EP1047871B1 - Systeme d'injection de carburant pour moteurs a combustion interne - Google Patents

Systeme d'injection de carburant pour moteurs a combustion interne Download PDF

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Publication number
EP1047871B1
EP1047871B1 EP99939946A EP99939946A EP1047871B1 EP 1047871 B1 EP1047871 B1 EP 1047871B1 EP 99939946 A EP99939946 A EP 99939946A EP 99939946 A EP99939946 A EP 99939946A EP 1047871 B1 EP1047871 B1 EP 1047871B1
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EP
European Patent Office
Prior art keywords
valve
injection system
fuel injection
valve piston
fuel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99939946A
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German (de)
English (en)
Other versions
EP1047871A1 (fr
Inventor
Erwin Krimmer
Rainer Haeberer
Helmut Clauss
Tilman Miehle
Felix LANDHÄUSSER
Markus Rueckle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
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Filing date
Publication date
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Publication of EP1047871A1 publication Critical patent/EP1047871A1/fr
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Publication of EP1047871B1 publication Critical patent/EP1047871B1/fr
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Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0014Valves characterised by the valve actuating means
    • F02M63/0015Valves characterised by the valve actuating means electrical, e.g. using solenoid
    • F02M63/0017Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/20Varying fuel delivery in quantity or timing
    • F02M59/34Varying fuel delivery in quantity or timing by throttling of passages to pumping elements or of overflow passages, e.g. throttling by means of a pressure-controlled sliding valve having liquid stop or abutment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/004Sliding valves, e.g. spool valves, i.e. whereby the closing member has a sliding movement along a seat for opening and closing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/0045Three-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/0056Throttling valves, e.g. having variable opening positions throttling the flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/24Fuel-injection apparatus with sensors

