EP0912716A1 - Procede de fabrication de compositions detergentes agglomerees presentant une aptitude a l'ecoulement amelioree - Google Patents
Procede de fabrication de compositions detergentes agglomerees presentant une aptitude a l'ecoulement amelioreeInfo
- Publication number
- EP0912716A1 EP0912716A1 EP96914590A EP96914590A EP0912716A1 EP 0912716 A1 EP0912716 A1 EP 0912716A1 EP 96914590 A EP96914590 A EP 96914590A EP 96914590 A EP96914590 A EP 96914590A EP 0912716 A1 EP0912716 A1 EP 0912716A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zeolite
- amount
- binder
- mixture
- detergent composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000003599 detergent Substances 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 39
- 239000000203 mixture Substances 0.000 title claims description 73
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000010457 zeolite Substances 0.000 claims abstract description 36
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 35
- 239000004094 surface-active agent Substances 0.000 claims description 39
- 239000011230 binding agent Substances 0.000 claims description 35
- -1 polyacetates Chemical class 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 27
- 239000008187 granular material Substances 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 12
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- 229920005646 polycarboxylate Polymers 0.000 claims description 8
- 230000002209 hydrophobic effect Effects 0.000 claims description 6
- 150000007942 carboxylates Chemical class 0.000 claims description 5
- 150000003871 sulfonates Chemical class 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 3
- 229920000388 Polyphosphate Polymers 0.000 claims description 3
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 125000000129 anionic group Chemical group 0.000 claims description 3
- 150000001642 boronic acid derivatives Chemical class 0.000 claims description 3
- 238000005056 compaction Methods 0.000 claims description 3
- 235000021317 phosphate Nutrition 0.000 claims description 3
- 150000003013 phosphoric acid derivatives Chemical group 0.000 claims description 3
- 239000001205 polyphosphate Substances 0.000 claims description 3
- 235000011176 polyphosphates Nutrition 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 19
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 16
- 125000000217 alkyl group Chemical group 0.000 description 16
- 239000011734 sodium Substances 0.000 description 16
- 229910052708 sodium Inorganic materials 0.000 description 16
- 239000000047 product Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 10
- 239000003945 anionic surfactant Substances 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 9
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 8
- 239000003760 tallow Substances 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 6
- 229910052783 alkali metal Inorganic materials 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 239000002736 nonionic surfactant Substances 0.000 description 6
- 229910052700 potassium Inorganic materials 0.000 description 6
- 239000011591 potassium Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 150000001340 alkali metals Chemical class 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- 125000001183 hydrocarbyl group Chemical group 0.000 description 5
- 235000000346 sugar Nutrition 0.000 description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 235000019864 coconut oil Nutrition 0.000 description 4
- 239000003240 coconut oil Substances 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical class C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 244000060011 Cocos nucifera Species 0.000 description 3
- 235000013162 Cocos nucifera Nutrition 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- 240000008042 Zea mays Species 0.000 description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 150000008051 alkyl sulfates Chemical class 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 235000005822 corn Nutrition 0.000 description 3
- 150000002191 fatty alcohols Chemical class 0.000 description 3
- 229940083124 ganglion-blocking antiadrenergic secondary and tertiary amines Drugs 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 159000000001 potassium salts Chemical class 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 150000008163 sugars Chemical class 0.000 description 3
- 239000006188 syrup Substances 0.000 description 3
- 235000020357 syrup Nutrition 0.000 description 3
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 2
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 2
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- MNQZXJOMYWMBOU-VKHMYHEASA-N D-glyceraldehyde Chemical compound OC[C@@H](O)C=O MNQZXJOMYWMBOU-VKHMYHEASA-N 0.000 description 2
- SRBFZHDQGSBBOR-IOVATXLUSA-N D-xylopyranose Chemical compound O[C@@H]1COC(O)[C@H](O)[C@H]1O SRBFZHDQGSBBOR-IOVATXLUSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 125000002252 acyl group Chemical group 0.000 description 2
- 150000001335 aliphatic alkanes Chemical group 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 2
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 150000002402 hexoses Chemical class 0.000 description 2
- 239000008240 homogeneous mixture Substances 0.000 description 2
- 230000005764 inhibitory process Effects 0.000 description 2
- 239000002563 ionic surfactant Substances 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- YDSWCNNOKPMOTP-UHFFFAOYSA-N mellitic acid Chemical class OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 229940055577 oleyl alcohol Drugs 0.000 description 2
