EP0930232B1 - Method and device for shaping and dosing a soft, pastous product - Google Patents
Method and device for shaping and dosing a soft, pastous product Download PDFInfo
- Publication number
- EP0930232B1 EP0930232B1 EP99100476A EP99100476A EP0930232B1 EP 0930232 B1 EP0930232 B1 EP 0930232B1 EP 99100476 A EP99100476 A EP 99100476A EP 99100476 A EP99100476 A EP 99100476A EP 0930232 B1 EP0930232 B1 EP 0930232B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rollers
- shaping
- station
- product
- portioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007493 shaping process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 10
- 235000011837 pasties Nutrition 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 22
- 239000011888 foil Substances 0.000 description 5
- 235000013351 cheese Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 235000014121 butter Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000021485 packed food Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/12—Subdividing filled tubes to form two or more packages by sealing or securing involving displacement of contents
Definitions
- the invention relates to a method and an apparatus for Shaping and portioning a soft, pasty product within a tubular envelope made of foil material according to the preamble of the independent claims.
- Such methods and devices are for example in Area of food technology for portioning cheese known in disk-like, plate-like form.
- the on the DE 195 01 106 A1 going back to the same applicant shows a such a method and the associated device.
- the wrapped product is between two Shaping elements, which are preferred as circumferential straps Bridges are formed, shaped and into individual slices portioned.
- the product is cold, relative portioned solid state.
- DE 22 59 121 (butter) is known from the prior art remove. It describes a manufacturing process wrapped or packaged food and one Device for performing the method.
- DE 2 259 121 discloses an arrangement in which the spacing of the rollers is adjustable to each other. However, this is about free-running rollers, so that the mutual distance between the press rollers is adjustable. These roles are but not driven, which causes wrinkles in the Result in foil. A portioning of the mass is therefore due an imprecise setting option is insufficient possible.
- the present invention is therefore based on the object based on a method and a device for shaping and portioning a soft, pasty product to propose the quantity or volume at any time the fed to the shaping and portioning station Product is adjustable.
- wrapped A dosing station is provided according to the invention, which upstream of the product feed immediately before the shaping and portioning station is arranged.
- the dosing station advantageously consists of two in one mutual distance from each other arranged axially parallel, rotatable rollers, between which the dosing wrapped product is passed through.
- the distance between the two Rolling can be the thickness and thus the amount or Set the volume of the product passing through.
- Advantageous only one roller is adjustable, in which the Axis of the roller is mounted on an eccentric or the Axis of the roller and thus the roller itself linear with respect to the other roller is adjustable.
- rollers turn in opposite directions Both rolls are driven in opposite directions, the drive with the same Speed is like the belt drive of the Forming and portioning station.
- the rollers are preferably supported on one side and exist made of stainless steel or another material that the hygienic requirements in food technology enough.
- the invention is based on a drawing Figure 1 on a Embodiment explained in more detail.
- the device for shaping and portioning is as from known in the art, part of a device for Pack a soft, pasty product in one Wrapping made of film material, preferably plastic film.
- the flat plastic film is from a supply roll deducted and fed to a device that from the flat film forms a film tube (in the drawing not shown).
- the film tube 4 is on one Shaped pipe 2 along and through a longitudinal sealing station welded with the help of a radiator. Within the Shaped tube 2 runs a fill tube 3 through which the soft, pasty product introduced into the film tube 4 becomes.
- the dosing station 5 essentially consists of a frame, which two at a distance rotatable about their axes 15, 16 contains rollers 6,7 arranged from each other.
- the Foil tube 4 is in the distance between the rollers introduced, whereby the film tube 4 and the therein contained product on a the distance between the rollers 6.7 appropriate thickness is compressed and in this form leaves the dosing station 5.
- rollers 6,7 rotate in opposite directions Both rolls are 6.7 driven in opposite directions at the speed of continuous foil.
- At least one of the rollers is adjustable, so that the distance between the rollers and thus the thickness of the im Foil tube product can be set can.
- the adjustment e.g. the roller 7 takes place in Arrow direction 8.
- the product-containing leaving the dosing station 5 flattened film tube 4 now comes in the shaping and portioning station 9, which in the Example consists of two endless belts 10, 11 on which each webs 12, 13 are attached.
- the enveloped flattened product now gets between the Endless belts 10, 11, the webs 12, 13 during continuous Circulation of the endless belts 10, 11 pressed against each other be, whereby in the area of the webs pressing against each other 12, 13 displaced the product and divided it into portions 14 which is the shaping and portioning unit leave.
