EP1229206B1 - Moduläre Türen - Google Patents

Moduläre Türen Download PDF

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Publication number
EP1229206B1
EP1229206B1 EP02001986A EP02001986A EP1229206B1 EP 1229206 B1 EP1229206 B1 EP 1229206B1 EP 02001986 A EP02001986 A EP 02001986A EP 02001986 A EP02001986 A EP 02001986A EP 1229206 B1 EP1229206 B1 EP 1229206B1
Authority
EP
European Patent Office
Prior art keywords
inter
panels
series
linked
modular door
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02001986A
Other languages
English (en)
French (fr)
Other versions
EP1229206A3 (de
EP1229206A2 (de
Inventor
Albert Ben-Ezry
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Door-Al Dlatot Mikvusat Delouya Ltd
Original Assignee
DOOR AL DLATOT MIKVUSAT DELOUY
Door-Al Dlatot Mikvusat Delouya Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DOOR AL DLATOT MIKVUSAT DELOUY, Door-Al Dlatot Mikvusat Delouya Ltd filed Critical DOOR AL DLATOT MIKVUSAT DELOUY
Publication of EP1229206A2 publication Critical patent/EP1229206A2/de
Publication of EP1229206A3 publication Critical patent/EP1229206A3/de
Application granted granted Critical
Publication of EP1229206B1 publication Critical patent/EP1229206B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7003—Door leaves consisting of several adjacent similar elements, e.g. planks, without outer covering panels
    • E06B3/7005—Door leaves consisting of several adjacent similar elements, e.g. planks, without outer covering panels without a separate supporting frame
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B2003/7046—Door leaves with provisions for locks, hinges or other fittings
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7007—Door leaves with curved, e.g. cylindrical or oval cross-section
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels

