EP1045976A1 - Steuereinheit zur steuerung des druckaufbaus in einer pumpeneinheit - Google Patents
Steuereinheit zur steuerung des druckaufbaus in einer pumpeneinheitInfo
- Publication number
- EP1045976A1 EP1045976A1 EP99952405A EP99952405A EP1045976A1 EP 1045976 A1 EP1045976 A1 EP 1045976A1 EP 99952405 A EP99952405 A EP 99952405A EP 99952405 A EP99952405 A EP 99952405A EP 1045976 A1 EP1045976 A1 EP 1045976A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- guide element
- bore
- control unit
- valve body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005086 pumping Methods 0.000 title abstract 3
- 238000002347 injection Methods 0.000 claims description 32
- 239000007924 injection Substances 0.000 claims description 32
- 238000002485 combustion reaction Methods 0.000 claims description 14
- 239000000446 fuel Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims 1
- 230000000284 resting effect Effects 0.000 abstract 1
- 230000003213 activating effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 101100243082 Caenorhabditis elegans pde-1 gene Proteins 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/44—Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
- F02M59/46—Valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/20—Varying fuel delivery in quantity or timing
- F02M59/36—Varying fuel delivery in quantity or timing by variably-timed valves controlling fuel passages to pumping elements or overflow passages
- F02M59/366—Valves being actuated electrically
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/44—Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
- F02M59/46—Valves
- F02M59/466—Electrically operated valves, e.g. using electromagnetic or piezoelectric operating means
Definitions
- Control unit for controlling the pressure build-up in a pump unit
- the present invention relates to a control unit for controlling the pressure build-up in a pump unit with a control valve and a valve connected thereto
- Valve actuation unit the control valve being designed as an I-valve opening inward in the flow direction and having a valve body which is axially displaceably mounted in a housing of the control unit and which is seated on the inside of a valve seat of the control valve when the control valve is closed.
- Control units are known from the prior art, for example, which control the pressure build-up of pump units for building up an injection pressure of an injection system for supplying fuel to a combustion chamber of direct-injection internal combustion engines.
- Control units of this type are usually designed as solenoid valves.
- the valve actuation unit is designed as an electromagnet that actuates the control valve.
- the solenoid valve is open when not energized. This provides a free flow from the pump unit to the low pressure area of the injection system and filling the pump chamber with fuel during the suction stroke of the pump piston and backflow of the fuel during the delivery stroke are thus possible.
- Activating the solenoid valve during the delivery stroke of the pump piston closes this bypass. This leads to pressure build-up in the high pressure area of the system.
- control valve In the control units known from the prior art, the control valve is usually designed as a so-called I valve opening inwards in the direction of flow. I-valves have the advantage over so-called A-valves that open outward in the direction of flow that they are much easier and cheaper to manufacture.
- the known control units have the disadvantage, however, that a considerable amount of force is required to actuate the control valve through the valve actuation unit. This is due to the fact that due to the medium which is at high pressure when the control valve is closed, pressure forces act on the valve body and the resulting force has to be overcome in the axial direction when the control valve is actuated.
- spring elements are often used according to the prior art, which counteract the resulting force acting on the valve body.
- these spring elements exert a constant spring force on the valve body which is independent of the pressure of the medium present in the control valve. At low pressures this spring force can be too high, at higher pressures it can be too low, so that in both cases a considerable effort is required to overcome the spring force or the resulting force acting on the valve body.
- valve actuation units according to the prior art must be selected so that they always one be able to apply sufficient force to actuate the control valves. This usually requires particularly large valve actuation units.
- the use of piezoelectric actuators as valve actuation units is excluded in the control valves of the control units according to the prior art, since the valve actuation forces or valve actuation strokes applied by them are generally not large enough to actuate the known control valves.
- the object of the present invention is to provide a control unit, the control valve of which can be actuated with low valve actuation forces and which has short switchover times.
- the invention proposes a control unit of the type mentioned at the outset, which is characterized by an axially effective surface of the valve body which is designed in such a way that the forces which act on the valve body when the control valve is closed due to the pressure of the pump unit applied to one another .
- the pressure forces of the medium present in the control valve are advantageously used to:
- valve actuation forces to a minimum, depending on the pressure of the medium.