- the film tube subsequently welded in a suitable facility, see above that portions hermetically sealed 14 result (not shown in the drawing). After this The portions can be welded into individual portions be separated.
- a major advantage of the invention is that by a simply constructed dosing station 5 at the entrance of the Shaping and portioning station 9 an accurate and the metering amount of the the can be changed at any time Shaping and portioning station 9 fed Product is possible. So you can easily Portions of constant quantity and packaging quality will be realized. Especially with very liquid products is such a quantity dosage before portioning necessary to ensure a clean shape of the product to reach.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Formation And Processing Of Food Products (AREA)
- Jellies, Jams, And Syrups (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Formgebung und Portionierung eines weichen, pastösen Produkts innerhalb einer schlauchförmigen Umhüllung aus Folienmaterial gemäß dem Oberbegriff der unabhängigen Patentansprüche.The invention relates to a method and an apparatus for Shaping and portioning a soft, pasty product within a tubular envelope made of foil material according to the preamble of the independent claims.
Derartige Verfahren und Vorrichtungen sind beispielsweise im Bereich der Lebensmitteltechnologie zur Portionierung von Käse in scheibenartiger, plattenförmigen Form bekannt. Die auf den gleichen Anmelder zurückgehende DE 195 01 106 A1 zeigt ein derartiges Verfahren und die zugehörige Vorrichtung. Hierbei wird das mit einer Umhüllung versehene Produkt zwischen zwei Formgebungselementen, die bevorzugt als umlaufende Riemen mit Stegen ausgebildet sind, geformt und in einzelne Scheiben portioniert. Hierbei wird jedoch das Produkt in kaltem, relativ festem Zustand portioniert.Such methods and devices are for example in Area of food technology for portioning cheese known in disk-like, plate-like form. The on the DE 195 01 106 A1 going back to the same applicant shows a such a method and the associated device. in this connection the wrapped product is between two Shaping elements, which are preferred as circumferential straps Bridges are formed, shaped and into individual slices portioned. Here, however, the product is cold, relative portioned solid state.
Aus dem Stand der Technik ist dazu die DE 22 59 121 (Butter) zu entnehmen. Sie beschreibt ein Verfahren zur Herstellung eingewickelter oder verpackter Nahrungsmittel und eine Vorrichtung zur Ausübung des Verfahrens. Die DE 2 259 121 offenbart eine Anordnung, bei der der Abstand der Walzen zueinander einstellbar ist. Es handelt sich hierbei jedoch um freilaufende Walzen, so dass der gegenseitige Abstand zwischen den Pressrollen einstellbar ausgebildet ist. Diese Rollen sind jedoch nicht angetrieben, wodurch sich Faltenbildungen in der Folie ergeben. Eine Portionierung der Masse ist damit auf Grund einer unpräzisen Einstellmöglichkeit nur in ungenügendem Maße möglich.For this purpose, DE 22 59 121 (butter) is known from the prior art remove. It describes a manufacturing process wrapped or packaged food and one Device for performing the method. DE 2 259 121 discloses an arrangement in which the spacing of the rollers is adjustable to each other. However, this is about free-running rollers, so that the mutual distance between the press rollers is adjustable. These roles are but not driven, which causes wrinkles in the Result in foil. A portioning of the mass is therefore due an imprecise setting option is insufficient possible.
Aus der DE 38 41 945 A1 ist eine Vorrichtung zur Formgebung zum Verpacken eines weichen Produktes bekannt geworden, wobei auch hier das umhüllte Produkt zwischen zwei mit Klemmorganen versehenen Riemen geführt wird, und dadurch in seine beabsichtigte Form gebracht wird. Da hierbei das Produkt in ziemlich flüssigem Zustand verarbeitet wird, ist es schwierig, für jede Käsescheibe ein bestimmtes Gewicht einzuhalten. Daher verlaufen hier die einander zugewandten Riemen zwischen zwei parallelen glatten Platten, deren Abstand voneinander veränderbar ist. Auf diese Weise ist es möglich, das Volumen der in der Umhüllung zwischen aufeinanderfolgenden Klemmorganen gebildeten Portionen zu verändern. Nachteilig ist hierbei jedoch die relativ aufwendige Konstruktion, da innerhalb der umlaufenden Riemenantriebe die einstellbare Plattenanordnung vorgesehen werden muß. Die Riemen gleiten fortwährend entlang der Platten, so daß mit einem hohen Riemenverschleiß gerechnet werden muß.DE 38 41 945 A1 describes a shaping device for Packaging a soft product has become known, too here the wrapped product between two with clamping elements provided belt, and thereby in his intended form is brought. Because here the product in fairly fluid state is processed, it is difficult maintain a certain weight for each slice of cheese. Therefore here the straps facing each other run between two parallel smooth plates, their distance from each other is changeable. In this way it is possible to change the volume the one in the envelope between successive clamping members to change the portions formed. The disadvantage here is however, the relatively complex construction, since within the rotating belt drives the adjustable plate arrangement must be provided. The straps keep sliding along the Plates, so that high belt wear is expected must become.
