EP1225015A1 - Three knife trimmer, particularly for limited editions - Google Patents
Three knife trimmer, particularly for limited editions Download PDFInfo
- Publication number
- EP1225015A1 EP1225015A1 EP02000939A EP02000939A EP1225015A1 EP 1225015 A1 EP1225015 A1 EP 1225015A1 EP 02000939 A EP02000939 A EP 02000939A EP 02000939 A EP02000939 A EP 02000939A EP 1225015 A1 EP1225015 A1 EP 1225015A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cutting
- knife
- trimmer according
- knife trimmer
- bars
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 claims abstract description 53
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 3
- 238000009966 trimming Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0081—Cutting on three sides, e.g. trilateral trimming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S83/00—Cutting
- Y10S83/929—Particular nature of work or product
- Y10S83/934—Book, being made, e.g. trimming a signature
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2092—Means to move, guide, or permit free fall or flight of product
- Y10T83/2192—Endless conveyor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/444—Tool engages work during dwell of intermittent workfeed
- Y10T83/447—Plural tools successively actuated at same station
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/647—With means to convey work relative to tool station
- Y10T83/6476—Including means to move work from one tool station to another
- Y10T83/6478—Tool stations angularly related
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/748—With work immobilizer
- Y10T83/7487—Means to clamp work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/748—With work immobilizer
- Y10T83/7487—Means to clamp work
- Y10T83/7573—Including clamping face of specific structure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/869—Means to drive or to guide tool
- Y10T83/8798—With simple oscillating motion only
- Y10T83/8799—Plural tool pairs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/869—Means to drive or to guide tool
- Y10T83/8874—Uniplanar compound motion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/929—Tool or tool with support
- Y10T83/9372—Rotatable type
- Y10T83/9396—Shear type
- Y10T83/9401—Cutting edge wholly normal to axis of rotation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/95—Machine frame
Definitions
- An essential process step in block production for hard-bound Books and booklet making is three-sided trimming.
- the three-sided trimming is usually done in one station by the block pressed between a cutting table and a press plate in one First cut on the head and foot and then on the front becomes.
- the order can also be reversed. Cut the knives doing so in a squeeze cut against plastic strips. When cutting penetrates minimally insert the knife into the cutting bar.
- the initial forces and the cutting forces generally generate the movement of the Knife an oblique swing cut, the movement component laterally along the knife edge about the same size as the normal cutting movement is.
- the knife edge stands when the block is cut initially not parallel to the cutting table, which means the cut at a block corner begins and the cutting force from a low value to the maximum value increases.
- trimmers there are also three-knife trimmers, also called trimmers, in use Head / foot cuts and front cuts are made in separate stations. This Type is mainly found with large numbers of cutting cycles, but less Product thick application. The division into two stations enables the high number of cuts.
- the cut is usually made against a by a knife against knife.
- the blocks are only used for fixation when cutting Press bars held right next to the cutting plane.
- the three-knife trimmers of the first type mentioned which cut in one station, enable a qualitatively with solid heavy design of the components high quality cut.
- the disadvantage besides the heavy construction is that the press plate and cutting table are precisely coordinated format parts have to.
- the cutting table is an interchangeable part with very small format changes.
- the press plate must be ready for each product trimmed format. When producing brochures often roundings and bevels to avoid pinching attached in the back and by pressure marks on the press plate become. Especially for short runs, where the set-up time is a special one plays a major role, it is particularly uneconomical.
- the pressure bars produce Markings especially on brochures on the back. Because of the If there is no full-surface pressure, there are cut deviations. These cutters advantageously have no format parts.
- the present invention is intended to combine the advantages of both systems and Eliminate disadvantages with special characteristics.
- the three-sided trimming takes place according to the invention in two stations in order to Eliminate interchangeable parts problems for short runs.
- Cutting head, Foot and front are made in almost identical units, with the head-foot station the cutting units for head and foot according to the format height are adjustable to each other.
- the pressure is applied by pressing strips directly next to the cut against the Table strips.
- the upper spacers ensure a slight inclination and elasticity making sure that the air from the block comes from the back when pressing is pushed out.
