EP0834599A1 - Process for coating inner sliding surfaces of cylinders, especially aluminium surfaces - Google Patents

Process for coating inner sliding surfaces of cylinders, especially aluminium surfaces Download PDF

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Publication number
EP0834599A1
EP0834599A1 EP97116524A EP97116524A EP0834599A1 EP 0834599 A1 EP0834599 A1 EP 0834599A1 EP 97116524 A EP97116524 A EP 97116524A EP 97116524 A EP97116524 A EP 97116524A EP 0834599 A1 EP0834599 A1 EP 0834599A1
Authority
EP
European Patent Office
Prior art keywords
cylinders
treads
metal
inner sliding
additives
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP97116524A
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German (de)
French (fr)
Inventor
Günter Hackerodt
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP0834599A1 publication Critical patent/EP0834599A1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer

Definitions

  • the invention relates to a method for internal coating of cylinder treads, especially aluminum treads.
  • the object of the present invention is therefore a new method for wear-resistant interior coating of cylinder treads, especially aluminum treads specify.
  • This object is achieved in that in the cylinder tread powdered filler materials using laser radiation be alloyed.
  • the novel method consists in particular in that a thin layer of the tread is melted using laser radiation and powder additives in the weld pool are given. After curing, a homogeneous is created wear-resistant tread.
  • Metal or metal-ceramic mixtures are used as additives used.
  • the surfaces of the cylinder surfaces to be treated should be as free from gas inclusions or otherwise Inclusions.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

Bearing surfaces of cylinders made of aluminium are coated by a process in which a laser beam is used to form an alloy with powder additives. Preferably a thin layer of the bearing surface is melted and the powdered material is added. Preferred additives are metal or metal - ceramic mixtures. Improves wear resistance of lightweight cylinders.

Description

Die Erfindung betrifft ein Verfahren zur Innenbeschichtung von Zylinderlaufflächen, insbesondere Aluminium-Laufflächen.The invention relates to a method for internal coating of cylinder treads, especially aluminum treads.

Um das Fahrzeuggewicht und damit den Kraftstoffverbrauch zu senken, werden Aluminium-Motorblöcke eingesetzt. Die Zylinder-Laufflächen aus Aluminiumguß sind allerdings nicht mit ausreichender Verschleißbeständigkeit herstellbar, so daß Gußeiseneinsätze angewendet werden oder eine chemische Oberflächenbehandlung durchgeführt werden muß. Durch die Veröffentlichung "Rotaplasma Applications in the Automotive Industry" von G. Barbezat, S. Keller und K.H. Wegner, Proceedings of ITSC, Mai 1995, Seite 9 ff. ist ein Verfahren zur Oberflächenbeschichtung durch thermisches Spritzen mittels Rotationsplasmabrennen bekannt.About the vehicle weight and thus the fuel consumption to lower, aluminum engine blocks are used. The cylinder treads cast aluminum are not included sufficient wear resistance can be produced so that Cast iron inserts are applied or a chemical surface treatment must be carried out. Through the publication "Rotaplasma Applications in the Automotive Industry" by G. Barbezat, S. Keller and K.H. Wegner, Proceedings of ITSC, May 1995, page 9 ff. is a process for surface coating by thermal spraying using rotary plasma burning known.

Sämtliche bekannte Verfahren liefern noch keine befriedigenden Ergebnisse.All known methods do not yet provide satisfactory Results.

Die Aufgabe der vorliegenden Erfindung besteht deshalb darin, ein neuartiges Verfahren zur verschleißfesten Innenbeschichtung von Zylinder-Laufflächen, insbesondere von Aluminium-Laufflächen anzugeben.The object of the present invention is therefore a new method for wear-resistant interior coating of cylinder treads, especially aluminum treads specify.

Diese Aufgabe wird dadurch gelöst, daß in die Zylinder-Lauffläche pulverförmige Zusatzwerkstoffe mittels Laserstrahlung legiert werden.This object is achieved in that in the cylinder tread powdered filler materials using laser radiation be alloyed.