Der vorliegenden Erfindung liegt deshalb die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zur Formgebung und Portionierung eines weichen, pastösen Produktes vorzuschlagen, bei dem jederzeit die Menge bzw. das Volumen des der Formgebungs- und Portionierungsstation zugeführten Produktes einstellbar ist.The present invention is therefore based on the object based on a method and a device for shaping and portioning a soft, pasty product to propose the quantity or volume at any time the fed to the shaping and portioning station Product is adjustable.
Diese Aufgabe wird erfindungsgemäß durch die im kennzeichnenden Teil der unabhängigen Patentansprüche angegebenen Merkmale gelöst.This object is achieved by the im characterizing part of the independent claims specified features solved.
Vorteilhafte Ausführungsformen und Weiterbildungen der Erfindung sind Gegenstand der abhängigen Patentansprüche.Advantageous embodiments and developments of Invention are the subject of the dependent claims.
Zur Dosierung der Menge bzw. des Volumens des der Formgebungs- und Portionierungsstation zugeführten, umhüllten Produktes ist erfindungsgemäß eine Dosierstation vorgesehen, welche stromaufwärts des Produktvorschubes unmittelbar vor der Formgebungs- und Portionierungsstation angeordnet ist.For dosing the amount or volume of the Shaped and portioning station supplied, wrapped A dosing station is provided according to the invention, which upstream of the product feed immediately before the shaping and portioning station is arranged.
Die Dosierstation besteht vorteilhaft aus zwei in einem gegenseitigen Abstand voneinander achsparallel angeordneten, drehbaren Walzen, zwischen welchen das zu dosierende, umhüllte Produkt hindurchgeführt wird.The dosing station advantageously consists of two in one mutual distance from each other arranged axially parallel, rotatable rollers, between which the dosing wrapped product is passed through.
Durch einfaches Ändern des gegenseitigen Abstandes der beiden Walzen, läßt sich die Dicke und damit die Menge bzw. das Volumen des durchlaufenden Produktes einstellen. Vorteilhaft wird dabei nur eine Walze verstellbar ausgebildet, in dem die Achse der Walze auf einem Exzenter gelagert ist oder die Achse der Walze und damit die Walze selbst linear bezüglich der anderen Walze einstellbar ist.By simply changing the distance between the two Rolling can be the thickness and thus the amount or Set the volume of the product passing through. Advantageous only one roller is adjustable, in which the Axis of the roller is mounted on an eccentric or the Axis of the roller and thus the roller itself linear with respect to the other roller is adjustable.
Die Walzen drehen sich gegenläufig .Beide Walzen sind gegenläufig angetrieben, wobei der Antrieb mit derselben Geschwindigkeit erfolgt, wie der Riemenantrieb der Formgebungs- und Portionierungsstation.The rollers turn in opposite directions Both rolls are driven in opposite directions, the drive with the same Speed is like the belt drive of the Forming and portioning station.
Die Walzen sind vorzugsweise einseitig gelagert und bestehen aus Edelstahl oder einem anderen Material, das den hygienischen Anforderungen in der Lebensmitteltechnologie genügt.The rollers are preferably supported on one side and exist made of stainless steel or another material that the hygienic requirements in food technology enough.
Die Erfindung wird anhand einer Zeichnung Figur 1 an einem Ausführungsbeispiel näher erläutert.The invention is based on a drawing Figure 1 on a Embodiment explained in more detail.
Die Vorrichtung zur Formgebung und Portionierung ist, wie aus
dem Stand der Technik bekannt, Teil einer Vorrichtung zum
Verpacken eines weichen, pastösen Produktes in einer
Umhüllung aus Folienmaterial, vorzugsweise Kunststoff-Folie.