- a full-surface cutting table is available in the front cutting station the pressure bar is extended by a hold-down device, which is also by Inclination and elastic surface the air from the back pushes.
- the cutting units are designed as self-contained elements. All Pressing and cutting forces remain within the compact units.
- the Knives are precisely guided over a large area. Deformations from the cutting forces are avoided and in turn an optimum cut quality reached. Knife breakouts are also avoided.
- the support frame for the three cutting units can be designed relatively easily become, which leads to a considerable weight reduction compared to one commercially available three-knife trimmer.
- the cutting units for head 1 and foot 2 are in the guides 3 on the Support frame 4 with feet 4a around the stroke v adjustable to format. To serves an adjustment spindle 5.
- the cutting unit for front 6 is in the Rails 7 on the support frame 4 for accessibility to the front knife can be moved by the stroke h when changing knives.
- the cutting units 1, 2 and 6 are constructed in the same way.
- the knife holders 9 are in a frame 8 performed with the knives 10. The movement takes place via the coupling rods 11 and the cranks 12. The oblique swing cut movement is thereby by the guide roller 13 which in an oblique groove in Knife holder 9 is guided, generated. The knives cut against that Cutting strips 14.
- the cutting strips 14 are through the strips 15 added, which are attached directly to the frame 8.
- the strips 15 are telescopic Intermediate pieces 17 extended to the transit area of the transporter 18, to ensure that the material to be cut rests flatly while avoiding To achieve format parts.
- Figure 3 is a possible blind-like design the intermediate pieces 17 shown. Another option is Similar to an accordion.
- the material to be cut is pressed through the pressure bars in the head-foot station 19, which are moved via rack drives 20, pressed.
- the Pressure bars are telescopic up to the center of the machine Intermediate pieces 21 extended.
- the pressing takes place through the plate 22 is in turn moved by rack drive 20.
- the plate 22 is close the knife in the actual pressing area a fixed support 22a and behind it an elastic pad 22b, which is designed so that the block back has contact first.
- the three cutting units have separate drives for each knife movement and presses.
- the material to be cut is transported by the reciprocating and ascending and descending transporters 18 and 18a with strokes h1 and h2. Reached during transport to the head-foot station the block back always the same position regardless of the format.
- the pressure bars 19 receive recesses at this point, so when When trimming brochures, there are no pinch folds on the back.
- the blocks are imported by the transporter 18 and the stop plates 23 pre-aligned and again in the first cutting position the stops 24 aligned.
- the block is turned into not shown e.g. by a rotating around the cutting table 16 Chain conveyor brought on an export belt 27.
- the cutting waste falls into a suction channel 28. It is also there possible, the waste of the two stations because of the glue in the head-foot station vacuum separately.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetal Cutting Devices (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Harvester Elements (AREA)
- Control Of Cutting Processes (AREA)
Abstract
Der Dreischneider besteht aus drei nahezu baugleichen Schneideinheiten (1,2,30), die einen in sich geschlossenen Kraftfluss und eigene Antriebe (20) haben. Ganzflächige Schneidtische sorgen unter Vermeidung von Format-Wechselteilen für optimale Schnittqualität. Durch elastische Gestaltung und leichte Schrägstellung der Pressplatten (22) werden Lufteinschlüsse beim Pressen verhindert. Ziel der Erfindung ist eine möglichst leichtgewichtige Ausführung mit geringen dynamischen Kräften zum Erreichen einer guten Schnittqualität unter Vermeidung von Formatwechselteilen. <IMAGE>The triple cutter consists of three almost identical cutting units (1, 2, 30), which have a self-contained power flow and their own drives (20). All-over cutting tables ensure optimal cutting quality while avoiding format change parts. Elastic design and a slight inclination of the press plates (22) prevent air pockets when pressing. The aim of the invention is to be as lightweight as possible with low dynamic forces in order to achieve a good cut quality while avoiding format change parts. <IMAGE>
Description
Ein wesentlicher Verfahrensschritt bei der Blockherstellung für hartgebundene Bücher und bei der Broschürenherstellung ist der Dreiseitenbeschnitt.An essential process step in block production for hard-bound Books and booklet making is three-sided trimming.