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 235000019832 sodium triphosphate Nutrition 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002888 zwitterionic surfactant Substances 0.000 description 2
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- GHPCICSQWQDZLM-UHFFFAOYSA-N 1-(4-chlorophenyl)sulfonyl-1-methyl-3-propylurea Chemical compound CCCNC(=O)N(C)S(=O)(=O)C1=CC=C(Cl)C=C1 GHPCICSQWQDZLM-UHFFFAOYSA-N 0.000 description 1
- CFPOJWPDQWJEMO-UHFFFAOYSA-N 2-(1,2-dicarboxyethoxy)butanedioic acid Chemical class OC(=O)CC(C(O)=O)OC(C(O)=O)CC(O)=O CFPOJWPDQWJEMO-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- PSZAEHPBBUYICS-UHFFFAOYSA-N 2-methylidenepropanedioic acid Chemical compound OC(=O)C(=C)C(O)=O PSZAEHPBBUYICS-UHFFFAOYSA-N 0.000 description 1
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 238000006677 Appel reaction Methods 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical group [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RKWGIWYCVPQPMF-UHFFFAOYSA-N Chloropropamide Chemical compound CCCNC(=O)NS(=O)(=O)C1=CC=C(Cl)C=C1 RKWGIWYCVPQPMF-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-QTVWNMPRSA-N D-mannopyranose Chemical compound OC[C@H]1OC(O)[C@@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-QTVWNMPRSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical class OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229920001007 Nylon 4 Polymers 0.000 description 1
- SXKQTYJLWWQUKA-UHFFFAOYSA-N O.O.O.O.O.O.O.O.O.O.OB(O)O.OB(O)O.OB(O)O.OB(O)O Chemical compound O.O.O.O.O.O.O.O.O.O.OB(O)O.OB(O)O.OB(O)O.OB(O)O SXKQTYJLWWQUKA-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229940091181 aconitic acid Drugs 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 125000006177 alkyl benzyl group Chemical group 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- WQZGKKKJIJFFOK-PHYPRBDBSA-N alpha-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 description 1
- ZRIUUUJAJJNDSS-UHFFFAOYSA-N ammonium phosphates Chemical class [NH4+].[NH4+].[NH4+].[O-]P([O-])([O-])=O ZRIUUUJAJJNDSS-UHFFFAOYSA-N 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- PYMYPHUHKUWMLA-UHFFFAOYSA-N arabinose Natural products OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- SRBFZHDQGSBBOR-UHFFFAOYSA-N beta-D-Pyranose-Lyxose Natural products OC1COC(O)C(O)C1O SRBFZHDQGSBBOR-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- GTZCVFVGUGFEME-IWQZZHSRSA-N cis-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C\C(O)=O GTZCVFVGUGFEME-IWQZZHSRSA-N 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000008121 dextrose Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229960001484 edetic acid Drugs 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 125000005313 fatty acid group Chemical group 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000021588 free fatty acids Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 229960002598 fumaric acid Drugs 0.000 description 1
- 229930182830 galactose Natural products 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000004676 glycans Polymers 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 235000019534 high fructose corn syrup Nutrition 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229910052816 inorganic phosphate Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 125000005341 metaphosphate group Chemical group 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- BXWNKGSJHAJOGX-UHFFFAOYSA-N n-hexadecyl alcohol Natural products CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 1
- GLDOVTGHNKAZLK-UHFFFAOYSA-N n-octadecyl alcohol Natural products CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical class OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012188 paraffin wax Chemical class 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 235000020030 perry Nutrition 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 150000004804 polysaccharides Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 150000003138 primary alcohols Chemical class 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 150000004023 quaternary phosphonium compounds Chemical class 0.000 description 1
- 238000006268 reductive amination reaction Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 229940071207 sesquicarbonate Drugs 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 235000011083 sodium citrates Nutrition 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 159000000000 sodium salts Chemical group 0.000 description 1
- HELHAJAZNSDZJO-UHFFFAOYSA-L sodium tartrate Chemical compound [Na+].[Na+].[O-]C(=O)C(O)C(O)C([O-])=O HELHAJAZNSDZJO-UHFFFAOYSA-L 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001180 sulfating effect Effects 0.000 description 1
- DIORMHZUUKOISG-UHFFFAOYSA-N sulfoformic acid Chemical compound OC(=O)S(O)(=O)=O DIORMHZUUKOISG-UHFFFAOYSA-N 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 150000004026 tertiary sulfonium compounds Chemical class 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/72—Ethers of polyoxyalkylene glycols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/0082—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
- C11D17/065—High-density particulate detergent compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/128—Aluminium silicates, e.g. zeolites
Definitions
- the invention relates to the manufacture of high density, free flowing agglomerated detergent granules, using a liquid binding agent and zeolite X as a flow aid.
