EP1157135A1 - Kompakte hochofenanlage - Google Patents
Kompakte hochofenanlageInfo
- Publication number
- EP1157135A1 EP1157135A1 EP00902649A EP00902649A EP1157135A1 EP 1157135 A1 EP1157135 A1 EP 1157135A1 EP 00902649 A EP00902649 A EP 00902649A EP 00902649 A EP00902649 A EP 00902649A EP 1157135 A1 EP1157135 A1 EP 1157135A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blast furnace
- compact
- furnace system
- construction
- blast
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000009434 installation Methods 0.000 title abstract 2
- 239000002893 slag Substances 0.000 claims description 13
- 238000005266 casting Methods 0.000 claims description 12
- 229910000805 Pig iron Inorganic materials 0.000 claims description 10
- 238000010276 construction Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 229910001341 Crude steel Inorganic materials 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000003723 Smelting Methods 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 238000005553 drilling Methods 0.000 claims description 2
- 238000010079 rubber tapping Methods 0.000 claims description 2
- 239000003245 coal Substances 0.000 claims 1
- 239000008187 granular material Substances 0.000 claims 1
- 239000002966 varnish Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 description 11
- 239000007788 liquid Substances 0.000 description 5
- 241000273930 Brevoortia tyrannus Species 0.000 description 4
- 201000005569 Gout Diseases 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
Definitions
- the invention is directed to a blast furnace with a blast furnace in blast furnace construction and in free-standing structure without scaffolding and associated parts of the plant such as hot wind generating plant /. Möll für and casting hall, for the continuous smelting of at least partially on prepared iron ores to liquid pig iron.
- blast furnaces without scaffolding are known.
- the shaft is armored with a sheet steel jacket and with a support ring of supports worn close to the blast furnace.
- Today's blast furnace plant technology is based on the design and a plant arrangement which, due to the available technology and the logistical necessities, is oriented both for the blast furnace with raw materials and for the transportation of the molten iron and slag products.
- the entire furnace structure with top seal, gas exhaust pipes and safety valves including pressure equalization is supported on this blast furnace scaffold, as well as the conveyor belt through which the raw materials are transported to the upper end of the blast furnace - the top stage.
- a blast furnace system that is common today is geared towards good transport options due to the large volume of material (ores, reducing agents, additives -> liquid slag, liquid pig iron, gout dust), with the individual components of the system being arranged on a correspondingly large area.
- the blast furnace system includes, in addition to the blast furnace, a corrugation which is connected to the blast furnace by means of a conveyor belt and is arranged approx. 300 m next to the furnace in accordance with the inclination angle of the monitoring belt and the height of the blast furnace (approx. 55 to 65 m) .
- a hot wind generator in which the required reaction gas (combustion air) is preheated with today three wind heaters, as well as a blast furnace dust removal and cleaning system near the blast furnace.
- the frame armor of the blast furnace is generally cooled by means of a conventional frame trickle cooling system.
- a completely new design of a compact blast furnace system is obtained by the measures of the invention, both to make the blast furnace compact, and to arrange the arrangement of the most important plant parts belonging to the blast furnace, or to arrange them in a compact manner in the immediate vicinity of the blast furnace. It is possible to install a conventional frame cooling system.
- the blast furnace shell is optimally cooled in this area, which is at risk of breakthroughs.
- the risk of cooling failure with local Overheating combined with a failure of the material strength is no longer an issue. It follows directly from this that the blast furnace shell is particularly stressed and that the blast furnace scaffolding that was previously necessary and expensive can be dispensed with in any case.
- Necessary work platforms can be attached directly to the furnace shell. The entire upper furnace construction with top gas lock, gas exhaust pipes and the safety valves including pressure equalization are now supported on the blast furnace shell.
- the otherwise usual complex top seal is formed by a rotary chute made in a simplified design, in which a tilting mechanism is dispensed with and the angle of inclination of the rotary chute is fixed once in accordance with the size of the furnace.
- the top gas lock gearbox (the rotary hub) is much simpler in design and the material distribution can be controlled with the existing radially movable impact armor.