Der Dreiseitenbeschnitt erfolgt üblicherweise in einer Station, indem der zwischen einem Schneidtisch und einer Pressplatte gepresste Block in einer Aufspannung zuerst an Kopf und Fuß und dann an der Front beschnitten wird. Die Reihenfolge kann auch umgekehrt sein. Die Messer schneiden dabei in einem Quetschschnitt gegen Plastikleisten. Beim Schnitt dringt dabei das Messer minimal in die Schneidleiste ein. Zur Reduzierung der Anschittkräfte und der Schneidkräfte überhaupt erzeugt die Bewegung der Messer einen Schrägschwingschnitt, wobei die Bewegungskomponente seitlich entlang der Messerkante etwa gleich groß wie die Normalschnittbewegung ist. Beim Anschneiden des Blocks steht die Messerschneide zunächst unparallel zum Schneidtisch, wodurch der Schnitt an einer Blockecke beginnt und die Schnittkraft von einem geringen Wert bis auf den Maximalwert steigt. The three-sided trimming is usually done in one station by the block pressed between a cutting table and a press plate in one First cut on the head and foot and then on the front becomes. The order can also be reversed. Cut the knives doing so in a squeeze cut against plastic strips. When cutting penetrates minimally insert the knife into the cutting bar. To reduce the The initial forces and the cutting forces generally generate the movement of the Knife an oblique swing cut, the movement component laterally along the knife edge about the same size as the normal cutting movement is. The knife edge stands when the block is cut initially not parallel to the cutting table, which means the cut at a block corner begins and the cutting force from a low value to the maximum value increases.
Es sind auch Dreischneider, auch Trimmer genannt, im Einsatz, bei denen Kopf-/Fußschnitt und Frontschnitt in getrennten Stationen erfolgen. Diese Type findet hauptsächlich bei großen Schnitttaktzahlen, aber geringer Produktdicke Anwendung. Die Aufteilung in zwei Stationen ermöglicht dabei die hohen Schnittzahlen.There are also three-knife trimmers, also called trimmers, in use Head / foot cuts and front cuts are made in separate stations. This Type is mainly found with large numbers of cutting cycles, but less Product thick application. The division into two stations enables the high number of cuts.
Der Schnitt erfolgt üblicherweise im Scherprinzip durch ein Messer gegen ein Gegenmesser. Die Blocks werden zur Fixierung beim Schnitt nur durch Pressleisten direkt neben der Schnittebene gehalten.The cut is usually made against a by a knife Against knife. The blocks are only used for fixation when cutting Press bars held right next to the cutting plane.
Die Dreischneider des erst genannten Typs, die in einer Station schneiden, ermöglichen bei solider schwerer Ausgestaltung der Bauteile einen qualitativ hochwertigen Schnitt. Der Nachteil außer der schweren Bauweise ist jedoch, dass Pressplatte und Schneidtisch genau abgestimmte Formatteile sein müssen. Der Schneidtisch ist ein Wechselteil mit sehr geringen Formatsprüngen. Die Pressplatte muss gar für jedes Produkt genau auf das fertig beschnittene Format angepasst werden. Bei Broschürenherstellung müssen oft noch Rundungen und Abschrägungen zur Vermeidung von Quetschfalten im Rücken und von Druckmarkierungen an der Pressplatte angebracht werden. Insbesondere für Kleinauflagen, wo die Rüstzeit eine besonders große Rolle spielt, ist das besonders unwirtschaftlich.The three-knife trimmers of the first type mentioned, which cut in one station, enable a qualitatively with solid heavy design of the components high quality cut. The disadvantage besides the heavy construction is that the press plate and cutting table are precisely coordinated format parts have to. The cutting table is an interchangeable part with very small format changes. The press plate must be ready for each product trimmed format. When producing brochures often roundings and bevels to avoid pinching attached in the back and by pressure marks on the press plate become. Especially for short runs, where the set-up time is a special one plays a major role, it is particularly uneconomical.