Definitions

  • the present invention relates to a building door construction using extrusions. More particularly, the invention provides a light-weight modular door wherein height, width, face-panels and other features can be readily modified. (see eg. GB-A-1 253 058 ).
  • Metal extrusions have long been in use as door frames, and to a lesser extent as the material forming the main door panels.
  • Plastic extrusions are mainly used for door panels.
  • the intricate shapes which are easily produced by the extrusion process have been well utilized for purposes such as providing steps, for holding flexible seal elements, to produce decorative features and for interlinking.
  • extrusion dies particularly the multi-part dies needed for producing hollow shapes - are moderately expensive. When a required die is available, there are additional costs in setting up the extrusion press to use said die. For these reasons, small quantities of an extrusion are not economically produced.
  • the extrusion process does however become very attractive for larger quantities, as the produced shape requires little or no machining and any waste metal can be recast into ingots.
  • Surface finish of extrusions is of a quality to require no further work for use in a door, unless color is to be added. Practically all metal extrusions used in prior-art doors are of aluminium alloy, typically grade 6063-T
  • Fimbell discloses a modular door panel structure including metal upper and lower rails. Vertical stiles and intermediate mullions define an open framework. Multi-component plastic clad insulation panes are retained in the framework by locking strips.
  • the front panel is made of an embossed steel sheet, the center is a polystyrene core, the back surface is a further steel sheet and hot-melt adhesive and pressure and pinch rollers are used to secure the assembly.
  • a method for constructing a modular door is disclosed by Paquin et al. in US Patent no. 5,339,522 .
  • the front and rear panels are each formed of modular elements made of stamped metal. Internally the door comprises wood boards, gaps being foam filled.
  • Shaner et al propose using a PVC door frame in US Patent no. 5,445,208 .
  • a rigid polyurethane core between two plastic skins stabilizes the structure.
  • Jella discloses a sectional door panel in US Patent no. 5,509,457 .
  • the panel comprises formed sheet metal skins with an insulating material therebetween.
  • the panels have edge locating means which is helpful in assembling an overhead door such as is used in a residential garage.
  • Yet a further object of the present invention is to provide a door panel built from a very small number of different extruded shapes so that the quantity of each shape required becomes economically competitive.
  • the present invention achieves the above objects by providing a modular door formed from a plurality of inter-linked elements, comprising two end elements, at least one of which is provided with integral hinge-attachment means.
  • Two series of inter-linked panels form door surfaces.
  • a first series forms the inner facing major surface of said door and a second series forms the outer facing major surface of said door.
  • a first panel in each of said series is connected to the end element provided with integral hinge-attachment means, and a last panel in each of said series is connected to the other end element, to together form the major and said side surfaces of the modular door.
  • the panels are further provided with connector means along one, or even both of the major surfaces thereof, the arrangement being such that each of said panels can be installed in its respective series with said connector means facing outwards for the attachment of facing panels thereto, or can be installed in its respective series with said connector means facing inwards for attachment to a reinforcing element inserted between said two series of inter-linked panels.
  • the panels can be interconnected via said connector means.
  • a modular door wherein said plurality of elements comprise magnesium, aluminium or steel extrusions inter-linked by means of dovetail joints without the use of fasteners.
  • modular door wherein said two series of inter-linked panels are each composed of a long and a short panel assembled in abutting relationship to each other, whereby the height of the door can be varied.
  • a modular door as defined above wherein said lower profile may be height-adjusted to reduce the gap between the floor and said modular door.
  • the novel door construction of the present invention serves to ease transport and storage problems by allowing the door parts to be packed in moderately sized packages.
  • import/export - while customs duty may apply to an assembled door the components could qualify as raw materials and be free of duty or be charged a reduced rate.
  • the door construction of the present invention avoids the use of joining methods such as welding, riveting and screwed fasteners. Each of these methods cause surface blemishes which need to be covered or removed from doors intended to have good appearance.
  • FIGS. 1 and 11 There is seen in FIGS. 1 and 11 a modular door 10 formed from a plurality of inter-linked elements.
  • a first of a pair of end elements 12 is provided with an extruded circular aperture 14 serving as integral hinge-attachment means.
  • the main faces of the door 10 are made of two series of inter-linked structural panels 16, the panels being vertical when assembled.
  • this numeral in the present text refers to all panels, 16a, 16b, 16c, 16d.
  • interlinking of the panels 16 is effected by providing both edges of about 50% of the panels 16a with a projection, such as a circle 18 supported by an extension 20 thinner than the circle diameter.
  • the remaining panels 16b are provided along both edges with a hollow 22 into which the circle and its supporting extension can fit into.
  • the first series forms the inner facing major structural surface 24 of the door, while the second series forms the outer facing major structural surface 26 of the door 10, pending the addition of decorative facing panels 32.
  • the first panel 16c in each of the series is connected to the first of the pair of end elements 12.
