EP0594818B1 - Matiere textile et procede pour sa fabrication - Google Patents

Matiere textile et procede pour sa fabrication Download PDF

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Publication number
EP0594818B1
EP0594818B1 EP93909890A EP93909890A EP0594818B1 EP 0594818 B1 EP0594818 B1 EP 0594818B1 EP 93909890 A EP93909890 A EP 93909890A EP 93909890 A EP93909890 A EP 93909890A EP 0594818 B1 EP0594818 B1 EP 0594818B1
Authority
EP
European Patent Office
Prior art keywords
pieces
carrier
textile material
particles
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP93909890A
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German (de)
English (en)
Other versions
EP0594818A1 (fr
Inventor
Günter TESCH
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Individual
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Individual
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Publication date
Priority claimed from DE19924214870 external-priority patent/DE4214870C2/de
Priority claimed from DE19924214869 external-priority patent/DE4214869C2/de
Application filed by Individual filed Critical Individual
Publication of EP0594818A1 publication Critical patent/EP0594818A1/fr
Application granted granted Critical
Publication of EP0594818B1 publication Critical patent/EP0594818B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics

Definitions

  • the invention relates to a textile material and a method for its Manufacturing.
  • Textile waste that can no longer be spun is used in the paper industry Manufacture of felt cardboard or used in corrugated cardboard layers.
  • the former too Use for the production of cleaning and abrasive rags is due to the constant increasing demands on the one hand and by replacing the former scrubbing rags due to nonwovens and special paper qualities, on the other hand, fell sharply. For this reason, textile waste has to be largely disposed of in landfills.
  • strip carpets consisting of textile waste are known.
  • strip-shaped waste is bound into a kind of yarn and as Weft thread woven into such a carpet.
  • a generic textile material is known from GB-A-2 069 018, at the so-called edge strip, which after weaving fabric from the fabric be cut off and used again, placed on a support and needled with it. These edge strips set on one long side frayed waste material of uniform composition, formation and color represents.
  • edge strips are to be applied to one according to the method described there Carrier placed and needled with this.
  • these border strips deposited in mutually parallel paths, with either the stripes as a whole be placed side by side so that woven sections with frayed Alternate sections or lay down the strips so that they overlap frayed sections on the woven section of each adjacent Strip comes to rest.
  • the textile material obtained has a uniform Repeat and through the fraying of the edge strips a plush look.
  • the carrier can consist of a wide variety of materials.
  • the carrier is placed in a tangled arrangement and needled with it.
  • the plush-like sections should also be visible here be. In this training, however, the confused pieces do not form a closed one Layer so that a substantial part of the top of this product is through the carrier layer is formed, i.e. the top is not covered over the entire surface.
  • the object of the present invention is to specify a textile material for the piece of already processed textile material in a simple way to a new one Material to be put together.
  • the carrier with a variety of Pieces or pieces that form at least one piece layer are covered over the entire surface and is firmly attached to them by gluing or needling, the pieces or Pieces of already processed textile, flat material from waste material different composition and / or color.
  • the textile material according to the invention is particularly suitable for use as Lining e.g. for waterproof clothing.
  • the material has favorable usage properties such as relatively high longitudinal and Transverse tensile strength.
  • the textile material according to the invention enables an economical use of various textile waste.
  • the new product uses the maintained properties of the textile materials from which the to be processed Pieces originate, and stands out compared to conventional textile materials of this Kind by inexpensive.
  • the pieces become uniform Formed punched out or cut out and have e.g. uniform size or Shape (heart shape, frayed, smooth cut, etc.), so is the resulting textile Material particularly well suited for the production of other products.
  • the Carrier a piece layer is arranged. This gives a textile material whose appearance can be the same or very different from both sides, whereby both sides are fully covered.
  • Pieces for the textile material according to the invention can advantageously be made by Punching or cutting. With a waste-free punching Forms preferred, which form a uniform structure of the desired thickness to lead.
  • the piece size ranges from a few millimeters to a few centimeters in the latitude and longitude. The cheapest and most advantageous piece production takes place through Cut into strips, the width of the strips between 1 and 6 mm and their Length is between 30 and 60 mm. The required sizes can be found in these sizes Uniformize pieces particularly well and still well on the carrier distribute and act uniformly after the completed manufacturing process.
  • the carrier consists of a fabric, Knitted fabric, non-woven fabric, film or mesh material, e.g. from polypropylene tapes or from Mono or multifilaments. It is beneficial if the properties of the chosen one Carrier correspond to the desired mechanical properties of the finished product, especially the desired longitudinal and transverse tensile strength.