Die üblichen auf dem Markt befindlichen Zwei-Stationen-Dreischneider sind für die Produktion hochwertiger Produkte nicht geeignet.The usual two-station three-knife trimmers on the market are not suitable for the production of high quality products.
Abgesehen von der Beschränkung der Schneiddicke erzeugen die Pressleisten Markierungen insbesondere bei Broschüren am Rücken. Wegen der fehlenden ganzflächigen Pressung ergeben sich Schnittabweichungen. Vorteilhafterweise haben diese Schneider keine Formatteile.Apart from the limitation of the cutting thickness, the pressure bars produce Markings especially on brochures on the back. Because of the If there is no full-surface pressure, there are cut deviations. These cutters advantageously have no format parts.
Die vorliegende Erfindung soll die Vorteile beider Systeme vereinen und durch besondere Kennzeichen Nachteile eliminieren. The present invention is intended to combine the advantages of both systems and Eliminate disadvantages with special characteristics.
Der Dreiseitenbeschnitt erfolgt erfindungsgemäß in zwei Stationen, um das Wechselteilproblem für kleine Auflagen zu eliminieren. Der Schnitt von Kopf, Fuß und Front erfolgt in nahezu baugleichen Einheiten, wobei in der Kopf-Fuß-Station die Schneideinheiten für Kopf und Fuß gemäß Formathöhe zueinander verstellbar sind.The three-sided trimming takes place according to the invention in two stations in order to Eliminate interchangeable parts problems for short runs. Cutting head, Foot and front are made in almost identical units, with the head-foot station the cutting units for head and foot according to the format height are adjustable to each other.
Die Messer schneiden im üblichen Schrägschwingschnitt gegen Schneidleisten, die austauschbar auf stabilen Tischleisten befestigt sind. Dadurch können große Produktdicken mit hoher Schnittqualität geschnitten werden.The knives cut in the usual oblique swing cut against cutting strips, which are interchangeably attached to stable table rails. Thereby large product thicknesses can be cut with high cutting quality.
Die Pressung erfolgt durch Pressleisten direkt neben dem Schnitt gegen die Tischleisten. Zur Vermeidung von Schnittabweichungen sind sowohl die Pressleisten von Kopf und Fuß wie auch die Tischleisten von Kopf und Fuß durch teleskopierbare Zwischenstücke miteinander verbunden, so dass eine ganzflächige Niederhaltung des Blocks beim Schnitt erfolgt.The pressure is applied by pressing strips directly next to the cut against the Table strips. To avoid cut deviations, both Press strips of the head and foot as well as the table strips of the head and foot connected by telescopic intermediate pieces, so that a the block is held down over the entire area during the cutting process.
Die oberen Zwischenstücke sorgen durch leichte Schrägstellung und Elastizität dafür, dass beim Pressen die Luft aus dem Block vom Rücken her herausgedrückt wird.The upper spacers ensure a slight inclination and elasticity making sure that the air from the block comes from the back when pressing is pushed out.
In der Frontschnittstation ist ein ganzflächiger Schneidtisch vorhanden und die Pressleiste ist um einen Niederhalter erweitert, der ebenfalls durch Schrägstellung und elastische Oberfläche die Luft vom Rücken her wegdrückt.A full-surface cutting table is available in the front cutting station the pressure bar is extended by a hold-down device, which is also by Inclination and elastic surface the air from the back pushes.
Auf diese Weise werden unter Vermeidung von Wechselteilen alle Qualitätsansprüche erfüllt. Geringe Rüstzeit wird mit hoher Schnittqualität verbunden.In this way, all quality requirements are avoided while avoiding changing parts Fulfills. Short set-up times are combined with high cutting quality.
Die Schneideinheiten sind als in sich geschlossene Elemente gestaltet. Alle Press- und Schneidkräfte bleiben innerhalb der kompakten Einheiten. Die Messer sind präzise großflächig geführt. Verformungen durch die Schnittkräfte werden vermieden und dadurch wiederum ein Optimum an Schnittqualität erreicht. Außerdem werden Messerausbrüche vermieden.The cutting units are designed as self-contained elements. All Pressing and cutting forces remain within the compact units. The Knives are precisely guided over a large area. Deformations from the cutting forces are avoided and in turn an optimum cut quality reached. Knife breakouts are also avoided.