- detergent granules having relatively high bulk density, e.g. 600 g/liter and above.
- detergent granules which comprise organic surfactant and inorganic or organic builders are prepared by spray drying an aqueous slurry of the components.
- the granules thus obtained typically have a density of from about 300 to about 500 g/liter.
- various processes have been developed for providing such products.
- Pat 5,133,924, Appel et al, issued July 28 1992 discloses a process wherein a spray-dried detergent composition or a mixture of particulate components of a detergent composition is subjected to a two-stage mixing process in order to reduce the porosity of the particles, thereby increasing density.
- Liquids, such as water or nonionic surfactants are optionally added to the second stage mixer.
- Application 61-69897 published April 10, 1986 discloses a process for producing a dense agglomerated detergent product from spray dried detergent granules comprising a surfactant and builder, wherein the granules are pulverized by vigorous stirring in a blade mixer, followed by mixing with a binder (e.g., nonionic surfactant) and a "surface improving agent", which can be an aluminosilicate.
- a binder e.g., nonionic surfactant
- a surface improving agent which can be an aluminosilicate.
- the present invention is directed to a process of forming agglomerated detergent compositions comprising the steps of;
- Step (b) contacting the mixture formed in Step (a) with Zeolite X, wherein the amount of Zeolite X is at least equal to, and preferably from 1 to about 2.5 times, the weight amount of liquid binder in Step (a).
- the present invention also encompasses the composition of the above process.
- the present invention relates to the preparation of agglomerated detergent granules wherein granular detergent material is mixed with a limited amount of a liquid binder material, thereby resulting in agglomerates having an increased particle size compared to the original detergent granules.
- agglomerates formed in this manner often tend to be sticky, and therefore have poor free-flow properties.
- Zeolite X is a particularly effective free-flow aid when applied as a surface coating to said agglomerates.
- Zeolite A is also effective as a free-flow aid and has generally been preferred over Zeolite X for most detergent uses because of its better sequestering power
- Zeolite X is a more effective free-flow aid than Zeolite A for detergent agglomerates utilizing liquid binders.
- the use of Zeolite X as free-flow aid in said agglomerates results in a higher density product than obtained when using Zeolite A.
- the products produced by the process herein have a bulk density of greater than 600 grams/liter.
- the granular detergent composition in Step (a) of the process of the present invention comprises a detersive surfactant.
- the surfactant and any other components of the granular compositions can be introduced into Step (a) as separate ingredients or as a pre-formed composition, such as a spray dried detergent composition or as a mixture of one or more separate granular ingredients and a spray dried detergent composition.
- Anionic surfactants are the preferred surfactants for use herein and are well known in the art. The following are representative examples of such surfactants.
- Anionic surfactants suitable for use herein include the water-soluble salts, preferably the alkali metal, ammonium and alkylolammonium salts, of organic sulfuric reaction products having in their molecular structure an alkyl group containing from about 10 to about 20 carbon atoms and a sulfonic acid or sulfuric acid ester group.
- alkyl is the alkyl portion of acyl groups.
- this group of synthetic surfactants are the sodium and potassium alkyl sulfates, especially those obtained by sulfating the higher (C ⁇ .jg carbon atoms) primary or secondary alcohols such as those produced by reducing the glycerides of tallow or coconut oil or by the oxo process; and the sodium and potassium alkylbenzene sulfonates in which the alkyl group contains from about 9 to about 15 carbon atoms, in straight chain or branched chain configuration, e.g., those of the type described in U.S. Patents 2,220,099 and 2,477,383, incorporated herein by reference.