- the pressure forces acting on the valve body compensate each other so that the resulting force is zero. To do this, they point inwards in the direction of flow directed axially effective surface and the outwardly directed in the flow direction axially effective surface of the valve body on the same surface.
- the medium present on the valve body acts on the valve body on the two axially active surfaces of the same size, but opposing pressure forces, which compensate for one another.
- only forces other than the force resulting from the pressure forces have to be overcome, for example friction or spring forces.
- the axially effective surface of the valve body can also be designed in such a way that the resulting force counteracts the other forces, so that the sum of all the forces acting on the valve body results in minimal valve actuation forces.
- control unit according to the invention advantageously has very short switchover times.
- the switching times are approximately 100-10 -6 s.
- the cross section through the valve body and the course of the valve seat can have any contour.
- Round shapes for example circles or ellipses, for technical reasons. But contours are also conceivable that do not have a round course.
- the valve body has a circular cross section and is axially displaceably mounted in the housing by means of a first guide element located in the flow direction, and that the valve seat has an annular shape, and that the outer diameter of the first guide element is the same is the outside diameter of the valve seat.
- it lies in the flow direction and is directed inward around the first guide element a first annular axially effective surface is formed.
- an outwardly directed, equally large, second annular, axially effective surface is formed.
- the pressure of the medium applied to the valve body when the control valve is closed generates equally large pressure forces on the two annular surfaces of the same size.
- the compressive forces are directed towards each other and equalize.
- the valve actuation forces are thus minimal at any pressure occurring on the valve body.
- the valve body is, according to an advantageous embodiment, axially displaceably mounted in the housing by means of a second guide element located in the flow direction.
- the valve body is thus axially movably supported on both sides of the valve seat by a guide element in the housing. In this way, a full-surface contact of the valve body on the valve seat and a reliable sealing function of the valve seat can be ensured.
- the second guide element has an axially effective surface designed in such a way that the forces exerted by the pressure on the valve body when the control valve is open act, almost balance each other.
- the axially effective surface of the valve body directed outward in the flow direction is increased by an area which, when the control valve is closed, is shielded by the valve seat from the pressure applied to the valve body.
- the pressure applied leads to a force directed inward in the flow direction and acting on the valve body.
- the second guide element has an axially effective surface running around the valve body and directed inward in the flow direction, on which the applied pressure acts when the control valve is open and leads to an outward force acting on the valve body. Regardless of the size of the applied pressure, the two forces almost equalize. In this way, a controlled retraction of the valve body can always be ensured at any high pressure.
- a spring element is preferably arranged between the valve body and the housing and presses the valve body away from the valve seat in a passage position in a non-activated state of the valve actuation unit.
- the control valve When the valve actuation unit is not activated, the control valve is thus open; H. the medium to be pumped by the pump unit can flow freely from the pump unit to the low pressure area of the system and back again. In the open position of the control valve it is thus possible to fill the pump chamber with the medium to be pumped during the suction stroke of the pump piston and to allow the medium to flow back during the delivery stroke.
- valve actuation unit is designed as a piezoelectric actuator.
- Control valve is controlled by a piezoelectric actuator. Since no or extremely low valve actuation forces have to be applied in the control unit according to the invention for actuating the control valve, the maximum stroke of a piezoelectric actuator can be used. And this is particularly so because when the door is closed Control valve only the smallest power reserves of the valve actuation unit are necessary to keep the control valve in the closed position.
- the housing be constructed in two parts, that the first housing part has a first axial bore for receiving the first guide element and a coaxial second bore with a larger diameter, into which the inlet from the pump unit opens , and that the valve seat is formed on the inside of the second housing part in the direction of flow and the second housing part is arranged at a distance from the bottom of the second bore in the latter.
- the valve body can be conveniently and easily arranged between the individual housing parts and positioned relative to them. By assembling the individual housing parts to form the finished housing, the valve body can be easily arranged in a defined position within the housing.
- Valve body can be reduced relative to the housing.
- the first and second holes can be done in one operation, i. H. can be inserted into the first housing part without having to put the drill down after the first drilling and having to start again before the second drilling.
- the second housing part is advantageously pressed or shrunk into the second bore.