Die flache Kunststoff-Folie wird dabei von einer Vorratsrolle
abgezogen und einer Einrichtung zugeführt, die aus der
flachen Folie einen Folienschlauch formt (in der Zeichnung
nicht dargestellt). Der Folienschlauch 4 wird an einem
Formrohr 2 entlanggeführt und durch eine Längssiegelstation
mit Hilfe eines Heizkörpers verschweißt. Innerhalb des
Formrohres 2 verläuft ein Füllrohr 3, durch welches das
weiche, pastöse Produkt in den Folienschlauch 4 eingebracht
wird.The device for shaping and portioning is as from
known in the art, part of a device for
Pack a soft, pasty product in one
Wrapping made of film material, preferably plastic film.
The flat plastic film is from a supply roll
deducted and fed to a device that from the
flat film forms a film tube (in the drawing
not shown). The film tube 4 is on one
Shaped
Der Folienschlauch 4, der das zu formende Produkt enthält,
gelangt dann zu der Dosierstation 5.The film tube 4, which contains the product to be molded,
then arrives at the
Die Dosierstation 5 besteht im wesentlichen aus einem Rahmen,
welcher zwei um ihre Achsen 15,16 drehbare, in einem Abstand
voneinander angeordnete Walzen 6,7 enthält. Der
Folienschlauch 4 wird in den Abstand zwischen den Walzen
eingeführt, wodurch der Folienschlauch 4 und das darin
enthaltene Produkt auf eine dem Abstand der Walzen 6,7
entsprechenden Dicke zusammengepreßt wird und in dieser Form
die Dosierstation 5 verläßt. Durch die Walzen 6,7 erfolgt
also eine Dosierung der Menge des die Dosierstation pro
Zeiteinheit durchlaufenden Produktes.The
Die Walzen 6,7 drehen sich gegenläufig
.Beide Walzen 6,7 sind
gegenläufig angetrieben und zwar mit der Geschwindigkeit der
sie durchlaufenden Folie.The
Wenigstens eine der Walzen ist verstellbar ausgebildet, so
daß der Abstand der Walzen und damit auch die Dicke des im
Folienschlauch befindlichen Produktes eingestellt werden
kann. Die Verstellung z.B. der Walze 7 erfolgt dabei in
Pfeilrichtung 8.At least one of the rollers is adjustable, so
that the distance between the rollers and thus the thickness of the im
Foil tube product can be set
can. The adjustment e.g. the
Der die Dosierstation 5 verlassende, das Produkt enthaltende,
flachgedrückte Folienschlauch 4 gelangt nun nachfolgend in
die Formgebungs- und Portionierungsstation 9, welche im
Beispiel aus zwei Endlos-Riemen 10,11 besteht, auf denen
jeweils Stege 12,13 befestigt sind. Das umhüllte,
flachgedrückt dosierte Produkt gelangt nun zwischen die
Endlosriemen 10,11, wobei die Stege 12,13 beim stetigen
Umlauf der Endlosriemen 10,11 jeweils gegeneinander gedrückt
werden, wodurch im Bereich der gegeneinander drückenden Stege
12,13 das Produkt verdrängt und in Portionen 14 unterteilt
wird, welche die Formgebungs- und Portionierungseinheit
verlassen.The product-containing leaving the
Im Bereich zwischen den Portionen 14 wird der Folienschlauch
nachfolgend in einer geeigneten Einrichtung verschweißt, so
daß sich hermetisch voneinander abgedichtete Portionen 14
ergeben (in der Zeichnung nicht dargestellt). Nach dem
Verschweißen können die Portionen in einzelne Portionen
getrennt werden. In the area between the
Wesentlicher Vorteil der Erfindung ist, daß durch eine
einfach aufgebaute Dosierstation 5 am Eingang der
Formgebungs- und Portionierungsstation 9 eine genaue und
jederzeit leicht veränderliche Mengendosierung des der
Formgebungs- und Portionierungsstation 9 zugeführten
Produktes möglich ist. Somit können auf einfache Weise
Portionen gleichbleibender Menge und Verpackungsqualität
realisiert werden. Insbesondere bei sehr flüssigen Produkten
ist eine solche Mengendosierung vor der Portionierung
notwendig, um eine saubere Formgebung des Produktes zu
erreichen. A major advantage of the invention is that by a
simply constructed
Claims (10)
- Method for shaping and portioning a soft, pasty product within a tubular casing made of film material, the encased product being supplied to a shaping and portioning station and leaving it in a form divided into portions, the encased product passing through a metering station (5) provided with rollers (6, 7) directly prior to entry into the shaping and portioning station (9) and the spacing of the rollers with respect to one another being adjustable, characterised in that the two rollers (6, 7) at the metering station are driven, by means of which metering station the quantity of the product supplied to the shaping and portioning station (9) is metered per unit of time and in that the adjustment of the spacing between the rollers (6, 7) is achieved by an eccentric bearing of the axle (15; 16) of at least one of the rollers (6, 7).