- the support of a Begi chtungsbandes on the blast furnace or on the blast furnace frame is no longer necessary in the design of the compact blast furnace according to the invention, since the gauging belt is replaced by a steep conveyor, which does not require support and which is arranged directly next to the blast furnace .
- the distance of the steep conveyor is about 25 to 35 m from the blast furnace central axis. It is now also possible to arrange the filling directly next to it - in the case of known blast furnace systems, the distance between the filling building and the blast furnace is approx. 300 m - whereby a considerable saving in space is achieved for the blast furnace system according to the invention.
- the filling itself is advantageously made more compact in that the working and material storage volume is reduced from only 10 to 12 hours, which is customary in the prior art, preferably only 3 to 4 hours. This is sufficient for the safe requirements of the system, since this operation can be optimally monitored due to the installed automation and control.
- the Gi eßhal steering unit can also be much smaller (more compact ) and therefore more cost-effective.
- the casting hall is arranged directly next to the blast furnace and is designed in such a way that there is no need for a rail / stem for the removal of liquid pig iron and liquid slag.
- the molten pig iron is conveyed into correspondingly large pans and transported by wheels via a channel system, while the molten slag is conveyed into a slag bed and / or into a slag granulation.
- the hot wind generator installed according to the invention preferably with only two wind heaters, it is possible to build the blast furnace system even more space-saving and compact.
- the installed automation and control technology ensures that e.g. B. the blast furnace system with an annual production of approx. 1 million tons of pig iron can be operated extremely cost-effectively in an optimal manner.
- the construction of a compact blast furnace in conjunction with a compact filling, a compact casting hall (and its compact arrangement in the immediate vicinity of the blast furnace, which is possible thanks to the use of the steep conveyor), is technically a completely new blast furnace system in this combination, which significantly reduces the costs of a modern and contributes to the safe operation of the steel production plant.
- a compact blast furnace system designed in this way is particularly suitable for use in so-called mini-mills.
- mini-mills These are mini steel mills with an annual capacity of around 0.5 to 2 million tons of crude steel.
- mini-mills which previously work on the basis of direct reduction and / or the melting of scrap in electric arc furnaces (EAF) and which are gaining importance due to their increased flexibility and economy, a compact blast furnace system, such as it proposes the invention to be used with advantage.
- FIG. 2 is an enlarged partial view of the upper part of the blast furnace according to FIG. 1
- 1 is an enlarged partial view of the lower part of the blast furnace with casting hall according to FIG. 1, rotated by 90 * ,
- Fig a layout of a compact blast furnace in a schematic plan view.
- FIG. 1 and 2 show part of a compact blast furnace system with a blast furnace 10 in a side view.
- Water-cooled cooling elements (not shown) are arranged between the refractory blast furnace wall 11 and the blast furnace shell 12, which means that the blast furnace scaffolding which is otherwise common for reasons of operational safety can be omitted, which is why the loads that are otherwise to be borne by this scaffold are supported by the supports 23, 24 (FIG . 2) and the support ring 22 are taken over completely from the blast furnace shell 12.
- the latter itself is compact and space-saving, since it now only has to provide a working and material storage volume of 3 to 4 hours. It consists of, for example, load vehicles from Deep bunkers 31, which can be filled with the raw materials, from which these raw materials are withdrawn again by means of conveyor belts 34 and filled into the high-rise bunker 32 with a moler-stone conveyor 33, via pull-off belts 35 and the steep conveyor 20, these raw materials then become the top stage 13 of the blast furnace 10 promoted.
- a top gas dedusting and cleaning system 25 from which a portion of the cleaned top gas is fed via a pipeline 26 into a hot wind generator system 40 (FIG. 4).
- FIG. 2 the upper part of the blast furnace 10 is shown in an enlarged detail. Due to the enlargement, it better shows the upper furnace structure supported on the blast furnace shell 12 with the support ring 22 and the supports 23, 24, by means of which the upper end 21 of the steep conveyor 20, the gas exhaust pipe 15 and the safety valves 16 are securely supported. Furthermore, the gout closure 14, which is a bell closure in this exemplary embodiment, and the movable impact armor 17 are shown more clearly in FIG. 2.