- the second housing part is advantageously as one Bush formed, which has a third bore for receiving the second guide element.
- the game between the first guide element and the first bore is preferably about 2 to 4-10 "6 m and the game between the second guide element and the third bore is about 8 to 10- 10 " 6 m.
- the present invention also relates to an injection system for supplying fuel to a combustion chamber of direct-injection internal combustion engines with a pump unit for building up an injection pressure and then for injecting the fuel via an injection nozzle into the combustion chamber.
- the invention proposes, starting from an injection system of the type mentioned above, that the injection system has a control unit of the type mentioned above.
- An injection system of this type can be used, for example, as a pump-nozzle unit (PDE) or as a pump line.
- Nozzle system (PLD) can be formed.
- the present invention also relates to a method for producing a control unit of the type mentioned above.
- a valve body be formed with the first guide element lying inside in the direction of flow and the second guide element lying outside, a first bore for receiving the first guide element and a hole in a first housing part coaxial second bore with a larger diameter are introduced, - a third bore for receiving the second guide element is made in a second housing part, a valve seat is formed on an end face of the second housing part directed inward in the flow direction, the valve body with the first guide element in the the first hole is fitted and the second housing part is fitted into the second hole and fastened in such a way that the second guide element is fitted into the third hole.
- the first and the second bore are introduced into the housing in one operation, i. H. without removing the drill after the first hole and without repositioning it before the second hole.
- Axial misalignment between the first and the second hole reduced to a minimum. Only the second housing part with the third hole must be positioned relative to the first two holes in such a way that the axial offset is as small as possible.
- a clearance of approximately 2 to 4-10 " ° m is advantageously provided between the first guide element and the first bore and a clearance of approximately 8 to 10- 10 " 6 between the second guide element and the third bore.
- FIG 1 shows an injection system according to the invention
- FIG. 2 shows a control unit according to the invention
- an injection system in its entirety is identified by the reference number 1.
- the injection system 1 is used to supply fuel to a combustion chamber of direct-injection combustion force machines. It has a pump unit 2 for building up an injection pressure and for injecting the fuel into the combustion chamber via an injection nozzle 3. Furthermore, the injection system 1 has a control unit 4 with a schematically illustrated control valve 5 and a valve actuation unit 6 for controlling the pressure build-up in the pump unit 2.
- the injection system 1 is designed as a pump-nozzle unit (PDE).
- PDE pump-nozzle unit
- the pump unit 2 and the injection nozzle 3 form one unit.
- a PDE 1 is built into the cylinder head 7 of the internal combustion engine and either driven directly via a shock absorber or indirectly via rocker arm from an engine camshaft (not shown) via an actuator 8.
- a pump chamber 9 of the pump unit 2 is bypassed Bores 26 are connected to the control valve 5 of the control unit 4.
- the control valve 5 is open in the non-energized state of the electrical control unit 4.
- control unit 4 Activating the control unit 4 during the delivery stroke of the pump piston 10 closes this bypass. This leads to a pressure build-up in the high-pressure region and, after the opening pressure of the injection nozzle 3 has been exceeded, leads to the injection of fuel into the combustion chamber of the internal combustion engine.
- the closing time of the control unit 4 thus determines the start of injection and the closing time of the control unit 4 determines the injection quantity.
- valve actuation unit 6 of the control unit 4 is designed as a piezoelectric actuator.
- the control valve 5 is designed as an inward-opening I-valve, which has a valve body 11, which in the
- control valve 5 is explained in more detail in FIG. 2 using an exemplary embodiment. For the same
- the control valve 5 is in the drawing from above, i. H. in the direction of flow with the
- Valve actuation unit 6 connected.
- the control valve 5 has valve body 11 axially displaceably mounted in a housing 12 of control unit 4. When the control valve 5 is closed, the valve body 11 is seated on the valve seat 13 from the inside in the flow direction.
- the valve body 11 has a first guide element 14 lying inside in the flow direction and axially displaceably mounted in the housing 12 and has a circular cross section.
- the valve seat 13 has an arcuate shape.
- the diameter d x of the first guide element 14 is equal to the diameter d 3 of the
- Valve seat 13 This results in two equally large surfaces 11a and 11b of the valve body (11) which are axially effective in the opposite direction.
