EP0872288A2 - Long slab rolling process and apparatus - Google Patents
Long slab rolling process and apparatus Download PDFInfo
- Publication number
- EP0872288A2 EP0872288A2 EP98102462A EP98102462A EP0872288A2 EP 0872288 A2 EP0872288 A2 EP 0872288A2 EP 98102462 A EP98102462 A EP 98102462A EP 98102462 A EP98102462 A EP 98102462A EP 0872288 A2 EP0872288 A2 EP 0872288A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- slab
- strip
- rolling
- lengths
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/466—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a non-continuous process, i.e. the cast being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/26—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
Definitions
- This invention relates to improved hot strip rolling mills and, more particularly, to such improved mills which have an ability to continuously produce a plurality of rolled coils from a single slab continuously cast from one or a number of heats of molten metal, e.g. steel.
- each slab is sized to produce only one coil from that slab. This creates the following problems:
- a typical present mill arrangement comprises a continuous caster coupled to a rolling line comprising a shear to cut the continuously cast slab into lengths to produce a single coil, a first tunnel reheat furnace, an edger, one or more roughing stands, a second tunnel reheat furnace, a flying shear, finish rolling stands, a runout cooling table, and one or more coilers.
- the prior art mill arrangement is modified to increase the length of the first tunnel reheat furnace so as to accommodate all the slabs that can be produced from one heat of molten metal, and a movable welding machine for welding successive slabs together is introduced into the mill line after the first tunnel reheat furnace.
- the second tunnel reheat furnace is eliminated and a pair of pinch rolls and a pair of deflecting roller tables are installed after the runout cooling table, and a second flying shear is installed after the second pinch roll.
- continuous (uninterrupted) rolling can be performed with the production of a plurality of coils from a single slab or from a plurality of slabs from a single heat or a plurality of heats and with a minimum requirement for welding or otherwise joining successive coils.
- cutting and coiling the finished coils can be done at lower speed, thus minimizing or eliminating the disadvantages of high speed cutting and coiling.
- Fig. 1 shows a typical present continuous casting/rolling mill arrangement.
- slab is continuously cast with one or two continuous casters 1 and 13, e.g. in a thickness range of from about 50 to about 100 mm.
- Typical reductions in thickness are shown in Table 1.
- the slab length will be approximately 26 meters.
- the cut slab then is introduced into the first tunnel reheat furnace 3 where its temperature is raised to about 1100-1200°C.
- the length of the first reheat tunnel furnace L1 is determined by a required buffer time, i.e. a time during which the casting process can continue while the rolling mill is not operating.
- the length L1 usually is selected to accommodate three or four cut slabs.
- the slab After reheating in furnace 3, the slab enters edger 4. Then, after rolling by the first roughing stand 5 and the second roughing stand 6, the slab is reduced in thickness to about 20-50 mm.
- the thus-obtained long transfer bar then enters the second reheat furnace 7 where its temperature is raised to about 1050-1100°C.
- the length L2 of the furnace 7 is selected to accommodate the longest transfer bar. For example, for a coil with a specific weight of 20 kg/mm, the length of the 20 mm thick transfer bar would be approximately 130 meters.
- the transfer bar After shearing with the flying shear 8, the transfer bar is threaded through the finishing train 9 where it is reduced in thickness to about 1.0 to 12 mm.
- the threading speed of the last stand does not exceed about 10-11 meters/sec in order to prevent air-borning of the strip exiting this stand.
- strip guiding means such as a belt wrapper as disclosed in U.S. Patent No. 3,315,510 or a slotted coiler drum as disclosed in U.S. Patent No. 3,122,337, both of which patents are incorporated herein by this reference.
- strip tension is established between the finishing mill and the coiler, the rolling line can be accelerated to either control the strip temperature or to increase the production rate, or to do both.
- the strip is water cooled by the runout table cooling system 10.
- the second cast slab is cut with a shearing machine 14 into the slab lengths from which only one coil is rolled. Each cut slab then is reheated in the tunnel furnace 15 and transferred to the rolling line by a transfer ferry 16.
- the process and apparatus of the invention can function in any one of three different modes.
- the invention can operate in accordance with the above-described and illustrated conventional casting by cutting the slab into lengths and rolling only one coil per cut slab length.