  • either the carrier with a one or two-sided adhesive layer is provided, or that the textile pieces a Have adhesive layer or are soaked with glue and finally that both Carrier as well as the textile pieces or bits are provided with adhesive. This is This is particularly important if, as already described above, several piece layers should be applied.
  • the textile structure produced by the method according to the invention is particularly well sewable and easy to cut. It can be used as a raw material for various other products are used; this is particularly suitable after textile structures produced according to the method of the invention as material for lining material, Insulating material, wipes, decoration, wall covering or as an interlining.
  • the process for producing the textile material according to the invention is as follows performed that the pieces originating from a processed textile material first laid loosely on a support, covering its entire surface and then connected to it by needling or gluing.
  • the pieces are only passively separated from one another by the fibers penetrated the layer of fibers deposited fiber layer and in the case of several Piece layers attached to each other and in any case on the carrier. This will be done before the needling on the needle side of the pieces of fibers in the form of, for example light fleece attached.
  • Matched piece size and needle type can be according to a special design pulled threads or fibers out of the pieces and for active needling be used. With this type of production, at least in part, the additional fibers / fleece can be dispensed with.
  • Needling pieces from knitted fabrics such as Tricotage, e.g. Cotton t-shirts, tracksuit or the like, which are pretty light can be penetrated by needles and binding fibers.
  • Tricotage e.g. Cotton t-shirts, tracksuit or the like
  • coarse sweater-like pieces which when using a carrier made of knitted fabrics a textile material can be processed for ready-made clothing.
  • the textile materials according to the invention are the use for technical purposes such as Grinding when making pieces out of them Raw fabrics such as nettle, Renforce or the like are used.
  • the pieces deposited on the carrier are bonded under the action of increased temperature and pressure.
  • the effect of temperature and pressure can be applied in an advantageous embodiment by a hot rolling process will.
  • the carrier passes through with the arranged on it Pieces e.g. a pair of rollers.
  • the carrier with a Adhesive layer is provided, which is already adhesive at room temperature.
  • a carrier with the layer of pieces arranged thereon only needs one Exposure to pressure, e.g. a cold rolling process.
  • the method provides that the textile Pieces or pieces are initially aligned in this way after they have been placed on the carrier be that they are at a predetermined angle to the carrier and then be glued to this. It follows that the pieces have an alignment get and keep it. You will only be along the length of your carrier "Contact edge” or “contact edge” glued to this. Textile manufactured in this way Flat structures are characterized by a voluminous appearance. In addition, achieve a particularly advantageous area coverage by this method step. If a very good adhesive film is used as the carrier, it is a roof tile-shaped or terry-like arrangement of the pieces possible.
  • the finished textile material can also be solidified, e.g. by spraying, soaking, coating with adhesive or applying a synthetic resin dispersion. This is useful if a higher resistance, strength, Tightness, etc. of the finished product is required.
  • the pieces or pieces can also be thermoplastic binding fibers or pieces like fiber balls are added. This leads to an increase in binding and the shelf life of the product to be manufactured. Should have other effects can be achieved, e.g. Glitter effects or color dots, so can e.g. metallized pieces of foils, textiles or the like can be added.
  • a system for carrying out the method has a discharge device 1, a conveyor 2 and a pair of rollers 3.
  • the from the discharge device 1 delivered pieces or 5 pieces of processed textile material are on a carrier 4 filed.
  • the pieces 5 can already be glued to the carrier 4 when placing them on the carrier 4; this is the case if the Carrier 4 is provided with an adhesive layer which is already binding at room temperature.
  • the adhesive connection is under pressure solidified.
  • the adhesive connection of the carrier 4 with the pieces 5 can also under Influence of temperature and pressure take place, e.g. in a hot rolling process.
  • a brush 6 removed.
  • FIG. 2 shows a textile material which is on a carrier 4 arranged and aligned pieces 5 has.
  • the pieces 5 are only lengthways their lower contact edge 13 connected to the carrier 4.
  • the textile material 7 shown in FIG. 3 has a carrier 8, a first textile Piece layer 10 and a second textile piece layer 9.
  • the piece layer 10 that is located on the underside of the carrier 8, consists of pieces 10a, 10b, which have a very loose fiber bond, so that in a needling process Needling takes place with the fibers drawn out of the pieces 10a, 10b.
  • Needling fibers which consist of a lightweight non-woven fabric 11, which is arranged on the piece layer 9, can be removed.
  • the individual pieces 10a, 10b, 9a, 9b are fixed in the textile material 7 with the Carrier 8 connected by needling.
  • the fibers of the piece layer 10 can be the same following the needling process of the piece layer 9 from below into the Piece layer 10, the carrier 8 and partially the piece layer 9 or in a second Process needled after turning the fabric from above.
  • An embodiment of the invention is of course also Fabric possible, which only one piece layer (piece layer 9 or Pieces layer 10).