  • the last panel 16d in each of the series is connected to the second end element 28, which will be fitted with the door handle and lock seen in FIG. 5 .
  • all panels 16 are further provided with connector means 30 along one of the major surfaces thereof.
  • each of the panels 16 are installed in its respective series with the connector means 30 facing outwards.
  • the connector means 30 are used in the present embodiment for the attachment of decorative facing panels 32 thereto.
  • the elements 12, 16, 28 are metal extrusions inter-linked by means of joints without the use of fasteners.
  • the preferred metal for manufacturing the extrusions is magnesium alloy, the advantages explained previously being dent resistance, sound-deadening, low transportation costs and low heat conduction.
  • other materials such as aluminium, steel or plastics can be used depending on architectural requirements.
  • the panels 16 are installed with the connector means 30 facing inwards. This allows attachment to a reinforcing element 36 inserted between the two series of inter-linked panels 16 for rigidizing the door 34 if needed.
  • FIG. 3 illustrates a detail of a modular door wherein the panels 40 to be inter-linked are to be connected by a dovetail form, a male section 38a to inter-link with the female section 38b.
  • End elements 12, 28 and connector means 30 are also provided with dovetails.
  • each panel 40 has one female edge 38b and one male edge 38a.
  • a single extrusion shape is all that is required for manufacturing all the panels 40.
  • end elements 12, 28 seen in FIG. 1 separate extrusion dies are needed when the single panel 40 as described is used. The reason for this is that if the end element 12 has male dovetails, the end element 28 must have female dovetails. There is however some cost compensation for this, in that the second end element 28 is a more simple and lighter profile than end element 12, because no hinge aperture is required and the metal surrounding the hinge aperture is also saved.
  • FIG. 4 Seen in FIG. 4 is a modular door 42 wherein the first and second end elements 44, 46 are provided with integral hinge-attachment means 14.
  • the door 42 can thus be hung from either major edge 48, 50, provided that no apertures are pre-cut for installation of a lock and latch.
  • the manufacturing advantage lies in the fact that the two end elements 44, 46 are made from the same extrusion die.
  • the redundant hinge aperture 14 is invisible in when the door is installed.
  • the panels 52 are of two types. About 50% of the panels 52a have a male dovetail form on both edges, and the remaining panels 52b have a female dovetail form on both edges. An even number (usually 4 or 6) of panels are used along each face of the door.
  • the panels 52 are made available in different widths.
  • a wide variety of door widths can be constructed from 4 or 6 panels when as few as 3 different widths of panel are used in various combinations.
  • FIG. 5 there is depicted a detail of modular door 54 wherein one 56 of the two end elements is provided with apertures 58 suitable for the insertion therein of a lock , latch and handle assembly 60.
  • Factory cutting of such apertures 58 is executed with the proper tools available, and is much preferable to on-site cutting. It is of course necessary for the manufacturer to know the basic outer dimensions of the lock, latch and handle assembly 60 which the door purchaser intends to use.
  • FIG. 6 shows a modular door 62, further provided with fire, heat and sound insulation material 64 between the two series of inter-linked panels 16.
  • the insulation material 64 may comprise ceramic and high-strength textile materials to provide ballistic protection.
  • insulation material 64 is to be supplied by the factory as a separate item, slabs of rigid plastic foam are supplied which are inserted during door assembly on site. Where the door is to be supplied factory assembled, a polyurethane foam is injected in the factory to fill the space between the front and rear panels.
  • FIG. 7 illustrates a modular door 66 wherein the two series of inter-linked panels are each composed of one long 68 and one short panel 70 assembled in abutting relationship to each other. Stability of the door 66 is maintained by positioning length divisions adjacent to a continuous portion of the extruded long panel 68. The height of the door 66 can thus be reduced by removal of the short panels 70.
  • the end elements 12, 28 are length-reduced , and the door is reassembled. Where several doors are so treated, the surplus pieces can be collected for recycling.
  • the panels can of course be divided up into 3, 4 or more unequal lengths to provide as many height options as are required by buyers.
  • a modular door 72 Seen in FIG. 8 is a modular door 72 further including an upper step profile 74, extending along the upper edge 76 of the door. When assembled, the step 78 abuts the entablature.
  • the upper step profile 74 has slots 80 to allow inter-linkage with each end element 12, 28 and with the structural panels 16.
  • FIG. 9a there is depicted a modular door 82 provided with thin first and second end elements 84, 86, which are identical.
  • the door 82 can be hinge supported from either edge.
  • the lower profile 84 may be height-adjusted as required to reduce the gap between the floor 92 and the modular door 82.
  • FIG. 9b shows an embodiment of a lower profile 94 holding a brush air seal 96, the lower profile 94 being held to the door 98 by corner brackets 100.
  • the problem of obstructions regarding FIG. 9a thus does not apply to the present embodiment.
  • Brush seals are proven means to eliminate under-door drafts.
  • FIG. 10 shows a curved modular door 102. Such doors are occasionally required to match the shape of the building which is to be served thereby.
  • the door 102 is similar to that seen in FIG. 2 , except that the two series of inter-linked panels 104a, 104b are curved.
  • the panels forming the larger radius 104b are slightly longer than panels 104a forming the inner radius.
  • the end elements are identical, as seen in FIG. 4 .
  • FIG. 11 shows details which have been described, but not seen clearly with reference to FIG. 1 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Lock And Its Accessories (AREA)
  • Extensible Doors And Revolving Doors (AREA)