- the invention operates as a continuous casting and rolling process in which cast slabs are cut into lengths to roll more than one coil per cut slab length and up to an entire heat size. Since casting speed is in the range or about 3 to 4.5 m/min, that is, slower than the entry speed of the rolling mill which is within the range of about 10 to 30 m/min (see Table 1), the casting cycle for one caster will be longer than the rolling cycle. After casting and cutting a required slab length (if the entire heat is not used), the slab is preheated in the tunnel furnace 17 and subsequently is rolled by the edger 4 and the horizontal mill stands 5, 6 and 9.
- the flying shear 8 generally will be used for shearing the head and tail ends of the bar rolled from each cut slab.
- both pinch roll machines 19 and 21 are disengaged from the strip and the deflecting tables 22 and 23 are maintained in a horizontal position, i.e. in line with the runout table 10.
- the pinch roll machines are engaged with the strip and the deflecting roller tables 22 and 23 are lowered, as illustrated in Fig. 2.
- the speeds of both the pinch roll machine 21 and coiler 11 or 12 are slowed to the speed optimum for shearing (approximately 1 to 5 m/min).
- a temporary loop 26 (Fig. 2) is formed between those machines.
- the flying shear 24 will make a cut of the strip. Then the head end of the remaining portion of the strip is guided toward the previously unused coiler. As soon as a new portion of the strip enters the latter coiler, and the strip tension between the pinch roll machine 21 and that coiler is established, the speeds of both the pinch roll machine 21 and the newly used coiler is increased to mill exit speed. After the strip loop 26 is eliminated, the deflecting tables 22 and 23 are again raised to the mill pass lie and the pinch roll machines are disengaged from the strip.
- a third mode of operation comprises operating the inventive process and apparatus by continuous casting in two casters and rolling the slab length corresponding to more than one heat.
- the second caster 13 casts a slab, with cutting, if necessary, by the cutting machine 14.
- the cut slab length, produced by the second caster 13 is transferred by the transfer ferry 20 to the rolling mill line.
- This portion of the slab then is accelerated so that its head end gets in touch with the tail end of the slab, produced by the first caster 1, that is being rolled. After establishing such contact of the ends of the respective slabs, the speeds of both slabs are synchronized with each other.
- the welding machine 18 starts moving along the mill line with the same speed as the slabs and performs a stick welding operation. After the welding procedure is completed, the welding machine returns to its initial position. Thereafter the operation can continue as in the second mode of operation to produce a plurality of coils of rolled metal strip.
- Practice of the invention provides a means for producing multiple coils from longer slabs than possible with use of the prior art. It consequently reduces the number of times threading of the mill has to be done, thereby reducing yield losses in the form of scrapped lower quality strip rolled without interstand strip tension, reducing the risk of strip cobbling and reducing productivity losses due to the need to slow down the strip to avoid air-lifting during threading.
- the invention also reduces yield losses incident to the necessity of cutting out lower quality transfer bar head and tail portions.
Abstract
Description
Typical Mill Reductions Schedule and Speeds | ||||||||||
Slab Thickness mm | Slab Thickness After Rolling Pass, mm | Mill Train Speed,m/ | ||||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | Entry | Exit | |
90 | 52 | 25 | 10.6 | 5.38 | 3.04 | 2.03 | 1.46 | 1.2 | 10 | 740 |
90 | 51 | 27 | 12.8 | 7.1 | 4.37 | 3.12 | 2.4 | 2.0 | 14.6 | 650 |
90 | 55 | 30 | 17.0 | 10.6 | 7.6 | 6.22 | 5.35 | 5.0 | 25.8 | 460 |
90 | 57 | 32 | 22.0 | 16.0 | 12.9 | 11.5 | 10.5 | 10.0 | 26.9 | 240 |
Claims (14)
- A long slab rolling process comprising:a) in a first continuous caster, continuously casting a first heat of molten metal;b) forming the cast metal into one or more cut first slab lengths;c) simultaneously reheating all of the first slab lengths in a reheating zone;d) rolling each first slab length into strip;e) cutting the strip rolled from each first slab length into a plurality of desired coil lengths, andf) forming each coil length into a coil.
- A process according to claim 1, wherein the rolling step comprises:a) edge rolling each of the reheated slab lengths;b) rough rolling each of the slab lengths into a transfer bar, andc) finish rolling the transfer bar into strip of a desired final thickness.
- A process according to claim 2, further comprising cooling the finish rolled strip.
- A process according to claim 3, comprising directing a first portion of the finish rolled strip onto a first coiler to form a first coil of strip and a second portion of the strip onto a second coiler to form a second coil of strip.