Das neuartige Verfahren besteht insbesondere darin, daß eine dünne Schicht der Lauffläche mittels Laserstrahlung aufgeschmolzen wird und in das Schmelzbad pulverförmige Zusatzstoffe gegeben werden. Nach Aushärtung entsteht eine homogene verschleißfeste Lauffläche.The novel method consists in particular in that a thin layer of the tread is melted using laser radiation and powder additives in the weld pool are given. After curing, a homogeneous is created wear-resistant tread.

Als Zusatzstoffe werden Metall- oder Metallkeramik-Mischungen verwendet.Metal or metal-ceramic mixtures are used as additives used.

Die Oberflächen der zu behandelnden Zylinder-Laufflächen sollten möglichst frei von Gaseinschlüssen oder anderweitigen Einschlüssen sein.The surfaces of the cylinder surfaces to be treated should be as free from gas inclusions or otherwise Inclusions.

Claims (3)

Verfahren zur Innenbeschichtung von Zylinder-Laufflächen, insbesondere Aluminium-Laufflächen, dadurch gekennzeichnet, daß in die Laufflächen pulverförmige Zusatzstoffe mittels Laserstrahlung legiert werden.Process for the internal coating of cylinder treads, in particular aluminum treads, characterized in that powdered additives are alloyed into the treads by means of laser radiation. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß eine dünne Schicht der Lauffläche mittels Laserstrahlung aufgeschmolzen und in das Schmelzbad pulverförmige Zusatzstoffe gegeben werden.A method according to claim 1, characterized in that a thin layer of the tread is melted by means of laser radiation and powdered additives are added to the melting bath. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Zusatzstoffe Metallmischungen oder Metallkeramik-Mischungen sind.Method according to claim 1 or 2, characterized in that the additives are metal mixtures or metal-ceramic mixtures.
EP97116524A 1996-09-26 1997-09-23 Process for coating inner sliding surfaces of cylinders, especially aluminium surfaces Withdrawn EP0834599A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE1996139480 DE19639480A1 (en) 1996-09-26 1996-09-26 Process for the internal coating of cylinder treads, in particular aluminum treads
DE19639480 1996-09-26

Publications (1)

Publication Number Publication Date
EP0834599A1 true EP0834599A1 (en) 1998-04-08

Family

ID=7806906

Family Applications (1)

Application Number Title Priority Date Filing Date
EP97116524A Withdrawn EP0834599A1 (en) 1996-09-26 1997-09-23 Process for coating inner sliding surfaces of cylinders, especially aluminium surfaces

Country Status (2)

Country Link
EP (1) EP0834599A1 (en)
DE (1) DE19639480A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19817091C2 (en) * 1998-04-17 2001-04-05 Nu Tech Gmbh Process for alloying powdery additives and device for carrying out the process
DE19826138B4 (en) * 1998-04-17 2007-06-28 NU TECH Gesellschaft für Lasertechnik Materialprüfung und Meßtechnik mbH Method for producing a workpiece with a wear-resistant surface
DE19912889A1 (en) * 1999-03-23 2000-09-28 Daimler Chrysler Ag Production of a valve seat for a cylinder head of an I.C. engine comprises using an additional material made of an an alloy of aluminum, silicon and nickel
DE10009133A1 (en) * 2000-02-26 2001-08-30 Volkswagen Ag Process for laser coating a surface comprises melting the base material of the surface using a laser beam to form a melt bath, and inserting an alloy powder into the bath
DE10009121B4 (en) * 2000-02-26 2007-06-06 Volkswagen Ag Apparatus and method for laser surface machining with a powder delivery system
DE10156196C1 (en) 2001-11-15 2003-01-02 Daimler Chrysler Ag Production of a valve seat used for a cylinder head of internal combustion engine comprises fusing an additive material made from an alloy or a mixture of an aluminum-lead alloy and a further component at a certain point on a cylinder head
CN104647474B (en) * 2015-02-11 2017-06-06 福建工程学院 A kind of die of rotating die cutting equipment and its forming method of blade
CN106738062B (en) * 2017-03-01 2019-07-09 福建工程学院 A kind of die cutter roller and its blade forming method of two-dimensional gradient

Citations (7)