- Method according to claim 1, characterised in that metering is carried out by means of rotatable rollers (6, 7) arranged axially parallel with mutual spacing from one another.
- Method according to either of claims 1 or 2, characterised in that the rollers (6, 7) rotate in opposite directions.
- Method according to any one of claims 1 to 3, characterised in that the adjustment of the spacing between the rollers (6, 7) is achieved by a linear adjustment of one of the rollers (6, 7).
- Device for shaping and portioning a soft, pasty product within a tubular casing made of film material, comprising a shaping and portioning station, to which the encased product is supplied and which it leaves in a form divided into portions, a metering station (5) provided with rollers (6, 7) being arranged directly upstream from the shaping and portioning station (9) and the spacing between the rollers being adjustable with respect to one another, characterised in that the two rollers (6, 7) at the metering station are driven, by means of which metering station the quantity of the product supplied to the shaping and portioning station can be metered per unit of time and in that the spacing between the rollers (6, 7) is adjusted by an eccentric bearing of the axle (15; 16) of at least one of the rollers (6, 7).
- Device according to claim 5, characterised in that the metering station (5) consists of rollers (6, 7) arranged axially parallel and spaced from one another.
- Device according to either of claims 5 or 6, characterised in that the rollers (6, 7) are driven in opposite directions by means of a drive.
- Device according to any one of claims 5 to 7, characterised in that at least one roller (6, 7) comprises an adjusting device for adjusting the mutual spacing between the rollers (6, 7).
- Device according to any one of claims 5 to 8, characterised in that the rollers (6, 7) are arranged on axles (15, 16) mounted on one side.
- Device according to any one of claims 5 to 9, characterised in that the rollers (6, 7) preferably consist of high-grade steel.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19801402 | 1998-01-16 | ||
DE19801402A DE19801402A1 (en) | 1998-01-16 | 1998-01-16 | Method and device for shaping and portioning a soft, pasty product |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0930232A1 EP0930232A1 (en) | 1999-07-21 |
EP0930232B1 true EP0930232B1 (en) | 2003-07-30 |
Family
ID=7854765
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99100476A Expired - Lifetime EP0930232B1 (en) | 1998-01-16 | 1999-01-12 | Method and device for shaping and dosing a soft, pastous product |
Country Status (5)
Country | Link |
---|---|
US (1) | US6305151B1 (en) |
EP (1) | EP0930232B1 (en) |
JP (1) | JPH11263307A (en) |
AT (1) | ATE246121T1 (en) |
DE (2) | DE19801402A1 (en) |
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US20070051418A1 (en) * | 2005-09-02 | 2007-03-08 | Rowles Brian A | Multilayer tubes |
DE102008016243B4 (en) * | 2008-03-27 | 2020-04-23 | Multivac Sepp Haggenmüller Se & Co. Kg | Packaging machine with weighing device |
DE102012105749A1 (en) * | 2012-06-29 | 2014-01-02 | Hochland Se | Method for separating portions of a food mass |
US10232968B2 (en) * | 2014-10-02 | 2019-03-19 | The Boeing Company | Packaging methods |
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-
1998
- 1998-01-16 DE DE19801402A patent/DE19801402A1/en not_active Ceased
-
1999
- 1999-01-12 DE DE59906404T patent/DE59906404D1/en not_active Expired - Lifetime
- 1999-01-12 AT AT99100476T patent/ATE246121T1/en not_active IP Right Cessation
- 1999-01-12 EP EP99100476A patent/EP0930232B1/en not_active Expired - Lifetime
- 1999-01-13 JP JP11006525A patent/JPH11263307A/en active Pending
- 1999-01-19 US US09/232,605 patent/US6305151B1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
US6305151B1 (en) | 2001-10-23 |
EP0930232A1 (en) | 1999-07-21 |
DE59906404D1 (en) | 2003-09-04 |
ATE246121T1 (en) | 2003-08-15 |
DE19801402A1 (en) | 1999-07-22 |
JPH11263307A (en) | 1999-09-28 |
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