Definitions

  • the invention relates to a fuel injection system for Internal combustion engines according to the preamble of claim 1.
  • a such is known from EP 0 778 413.
  • Valve piston opening from in a radial plane on the circumference of the Valve piston arranged control openings controlled. Furthermore are in this area - for example - EP 0 299 337 and DE 195 49 108.4 known.
  • the invention is based on a so-called common rail System (CR system).
  • CR system common rail System
  • the peculiarity of such CR systems is that the amount of fuel required by a High pressure pump on a variable from each Operating state of the engine dependent pressure brought must become.
  • the high-pressure pump is dependent on the engine speed driven what z. B. can be done by camshaft drive.
  • the possible delivery rate of the high pressure pump is designed so that in an excess amount of fuel in each operating condition, i. H. more than the rail is required to build the desired pressure can.
  • Removable solution according to the invention is for a generic CR system a fuel metering unit created that is capable of the high pressure pump of the CR system which in the respective operating state of the Internal combustion engine desired amount of fuel exactly to meter.
  • Electromagnet 10 with integrated control valve 11.
  • electromagnet 10 essentially a magnet coil 12, an armature 13 with armature bolts 14 and a magnetic pot 15 which holds the magnet coil 12 and the armature 13 partially encloses.
  • the entire assembly electromagnet 10 with integrated Control valve 11 is in a (not shown) High pressure fuel pump arranged.
  • the magnetic pot 15 also serves as a sealing element magnetic yoke and as a fastening element (16) of the Electromagnet 10 in the high pressure pump.
  • the solenoid 12 is after it in the magnet housing 15th is completely overmolded.
  • By the age of 17 overmolding is an optimal heat transfer from the coil 12 to the housing 15 guaranteed. one This can cause overheating in critical operating states be counteracted.
  • the extrusion coating 17 also leads to a good vibration and shake resistance, which makes a Attachment of the fuel metering unit 10, 11 highly stressed areas, e.g. B. the high pressure fuel pump, in terms of vibrations, temperature and environmental pollution is made possible.
  • the coating 17 of the solenoid 12 in cooperation with two sealing points 18, 19 ensures that the contact points of the coil 12 to the Plug lugs (not shown) are "dry".
  • Magnet coil winding and contact points are thus in front Corrosive media attacks optimally protected.
  • the control valve 11 has a valve housing 22, which in a flange-like widening 23 merges, which at the same time the front end of the electromagnet housing 15 forms.
  • the axial bore 24 takes one displaceable sleeve-shaped valve piston 25, in whose interior 26 a compression spring 27 is arranged.
  • the Compression spring 27 is supported on the front on a bottom 28 of the Valve piston 25 and on the back of one in the Axial bore 24 of the valve housing 22 located Spring plate 29 from.
  • a paragraph 30 on the inner wall of the Valve piston 25 ensures that the compression spring 27 largely non-contact from the inner wall in the Valve piston 25 is.
  • the valve piston head is on the outside 28 and thus the valve piston 25 with the front end of the anchor bolt 14 in plant.
  • Valve housings 22 are also several radially directed Control openings arranged (see also Fig. 2 to 4), one of which can be seen in FIG. 1 and numbered 32 is.
  • the control opening 32 stands with the low pressure area the (not shown) high pressure pump in hydraulic Operatively connected.
  • Fig. 2 shows a variant in of the three control openings - with 32, 34 and 35 designated, are provided. 3, result from the special design of the middle Control opening 32 two control areas of the control valve 11, on the one hand, an area 1 with a correspondingly smaller amount Fuel delivery and on the other an area 2 with in Dependence on the valve piston stroke (magnetic stroke) linearly strong increasing fuel delivery (see FIG. 4).
  • the Range 1 low fuel delivery
  • engine idling up to assigned to the lower partial load.
  • Area 2 (strong increasing fuel delivery) corresponds to the medium partial load to full load of the internal combustion engine.
  • Area 1 is characterized in that initially only the opening area of the slot-shaped part 36 of FIG Control opening 32, plotted over the stroke of the valve piston 25 (or the anchor bolt 14), a flat characteristic has. This is numbered 37 in FIG. 4. This is good controllability of the idle and the lower Partial load of the internal combustion engine possible. This is achieved due to the narrow, rounded design of the slot-shaped part 36 of the control opening 32. Manufactured this narrow slot 36 can be eroded, Punching or laser cutting.
  • Area 2 is characterized in that the opening area - in this case all three control openings 32, 34 and 35 involved (FIG. 2) - plotted over the stroke of the valve piston 25 or the anchor bolt 14 has a steep characteristic curve, cf. Curve sections 38, 39, 40 in Fig. 4. This ensures that a correspondingly large opening area is available after a defined stroke. A short overall length and a low energy expenditure of the electromagnet 10 are thus possible.
  • large control opening areas can also be provided by a correspondingly wide slot or a control opening of correspondingly large diameter or also by several slots or bores with suitable geometries distributed around the circumference of the valve housing 22 (e.g. triangular shape).
  • the fuel meter in question is for various vehicle types (cars, commercial vehicles, special vehicles, Ships etc.), provided that they are with internal combustion engines operated, equally applicable.
  • the required Adaptation can be done in a simple manner via the design the opening areas of the valve control openings (e.g. 32, 34, 35 in Fig. 2) accomplish.
  • the minimum that can be achieved Dead volume ensures exact metering of the required Fuel quantity and quick response times to changing Quantity requirement of the high pressure pump or the internal combustion engine.
  • Fig. 5 shows four parallel Magnetic characteristics 41 to 44 with different magnetic currents as a parameter.
  • the spring characteristic (shown in dashed lines) is numbered 45.
  • Control points result in each case the interfaces of the spring characteristic 45 with the Magnetic characteristics 41 to 44.
  • a high spring stiffness (high c-value the compression spring 27) is advantageous. This will correspondingly steep transitions between the magnetic characteristic (41 or 42 or 43 or 44) and the spring characteristic 45 reached. This leads to stable control points.
  • the control of the electromagnet 10 takes place pulse width modulated.
  • An optimized control frequency gives movement ripple of the armature 13 and thus the Valve piston 25.
  • the setting process is as follows performed. First, the electromagnet 10 with a defined current applied. Then the Insert spring plate 29 into valve bore 24 so far until it comes out of the control opening (e.g. 32, Fig. 1) defined volume flow results. In this position the Spring plate 29 fixed, e.g. B. by the spring plate 29 as Press-in part is formed or the valve housing 22 of is plastically deformed on the outside. It makes sense to do this Valve set point in the range of minimum fuel flow rates because this makes the tolerance sensitive Idle range is exactly realizable.
  • the solenoid 12 is included a stage 46 has been designed. This allows the inner Space of the electromagnet 10 can be optimally used.
  • the Working air gap of the electromagnet 10 was for reasons the magnetic force optimization placed in the middle of the coil 12. Due to the non-contact guidance of the compression spring 37 in Inside the valve piston 25, the spring and Magnetic hysteresis can be kept to a minimum, so that an exact fuel metering is guaranteed.
  • the entire control valve 11 and the electromagnet 10 are kraftstoffgeflutet.
  • the control valve 11 is thus hydraulic balanced. Interferences do not affect the Metering out.
  • the flooded electromagnet 10 acts as hydraulic cushion that both interference and counteracts fretting.
  • valve piston 25 47 is opened in the valve housing 22.
  • Control opening 32 via a recess 48 on the cylindrical
  • the circumference of the valve piston 25 with the radial bore 47 hydraulically connected.
  • the radial bore 47 can - through a channel 49 - e.g. B. connected to the suction side of the pre-feed pump his.
  • the edge of the spring plate 29 on the valve side designed as an axial sealing seat 51, which with the End face 52 of the valve piston 25 on the spring plate side cooperates sealingly.
  • the annular sealing seat 51 can z. B. as an elastomer flat sealing seat or as a steel cone seat be trained.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Fuel-Injection Apparatus (AREA)