Das Traggestell für die drei Schneideinheiten kann relativ leicht gestaltet werden, was zu einer beträchtlichen Gewichtsreduzierung gegenüber einem handelsüblichen Dreischneider führt.The support frame for the three cutting units can be designed relatively easily become, which leads to a considerable weight reduction compared to one commercially available three-knife trimmer.
Zur Optimierung des Handlings beim Messerwechsel kann die Frontschneideinheit verfahren werden, um gute Zugänglichkeit zu dem Frontmesser zu haben.
Figur 1- zeigt eine perspektivische Gesamtansicht des Dreischneiders
Figur 2- zeigt einen Längsschnitt
Figur 3- zeigt die Ansicht in Blocktransportrichtung auf die Kopf- und Fußstation.
- Figure 1
- shows an overall perspective view of the three-cutter
- Figure 2
- shows a longitudinal section
- Figure 3
- shows the view in the block transport direction on the head and foot station.
Die Schneideinheiten für Kopf 1 und Fuß 2 sind in den Führungen 3 auf dem
Traggestell 4 mit den Füßen 4a um den Hub v auf Format einstellbar. Dazu
dient eine Verstellspindel 5. Die Schneideinheit für Front 6 ist in den
Schienen 7 auf dem Traggestell 4 zwecks Zugänglichkeit zum Frontmesser
beim Messerwechsel um den Hub h verfahrbar. Die Schneideinheiten 1, 2
und 6 sind gleichartig aufgebaut. In einem Rahmen 8 sind die Messerhalter 9
mit den Messern 10 geführt. Die Bewegung erfolgt über die Koppelstangen
11 und die Kurbeln 12. Die schräg verlaufende Schwingschnittbewegung
wird dabei durch die Führungsrolle 13, die in einer schrägen Nut im
Messerhalter 9 geführt ist, erzeugt. Die Messer schneiden gegen die
Schneidleisten 14.The cutting units for
In der Kopf-Fußstation 1, 2 sind die Schneidleisten 14 durch die Leisten 15
aufgenommen, welche direkt am Rahmen 8 befestigt sind. In der Front-Station
sind die Schneidleisten 14 an einem vollformatigen Schneidtisch 16
angebracht, der ebenfalls direkt am Rahmen 8 befestigt ist.In the head-
In der Kopf-Fuß-Station werden die Leisten 15 durch teleskopierbare
Zwischenstücke 17 bis zum Durchfahrbereich des Transporteurs 18 verlängert,
um ein flächiges Aufliegen des Schneidgutes unter Vermeidung von
Formatteilen zu erreichen. In Figur 3 ist eine mögliche jalousieartige Gestaltung
der Zwischenstücke 17 dargestellt. Eine andere Möglichkeit ist die
Ausführung ähnlich einer Ziehharmonika.In the head-foot station, the
Beim Schnitt wird das Schneidgut in der Kopf-Fuß-Station durch die Pressleisten
19, die über Zahnstangenantriebe 20 bewegt werden, gepresst. Die
Pressleisten sind bis zur Maschinenmitte hin durch teleskopierbare
Zwischenstücke 21 verlängert. Sie können z.b. in Form einer Jalousie
gestaltet sein. Sie sind leicht schräg angeordnet, so dass sie den Block am
Rücken zuerst berühren, um die Luft zum Schnitt herauszudrücken und
passen sich dann leicht elastisch an. Beispielsweise werden dazu die
Elemente der Jalousie mit Schaumstoff beschichtet.During the cut, the material to be cut is pressed through the pressure bars in the head-
In der Frontschnittstation erfolgt das Pressen durch die Platte 22, die
wiederum durch Zahnstangenantrieb 20 bewegt wird. Die Platte 22 hat nahe
dem Messer im eigentlichen Pressbereich eine feste Auflage 22a und
dahinter eine elastische Auflage 22b, die so gestaltet ist, dass der Blockrücken
zuerst Kontakt hat.In the front cutting station, the pressing takes place through the
Die drei Schneideinheiten haben getrennte Antriebe für jeweils Messerbewegung
und Pressen. Der Transport des Schneidgutes erfolgt durch die
hin- und hergehenden und auf- und abtauchenden Transporteure 18 und 18a
mit den Hüben h1 und h2. Beim Transport in die Kopf-Fuß-Station erreicht
dabei der Blockrücken unabhängig vom Format immer die gleiche Position.
