EP0658182A1 - Aminfreie kühlschmierstoffe. - Google Patents
Aminfreie kühlschmierstoffe.Info
- Publication number
- EP0658182A1 EP0658182A1 EP93919222A EP93919222A EP0658182A1 EP 0658182 A1 EP0658182 A1 EP 0658182A1 EP 93919222 A EP93919222 A EP 93919222A EP 93919222 A EP93919222 A EP 93919222A EP 0658182 A1 EP0658182 A1 EP 0658182A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cooling lubricants
- acids
- acid
- water
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- C—CHEMISTRY; METALLURGY
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/26—Carboxylic acids; Salts thereof
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- C10M101/00—Lubricating compositions characterised by the base-material being a mineral or fatty oil
- C10M101/02—Petroleum fractions
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- C10M101/00—Lubricating compositions characterised by the base-material being a mineral or fatty oil
- C10M101/04—Fatty oil fractions
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/10—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
- C10M105/12—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms monohydroxy
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- C10M105/14—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms polyhydroxy
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/247—Stainless steel
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
Definitions
- the invention relates to amine-free cooling lubricants for metalworking, containing base oils, emulsifiers, solubilizers and corrosion protection additives.
- Cooling lubricants are preparations / mixtures that are used in metal cutting and metal forming to cool and lubricate the workpieces.
- the most important machining processes which differ in the type of movements that the machined part and tool perform and in the geometry of the parts to be manufactured, are called milling, turning, drilling and grinding as machining processes, as well as rolling, deep drawing and cold extrusion as non-cutting deformations .
- the common principle of metal-cutting processes is that the tool cutting edge engages in the material, thereby lifting a chip off the surface and creating a new surface. Very high pressures are required to break up the material. The deformation of the chip and the friction occurring under the pressure generate heat which heats up the workpiece, the tool and, above all, the chips.
- the desired effect of using cooling lubricants is therefore the lowering of the temperature that would otherwise occur in the chips. B. could rise to 1000 ° C, and which has an influence on the dimensional accuracy of the parts produced.
- Another main task of cooling lubricants is to increase the tool life improve that wear out quickly under the influence of high temperature.
- the use of a cooling lubricant reduces the roughness of the surfaces, since the lubricant prevents welding of the tool and workpiece surface and prevents particles from sticking.
- the cooling lubricant takes on the task of removing the chips formed. This is particularly important for mass production.
- Cooling lubricants are normally used in a circulation process, i. H. In the simplest case, the use of cooling lubricants on a single machine, the machine has a container for the cooling lubricant.
- Water-mixed cooling lubricants are produced by the user by mixing a concentrate, the water-miscible cooling lubricant, with process water. As a rule, approximately 5% aqueous emulsions are produced.
- the advantage of this type of cooling lubricant is the good cooling effect, which is based on the thermal properties of the water. The good cooling effect makes it possible to achieve very high working speeds and thus to increase the productivity of machines.
- the lubricating effect of the water-mixed cooling lubricants is sufficient for most machining processes in metal-cutting manufacturing. Another benefit is the low cost of mixing the concentrate can be achieved with water.
- the disadvantage of water-mixed cooling lubricants is that they are sensitive to attack by microorganisms and therefore require more control and care.
- Cooling lubricants are used today for almost all types of machining. In addition to the requirement for rust protection for the machines and for machined parts made of iron alloys, it is also required that non-ferrous metals are not attacked.
- the cooling lubricants must be well tolerated by the skin, since the machine operators often come into direct contact with the liquid. No disturbing foam may arise during the circulation of the cooling lubricant, and the painting and the seals of the machine may not be attacked.
- Emulsion stability which has an influence on almost all other properties of the cooling lubricant, is of particular importance, at least after a longer period of use. It is also required that residues of the cooling lubricant do not stick to the machine, that the cooling lubricants can be easily mixed with water, that the smell and appearance are pleasant and that the usual filter devices are not impaired by the cooling lubricant.
- the requirements for the rust protection effect of cooling lubricants are particularly high, since after processing with cooling lubricants, drying is generally not possible.
- the parts are normally placed wet in boxes and should not rust even when wet.
- the test with cast chips according to DIN 51360/2 is often used in the development and also in the control of solutions in practical use.
- the rust protection effect of the cooling lubricants is influenced by a number of factors. So the quality of the water used for the mixture has a great influence. The water hardness, but above all chlorides and sulfates, worsen the rust protection effect of the solution. To make matters worse when cooling lubricants are used for a long time, the concentration of the salts rises constantly, since parts of the emulsion evaporate and the losses are replenished with saline water.