- linear straight chain alkylbenzene sulfonates in which the average number of carbon atoms in the alkyl group is from about 1 1 to 13.
- anionic surfactants suitable for use herein are the sodium alkyl glyceryl ether sulfonates, especially those ethers of higher alcohols derived from tallow and coconut oil; sodium coconut oil fatty acid monoglyceride sulfonates and sulfates; sodium or potassium salts of sulfuric acid esters of the reaction product of one mole of a fatty alcohol (e.g.
- coconut or tallow alcohol with 1 to 6 moles of ethylene oxide; sodium or potassium salts of alkyl phenol ethylene oxide ether sulfates having about 1 to 10 units of ethylene oxide per molecule and in which the alkyl radicals contain about 8 to 12 carbon atoms.
- suitable anionic surfactants include the water-soluble salts of esters of alpha-sulfonated fatty acids containing from about 6 to 20 carbon atoms in the fatty acid group and from about 1 to 10 carbon atoms in the ester group; water-soluble salts of 2-acyloxyalkane- 1 -sulfonic acids containing from about 2 to 9 carbon atoms in the acyl group and from 9 to about 23 carbon atoms in the alkane moiety; water-soluble salts of olefin and paraffin sulfonates containing from about 12 to 20 carbon atoms; and beta-alkyloxy alkane sulfonates containing from about 1 to 3 carbon atoms in the alkyl group and from about 8 to 20 carbon atoms in the alkane moiety.
- Preferred anionic surfactants are the alkali metal salts of C JO-18 » n ear alkylbenzene sulfonate and C i o- 18 a M sulfate.
- a preferred embodiment of the present invention is wherein the anionic surfactant comprises from about 20% to about 40% of a mixture of sodium C IQ- B linear alkylbenzene sulfonate and sodium C12-I6 alkyl sulfate in a weight ratio of about 2: 1 to 1 :2.
- Water-soluble salts of the higher fatty acids are also useful anionic surfactants in the compositions herein.
- Soaps can be made by direct saponification of fats and oils or by the neutralization of free fatty acids.
- Particularly useful are the sodium and potassium salts of the mixtures of fatty acids derived from coconut oil and tallow, i.e., sodium or potassium tallow and coconut soap.
- surfactants suitable for use in the granular detergent compositions of step (a) includes nonionic, cationic ampholytic, and zwitterionic types.
- nonionic surfactants include the alkylene oxide condensates of hydrocarbyl groups (e.g. alkyl or alkyl phenyl) wherein the hydrocarbyl groups contain from about 8 to about 22 carbon atoms.
- Nonionics also include semi polar compounds such as C8-C22 amine oxides.
- An extensive discussion of nonionic surfactants is found in U.S. Pat. 5,338,491 Conner, et al issued August 16, 1994.
- Nonionics also include fatty acid amide surfactants of the formula O Rj
- K ⁇ is H, Cj-Cg hydrocarbyl, 2-hydroxyethyl, 2-hydroxypropyl, or a mixture thereof, preferably C1-C4 alkyl, more preferably C ⁇ or C 2 alkyl, most preferably C ⁇ alkyl (i.e., methyl); and R ⁇ is a C5-C32 hydrocarbyl moiety, preferably straight chain C7-C19 alkyl or alkenyl, more preferably straight chain C9-C17 alkyl or alkenyl, most preferably straight chain C1 1-C19 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl moiety having a linear hydrocarbyl chain with at least 2 (in the case of glyceraldehyde) or at least 3 hydroxyls (in the case of other reducing sugars) directly connected to the chain, or an alkoxylated derivative (preferably ethoxylated or propoxylated)
- Z preferably will be derived from a reducing sugar in a reductive amination reaction; more preferably Z is a glycityl moiety.
- Suitable reducing sugars include glucose, fructose, maltose, lactose, galactose, mannose, and xylose, as well as glyceraldehyde.
- high dextrose corn syrup, high fructose corn syrup, and high maltose corn syrup can be utilized as well as the individual sugars listed above. These corn syrups may yield a mix of sugar components for Z. It should be understood that it is by no means intended to exclude other suitable raw materials.