- FIG. 3 likewise shows the lower part of the blast furnace 10 in a somewhat enlarged representation compared to FIG. 1. It schematically shows the tapping 18 and the casting hall 50 with the channel system 52, via which the molten pig iron flows with a natural gradient into the wheel-bound ladles 51. Above the channel system 52 there is an extractor hood 57, which is connected to a dedusting system 56 (FIG. 4), so that rising vapors during Racking can be collected and disposed of in an environmentally friendly manner.
- a dedusting system 56 FIG. 4
- FIG. 4 the compact blast furnace system according to the invention with its most important system parts is shown in a layout.
- the core part of the plant is the blast furnace 10, around which the other parts of the plant that are important for the operation of the blast furnace are grouped with the smallest possible distance.
- the mollung 30 with the deep bunkers 31 and blast bunkers 32, from which the blast furnace 10 is fed with the required raw materials via the steep conveyor 20.
- the casting hall 50 with the channel system 52, via which the pig iron produced is conveyed into the ladles 51 (FIG. 3) and the slag into a slag bed 53 and / or into a slag granulation 54.
- a water treatment system 55 for providing the granulating water is arranged next to the slag granulation 54.
- the dedusting system 56 arranged next to the casting hall 50 is connected to the casting hall 50 and to the deposit 30 and, during operation of the blast furnace 10, ensures perfect dedusting of the casting hall 50 and deposit 30.
- the thermal energy required to operate the hot wind generator 40 becomes partially provided by dedusted and cleaned top gas.
- the blast furnace gas cleaned in the blast furnace dust removal and cleaning system 25 is conveyed via a pipe 26 to the hot-air generating system 40.
- a further component of the compact blast furnace system is a control room 60, from which the operation of the blast furnace system is monitored and controlled with the aid of the automation and control technology installed.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Manufacture Of Iron (AREA)
- Blast Furnaces (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19908709 | 1999-02-26 | ||
DE19908709A DE19908709A1 (de) | 1999-02-26 | 1999-02-26 | Kompakte Hochofenanlage |
PCT/EP2000/000808 WO2000052213A1 (de) | 1999-02-26 | 2000-02-01 | Kompakte hochofenanlage |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1157135A1 true EP1157135A1 (de) | 2001-11-28 |
Family
ID=7899195
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00902649A Ceased EP1157135A1 (de) | 1999-02-26 | 2000-02-01 | Kompakte hochofenanlage |
Country Status (16)
Country | Link |
---|---|
US (1) | US6833106B1 (ru) |
EP (1) | EP1157135A1 (ru) |
JP (1) | JP2002538303A (ru) |
KR (1) | KR20010099959A (ru) |
CN (1) | CN1341152A (ru) |
AR (1) | AR022634A1 (ru) |
AU (1) | AU764118B2 (ru) |
BR (1) | BR0007838A (ru) |
CA (1) | CA2363107A1 (ru) |
CZ (1) | CZ20013087A3 (ru) |
DE (1) | DE19908709A1 (ru) |
PL (1) | PL354658A1 (ru) |
RU (1) | RU2244014C2 (ru) |
TW (1) | TW462988B (ru) |
WO (1) | WO2000052213A1 (ru) |
ZA (1) | ZA200107885B (ru) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BRPI0501206C1 (pt) * | 2005-03-08 | 2008-02-19 | Jose Maximiano Furtado | sistema de carregamento pressurizado para alto forno |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3623717A (en) * | 1968-08-07 | 1971-11-30 | Inland Steel Co | Self-supporting blast furnace shell and metallic lining for blast furnace |