Claims (11)

  1. Système d'injection de carburant pour des moteurs à combustion interne comportant une conduite de distribution et une pompe à haute pression entraínée en fonction du régime du moteur pour générer la pression et le débit de carburant nécessaires dans la conduite de répartition pour l'état de fonctionnement respectif du moteur à combustion interne, ainsi qu'une vanne de régulation à commande électromagnétique munie d'une unité de dosage de carburant installée dans la pompe à haute pression, une entrée (31) relié au côté de refoulement d'une pompe amont et une sortie (32, 34, 35) reliée à la zone basse pression de la pompe haute pression ainsi qu'un piston de vanne (25) sollicité en position d'ouverture par un ressort de compression (27), ce piston étant actionné par un goujon d'induit (14) de l'électro-aimant (10) vers la position de fermeture contre l'action développée par le ressort de compression avec au moins un orifice de commande radial (32, 34, 35) et de préférence plusieurs orifices prévus dans la paroi du boitier de vanne (22) et en coopération avec la région basse pression de la pompe à haute pression,
    caractérisé en ce que
    les ouvertures de commande sont formées et/ou installées pour qu'en fonction de la course du piston de vanne, on obtienne au moins deux régions de commande,
    les surfaces d'ouverture des orifices de commande tracées en fonction de la course du piston de vanne comportent dans une première région de commande (région 1) une caractéristique plate (37) dont la pente est faible et dans une seconde région de commande, plage (2) une caractéristique pentue (38, 39, 40) avec une pente importante.
  2. Système d'injection de carburant selon la revendication 1,
    caractérisé en ce que
    la vanne de régulation (11) fait suite axialement au boítier (15) de l'électro-aimant (10) et comporte un boítier (22) dont la face frontale comporte une ouverture axiale (31) coopérant avec le côté de pression de la pompe d'alimentation amont.
  3. Système d'injection de carburant selon l'une des revendications 1 ou 2,
    caractérisé en ce qu'
    au début de la course du piston de vanne, on a une première région de commande (région 1) associée au ralenti et à la plage des charges inférieures du moteur à combustion interne et pour la suite de la course du piston de vanne, on a une seconde région de commande (région 2) correspondant à la charge partielle et à la charge maximale du moteur à combustion interne pour les orifices de commande (32, 34, 35).
  4. Système d'injection de carburant selon l'une ou plusieurs des revendications 1 à 3,
    caractérisé en ce que
    les caractéristiques (41 - 44) de l'électro-aimant (10) sont opposées à la caractéristique (45) du ressort de compression (27) sollicitées par le piston de vanne (25).
  5. Système d'injection de carburant selon l'une des revendications précédentes,
    caractérisé en ce que
    l'électro-aimant (10) est commandé avec modulation de largeur d'impulsion par un capteur de pression - carburant installé dans la conduite distributrice (rampe commune).
  6. Système d'injecaion de carburant selon l'une des revendications précédentes,
    caractérisé en ce que
    le piston de vanne (25) est en forme de manchon et dans son volume intérieur (26) il loge le ressort de compression (27) le sollicitant en position d'ouverture ; et
    le ressort de compression (27) s'appuie par son côté arrière contre un plateau à ressort (27) prévu dans le perçage (24) du boítier de vanne (22).
  7. Système d'injection de carburant selon la revendication 6,
    caractérisé en ce que
    la vanne de régulation (11) est réglable par un coulissement axial correspondant suivi du blocage du plateau de ressort (29) dans le perçage de vanne (24).
  8. Système d'injection de carburant selon l'une des revendications précédentes,
    caractérisé en ce que
    l'ensemble de l'unité de dosage de carburant (10, 11) est intégrée directement dans la pompe à haute pression de préférence par vissage et à la fois la vanne de régulation (11) et l'électro-aimant (10) sont baignés par le carburant.
  9. Système d'injection de carburant selon la revendication 8,
    caractérisé en ce que
    la bobine (12) de l'électro-aimant (10) placée dans le boítier d'électro-aimant (15) en forme de pot est complètement enrobée par injection d'une enveloppe de matière plastique (17).
  10. Système d'injection de carburant selon l'une des revendications précédentes,
    caractérisé en ce que
    le piston de vanne (25) possède à sa surface périphérique cylindrique, un lamage (48) et le boítier de vanne (22) comporte un perçage radial (47) relié au côté aspiration de la pompe de pré alimentation, de façon qu'en position de fermeture du piston de vanne (25), les ouvertures de commande radiales (32) soient reliées par le lamage (48) du piston de vanne au perçage radial (47) du boítier de vanne (22) par une liaison hydraulique.
  11. Système d'injection de carburant selon l'une des revendications précédentes,
    caractérisé en ce que
    le bord du plateau à ressort (29) tourné vers le piston de vanne (25) comporte un siège d'étanchéité (51) axial, qui coopère en position de fermeture du piston de vanne (25) avec le bord (52) de celui-ci tourné vers le plateau à ressort (29) par une coopération étanche.
EP99939946A 1998-11-18 1999-06-25 Systeme d'injection de carburant pour moteurs a combustion interne Expired - Lifetime EP1047871B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19853103 1998-11-18
DE19853103A DE19853103A1 (de) 1998-11-18 1998-11-18 Kraftstoffeinspritzsystem für Brennkraftmaschinen
PCT/DE1999/001848 WO2000029742A1 (fr) 1998-11-18 1999-06-25 Systeme d'injection de carburant pour moteurs a combustion interne