- Z preferably will be selected from the group consisting of -CH 2 -(CHOH) n -CH 2 -OH, -CH(-CH 2 -OH)-(CHOH) n . 1 -CH 2 -OH, - CH 2 - (CHOH) 2 (CHOR*)(CHOH)-CH 2 -OH, where n is an integer from 1 to 5, inclusive, and R' is H or a cyclic mono- or poly- saccharide, and alkoxylated derivatives thereof. Most preferred are glycityls wherein n is 4, particularly -CH2-(CHOH)4-CH 2 -OH.
- R ⁇ can be, for example, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, 2-hydroxy ethyl, or 2-hydroxy propyl.
- Rj is preferably methyl or hydroxyalkyl.
- R ⁇ is preferably C 2 -Cg alkyl, especially n-propyl, iso-propyl, n-propyl, iso-propyl, n-butyl, iso-butyl, pentyl, hexyl and 2-ethyl hexyl.
- amide surfactant examples include C ⁇ 2 -N-(3- methyxypropyl) glucamide and coconut n-methyl glucamide. Further disclosure of this type of amide surfactant can be found in U.S. Pat. 5,376,310, Cripe, issued December 27, 1994.
- Cationic detersive surfactants include the ammonium surfactants such as alkyldimethylammonium halogenides, and those surfactants having the formula:
- R ⁇ is an alkyl or alkyl benzyl group having from about 8 to about 18 carbon atoms in the alkyl chain
- each R 3 is selected from the group consisting of -CH 2 CH 2 -, -CH 2 CH(CH 3 )-, -CH 2 CH(CH 2 OH)-, -CH 2 CH 2 CH 2 -, and mixtures thereof
- each R4 is selected from the group consisting of C1-C4 alkyl, C1-C4 hydroxyaJkyl, benzyl, ring structures formed by joining the two R4 groups, CH2CHOHCHOHCOR6CHOHCH2OH wherein R6 is any hexose or hexose polymer having a molecular weight less than about 1000, and hydrogen when y is not 0
- R5 is the same as R4 or is an alkyl chain wherein the total number of carbon
- cationic surfactants useful herein are also described in U.S Pat No 4,228,044, Cambre, issued Oct 14, 1980
- Ampholytic surfactants can be broadly described as aliphatic derivatives of secondary or tertiary amines, or aliphatic derivatives of heterocyclic secondary and tertiary amines in which the aliphatic radical can be straight chain or branched.
- One of the aliphatic substituents contains at least about 8 carbon atoms, typically from about 8 to about 18 carbon atoms, and at least one contains an anionic water-solubilizing group, e g , carboxy, sulfonate, sulfate See U.S Pat. No.
- Zwitterionic surfactants can be broadly described as derivatives of secondary and tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds. See U.S. Pat No 3,929,678 to Laughlin et al., issued December 30, 1975 at column 19, line 38 through column 22, line 48 for examples of zwitterionic surfactants A further extensive disclosure of various types of surfactants can be found in
- Surfactant will generally comprise from about 20% to about 95%, preferably from about 30% to about 60%, of the granular detergent composition of Step (a) prepared by the process herein.
- detergent compositions made by the present process will contain builders.
- Builders useful in the present invention are generally selected from the various water-soluble, alkali metal, ammonium or substituted ammonium phosphates, polyphosphates, phosphonates, polyphosphonates, carbonates, borates, polyhydroxy sulfonates, polyacetates, carboxylates, and polycarboxylates
- the alkali metal especially sodium
- salts of the above Preferred for use herein are the phosphates, carbonates, silicates, polycarboxylates, and mixtures thereof. More preferred are sodium tripolyphosphate, tetrasodium pyrophosphate, sodium citrate, sodium tartrate sodium mono- and di-succinates, and mixtures thereof. .
- inorganic phosphate builders are sodium and potassium tripolyphosphate, pyrophosphate, polymeric metaphosphate having a degree of polymerization of from about 6 to 21, and orthophosphates
- inorganic phosphate builders are sodium and potassium tripolyphosphate, pyrophosphate, polymeric metaphosphate having a degree of polymerization of from about 6 to 21, and orthophosphates
- Other phosphorus builder compounds are disclosed in U.S. Patents 3,159,581; 3,213,030, 3,422,137, 3,400,176 and 3,400,148, all of which are incorporated herein by reference.
- nonphosphorus, inorganic builders are sodium and potassium carbonate, bicarbonate, sesquicarbonate, tetraborate decahydrate, and Zeolites such as Zeolite A.