Claims (15)

  1. Modulare Tür (10), die aus mehreren verketteten Elementen, die zwei Endelemente (12) aufweisen, von denen mindestens eines mit einem integralen Scharnierbefestigungsmittel (14) versehen ist, und zwei Reihen verketteter Platten (16) gebildet wird, wobei eine erste Reihe die innere Verkleidungshauptfläche der Tür bildet und eine zweite Reihe die äußere Verkleidungshauptfläche der Tür (10) bildet, wobei eine erste Platte in jeder der Reihen mit dem Endelement verbunden ist, das mit dem integralen Scharnierbefestigungsmittel versehen ist, und wobei eine letzte Platte in jeder der Reihen mit dem anderen Endelement verbunden ist, um zusammen die Haupt- und die Seitenflächen der modularen Tür zu bilden, dadurch gekennzeichnet, daß die Platten ferner längs mindestens einer ihrer Hauptflächen mit einem Verbindermittel (30) versehen sind, wobei die Anordnung so gestaltet ist, daß jede der Platten in ihrer jeweiligen Reihe eingebaut werden kann, wobei das Verbindermittel (30) zur Befestigung der Verkleidungsplatten daran nach außen weist, oder in ihrer jeweiligen Reihe eingebaut werden kann, wobei das Verbindermittel (30) zur Befestigung an einem Verstärkungselement nach innen weist, das zwischen die beiden Reihen verketteter Platten (16) eingesetzt wird und dieselben über das Verbindermittel (30) gegenseitig verbindet.
  2. Modulare Tür nach Anspruch 1, wobei die verketteten Platten durch eine Zinkenform verbunden sind.
  3. Modulare Tür nach Anspruch 1 oder 2, wobei die verketteten Platten in verschiedenen Breiten vorgesehen sind.
  4. Modulare Tür nach einem der vorhergehenden Ansprüche, wobei die beiden Endelemente mit einem integralen Scharnierbefestigungsmittel versehen sind und identisch sind.
  5. Modulare Tür nach einem der vorhergehenden Ansprüche, wobei die mehreren Elemente Metallstrangpreßteile aufweisen, die mittels Zinkungen ohne die Verwendung von Befestigungselementen verkettet sind.
  6. Modulare Tür nach Anspruch 5, wobei das Metall aus der Gruppe ausgewählt ist, die Magnesium, Aluminium und Stahl aufweist.
  7. Modulare Tür nach einem der Ansprüche 1 bis 4, wobei die mehreren verketteten Elemente Kunststoffstrangpreßteile aufweisen.
  8. Modulare Tür nach einem der vorhergehenden Ansprüche, wobei eines der beiden Endelemente mit Öffnungen versehen ist, die geeignet sind, darin eine Türklinkenanordnung einzusetzen.
  9. Modulare Tür nach einem der vorhergehenden Ansprüche, die ferner mit einem ballistischen Schutzmaterial zwischen den beiden Reihen verketteter Platten versehen ist.
  10. Modulare Tür nach einem der vorhergehenden Ansprüche, die ferner mit einem Brand- und Schallschutzmaterial zwischen den beiden Reihen verketteter Platten versehen ist.
  11. Modulare Tür nach einem der vorhergehenden Ansprüche, wobei die beiden Reihen verketteter Platten jeweils aus mindestens einer langen und einer kürzeren Platte zusammengesetzt sind, die in einer aneinanderstoßenden Beziehung zueinander zusammengebaut sind, wodurch die Höhe der Tür verändert werden kann.
  12. Modulare Tür nach einem der vorhergehenden Ansprüche, die ferner ein oberes Stufenprofil aufweist, das sich längs der Oberkante der Tür erstreckt, wobei das obere Stufenprofil mit jedem der mehreren verketteten Elemente verkettet ist.
  13. Modulare Tür nach einem der vorhergehenden Ansprüche, die ferner ein unteres Stufenprofil aufweist, das sich längs der Unterkante der Tür erstreckt und mit jedem der mehreren verketteten Elemente verkettet ist.
  14. Modulare Tür nach Anspruch 13, wobei das untere Profil höhenverstellt werden kann, um die Lücke zwischen dem Boden und der modularen Tür zu reduzieren.
  15. Modulare Tür nach einem der vorhergehenden Ansprüche, wobei die beiden Reihen verketteter Platten gekrümmt sind.
EP02001986A 2001-02-05 2002-02-04 Moduläre Türen Expired - Lifetime EP1229206B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IL14127701 2001-02-05
IL14127701A IL141277A0 (en) 2001-02-05 2001-02-05 Modular doors