Die Pressleisten 19 erhalten an dieser Stelle Ausnehmungen, damit beim
Beschnitt von Broschüren keine Quetschfalten am Rücken entstehen. In der
Einfuhr werden die Blocks durch den Transporteur 18 und die Anschlagplatten
23 vorausgerichtet und in der ersten Schneidposition nochmals durch
die Anschläge 24 ausgerichtet. Beim Transport durch den Transporteur 18a
in die Frontschnittstation wird der Block über die Brücke 25 bis gegen den
Rückenanschlag 26 gebracht. Nach erfolgtem Schnitt wird dann der Block in
nicht dargestellter Weise z.B. durch einen um den Schneidtisch 16 umlaufenden
Kettentransporteur auf ein Ausfuhrband 27 gebracht.The three cutting units have separate drives for each knife movement
and presses. The material to be cut is transported by the
reciprocating and ascending and descending
Die Schneidabfälle fallen in einen Absaugkanal 28. Dabei ist es auch
möglich, die Abfälle der beiden Stationen wegen der Leimanteile in der Kopf-Fuß-Station
getrennt abzusaugen.The cutting waste falls into a
Claims (13)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10101843A DE10101843B4 (en) | 2001-01-17 | 2001-01-17 | Three-knife trimmer, especially for short runs |
DE10101843 | 2001-01-17 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1225015A1 true EP1225015A1 (en) | 2002-07-24 |
EP1225015B1 EP1225015B1 (en) | 2003-11-05 |
Family
ID=7670781
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02000939A Expired - Lifetime EP1225015B1 (en) | 2001-01-17 | 2002-01-16 | Three knife trimmer, particularly for limited editions |
Country Status (3)
Country | Link |
---|---|
US (2) | US7533596B2 (en) |
EP (1) | EP1225015B1 (en) |
DE (2) | DE10101843B4 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1473126A2 (en) * | 2003-04-30 | 2004-11-03 | Heidelberger Druckmaschinen Aktiengesellschaft | Device for trimming stacked sheets used for books |
CN100542757C (en) * | 2004-03-30 | 2009-09-23 | 海德堡印刷机械股份公司 | Be used for the ripper that bookblock is cut edge |
EP2147759A1 (en) * | 2008-07-24 | 2010-01-27 | Müller Martini Holding AG | Method and device for cutting at least one side border of bound printed products |
DE102011106377A1 (en) | 2011-06-10 | 2012-12-13 | Dgr-Graphic Gmbh | Three-knife trimmer for head-, foot- and front trimming of a book- or brochure block, has three cutting units, knife holder, counter cutter bar, pressure plate, associated drive elements and feeder |
EP2535153A1 (en) | 2011-06-17 | 2012-12-19 | DGR-Graphic GmbH | Three-knife trimmer |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8656818B2 (en) * | 2005-07-18 | 2014-02-25 | Heidelberger Druckmaschinen Ag | Device for three-sided trimming of products |
EP1745941B1 (en) | 2005-07-20 | 2015-09-09 | Horst Rathert | Three side trimmer for the cutting of brochures |
DE102005033787B4 (en) * | 2005-07-20 | 2015-08-06 | Horst Rathert | Three-knife trimmer for trimming brochures with inserted flaps |
US7980162B2 (en) * | 2006-11-08 | 2011-07-19 | Formtek Metal Forming, Inc. | Rotary punch |
DE102007025756A1 (en) * | 2007-03-07 | 2008-09-18 | Wohlenberg Buchbindesysteme Gmbh | A method for converting a cutting machine for preferably three-sided trimming a sheet stack |