- Water-soluble, nonphosphorus organic builders useful herein include the various alkali metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates and polyhydroxy sulfonates.
- polyacetate and polycarboxylate builders are the sodium, potassium, lithium, ammonium and substituted ammonium salts of ethylene diamine tetraacetic acid, nitrilotriacetic acid, oxydisuccinic acid, mellitic acid, benzene polycarboxylic acids, and citric acid.
- Polymeric polycarboxylate builders are set forth in U.S. Patent 3,308,067,
- Such materials include the water-soluble salts of homo- and copolymers of aliphatic carboxylic acids such as maleic acid, itaconic acid, mes ⁇ conic acid, fumaric acid, aconitic acid, citraconic acid and methylenemalonic acid.
- polycarboxylates for use herein are the polyacetal carboxylates described in U.S. Patent 4,144,226, issued March 13, 1979 to Crutchfield et al., and U.S. Patent 4,246,495, issued March 27, 1979 to Crutchfield et al.
- Builders generally comprise from about 5% to about 50%, preferably from about 20% to about 40% of compositions prepared by the process herein. Builders can be included in the granular detergent composition of Step (a) or they can be added to the agglomerates after they have been mixed with the Zeolite X.
- Filler materials such as sodium sulfate or sodium chloride are typically present in the detergent compositions of Step (a) at levels up to about 40%.
- Binder A wide variety of liquids can be used as the binder for the granular detergent components in Step (a) of the process of the invention.
- Water is a suitable binder.
- aqueous solutions containing up to about 65%, preferably up to about 55%, more preferably up to about 35% of inorganic or organic materials such as sodium silicate (2.0 ratio Na 2 O:SiO 2 ) or polyacrylate polymer can be used.
- solute levels above about 65% result in aqueous dispersions or solutions which are too viscous to be convenientlyly worked into a homogeneous mixture with the granular detergent of Step (a) of the process herein.
- the preferred way of introducing the liquid binder into the process is by spraying it onto the granular detergent. Highly viscous solutions are difficult to spray.
- Nonionic organic liquids (melting point below about 7 degrees C) are preferred binders for use in the process of the invention.
- Preferred materials are the nonionic surfactants since they will contribute to the cleaning performance of the compositions. See the discussion of nonionic surfactants supra. The most common types of these materials are alkoxylated long chain organic compounds.
- Alkoxylated nonionic materials suitable for use as binders herein include condensation products of Cj2-18 f attv alcohols with an average of 3 to 20, preferably 4 to 16, alkoxy moieties.
- the alcohol radicals may be saturated or monounsaturated, linear or methyl-branched in the 2-position (oxo radical), and may be derived from naturally occurring or hydrogenated fatty residues and/or synthetic residues.
- Ethoxylates derived from cetyl, stearyl and oleyl alcohol and mixtures thereof are particularly suitable. Examples are tallow fatty alcohols containing on average from 4 to 8 ethylene oxide (EO) moieties, tallow fatty alcohol containing on average from 10 to 18 EO and oleyl alcohol containing on average from 6 to 12 EO and also mixtures thereof.
- EO ethylene oxide
- nonionic materials are alkoxylated C i2-24 > preferably Ci4_ ⁇ g alcohols in the production of which 1 to 3 mols of propylene oxide and then 4 to 20, preferably 4 to 7, mols of ethylene oxide are added onto the alcohol.
- Ethoxylated Cg_ ⁇ 2 - alkyl- phenols containing 4 to 14 EO are also suitable.
- Nonionic organic liquids which are not surfactants can also be used as binders herein.
- examples of such materials are polyethylene glycols and polypropylene glycols.
- Binders are used in an amount of from about 1% to about 6%, preferably from about 2.5% to about 6%, most preferably from about 3% to about 4.5%, based on the total weight of detergent components in Step (a) of the process.
- Zeolite X In Step (b) of the process herein the agglomerated particles which have been formed from the essential detergent components and binder in Step (a) are contacted and intimately mixed with Zeolite X in an amount which is at least equal to the amount of liquid binder used in Step (a) of the process.
- the amount of Zeolite X is from 1 to 2.5 times the weight amount of liquid binder used in Step (a).
- Zeolite X is a synthetic aluminosilicate, readily available commercially from, for example, Union Carbide Company and Philadelphia Quartz Company.