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Publication number Priority date Publication date Assignee Title
US4299860A (en) * 1980-09-08 1981-11-10 The United States Of America As Represented By The Secretary Of The Navy Surface hardening by particle injection into laser melted surface
JPS59219468A (en) * 1983-05-25 1984-12-10 Teikoku Piston Ring Co Ltd Aluminum sliding member and its manufacture
EP0221276A1 (en) * 1985-08-30 1987-05-13 Toyota Jidosha Kabushiki Kaisha Method of forming a composite layer by laser irradiation on an aluminium alloy substrate surface
JPS6439360A (en) * 1987-08-03 1989-02-09 Mitsubishi Heavy Ind Ltd Treatment for internal tube surface
EP0411322A1 (en) * 1989-07-07 1991-02-06 Audi Ag Method of forming wear resistant surfaces on aluminium-silicon alloy workpieces
EP0454073A1 (en) * 1990-04-23 1991-10-30 Isuzu Motors Limited Method of strengthening aluminium castings in the specified local part
JPH04341576A (en) * 1991-05-16 1992-11-27 Kobe Steel Ltd Method for lining inner face of cylinder

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FR2166526A5 (en) * 1971-12-28 1973-08-17 Boudet Jean Concentrated beam particle melting - at focal point of several beams
GB2052566B (en) * 1979-03-30 1982-12-15 Rolls Royce Laser aplication of hard surface alloy
JPS57163139A (en) * 1981-04-02 1982-10-07 Nippon Piston Ring Co Ltd Cylinder liner
DE3247134A1 (en) * 1982-12-20 1984-06-20 Berna AG Olten, 4600 Olten Process and device for coating the inner surface of rotationally symmetrical hollow bodies with a wear-resistant coating
JPS6070136A (en) * 1983-09-14 1985-04-20 Honda Motor Co Ltd Surface treatment of work
DE3935009A1 (en) * 1989-10-20 1991-04-25 Inst Nat Sciences Appliq DEVICE FOR THE LASER PLASMA COATING
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CH686187A5 (en) * 1993-03-30 1996-01-31 Alusuisse Lonza Services Ag Metal substrates with laser-induced MMC coating.
JPH0763267A (en) * 1993-08-23 1995-03-07 Toyota Motor Corp Manufacturing of cylinder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4299860A (en) * 1980-09-08 1981-11-10 The United States Of America As Represented By The Secretary Of The Navy Surface hardening by particle injection into laser melted surface
JPS59219468A (en) * 1983-05-25 1984-12-10 Teikoku Piston Ring Co Ltd Aluminum sliding member and its manufacture
EP0221276A1 (en) * 1985-08-30 1987-05-13 Toyota Jidosha Kabushiki Kaisha Method of forming a composite layer by laser irradiation on an aluminium alloy substrate surface
JPS6439360A (en) * 1987-08-03 1989-02-09 Mitsubishi Heavy Ind Ltd Treatment for internal tube surface
EP0411322A1 (en) * 1989-07-07 1991-02-06 Audi Ag Method of forming wear resistant surfaces on aluminium-silicon alloy workpieces
EP0454073A1 (en) * 1990-04-23 1991-10-30 Isuzu Motors Limited Method of strengthening aluminium castings in the specified local part
JPH04341576A (en) * 1991-05-16 1992-11-27 Kobe Steel Ltd Method for lining inner face of cylinder

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* Cited by examiner, † Cited by third party
Title
C. HU: "laser processing to create in-situ al-sic surface metal matrix composites", JPOURNAL OF MATERIALS SCIENCE, vol. 30, no. 4, 15 February 1995 (1995-02-15), LONDON,GB, pages 891 - 897, XP000491691 *
K.MARCELLOU: "traitement superficiel par laser de l'alliage d'aluminium 2024 par injection de poudre de sic", MEMOIRES ET ETUDES SCIENTIFIQUES REVUE DE METALLURGIE, vol. 89, no. 11, November 1992 (1992-11-01), PARIS,FR, pages 711 - 723, XP000328376 *
PATENT ABSTRACTS OF JAPAN vol. 009, no. 088 (C - 276) 17 April 1985 (1985-04-17) *
PATENT ABSTRACTS OF JAPAN vol. 013, no. 227 (C - 600) 25 May 1989 (1989-05-25) *
PATENT ABSTRACTS OF JAPAN vol. 017, no. 190 (C - 1048) 14 April 1993 (1993-04-14) *

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Publication number Publication date
DE19639480A1 (en) 1998-04-02

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