US3764027A (en) * | 1972-01-07 | 1973-10-09 | Mohr J & Sons | Blast furnace high top pressure charging system |
DE2509805B2 (de) * | 1975-03-06 | 1976-12-23 | Dango & Dienenthai, 5900 Siegen | Stichlochbohr- oder stopfmaschine fuer schacht-, insbesondere hochoefen |
DE2542882C3 (de) * | 1975-09-25 | 1978-11-23 | Centralnyj Nautschno-Issledovatelskij I Projektnyj Institut Stroitelnych Metallokonstrukcij Cniiprojektstalkonstrukcija, Moskau | Gichtaufbau für einen Hochofen |
US4003558A (en) * | 1976-04-07 | 1977-01-18 | United States Steel Corporation | Supporting structure for blast furnaces |
JPS55152114A (en) * | 1979-05-17 | 1980-11-27 | Kawasaki Steel Corp | Supporting method of applied shell or the like during repairing in free standing type blast furnace having bell type supplying apparatus |
JPS58141310A (ja) * | 1982-02-12 | 1983-08-22 | Nippon Steel Corp | 高炉炉頂部構造物の支持装置 |
US4670049A (en) * | 1984-04-23 | 1987-06-02 | Kelmar John J | Oxygen blast furnace for direct steel making |
-
1999
- 1999-02-26 DE DE19908709A patent/DE19908709A1/de not_active Withdrawn
-
2000
- 2000-01-25 TW TW089101135A patent/TW462988B/zh not_active IP Right Cessation
- 2000-02-01 JP JP2000602823A patent/JP2002538303A/ja not_active Withdrawn
- 2000-02-01 EP EP00902649A patent/EP1157135A1/de not_active Ceased
- 2000-02-01 BR BR0007838-7A patent/BR0007838A/pt not_active Application Discontinuation
- 2000-02-01 CA CA002363107A patent/CA2363107A1/en not_active Abandoned
- 2000-02-01 CZ CZ20013087A patent/CZ20013087A3/cs unknown
- 2000-02-01 AU AU24410/00A patent/AU764118B2/en not_active Ceased
- 2000-02-01 PL PL00354658A patent/PL354658A1/xx not_active Application Discontinuation
- 2000-02-01 WO PCT/EP2000/000808 patent/WO2000052213A1/de not_active Application Discontinuation
- 2000-02-01 KR KR1020017008139A patent/KR20010099959A/ko not_active Application Discontinuation
- 2000-02-01 RU RU2001126121/02A patent/RU2244014C2/ru not_active IP Right Cessation
- 2000-02-01 US US09/914,344 patent/US6833106B1/en not_active Expired - Fee Related
- 2000-02-01 CN CN00804281A patent/CN1341152A/zh active Pending
- 2000-02-18 AR ARP000100702A patent/AR022634A1/es not_active Application Discontinuation
-
2001
- 2001-09-26 ZA ZA200107885A patent/ZA200107885B/xx unknown
Non-Patent Citations (1)
Title |
---|
See references of WO0052213A1 * |
Also Published As
Publication number | Publication date |
---|---|
CZ20013087A3 (cs) | 2002-05-15 |
CA2363107A1 (en) | 2000-09-08 |
AU764118B2 (en) | 2003-08-07 |
CN1341152A (zh) | 2002-03-20 |
RU2244014C2 (ru) | 2005-01-10 |
AR022634A1 (es) | 2002-09-04 |
PL354658A1 (en) | 2004-02-09 |
ZA200107885B (en) | 2002-10-30 |
TW462988B (en) | 2001-11-11 |
BR0007838A (pt) | 2002-01-15 |
AU2441000A (en) | 2000-09-21 |
WO2000052213A1 (de) | 2000-09-08 |
DE19908709A1 (de) | 2000-08-31 |
JP2002538303A (ja) | 2002-11-12 |
KR20010099959A (ko) | 2001-11-09 |
US6833106B1 (en) | 2004-12-21 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20010529 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
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17Q | First examination report despatched |
Effective date: 20021118 |
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RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: SMS DEMAG AKTIENGESELLSCHAFT |
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APBR | Date of receipt of statement of grounds of appeal recorded |
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APBT | Appeal procedure closed |
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