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Claims (15)

  1. Matière textile avec un porteur et des morceaux de textile y reliés, le porteur (4, 8) étant complètement couvert d'une multitude de morceaux ou de petits morceaux (5, 9a, 9b, 10a, 10b) constituant au moins une couche de morceaux (9, 10) et y reliés solidement par collage ou aiguilletage, caractérisé en ce que les morceaux ou les petits morceaux (5, 9a, 9b, 10a, 10b) proviennent des déchets de textiles de grande surface de composition et/ou de couleurs différentes.
  2. Matière textile selon la revendication 1, caractérisée en ce que les morceaux ou les petits morceaux (9a, 9b, 10a, 10b) sont aménagés des deux côtés du porteur (8).
  3. Matière textile selon la revendication 1, caractérisée en ce que les morceaux ou les petits morceaux (5, 9a, 9b, 10a, 10b) ont été formés par estampage, coupage ou déchirage de textiles de grande surface déjà utilisés.
  4. Matière textile selon l'une des revendications 1 à 3, caractérisée en ce que les morceaux ou les petits morceaux (5, 9a, 9b, 10a, 10b) ont une taille de quelques millimètres à quelques centimètres au maximum en longueur et en largeur.
  5. Matière textile selon l'une des revendications 1 à 4, caractérisée en ce que le porteur (4, 8) est une feuille réticulaire, du tissu, du tricot, du non-tissu ou du papier.
  6. Matière textile selon l'une des revendications 1 à 5, caractérisée en ce que dans le cas d'une liaison entre les morceaux (5) et le porteur (4) par collage, soit le porteur (4), soit les morceaux (5) sont munis d'une couche adhésive ou d'un adhésif.
  7. Matière textile selon la revendication 6, caractérisée en ce que le porteur (4) est une feuille adhésive.
  8. Matière textile selon l'une des revendications 1 à 7, caractérisée en ce qu'elle peut être cousue ou coupée.
  9. Méthode pour la fabrication d'une matière textile selon l'une des revendications 1 à 8, les morceaux ou les petits morceaux (5, 9a, 9b, 10a, 10b) fabriqués de textiles de grande surface déjà utilisés, de déchets de composition et/ou de couleur différente sur un porteur (4, 8), constituant au moins une couche de morceaux (5, 9, 10) étant aménagés de telle manière qu'ils couvrent toute la surface du porteur (4, 8) et qu'ensuite ils sont reliés à celui-ci sur toute la surface par un aiguilletage ou par un collage.
  10. Méthode selon la revendication 9, caractérisée en ce que la couche de morceaux (9) est aiguilletée au porteur (8) au moyen des fibres d'une couche de fibres (11) aménagée sur la couche de morceaux (9).
  11. Méthode selon la revendication 9, caractérisée en ce que les morceaux ou les petits morceaux (10a, 10b) sont aiguilletés au porteur (8) au moyen de leurs propres fils ou fibres.
  12. Méthode selon la revendication 9, caractérisée en ce que le collage des morceaux ou des petits morceaux (5) au porteur (4) se fait sous l'influence d'une température et d'une pression élevées.
  13. Méthode selon la revendication 9, caractérisée en ce que les morceaux ou les petits morceaux (5) sont alignés de telle manière après avoir été aménagés sur le porteur (4) qu'ils se situent sous un angle prédéterminé par rapport au porteur (4) et qu'ensuite ils y sont collés.
  14. Méthode selon l'une des revendications 9 à 13, caractérisée en ce que d'autres matières sont ajoutées aux morceaux ou aux petits morceaux (5, 9a, 9b, 10a, 10b).
  15. Méthode selon l'une des revendications 9 à 13, caractérisée en ce que la matière textile (7) est solidifiée supplémentairement par aspersion, imprégnation ou revêtement d'un adhésif ou par l'application d'une dispersion de résine artificielle.
EP93909890A 1992-05-05 1993-05-04 Matiere textile et procede pour sa fabrication Expired - Lifetime EP0594818B1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19924214870 DE4214870C2 (de) 1992-05-05 1992-05-05 Verfahren zur Herstellung eines Flächengebildes unter Verwendung von textilem Abfallmaterial und danach hergestelltes, textiles Flächengebilde
DE19924214869 DE4214869C2 (de) 1992-05-05 1992-05-05 Textiles Flächengebilde
DE4214870 1992-05-05
DE4214869 1992-05-05
PCT/EP1993/001086 WO1993022487A1 (fr) 1992-05-05 1993-05-04 Matiere textile