Publications (2)

Publication Number Publication Date
EP1047871A1 EP1047871A1 (fr) 2000-11-02
EP1047871B1 true EP1047871B1 (fr) 2004-01-28

Family

ID=7888157

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99939946A Expired - Lifetime EP1047871B1 (fr) 1998-11-18 1999-06-25 Systeme d'injection de carburant pour moteurs a combustion interne

Country Status (5)

Country Link
US (1) US6446606B1 (fr)
EP (1) EP1047871B1 (fr)
JP (1) JP4358445B2 (fr)
DE (2) DE19853103A1 (fr)
WO (1) WO2000029742A1 (fr)

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JP4841772B2 (ja) * 2001-09-28 2011-12-21 いすゞ自動車株式会社 コモンレール式燃料噴射制御装置
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JP3630304B2 (ja) * 2001-10-15 2005-03-16 株式会社ボッシュオートモーティブシステム 燃料液流量調節弁、及び該燃料液流量調節弁を備えた内燃機関の燃料噴射システム
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JP2005299683A (ja) 2001-11-27 2005-10-27 Bosch Corp 液体の流量制御弁および可動子のためのアンカー
EP1321663A3 (fr) 2001-12-19 2003-07-02 Robert Bosch Gmbh Dispositif d'injection de combustible pour moteur à combustion interne
DE10205187A1 (de) 2002-02-08 2003-08-21 Bosch Gmbh Robert Kraftstoffeinspritzeinrichtung für eine Brennkraftmaschine
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DE10206236B4 (de) 2002-02-15 2019-06-19 Robert Bosch Gmbh Kraftstoffeinpritzeinrichtung für eine Brennkraftmaschine
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JP2011077355A (ja) * 2009-09-30 2011-04-14 Keihin Corp リニアソレノイド及びそれを用いたバルブ装置
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CN103075285A (zh) * 2013-02-05 2013-05-01 李正富 高压共轨燃油计量阀
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US6446606B1 (en) 2002-09-10
JP2002530568A (ja) 2002-09-17
EP1047871A1 (fr) 2000-11-02
DE19853103A1 (de) 2000-05-25
JP4358445B2 (ja) 2009-11-04
DE59908419D1 (de) 2004-03-04
WO2000029742A1 (fr) 2000-05-25

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