- Non-water-miscible and water-miscible cooling lubricants are often based on mineral oil.
- the mineral oil qualities used are predominantly combinations of paraffinic, naphthenic and aromatic hydrocarbon compounds.
- so-called synthetic lubricants such as Polyolefins, polyalkylene glycols and glycol ethers, natural ester oils and synthetic esters and their derivatives.
- the water-miscible cooling lubricants must contain various components in addition to the base oil.
- the most important substance groups are the emulsifiers, corrosion protection additives, biocides, EP additives, polar additives, anti-fog additives, anti-aging substances, solid lubricant additives and defoamers.
- Emulsifiers eg surfactants, petroleum sulfonates, alkali soaps, alkanolamine soaps
- Emulsifiers stabilize the fine distribution of oil droplets in the aqueous working fluid, which is an oil-in-water emulsion.
- the emulsifiers represent an important group of additives for water-miscible cooling lubricants.
- Usual corrosion protection additives eg alkanolamines and their salts, sulfonates, organic boron compounds, fatty acid amides, aminodicarboxylic acids, phosphoric acid esters, thiophosphonic acid esters, dialkyldithiophosphates, mono- and dialkylarylsulfonates, benzotriazoles, polyisobutene succinic acid derivatives of metal surfaces
- nitrite was often used as a corrosion protection agent, but today it is frowned upon because of its toxicity and environmental damage, especially because of the risk of carcinogenic nitrosamines.
- Some corrosion protection additives also have emulsifying properties and are therefore also used as emulsifiers.
- Biocides e.g. phenol derivatives, formaldehyde derivatives, Kathon MW
- EP additives e.g. sulfurized fats and oils, phosphorus-containing compounds, organochlorine compounds
- Polar additives e.g. natural fats and oils, synthetic esters
- Anti-aging agents e.g. organic sulfides, zinc dithiophosphates, aromatic amines
- alkanolamines and alkanolamine derivatives which are used as corrosion protection additives in a large number of water-miscible cooling lubricants.
- carboxylic acids their good buffer capacity guarantees that the aqueous use emulsions have a certain pH constant.
- the constancy of pH is of particular importance with regard to emulsion stability and rust protection. Reaction products of alkanolamines with boric acid inhibit growth on bacteria and mold and therefore improve the service life of cooling lubricants.
- alkanolamines and alkanolamine derivatives are used in practice with nitrosating substances, e.g. B. bacterially formed nitrite or nitrogen oxides in the air, can react and be converted into nitrosamines.
- nitrosodiethanolamine NDELA
- NDELA nitrosodiethanolamine
- nitrosamines can trigger cancer in various organs (e.g. stomach, lungs, bladder, liver, esophagus). Therefore some nitrosamines, e.g. B. also NDELA, classified in the German Hazardous Substances Ordinance as carcinogenic. To avoid health hazards for the operators of metalworking machines, the formation of nitrosamines must therefore be avoided.
- the object of the present invention is to provide amine-free cooling lubricants which, however, are not inferior to the previously usual amine-containing cooling lubricants in terms of the rust protection effect in terms of stability and duration of use and in their use properties.
- amine-free cooling lubricants containing base oils, emulsifiers, solubilizers and corrosion protection additives, characterized in that a mixture of a) dimer fatty acids and b) one or more carboxylic acids selected from aliphatic carboxylic acids with 6 to 14 C as the corrosion protection additive -Atoms and aromatic monocarboxylic acids or the alkali metal, magnesium and / or calcium salts of the acids mentioned under a) and / or b) is contained.
- dimer fatty acid and other carboxylic acids selected from aliphatic and aromatic carboxylic acids or their alkali metal, magnesium and / or calcium salts, is suitable for providing cooling lubricants which relate to the Corrosion protection effect compared to commercially available cooling lubricants based on alkanolamines have comparable corrosion protection effects.
- ester oils e.g. B. trimethylolpropane esters, neopentyl or pentaerythritol esters, of fatty oil derivatives, polyisobutylenes, Hydrogenated polydecenes, polypropylene glycol, silicate esters, carbonic acid esters, esters of acids containing phosphorus, chain-like diphenyl ethers and phenoxyphenyl ethers are preferred.