US8291799B2 (en) * | 2007-06-29 | 2012-10-23 | Quad/Graphics, Inc. | Adjustable trimming assembly |
US20110017032A1 (en) * | 2009-07-21 | 2011-01-27 | World Color Press Inc. | Variable trimming equipment, systems, and methods |
JP5561092B2 (en) * | 2010-10-15 | 2014-07-30 | ソニー株式会社 | INPUT DEVICE, INPUT CONTROL SYSTEM, INFORMATION PROCESSING METHOD, AND PROGRAM |
US9808949B2 (en) * | 2012-05-29 | 2017-11-07 | Horizon International Inc. | Trimmer |
CN103586924A (en) * | 2013-10-28 | 2014-02-19 | 典发食品(苏州)有限公司 | Cutting die device |
CN103770136B (en) * | 2014-01-29 | 2016-03-02 | 吴忠市恒通塑料制品有限公司 | The multi-functional finishing machine of plastic pallet |
US9908192B2 (en) * | 2014-05-14 | 2018-03-06 | Kentai Machinery Co., Ltd. | Circular saw machine for sawing workpieces of various lengths |
CN105984168A (en) * | 2015-02-16 | 2016-10-05 | 苏州英派克印刷包装设备有限公司 | Cutting device for packaging box |
EP3085501B1 (en) | 2015-04-21 | 2017-12-20 | Müller Martini Holding AG | Apparatus for performing cutting operation of open formatedges of a printproduct |
CN109591071B (en) * | 2017-11-07 | 2021-11-12 | 新沂市锡沂高新材料产业技术研究院有限公司 | Precise automatic cutting equipment for teflon pipes |
CN110355794B (en) * | 2019-07-15 | 2020-12-15 | 嘉兴市华染新能源有限公司 | Categorised recovery unit of books material |
CN110576473B (en) * | 2019-09-26 | 2021-02-05 | 武汉上锐装饰设计工程有限公司 | Energy-saving insulation board clamping equipment |
CN113681642B (en) * | 2021-08-31 | 2022-03-22 | 嘉兴赵氏钮扣股份有限公司 | Automatic production line for comprehensively utilizing button leftover materials |
CN114714427B (en) * | 2022-05-14 | 2024-02-02 | 广州市三科钮扣有限公司 | Digital intelligent production line for comprehensively utilizing button leftover materials |
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FR1228264A (en) * | 1959-03-10 | 1960-08-29 | Devices for jogging and trimming volumes | |
US3722336A (en) * | 1971-02-10 | 1973-03-27 | North American Rockwell | Feed, transport and delivery mechanism for book trimmers and the like |
DE2430043A1 (en) * | 1973-07-06 | 1975-01-23 | Polygraph Leipzig | Cutting out for paper stacks or book pads - individual stacks clamped on continually moving supports prior to cutting |
GB2113597A (en) * | 1982-01-28 | 1983-08-10 | Will E C H | Apparatus for cutting and trimming paper sheets or the like |
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US1404239A (en) * | 1920-06-25 | 1922-01-24 | Seybold Charles | Clamp for paper cutters |
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US3733947A (en) * | 1968-06-18 | 1973-05-22 | Harris Intertype Corp | Book trimming machine |
CH656828A5 (en) * | 1982-05-06 | 1986-07-31 | Grapha Holding Ag | CUTTER FOR CUTTING BROCHURES. |
US4711439A (en) * | 1986-09-29 | 1987-12-08 | Dana Corporation | Vice jaw support apparatus |
IT1198196B (en) * | 1986-11-28 | 1988-12-21 | Pirelli | DEVICE SUITABLE FOR CUTTING OR TRIMMING EDGES OF RUBBERIZED FABRICS, EQUIPPED WITH TRANSVERSAL REINFORCEMENT ELEMENTS, FITTED WITH ONE OF THE SAID REINFORCEMENT ELEMENTS |
DE3921886A1 (en) * | 1989-07-04 | 1991-01-17 | Wolfgang Mohr | DEVICE FOR CUTTING STACKED, SHEET-SHAPED GOODS |