- a pressure of the pump unit 2 is applied to the valve body via the bypass bore 26a.
- the pressure acts in the axial direction on the two annular, axially active surfaces 11a and 11b and leads to two equally large, oppositely directed forces acting on the valve body in the axial direction, which equalize.
- the valve actuation forces are therefore minimal.
- the valve body 11 also has a second guide element 15 which is external in the flow direction and axially displaceably mounted in the housing 12 and has an inwardly directed axially effective surface 15a.
- Valve body 11 enlarged by an area which, when the control valve 5 is closed, is shielded by the valve seat 13 from the pressure applied to the valve body 11.
- the second Guide element 15 has an axially effective surface 15a, which extends around the valve body 11 and faces inward in the flow direction, on which the applied pressure acts when the control valve 5 is open and leads to an outward force acting on the valve body 11. Regardless of the size of the applied pressure, the two forces almost equalize.
- the housing 12 is constructed in two lines.
- the first housing part 12a has a first axial bore 12c for receiving the first guide element 14 and a coaxial second bore 12d with a larger diameter into which the inlet (bypass bore 26a) from the pump unit opens.
- the second housing part 12b is designed as a bushing, into which a third bore 12e is made for receiving the second guide element 15.
- the valve seat 13 is formed on the end face of the second housing part 12b lying in the flow direction.
- the second housing part 12b is arranged at a distance from the bottom of the second bore 12d in this.
- the second housing part 12b is pressed or shrunk into the second bore 12d.
- a clearance of approximately 2 to 4 ⁇ 10 "6 m is formed between the first guide element 14 and the first bore 12c, and a clearance of approximately 8 to 10 • 10 " 6 m is formed between the second guide element 15 and the third bore "12e Due to the slight clearance between the first guide element 14 and the first bore 12c and the greater clearance between the second guide element 15 and the third bore 12e, the displacement of the valve body 11 in the housing 12 can be kept as low as possible.
- the valve body 11 is a by a compression spring formed spring element 16, which is arranged between the housing 12 and the valve body 11 when the valve actuating element 6 is inactive in a passage position, pushed away inward from the valve seat 13 in the flow direction. By activating the valve actuating element 6, the valve body 11 is pressed against the valve seat 13 in a closing position.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fuel-Injection Apparatus (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19837333A DE19837333A1 (de) | 1998-08-18 | 1998-08-18 | Steuereinheit zur Steuerung des Druckaufbaus in einer Pumpeneinheit |
DE19837333 | 1998-08-18 | ||
PCT/DE1999/002553 WO2000011340A1 (de) | 1998-08-18 | 1999-08-18 | Steuereinheit zur steuerung des druckaufbaus in einer pumpeneinheit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1045976A1 true EP1045976A1 (de) | 2000-10-25 |
EP1045976B1 EP1045976B1 (de) | 2004-05-12 |
Family
ID=7877841
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99952405A Expired - Lifetime EP1045976B1 (de) | 1998-08-18 | 1999-08-18 | Steuereinheit zur steuerung des druckaufbaus in einer pumpeneinheit |
Country Status (6)
Country | Link |
---|---|
US (1) | US6530556B1 (de) |
EP (1) | EP1045976B1 (de) |
JP (1) | JP2002523671A (de) |
KR (1) | KR20010031171A (de) |
DE (2) | DE19837333A1 (de) |