- the cooling lubricants according to the invention contain emulsifiers known per se in the prior art, in particular those selected from a) anionic emulsifiers, in particular soaps, sulfonates and phosphoric acid esters and their salts and b) nonionic emulsifiers, in particular fatty alcohol ethoxylates, fatty alcohol propoxylates and sugar nests.
- emulsifiers known per se in the prior art, in particular those selected from a) anionic emulsifiers, in particular soaps, sulfonates and phosphoric acid esters and their salts and b) nonionic emulsifiers, in particular fatty alcohol ethoxylates, fatty alcohol propoxylates and sugar nests.
- Cooling lubricants in the sense of the present invention contain, in addition to base oils, emulsifiers and the corrosion protection additives according to the invention, also solubilizers.
- water can also be regarded as a solubilizer.
- the solubilizers are selected from water, alcohols, glycols and glycol ethers. In a particularly preferred manner, the solubilizers are used in an amount of 1 to 30% by weight, in particular 2 to 10% by weight, based on the water-miscible cooling lubricant.
- cooling lubricants contain, as an essential constituent, one or more carboxylic acids which are selected from aliphatic carboxylic acids and aromatic carboxylic acids.
- Particularly preferred aliphatic carboxylic acids are selected from adipic acid, caprylic acid, sebacic acid, 2,2,4-trimethylhexanoic acid and ethylhexanoic acid.
- particularly preferred aromatic carboxylic acids are selected from benzoic acid, substituted benzoic acids and especially salicylic acid.
- Possible substituents for benzoic acid can be a hydroxyl group, a nitro group, and straight-chain or branched alkyl or alkyloxy groups with up to 4 carbon atoms.
- Short-chain carboxylic acids are known as components of water-soluble corrosion protection agents, e.g. B. from DE 32 23 940, but not as components of emulsions in the combination according to the invention with di-fatty acids, emulsifiers, base oils etc.
- dimer fatty acids which can preferably be contained in an amount of 2 to 20% by weight, in particular 5 to 15% by weight, based on the water-miscible cooling lubricants.
- dimer fatty acids are understood to mean mixtures of acyclic and cyclic dicarboxylic acids with an average of 36 carbon atoms obtained by alumina-catalyzed dimerization of unsaturated fatty acids (literature reference: Dimer Acids, EC Leonard, 1975, Humeo Sheffield).
- By-products of the dimerization are branched C-18 fatty acids and trimer fatty acids or polyhasic fatty acids, which are often separated off by distillation.
- dimer fatty acids can also be used which contain monomeric acid, trimer fatty acid and polymeric fatty acid as secondary constituents.
- Z can be used well.
- the structure of the dicarboxylic acids used according to the invention differs significantly from the dicarboxylic acids or dicarboxylic acid anhydrides mentioned in WO 90/15663, which are prepared by reacting olefins with unsaturated carboxylic acids or their anhydrides.
- the water-miscible or water-mixed cooling lubricants according to the invention can contain further functional additives such as polar additives, EP additives, anti-fog additives, anti-aging agents, Solid lubricants, pigments, defoamers and / or biocides contain.
- the aqueous emulsions or aqueous solutions of the cooling lubricants according to the invention preferably contain 1 to 10% by weight, in particular 2 to 5% by weight, of the water-miscible concentrate.
- the pH value of the cooling lubricants is usually set in the range from about 7 to 10. An adjustment of the pH value range from 8 to 9.5 is particularly preferred. For the purposes of the present invention, it is also particularly preferred to adjust the alkaline pH using alkali metal hydroxide.
- the use of magnesium or calcium hydroxide is less preferred, since it is possible that poorly soluble salts could be formed. Accordingly, the use of potassium and / or sodium hydroxide is particularly preferred for the purposes of the present invention.
- Petroleum sulfonate (only in recipe example 1), dimer fatty acid, caprylic acid (only in recipe examples 1 and 2) and the fatty alcohol ethoxylates were then described in the above. Order added. The mixture was stirred for about 1 hour until a brown, clear solution was obtained.
- Tables 1 and 2 below give examples of formulations of cooling lubricants according to the invention (Table 1) and not according to the invention (Table 2).
- the mixture was mixed and stirred in the order given in Table 2 until a clear, homogeneous concentrate was formed.
- Table 3 gives a comparison of the formulations according to the invention with the examples not according to the invention with regard to corrosion protection (test according to DIN 51360/2).