- A process according to claim 4, wherein the strip cutting step comprises:a) passing the uncut strip through a pair of spaced-apart pinch roll machines disposed in a rolling line;b) slowing the speed of a downstream pinch roll machine and, with use of a pair of deflecting tables, downwardly deflecting the strip out of the rolling line, thereby forming a temporary loop in the uncut strip;c) with use of a flying shear, cutting the strip downstream from the loop to form a tail end of the first coil, andd) directing a head end of a remaining portion of the strip onto a second coiler to form a second coil of strip from the same slab length.
- A process according to claim 5, further comprising:a) in a second continuous caster, continuously casting a second heat of molten metal;b) forming the cast metal from the second heat into the form of cut second slab lengths;c) after a first slab length has been reheated, transferring a second slab length into the reheating zone and reheating it therein, andd) moving a head end of the reheated second slab length into contact with a tail end of the first slab length and welding it thereto.
- A long slab rolling system comprising:a) a first continuous caster to continuously cast a first heat of molten metal into slab form;b) means to cut the cast slab into one or more cut first slab lengths;c) a reheating furnace to reheat the first slab lengths;d) means in a rolling line to roll each first slab length into strip;e) means to cut the strip rolled from each first slab length into a plurality of desired coil lengths, andf) means to form each coil length into a coil.
- A system according to claim 7, further comprising:a) welding means disposed in the rolling line adjacent and downstream of the reheating furnace;b) edge rolling means disposed adjacent and downstream of the welding means to edge roll each of the reheated slab lengths;c) at least one rough rolling mill disposed in the rolling line downstream of the edge rolling means to rough roll each of the slab lengths into a transfer bar, andd) at least one finish rolling mill disposed in the rolling line downstream of the rough rolling mill to finish roll the transfer bar into strip of a desired final thickness.
- A system according to claim 8, further comprising means disposed downstream of the finishing mill to cool the finish rolled strip.
- A system according to claim 9, further comprising first and second coilers, and means to direct a first portion of the finish rolled strip onto the first coiler to form a first coil of strip and a second portion of the strip onto the second coiler to form a second coil of strip.
- A system according to claim 10, further comprising:a) a pair of spaced-apart pinch roll machines disposed in the rolling line downstream of the finish rolling mill;b) a pair of deflecting tables disposed in the rolling line between the pinch roll machines and adapted to downwardly deflect the strip out of the rolling line and, in conjunction with a slowing of the speed of a downstream pinch roll machine, thereby to form a temporary loop in the uncut strip, andc) a flying shear disposed in the rolling line downstream from the loop and adapted to cut the strip into separate lengths for coiling.
- A system according to claim 11, further comprising a second continuous caster for producing second cut slab lengths, a transfer ferry for transferring a second cut slab length to the reheating furnace after a first cut slab length has exited the reheating furnace.
- A system according to claim 11, wherein the tunnel reheat furnace has a length sufficient to accommodate all the cut slab lengths that can be continuously cast from one heat of molten metal.
- A system according to claim 12, wherein the transfer ferry also serves as a reheat furnace and has a length sufficient to accommodate all the cut slab lengths that can be continuously cast by the second caster from one heat of molten metal.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US84369497A | 1997-04-16 | 1997-04-16 | |
US843694 | 1997-04-16 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0872288A2 true EP0872288A2 (en) | 1998-10-21 |
EP0872288A3 EP0872288A3 (en) | 1999-04-07 |
Family
ID=25290753
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98102462A Withdrawn EP0872288A3 (en) | 1997-04-16 | 1998-02-12 | Long slab rolling process and apparatus |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0872288A3 (en) |