- the sodium salt form ( Zeolite 13X) has a pore size of about 8 Angstroms and the calcium form (Zeolite 10X) a pore size of about 7 Angstroms.
- the sodium form is preferred.
- the Zeolite X should be in powdered form having particle size of less than about 20 millimicrons, Preferred particle sizes are in the range of from about 5 to about 10 millimicrons.
- hydrophobic precipitated silica is included along with Zeolite X in Step (b) of the process.
- Hydrophobic precipitated silicas suitable for use herein are commercially available, for example Supernat D 10 and D 17 from Degussa AG, Frankfurt/Main, Germany.
- the amount of hydrophobic precipated silica is from about 0.1% to about 1%, preferably from about 0.2% to about 0.4%, based on the weight of the mixture in Step (a).
- detergent components can be included as detergent components in Step (a) of the process herein.
- such materials can be added to the agglomerates after they have been mixed with Zeolite X, or Zeolite X and precipitated silica.
- Optional materials include additional types of surfactants such as ampholytics , zwitterionics and cationics. Examples of such surfactants are disclosed in U.S. Patents 3,664,961, Norris, issued May 23, 1972, and 4,228,044, Cambre, issued October 14, 1980, incorporated by reference herein.
- bleaches include bleaches, brighteners, bleach activators, suds boosters, suds suppressors, anti-tarnish and anti-corrosion agents, soil suspending agents, dye transfer inhibition agents, soil release agents, dye transfer inhibiting agents, germicides, pH adjusting agents, chelating agents, clays and enzymes.
- a particulate composition comprising surfactant is used in Step (a) of the process.
- This composition can consist of granules from a spray drying tower or one or more particulate materials which have not been spray dried.
- the composition can be a mixture of spray dried granules and other particulate detergent components such as additional surfactant and/or builder, bleach, etc..
- the particulate composition Prior to mixing with binder, the particulate composition can be densified. For example it can subjected to mixing in a high speed mixer such as a Loedige CB, Shugi Granulator, or Drais K-TTP, followed by mixing in a moderate speed mixer such as the Loedige KM or Drais K-T. See for example; U.S. Pats. 5,133,924 and 5, 164,108.
- the mixing of densified detergent particles and binder and the contacting of said mixture with Zeolite X (or Zeolite X plus precipitated silica) is accomplished in the moderate speed mixer.
- a spray dried granular product comprising anionic surfactant and, optionally, additional dry particulate detergent components is subjected to compaction to remove air, for example by passing the particulate composition through a compactor such as the BCS25 type compactor from Shinto Industrial Company, thereby forming chips. These chips then can be ground (e.g. in a Fitz Mill ), and screened to produce the desired particle size.
- the densified particles are then mixed with nonionic binder and contacted with Zeolite X (or Zeolite X plus precipitated silica).
- the liquid binder is added to the granular detergent composition by spraying it onto the detergent composition during the mixing, but prior to adding Zeolite X.
- the mixing of particulate detergent (whether densified or not) with binder, and the contact with Zeolite X can be accomplished in any suitable mixer.
- suitable mixers are the Fukae Vertical High Speed Mixer from Fukae Industrial Company, Hogyo prefecture, Kobe Japan, and the Ribbon Mixer from Powerex Company, Osaka prefecture, Osaka Japan
- a spray dried surfactant granule having of 290 grams/liter is densified as described t
- the spray dried detergent granule is continuously loaded onto the top of a roll- type compactor unit via a force feeder that is located at the top of the compactor rolls, to produce chips.
- Pilot compactor unit operation condition is: the rotation rate of rolls is 3.60 ⁇ m, ammeter of roll is 5.5 A, roll pressure is 1.7 ⁇ 2.1 tons and rotation rate of force feeder is -16.8 ⁇ m, ammeter of force feeder is 3.0A.
- Compaction rate is -56 kgs/hr as chips. Chip density that comes out rolls, is 1.3-1.6 g/cc. The surfactant level in the chips remains at 39%.
- the surfactant chips are constantly fed into a pilot grinder (Fitz mill). Pilot grinder operation condition is: the rotation rate of shaft is ⁇ 4726 ⁇ m, ammeter of shaft is 6.0-7.2 A and 2.0 mm punch out size of screen is used. % on 850 m of the ground chips is 4.0-10.0%. % under 150 m is 19-22%. The bulk density of the ground chips is -660 g/L as ground. The surfactant level in this ground granule remains-39%.