- the corrosion protection effect of water-mixed cooling lubricants is tested by wetting castings on filter paper with the cooling lubricant. After two hours, the corrosion marks on the filter paper are evaluated according to a comparison scale, with degree of corrosion 0 meaning that no corrosion was observed.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Lubricants (AREA)
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4229848 | 1992-09-07 | ||
DE4229848A DE4229848A1 (de) | 1992-09-07 | 1992-09-07 | Aminfreie Kühlschmierstoffe |
PCT/EP1993/002344 WO1994005746A1 (de) | 1992-09-07 | 1993-08-30 | Aminfreie kühlschmierstoffe |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0658182A1 true EP0658182A1 (de) | 1995-06-21 |
EP0658182B1 EP0658182B1 (de) | 1996-07-03 |
Family
ID=6467394
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93919222A Expired - Lifetime EP0658182B1 (de) | 1992-09-07 | 1993-08-30 | Aminfreie kühlschmierstoffe |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0658182B1 (de) |
JP (1) | JPH08501119A (de) |
AT (1) | ATE140023T1 (de) |
DE (2) | DE4229848A1 (de) |
ES (1) | ES2088683T3 (de) |
WO (1) | WO1994005746A1 (de) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4444878A1 (de) * | 1994-12-16 | 1996-06-20 | Henkel Kgaa | Stickstofffreie Korrosionsinhibitoren mit guter Pufferwirkung |
DE19539854A1 (de) * | 1995-10-26 | 1997-04-30 | Henkel Kgaa | Öllösliche stickstofffreie Korrosionsinhibitoren mit guter Pufferwirkung |
JP3935230B2 (ja) * | 1996-08-29 | 2007-06-20 | 日本パーカライジング株式会社 | 金属材料の冷間塑性加工用水系潤滑剤 |
US6318139B1 (en) | 1996-08-29 | 2001-11-20 | Henkel Corporation | Waterborne lubricant for the cold plastic working of metals |
DE19833894A1 (de) | 1998-07-28 | 2000-02-03 | Fuchs Dea Schmierstoffe Gmbh & | Wassermischbares Kühlschmierstoff-Konzentrat |
EP1035192A1 (de) * | 1999-01-26 | 2000-09-13 | Stefan Graichen | Additiv für einen Kühlschmierstoff |
PT1652909E (pt) † | 2004-10-19 | 2008-06-09 | Helmut Theunissen | Agente inibidor de corrosão para fluidos funcionais, concentrado miscível com água e sua utilização |
CN114133917A (zh) * | 2020-09-04 | 2022-03-04 | 中国石油化工股份有限公司 | 一种具有可生物降解性的导热油组合物及其制备方法 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR781570A (fr) * | 1934-03-26 | 1935-05-18 | Bataafsche Petroleum | Procédé pour la préparation de lubrifiants |
NL7411032A (nl) * | 1974-08-16 | 1976-02-18 | Beverolfabrieken | Werkwijze ter bereiding van een watervrij dieptrekmiddel. |
GB8713549D0 (en) * | 1987-06-10 | 1987-07-15 | Exxon Chemical Patents Inc | Corrosion inhibiting composition |
US4946616A (en) * | 1988-11-14 | 1990-08-07 | The Dow Chemical Company | Heat transfer fluids containing dicarboxylic acid mixtures as corrosion inhibitors |
US4927550A (en) * | 1989-01-27 | 1990-05-22 | Castrol Industrial Inc. | Corrosion preventive composition |
-
1992
- 1992-09-07 DE DE4229848A patent/DE4229848A1/de not_active Withdrawn
-
1993
- 1993-08-30 ES ES93919222T patent/ES2088683T3/es not_active Expired - Lifetime
- 1993-08-30 DE DE59303152T patent/DE59303152D1/de not_active Expired - Fee Related
- 1993-08-30 WO PCT/EP1993/002344 patent/WO1994005746A1/de active IP Right Grant
- 1993-08-30 JP JP6506862A patent/JPH08501119A/ja active Pending
- 1993-08-30 AT AT93919222T patent/ATE140023T1/de not_active IP Right Cessation
- 1993-08-30 EP EP93919222A patent/EP0658182B1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9405746A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE59303152D1 (de) | 1996-08-08 |
EP0658182B1 (de) | 1996-07-03 |
ATE140023T1 (de) | 1996-07-15 |
JPH08501119A (ja) | 1996-02-06 |
WO1994005746A1 (de) | 1994-03-17 |
DE4229848A1 (de) | 1994-03-10 |
ES2088683T3 (es) | 1996-08-16 |
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