)
- Method for starting up an offset rotary printing machine having printing groups with a dampening unit and inking unit with a metering device for the zone-wise setting of an ink profile, wherein in the first instance an ink profile that is inverse to the ink profile for production printing is set at the metering device and at a first rotational speed (n1) with application rollers thrown off from the printing forme a defined quantity of ink is supplied to the cleaned inking unit, then the ink profile for the production printing is set at the metering device, the offset printing machine is accelerated to a third speed (n3), whilst the rubber blankets are pre-dampened, and when the third rotational speed (n3) is reached the sequence for impression on is executed.
- Method according to claim 1, characterised in that the inverse ink profile is dimensioned with respect to approximately the difference between a 100 % opening and a desired opening of the zones of the metering device for production printing.
- Method according to claim 1 or 2, characterised in that during the acceleration to the third speed (n3) there is persistence at a second speed (n2) until a dryer is cleared.
- Method according to one of the preceding claims, characterised in that the sequence for impression on includesa) driving the dampening unitb) driving the ink ductorc) throwing on the dampening application rollerd) throwing the metering device onto the inking unite) throwing on the ink-application rollersf) throwing on the impression.
- Method according to one of the preceding claims, characterised in that the printing machine is slowly run up to a fourth rotational speed (n4) for the production printing at the end of the waste-elimination.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10106986 | 2001-02-15 | ||
DE10106986A DE10106986B4 (en) | 2001-02-15 | 2001-02-15 | Method for starting up an offset rotary printing machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1232862A1 EP1232862A1 (en) | 2002-08-21 |
EP1232862B1 true EP1232862B1 (en) | 2009-09-30 |
Family
ID=7674106
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02002596A Expired - Lifetime EP1232862B1 (en) | 2001-02-15 | 2002-02-05 | Method for starting up an offset rotary printing machine |
Country Status (3)
Country | Link |
---|---|
US (1) | US6622626B2 (en) |
EP (1) | EP1232862B1 (en) |
DE (2) | DE10106986B4 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4047068B2 (en) * | 2002-05-21 | 2008-02-13 | 大日本スクリーン製造株式会社 | Printer |
JP4024593B2 (en) * | 2002-05-22 | 2007-12-19 | 大日本スクリーン製造株式会社 | Ink supply control device and printing device |
DE102005013634A1 (en) * | 2005-03-24 | 2006-09-28 | Man Roland Druckmaschinen Ag | Method for operating a printing press |
DE102006046894B4 (en) * | 2006-10-04 | 2010-05-27 | Wifag Maschinenfabrik Ag | Method for starting up a web-fed rotary printing press |
DE102007000952A1 (en) * | 2007-09-20 | 2009-04-02 | Koenig & Bauer Aktiengesellschaft | Method for booting up a rotary printing machine |
DE102008043928A1 (en) * | 2008-11-20 | 2010-05-27 | Manroland Ag | Web Press |
DE102010017866A1 (en) | 2009-05-07 | 2010-11-25 | Heidelberger Druckmaschinen Ag | Method for controlling an inking unit of a printing machine |
DE102013100916A1 (en) | 2013-01-30 | 2014-07-31 | Manroland Web Systems Gmbh | Method for controlling a parameter of an inking unit |
CN111204143A (en) * | 2020-03-13 | 2020-05-29 | 渭南科赛机电设备有限责任公司 | Printing method for one-key startup of electronic shaft gravure printing machine |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE529257C (en) | 1931-07-10 | Margarete Weil Geb Horn | A tie-tensioner that consists of two parts and also serves as an ironing board | |
US5148747A (en) * | 1989-06-19 | 1992-09-22 | Heidelberger Druckmaschinen Ag | Process for setting a production run ink zone profile |
DE4128537A1 (en) * | 1991-08-28 | 1993-03-04 | Heidelberger Druckmasch Ag | METHOD FOR SETTING A CONTINUOUS COLOR PROFILE |
DE4406727C2 (en) * | 1994-03-02 | 1996-06-20 | Roland Man Druckmasch | Process for controlling fluid supply in the manufacture of printed matter |
DE4428403C2 (en) | 1994-08-11 | 1996-07-11 | Roland Man Druckmasch | Lift drive of a printing machine |
DE19615156B4 (en) * | 1996-04-17 | 2007-12-27 | Man Roland Druckmaschinen Ag | Method for supplying a printing press with color |
DE19625030A1 (en) | 1996-06-22 | 1998-01-08 | Roland Man Druckmasch | Offset printing device for rotary printing machines |
DE19628647B4 (en) | 1996-07-16 | 2004-03-11 | Man Roland Druckmaschinen Ag | Ink transport roller for the inking unit of a web-fed rotary printing machine and method for producing the roller |
DE19750960C2 (en) | 1996-11-26 | 2002-08-14 | Roland Man Druckmasch | Film inking unit for a rotary printing machine |
US6318260B1 (en) * | 1997-05-05 | 2001-11-20 | Quad/Tech, Inc. | Ink key control in a printing press including lateral ink spread, ink saturation, and back-flow compensation |
DE19720954C2 (en) * | 1997-05-17 | 2001-02-01 | Roland Man Druckmasch | Process for setting up the ink guide in continuous printing in a rotary printing press |
DE19739283C2 (en) * | 1997-09-08 | 2002-10-24 | Roland Man Druckmasch | Method for achieving the production printing status in a web-fed rotary printing press |
JP2001246733A (en) * | 2000-03-03 | 2001-09-11 | Dainippon Screen Mfg Co Ltd | Method for adjusting amount of ink |
US6477954B1 (en) * | 2000-06-28 | 2002-11-12 | Heidelberger Druckmaschinen Ag | Ink key presetting system for offset printing machines |
-
2001
- 2001-02-15 DE DE10106986A patent/DE10106986B4/en not_active Expired - Fee Related
-
2002
- 2002-02-05 EP EP02002596A patent/EP1232862B1/en not_active Expired - Lifetime
- 2002-02-05 DE DE50213876T patent/DE50213876D1/en not_active Expired - Lifetime
- 2002-02-15 US US10/076,811 patent/US6622626B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US6622626B2 (en) | 2003-09-23 |
DE50213876D1 (en) | 2009-11-12 |
US20020108522A1 (en) | 2002-08-15 |
DE10106986A1 (en) | 2002-09-05 |
EP1232862A1 (en) | 2002-08-21 |
DE10106986B4 (en) | 2008-04-24 |
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