CA (1) | CA2229255C (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000071271A1 (en) * | 1999-05-21 | 2000-11-30 | Danieli Technology, Inc. | Integrated plant for the production of rolled stock |
KR101365044B1 (en) | 2013-01-31 | 2014-02-25 | 주식회사 갑우 | Annealing apparatus for ribbon of photovoltaic module |
CN112068491A (en) * | 2020-09-02 | 2020-12-11 | 四川省达州钢铁集团有限责任公司 | Method for improving response speed of flying shear |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107088585A (en) * | 2017-06-09 | 2017-08-25 | 首钢京唐钢铁联合有限责任公司 | A kind of milling method of strip |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS589719A (en) * | 1981-07-08 | 1983-01-20 | Toshiba Corp | Necking preventing method in winding in hot strip mill facility |
JPS5816707A (en) * | 1981-07-23 | 1983-01-31 | Sumitomo Metal Ind Ltd | Production of steel strip |
JPS5850104A (en) * | 1982-05-10 | 1983-03-24 | Nippon Steel Corp | Hot rolling installation train for steel material |
EP0460655A2 (en) * | 1990-06-06 | 1991-12-11 | Hitachi, Ltd. | Method of and apparatus for joining hot materials to be rolled to each other as well as continuous hot rolling method and system |
JPH06106222A (en) * | 1992-09-28 | 1994-04-19 | Nkk Corp | Hot run table roll having elevating mechanism |
JPH0788507A (en) * | 1993-09-24 | 1995-04-04 | Toshiba Corp | Continuous rolling device for hot steel strip |
EP0674952A1 (en) * | 1994-03-31 | 1995-10-04 | DANIELI & C. OFFICINE MECCANICHE S.p.A. | Method to produce strip, starting from thin slabs, and relative plant |
EP0730916A1 (en) * | 1995-03-03 | 1996-09-11 | Kabushiki Kaisha Toshiba | Hot rolling method and apparatus |
WO1997046332A1 (en) * | 1996-06-07 | 1997-12-11 | Hoogovens Staal B.V. | Method and apparatus for the manufacture of a steel strip |
-
1998
- 1998-02-12 CA CA 2229255 patent/CA2229255C/en not_active Expired - Fee Related
- 1998-02-12 EP EP98102462A patent/EP0872288A3/en not_active Withdrawn
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS589719A (en) * | 1981-07-08 | 1983-01-20 | Toshiba Corp | Necking preventing method in winding in hot strip mill facility |
JPS5816707A (en) * | 1981-07-23 | 1983-01-31 | Sumitomo Metal Ind Ltd | Production of steel strip |
JPS5850104A (en) * | 1982-05-10 | 1983-03-24 | Nippon Steel Corp | Hot rolling installation train for steel material |
EP0460655A2 (en) * | 1990-06-06 | 1991-12-11 | Hitachi, Ltd. | Method of and apparatus for joining hot materials to be rolled to each other as well as continuous hot rolling method and system |
JPH06106222A (en) * | 1992-09-28 | 1994-04-19 | Nkk Corp | Hot run table roll having elevating mechanism |
JPH0788507A (en) * | 1993-09-24 | 1995-04-04 | Toshiba Corp | Continuous rolling device for hot steel strip |
EP0674952A1 (en) * | 1994-03-31 | 1995-10-04 | DANIELI & C. OFFICINE MECCANICHE S.p.A. | Method to produce strip, starting from thin slabs, and relative plant |
EP0730916A1 (en) * | 1995-03-03 | 1996-09-11 | Kabushiki Kaisha Toshiba | Hot rolling method and apparatus |
WO1997046332A1 (en) * | 1996-06-07 | 1997-12-11 | Hoogovens Staal B.V. | Method and apparatus for the manufacture of a steel strip |
Non-Patent Citations (5)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 007, no. 085 (M-206), 8 April 1983 & JP 58 009719 A (TOKYO SHIBAURA DENKI KK), 20 January 1983 * |
PATENT ABSTRACTS OF JAPAN vol. 007, no. 092 (M-208), 16 April 1983 & JP 58 016707 A (SUMITOMO KINZOKU KOGYO KK), 31 January 1983 * |
PATENT ABSTRACTS OF JAPAN vol. 007, no. 133 (M-221), 10 June 1983 & JP 58 050104 A (SHIN NIPPON SEITETSU KK), 24 March 1983 * |
PATENT ABSTRACTS OF JAPAN vol. 018, no. 380 (M-1639), 18 July 1994 & JP 06 106222 A (NKK CORP), 19 April 1994 * |
PATENT ABSTRACTS OF JAPAN vol. 095, no. 007, 31 August 1995 & JP 07 088507 A (TOSHIBA CORP), 4 April 1995 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000071271A1 (en) * | 1999-05-21 | 2000-11-30 | Danieli Technology, Inc. | Integrated plant for the production of rolled stock |
US6289972B1 (en) | 1999-05-21 | 2001-09-18 | Danieli Technology Inc. | Integrated plant for the production of rolled stock |
KR101365044B1 (en) | 2013-01-31 | 2014-02-25 | 주식회사 갑우 | Annealing apparatus for ribbon of photovoltaic module |
CN112068491A (en) * | 2020-09-02 | 2020-12-11 | 四川省达州钢铁集团有限责任公司 | Method for improving response speed of flying shear |
Also Published As
Publication number | Publication date |
---|---|
EP0872288A3 (en) | 1999-04-07 |
CA2229255C (en) | 2002-01-08 |
CA2229255A1 (en) | 1998-10-16 |
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