WO (1) | WO2000011340A1 (de) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19939452C2 (de) * | 1999-08-20 | 2003-04-17 | Bosch Gmbh Robert | Vorrichtung zur Einspritzung von Kraftstoff |
DE10032923A1 (de) * | 2000-07-06 | 2002-01-24 | Bosch Gmbh Robert | Kraftstoffeinspritzvorrichtung für Brennkraftmaschinen |
US6726172B2 (en) * | 2002-08-09 | 2004-04-27 | Hoerber Kompressortechnik Services Gmbh | Valve |
US7240740B2 (en) * | 2004-01-16 | 2007-07-10 | Victaulic Company | Diaphragm valve with pivoting closure member |
DE102004015362A1 (de) | 2004-03-30 | 2005-10-20 | Bosch Gmbh Robert | Pumpe-Düse-Einheit mit Magnetventil und Verfahren zur Montage des Magnetventils |
DE102004024215A1 (de) * | 2004-05-15 | 2005-12-08 | L'orange Gmbh | Steuerventil |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4550744A (en) * | 1982-11-16 | 1985-11-05 | Nippon Soken, Inc. | Piezoelectric hydraulic control valve |
DE3302294A1 (de) * | 1983-01-25 | 1984-07-26 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Kraftstoffeinspritzvorrichtung fuer luftverdichtende, selbstzuendende brennkraftmaschinen |
US4573659A (en) * | 1984-03-05 | 1986-03-04 | Lucas Industries Public Limited Company | Fluid control valve |
DE3427421A1 (de) * | 1984-07-25 | 1986-01-30 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Steuerventil fuer eine kraftstoffeinspritzvorrichtung |
US4643155A (en) * | 1984-10-05 | 1987-02-17 | Olin Corporation | Variable stroke, electronically controlled fuel injection control system |
JPS62206238A (ja) * | 1986-03-05 | 1987-09-10 | Nippon Denso Co Ltd | 燃料噴射ポンプのパイロツト噴射装置 |
DE3732553A1 (de) * | 1987-09-26 | 1989-04-13 | Bosch Gmbh Robert | Magnetventil |
DE3935373A1 (de) * | 1988-11-04 | 1990-05-10 | Volkswagen Ag | Einspritzsteuerventil fuer die kraftstoffeinspritzpumpe einer brennkraftmaschine |
DE4142998C1 (de) * | 1991-12-24 | 1993-07-22 | Robert Bosch Gmbh, 7000 Stuttgart, De | |
DE69302062T2 (de) * | 1992-07-23 | 1996-12-12 | Zexel Corp | Kraftstoffeinspritzvorrichtung |
DE4238727C2 (de) * | 1992-11-17 | 2001-09-20 | Bosch Gmbh Robert | Magnetventil |
EP0622573B1 (de) * | 1993-03-31 | 1996-06-12 | Cummins Engine Company, Inc. | Kompaktes Dreiwegeventil mit einem Dorn in einer Hülse |
DE4322546A1 (de) * | 1993-07-07 | 1995-01-12 | Bosch Gmbh Robert | Kraftstoffeinspritzvorrichtung für Brennkraftmaschinen |
DE4323683A1 (de) * | 1993-07-15 | 1995-01-19 | Bosch Gmbh Robert | Kraftstoffeinspritzpumpe |
GB2311336B (en) * | 1995-03-22 | 1998-09-02 | Nippon Denso Co | Distributor type fuel injection pump |
US5641148A (en) * | 1996-01-11 | 1997-06-24 | Sturman Industries | Solenoid operated pressure balanced valve |
DE19716041C2 (de) * | 1997-04-17 | 1999-11-04 | Daimler Chrysler Ag | Elektromagnetisch betätigbares Ventil |
-
1998
- 1998-08-18 DE DE19837333A patent/DE19837333A1/de not_active Ceased
-
1999
- 1999-08-18 EP EP99952405A patent/EP1045976B1/de not_active Expired - Lifetime
- 1999-08-18 KR KR1020007004093A patent/KR20010031171A/ko not_active Application Discontinuation
- 1999-08-18 US US09/529,655 patent/US6530556B1/en not_active Expired - Fee Related
- 1999-08-18 DE DE59909469T patent/DE59909469D1/de not_active Expired - Fee Related
- 1999-08-18 JP JP2000566567A patent/JP2002523671A/ja active Pending
- 1999-08-18 WO PCT/DE1999/002553 patent/WO2000011340A1/de not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO0011340A1 * |
Also Published As
Publication number | Publication date |
---|---|
US6530556B1 (en) | 2003-03-11 |
DE59909469D1 (de) | 2004-06-17 |
EP1045976B1 (de) | 2004-05-12 |
JP2002523671A (ja) | 2002-07-30 |
DE19837333A1 (de) | 2000-02-24 |
KR20010031171A (ko) | 2001-04-16 |
WO2000011340A1 (de) | 2000-03-02 |
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