DE19516047C2 (en) * | 1995-05-04 | 1997-04-30 | Wohlenberg Vertriebs Und Servi | Triple cutter |
IT1306909B1 (en) * | 1998-04-24 | 2001-10-11 | Zechini Gra For S R L | TRILATERAL CUTTER IN PARTICULAR FOR THE TRIM OF THE EDGES OF LIBRIVOLUME TO REPLACE THE BLADES SIMPLIFIED |
US6021698A (en) * | 1998-04-30 | 2000-02-08 | Bell & Howell Mail & Messaging Technologies Co. | Stager interface apparatus and method for staging sheets |
DE59907939D1 (en) * | 1999-05-20 | 2004-01-15 | Grapha Holding Ag | Device for trimming brochures |
-
2001
- 2001-01-17 DE DE10101843A patent/DE10101843B4/en not_active Expired - Fee Related
-
2002
- 2002-01-16 DE DE50200088T patent/DE50200088D1/en not_active Expired - Lifetime
- 2002-01-16 EP EP02000939A patent/EP1225015B1/en not_active Expired - Lifetime
- 2002-01-16 US US10/051,577 patent/US7533596B2/en not_active Expired - Lifetime
-
2009
- 2009-03-06 US US12/399,707 patent/US8171834B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1228264A (en) * | 1959-03-10 | 1960-08-29 | Devices for jogging and trimming volumes | |
US3722336A (en) * | 1971-02-10 | 1973-03-27 | North American Rockwell | Feed, transport and delivery mechanism for book trimmers and the like |
DE2430043A1 (en) * | 1973-07-06 | 1975-01-23 | Polygraph Leipzig | Cutting out for paper stacks or book pads - individual stacks clamped on continually moving supports prior to cutting |
GB2113597A (en) * | 1982-01-28 | 1983-08-10 | Will E C H | Apparatus for cutting and trimming paper sheets or the like |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1473126A2 (en) * | 2003-04-30 | 2004-11-03 | Heidelberger Druckmaschinen Aktiengesellschaft | Device for trimming stacked sheets used for books |
EP1473126A3 (en) * | 2003-04-30 | 2005-12-07 | Heidelberger Druckmaschinen Aktiengesellschaft | Device for trimming stacked sheets used for books |
CN100542757C (en) * | 2004-03-30 | 2009-09-23 | 海德堡印刷机械股份公司 | Be used for the ripper that bookblock is cut edge |
EP2147759A1 (en) * | 2008-07-24 | 2010-01-27 | Müller Martini Holding AG | Method and device for cutting at least one side border of bound printed products |
DE102011106377A1 (en) | 2011-06-10 | 2012-12-13 | Dgr-Graphic Gmbh | Three-knife trimmer for head-, foot- and front trimming of a book- or brochure block, has three cutting units, knife holder, counter cutter bar, pressure plate, associated drive elements and feeder |
DE202011110242U1 (en) | 2011-06-10 | 2013-04-09 | Dgr-Graphic Gmbh | three Schneider |
EP2535153A1 (en) | 2011-06-17 | 2012-12-19 | DGR-Graphic GmbH | Three-knife trimmer |
DE102011105253A1 (en) | 2011-06-17 | 2012-12-20 | Dgr-Graphic Gmbh | three Schneider |
DE102011105253B4 (en) * | 2011-06-17 | 2015-06-11 | Dgr-Graphic Gmbh | three Schneider |
Also Published As
Publication number | Publication date |
---|---|
US7533596B2 (en) | 2009-05-19 |
US20090165616A1 (en) | 2009-07-02 |
DE50200088D1 (en) | 2003-12-11 |
US8171834B2 (en) | 2012-05-08 |
US20020092394A1 (en) | 2002-07-18 |
DE10101843A1 (en) | 2002-07-18 |
DE10101843B4 (en) | 2007-04-26 |
EP1225015B1 (en) | 2003-11-05 |
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