Publications (2)

Publication Number Publication Date
EP0594818A1 EP0594818A1 (fr) 1994-05-04
EP0594818B1 true EP0594818B1 (fr) 1998-02-25

Family

ID=25914564

Family Applications (1)

Application Number Title Priority Date Filing Date
EP93909890A Expired - Lifetime EP0594818B1 (fr) 1992-05-05 1993-05-04 Matiere textile et procede pour sa fabrication

Country Status (6)

Country Link
EP (1) EP0594818B1 (fr)
AT (1) ATE163451T1 (fr)
AU (1) AU4064293A (fr)
CA (1) CA2112889A1 (fr)
DE (1) DE59308172D1 (fr)
WO (1) WO1993022487A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2427357A (en) * 2005-06-22 2006-12-27 Bandvulc Tyres Ltd Carpet underlay
DE102006001093A1 (de) * 2006-01-09 2007-07-12 TESCH, Günter Textiler Boden- und Wandbelag mit einer kugelförmige Faseraggregate enthaltenden Sichtschicht
DE102006001098A1 (de) * 2006-01-09 2007-07-12 TESCH, Günter Bahnförmiges Material mit einer Deckschicht und mit einer Trägerschicht
DE102006001094A1 (de) * 2006-01-09 2007-07-12 TESCH, Günter Abriebfenster, wasserfester Boden- und Wandbelag

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10084C (de) * F. BOUHON in Verviers, Belgien Apparat zum Fixiren von Textilstoffen auf Filz oder filzartigen Stoffen
AT280927B (de) * 1964-12-08 1970-04-27 Vyzk Ustav Bavlnarsky Textilverbundstoff für Dekorationszwecke
US4341829A (en) * 1980-02-06 1982-07-27 Gold Kenneth A Fabric and method of manufacture using selvage bands

Also Published As

Publication number Publication date
DE59308172D1 (de) 1998-04-02
CA2112889A1 (fr) 1993-11-11
AU4064293A (en) 1993-11-29
WO1993022487A1 (fr) 1993-11-11
EP0594818A1 (fr) 1994-05-04
ATE163451T1 (de) 1998-03-15

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