- polypyrrolidone die transfer inhibition agent
- 440 g of C14-C15 EO9 alkyl ethoxylate nonionic which has been heated to 70°C is then sprayed onto the material in the L ⁇ dige mixer.during a time period of 50 to 60 seconds.
- 810g of Zeolite 13X, 50 g of hydrophobic precipitated silica and 100 g of soil release polymers are added/mixed into L ⁇ dige mixer during 200 sec.
- 40 g of perfume is sprayed into mixer during 30-40 sec.
- the surfactant level of the resulting product is -45%.
- the product is sieved through an 1 180 m screen.
- the sieved product has a total surfactant level of- 45%.
- the product is a free flowing granule having a bulk density of 781 g/L.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
On utilise de la zéolite X dans un procédé de fabrication de détergents agglomérés pour améliorer l'aptitude à l'écoulement du produit fini.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1996/006472 WO1997042300A1 (fr) | 1996-05-07 | 1996-05-07 | Procede de fabrication de compositions detergentes agglomerees presentant une aptitude a l'ecoulement amelioree |
CA002252881A CA2252881A1 (fr) | 1996-05-07 | 1996-05-07 | Procede de fabrication de compositions detergentes agglomerees presentant une aptitude a l'ecoulement amelioree |
BR9612618A BR9612618A (pt) | 1996-05-07 | 1996-05-07 | Processo para preparar composiçÕes detergentes aglomeradas contendo escoabilidade aperfeiçoada |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0912716A1 true EP0912716A1 (fr) | 1999-05-06 |
Family
ID=27160154
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96914590A Withdrawn EP0912716A1 (fr) | 1996-05-07 | 1996-05-07 | Procede de fabrication de compositions detergentes agglomerees presentant une aptitude a l'ecoulement amelioree |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0912716A1 (fr) |
JP (1) | JPH11509263A (fr) |
CA (1) | CA2252881A1 (fr) |
CZ (1) | CZ356398A3 (fr) |
WO (1) | WO1997042300A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19851454B4 (de) * | 1998-11-09 | 2010-11-04 | Henkel Ag & Co. Kgaa | Tensid-Granulate durch Wirbelschichtgranulation |
US6596683B1 (en) * | 1998-12-22 | 2003-07-22 | The Procter & Gamble Company | Process for preparing a granular detergent composition |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6169897A (ja) * | 1984-09-14 | 1986-04-10 | 花王株式会社 | 流動性の改良された高密度の粒状洗剤の製法 |
DE3768509D1 (de) * | 1986-01-17 | 1991-04-18 | Kao Corp | Granuliertes reinigungsmittel von hoher dichte. |
CA1323277C (fr) * | 1988-04-29 | 1993-10-19 | Robert Donaldson | Procede pour l'obtention de detergents |
GB8810821D0 (en) * | 1988-05-06 | 1988-06-08 | Unilever Plc | Detergent compositions & process for preparing them |
JP2979727B2 (ja) * | 1991-05-27 | 1999-11-15 | ライオン株式会社 | 高嵩密度洗剤組成物の製造方法 |
DE69325014T2 (de) * | 1993-03-30 | 2000-01-20 | Procter & Gamble | Natrium-Aluminiumsilikat und hydrophobe Kieselsäure enthaltende Fliesshilfe für Waschmittelpulver |
-
1996
- 1996-05-07 EP EP96914590A patent/EP0912716A1/fr not_active Withdrawn
- 1996-05-07 WO PCT/US1996/006472 patent/WO1997042300A1/fr not_active Application Discontinuation
- 1996-05-07 CZ CZ983563A patent/CZ356398A3/cs unknown
- 1996-05-07 CA CA002252881A patent/CA2252881A1/fr not_active Abandoned
- 1996-05-07 JP JP9539865A patent/JPH11509263A/ja active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO9742300A1 * |
Also Published As
Publication number | Publication date |
---|---|
JPH11509263A (ja) | 1999-08-17 |
WO1997042300A1 (fr) | 1997-11-13 |
CZ356398A3 (cs) | 1999-04-14 |
CA2252881A1 (fr) | 1997-11-13 |
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