Publications (3)

Publication Number Publication Date
EP1229206A2 EP1229206A2 (de) 2002-08-07
EP1229206A3 EP1229206A3 (de) 2003-09-10
EP1229206B1 true EP1229206B1 (de) 2008-04-30

Family

ID=11075115

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02001986A Expired - Lifetime EP1229206B1 (de) 2001-02-05 2002-02-04 Moduläre Türen

Country Status (6)

Country Link
EP (1) EP1229206B1 (de)
AT (1) ATE393864T1 (de)
DE (1) DE60226287D1 (de)
ES (1) ES2305141T3 (de)
IL (1) IL141277A0 (de)
RU (1) RU2002102619A (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
HRP20040158A2 (en) * 2004-02-18 2005-10-31 Alu-M.E.C. Gmbh System of snap in extruded aluminium profiles for assembling aluminium modular and process for assembling aluminium modular board
DE102013014581B4 (de) 2012-08-31 2014-03-27 Norlux GmbH Hohlkörper und Verfahren zur Herstellung eines Hohlkörpers
EP2805864A1 (de) * 2013-05-24 2014-11-26 Vapor Europe S.r.l. A Wabtec Company Türblattvorrichtung für Massentransportfahrzeuge und Verfahren zur Herstellung einer solchen Tür
US20190093421A1 (en) * 2017-09-26 2019-03-28 Aurora Systems Inc. Securely attachable extension panels for doors

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB607285A (en) 1941-11-22 1948-08-27 Electro Chimie Metal Improvements in or relating to extrusion of metals
GB661555A (en) 1948-12-20 1951-11-21 Comptoir Ind Etirage Improvements in and relating to the extrusion of metals
FR1011338A (fr) 1949-01-19 1952-06-23 Comptoir Ind Etirage Procédé de lubrification pour le filage à chaud des métaux
GB1253058A (de) * 1968-01-11 1971-11-10
FR1561296A (de) * 1968-01-23 1969-03-28
US5060711A (en) 1988-11-10 1991-10-29 Fimbell Iii Edward Modular door panel structure and method of assembly and door assembled therefrom
US5642564A (en) * 1988-11-17 1997-07-01 Lund-Hansen; Kjeld Balslev Method of joining stiff plate profile members into broad lamellae or panels
US5177868A (en) 1990-06-14 1993-01-12 United Dominion Industries, Inc. Process of making an insulated door
US5125155A (en) 1990-06-14 1992-06-30 United Dominion Industries, Inc. Process of making an insulated door
US5339522A (en) 1991-06-10 1994-08-23 Groupe Herve Pomerleau Inc. Method for constructing modular doors
US5509457A (en) 1992-12-30 1996-04-23 Holmes-Halley Industries Sectional door and panel therefor
US5445208A (en) 1993-05-27 1995-08-29 Associated Materials, Inc. Vinyl door panel section
US5555923A (en) 1994-05-11 1996-09-17 Clopay Building Products Company, Inc. Sectional door having multiple piece panel sections
DE29802083U1 (de) * 1998-02-07 1998-04-16 Bohse Andrea Wand-, Decken- oder Türelement

Also Published As

Publication number Publication date
RU2002102619A (ru) 2003-11-10
EP1229206A3 (de) 2003-09-10
DE60226287D1 (de) 2008-06-12
ES2305141T3 (es) 2008-11-01
ATE393864T1 (de) 2008-05-15
IL141277A0 (en) 2002-03-10
EP1229206A2 (de) 2002-08-07

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